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1-5 Using and Applying Lubricants and Coolants PDF
1-5 Using and Applying Lubricants and Coolants PDF
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TABLE OF CONTENTS
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You have already some basic knowledge and skills covered in this
module because you have been working for some time; and already
completed training in this area.
If you can demonstrate competence to your teacher in a particular
skill, talk to your teacher so you don’t have to undergo the same training
again. If you have a qualification or Certificate of Competency from
previous trainings show it to him/her. If the skills you acquired are
consistent with and relevant to this module, they become part of the
evidence. You can present these for RPL. If you are not sure about your
competence skills, discuss this with your teacher.
After completing this module, ask your teacher to assess your
competence. Result of your assessment will be recorded in your
competency profile. All the learning activities are designed for you to
complete at your own pace.
In this module, you will find the activities for you to complete and
relevant information sheets for each learning outcome. Each learning
outcome may have more than one learning activity.
This module is prepared to help you achieve the required competency,
in receiving and relaying information. This will be the source of
information that will enable you to acquire the knowledge and skills in
Arabic Language and Values Education independently at your own pace
with minimum supervision from your teacher.
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INTRODUCTION:
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TECHNICAL TERMS
4. W - Winter
ASSESSMENT CRITERIA:
1. Correct information on lubrication schedule is assessed and
interpreted from appropriate manufacturer’s specification.
2. Type and quantity of lubricant/coolant are identified as per job
requirement.
Resources
Manufacturer’s Manual
Toyota Corporation
LEARNING EXPERIENCES/ACTIVITIES
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INFORMATION SHEET
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Types of Lubricants
ENGINE OIL
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Most gear oil is a mineral oil refined from crude oil. Some
gear oil is manufactured or synthetic oil. Chemical additives are
mixed with gear oil to improve its load carrying capacity. This
makes an extreme of heat on oil viscosity and foaming, rust,
corrosion, and oil-seal damage.
The gear oil used in many cars and trucks is relatively thick
and has a viscosity ranging from SAE 75W to SAE 140. Multi-
grade gear oils such as SAE 75W-90, are also used. However,
some manufacturers specify synchromesh transmission fluid (STP)
for manual transmissions and transaxles.
GREASE
SELF-CHECK
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ANSWER KEY:
1. Cleans
2. absorbs
3. helps
4. cuts
5. reduces
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PRODUCT SPECIFICATION
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Now, we have a wide range of oil viscosity from very thin oil,
SAE 5W up to thick SAE 50 oil. Every SAE grade represents an
oil suitable for use within a special range of temperature and for
certain type of engine as follows:
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The oils covering more than one SAE grades are often
referred to s multi-viscosity, all season or all-weather oils. Bear
in mind that SAE grades only tell you the viscosity of the oil and
not the quality.
Now, how would you select the oil with the right SAE
number corresponding to the temperature and running
conditions.
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WRITTEN TEST
MULTIPLE CHOICES:
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ANSWER KEY
1. b
2. a
3. d
4. c
5. b
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ASSESSMENT CRITERIA:
1. Correct procedure for change of lubricant is identified following
manufacturer’s specification or manual
2. Correct tools and equipment are selected and used in line with job
requirements
3. Existing lubricants are removed and replaced with specified type
and quantity of new materials in line with manufacturer’s
specifications
4. Safety procedure and use of PPE are observed when removing or
replacing lubricant
5. Used lubricants are disposed in accordance with environmental
guidelines
6. Work is checked in line with company SOP.
Resources
LEARNING EXPERIENCES/ACTIVITIES
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CONDITIONS:
Tools
box wrench
filter wrench
PPE
Manual
Ignition key
Equipment
Vehicle
Battery
PROCEDURES:
A. Use lift or floor jack and stands to raise car in level position.
Place catch pan under drain plug.
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D. Wipe clean oil on new filter o-ring. This will assure proper
tightening.
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E. Install and tighten oil filter by hand. Hands and filter should
be clean and dry. Use a rag if needed.
Oil and filter change require that the vehicle be safely raised and
supported. If using safety stands or ramps to support the vehicle, also
block any wheels remaining on the ground. This will prevent the vehicle
from moving backwards.
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ASSESSMENT PERFORMANCE
Workmanship/Performance Points
C. Speed 25
Total=100
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ASSESSMENT CRITERIA:
1. Tools, equipment and materials are properly stored as per
company’s SOP.
2. Workplace is free from waste materials.
Resources
Manufacturer’s Manual
Toyota Corporation
LEARNING EXPERIENCES/ACTIVITIES
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INFORMATION SHEET
A. Concepts of 5S
1. SEIRI ( SORT )
Remove unnecessary items and dispose them properly
Make work easy by eliminating obstacles
Provide no chance of being disturbed with unnecessary
items
Prevent accumulation of unnecessary items.
2. SEITON (SYSTEMATIZE)
Arrange necessary items in good order so that they can be
easily picked for use
Prevent loss and waste of time.
Easy to find and pick up necessary items
Ensure first -come-first serve basis.
Make work flow smooth and easy.
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3. SEISO (SWEEP)
Clean your workplace completely
Easy to check abnormality
Prevent machinery and equipment from deterioration.
Keep workplace safe and easy to work
4. SEIKETSU (STANDARDIZE)
Maintain high standards of housekeeping and workplace
organization at all times
Maintain cleanliness and orderliness
Prevent mismanagement of operation
5. SHITSUKE (SELF-DISCIPLINE)
Do things spontaneously without being told or ordered.
Standardize good practice
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B. ENVIRONMENTAL REQUIREMENTS
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SELF-CHECK
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ANSWER KEY
1. Seiketsu
2. Shitsuke
3. Seiri
4. Seiton
5. Seiton
6. Seiso
7. Seiri
8. Seiri
9. Seiton
10.Seiri
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ACKNOWLEDGMENT
Technology Teacher:
George C. Callanta
John Diego
Isabela School of Arts and Trades
Isabela
Robert Domingo
AFG Bernardino Malolos Trade School
Malolos, Bulacan
Lino Olit
Calapan Community Vocational HS
Calapan Mindoro
Romeo Ibloguin
E. Rodriguez Vocational HS
Sta. Mesa, Manila
Nelson Señedo
Tagum National High School
Tagum, Davao del Norte
English:
Belen Tado
Facilitators:
Encoder:
Rowena S. Fonacier
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4. Manufacturer’s Manual
By: Toyota Corporation
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