Project Title Job Number Document Number Pages

GPC-LPG 18001 GPCL-023 8

GPC LPG FACILITY

Project Risk Assessments

00 06/09/18 Issued for Information A.Salah. M. Saad M. Raof

Rev Issued Checked Approved Client
Date Description
No By By By Approval
 Risk Assessment & Hazard Identification
Form

Activity : GPC LPG plant

Location : ( El Ama oil field )

Severity/Likelihood Matrix
Severity
Major Single
Slight
Minor/Serious Injury Lost Fatality/ Multiple
Injury
Injury Time > 3 Permanent Fatalities
First Aid
days Disability
Likelihood 1 2 3 4 5
Certain 5 5 10 15 20 25
Very
4 4 8 12 16 20
Likely
Likely 3 3 6 9 12 15
May
2 2 4 6 8 10
Happen
Unlikely 1 1 2 3 4 5

0–2 Trivial Risk - No further improvements necessary provided control measures are maintained.

3–6 Adequately Controlled Risk - Risk is tolerable when control measures identified are implemented.

8 – 12 Moderately Controlled Risk

Further Risk Reduction Measures should be considered.

15 – 25 Intolerable Risk - Seek specialist advice/support.

 Risk analysis Risk analysis

No Hazard Consequences Existing Control measures Evaluation

LIK SEV Risk LIK SEV Risk

work by - Injury 5 4 20 -Check the grinding disc and ensure that 1 4 4 Acceptable Risk
1 using - electrical there is no cracks
Grinding shock - Motor safe guard must be used
machine - fire - RPM for grinding machine shall be ≤
RPM for disk.
- All personal aware of grinding hazard
- Do not cut in wet or any area have
contain water
- Use equipment by competent personal
only
- All connections and cables to be
checked before use.
- Do not touch live electrical part without
glove.
-The area of work should be free from
any flammable material
- Fire extinguishers beside the hot work
- Good supervision.
- All labors should be aware of fire
hazard
- TBT before the work.
- Using suitable PPE

Using Hand - Injury 4 3 12 -All tools should be inspected prior to 1 3 3 Acceptable Risk
2 Tools use and kept good condition
- Use correct tools for the job
-Competent person
-provision of first aid kit
- wear suitable PPE
 Welding -Fire 4 5 20 - Remove flammable material. 1 5 5 Acceptable Risk
3 works - Injuries - Use the cover shade if needed.
- Exposure to -Do not weld near flammable material,
ARC rays - Fire fighter man in the site
- Breathing - Fire extinguishers beside the hot work
welding - All personal aware of the hazard of
fumes welding
-Pre job safety meeting before start the
job( T.B.T)
-Avoid direct contact to exposure as
possible
-Provision of 1st aid kit
-Use welding helmet with correct shade
of filter
-Use wind shield
-Wear complete body protection
-Keep your head away from the fumes
- Do not breath the fumes
- Stay upwind during welding.
- Use PPE.

- Remove flammable material.

4 Cutting Fire 4 5 20 - Use the cover shade if needed. 1 5 5 Acceptable Risk
works , hot - Injuries -Do not work near flammable material,
works (pipe - Fire fighter man in the site
lines,…) - Fire extinguishers beside the hot work
- All personal aware of the hazard of hot
works.
-Pre job safety meeting before start the
job( T.B.T)
-Avoid direct contact to exposure as
possible
-Provision of 1st aid kit
- Use PPE.
5 Lifting works - Injuries 4 5 20 -Ensure the lifting tools in good 1 5 5 Acceptable Risk
(Installing condition (visual inspection Blanco
pipes by before use)
using lifting - good supervision
tools) -All non-essential personal keep away for
the area of work
- No personal stand under or behind
when it lift
- All personal must be aware for lifting
works hazard
- Information , instruction and training
- using PPE.

6 Working at - Injuries 4 5 20 - Erect standard scaffolds include 1 5 5 Acceptable Risk

Height (handrail, mid rail, toe board) if needed.
- Multiple - Scaffolds to be inspected daily by an
Fatality authorized person.
- use scaf tag during the work.
- All personal aware for the hazard of
working at height
- Competent person.
-Pre job safety meeting before start the
job (T.B.T).
- Wear suitable PPE

Lifting the -Wire failure 4 5 20 - The crane should be certified with valid 1 5 5 Acceptable Risk
7 Equipment during certificate.
during Lifting the - Inspection for the wire before starting
working at Equipment (visual test) and should be with valid
Plant from storage. certificate.
location. - Lifting plan should be prepared.
- Hit the load - Choosing the suitable slings to the load
to the - Caution tape surrounding the Area of
equipment work.
during lifting - Qualified sign man wears deferent color
jacket
- Bending the - Check that there is no other work in the
boom of work area
 crane during - Using Tag line
loading - All non-essential personal keep away
from the area of work
- Injuries - All personal aware for the hazard of
Lifting
- Multiple - Competent person.
Fatality --Pre job safety meeting before start the
job (T.B.T).
- Exhaust - Wear suitable PPE ( Gloves, Helmet,
from Goggles, Safety Shoes)
crane during - Periodical maintenance for crane.
the work - All personal must be aware for hazard
of exhaust pollution.
- Shut down the crane if you don’t used it

Working - Slipping or 5 3 15 - Avoid manual handling as possible 1 3 3 Acceptable Risk

8 during tripping - Use appropriate handling aid if possible
transfer the hazard from - All employees should be aware of
equipment the same manual handling hazards
level. - For long lift consider resting the load
- Injuries midway on a table or a bench
- Carry out the lifting movement slowly.
- work area must be free from slipping or
tripping hazard
- Good house keeping
- All personal aware of slipping or
tripping hazard.
- Use suitable PPE

9 Movement - Load falling 4 5 20 -Trailer operator should be skilled, 1 5 5 Acceptable Risk

for the from trailer. qualified, physically and mentally fit.
Equipment -The Load should be fixed & Tightened
from - Equipment to the trailer bed with wire & Chain
storage area. Losses. Hoists.
to the Plant - The Trailer side wall should be applied
location. - Injuries with anti-slippery steel supports.
- Valid driving license.
- Multiple - Trailer shall be provided with suitable
Fatality. fire extinguisher.
- Carrying out a daily visual thorough
check to the equipment before using it
 - Perform periodical maintenance
- The operator shall take a break when
feel by fatigue.
- Maintain a safe operating speed and
care for worker on foot
- Inform the supervisor about any
abnormal conditions and Report
problems associated to trailer.
- Strict adherence to defensive driving
principles
- Don’t exceed allowed speed
- Competent person

10 Working - Injuries 4 4 16 1- The heat emissions from work should 1 4 4 Acceptable Risk
during heat be taken into account
stress hazards 2-Available good ventilation inside the
caravan
3-Any labor shows signs of heat stress
should drink a lot of liquid
4-Avoid monotonous work
5-Take many break between hard works.
3- Good supervision

- Electrical isolation (LOCKOUT TAG

11 Installation of Major Injury 4 5 20 OUT) 1 5 5 Acceptable Risk
Electric - Use of equipment should be by
Equipment competent personal only
- All connections and cables should be
checked before use (cables shall be
intact).
- Eclectic source should be isolated
- Good supervision
- Do not touch live electrical parts
without suitable gloves
- All tools should be inspected prior to
use and kept good condition
- Information , instruction and training
- All employees should be aware of work
hazards
- Good housekeeping
- Wear suitable PPE
 12 Poor 5 3 15 -Organize and cleanup work 1 3 3 Acceptable Risk
housekeeping Injuries -introduce cleaning schedule
during the - follow up for daily house keeping
work

13 Working Multiple 4 5 20 -Stop work in emergency situation and 1 5 5 Acceptable Risk

during the Fatality report the Project manager
Emergency -All personnel assemble at the nearest
situations assembly point

14 Working - Injuries 4 3 12 - Stop work until weather improves 1 3 3 Acceptable Risk

during bad - available emergency car
weather

15 Working Injury 4 3 12 - Skilled and competent employees 1 3 3 Acceptable Risk

labors with - Information , instruction and training
lack of - Good supervision
experience

Conclusion/Comments:
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Prepared by:
Name: …………………………………………
Position: …………………………………………
Sign: …………………………………………

Name of the Job Supervisor: ……………………………………………….. Sign. : ………………………….…… Date: …………………...