SELLER:

Description Unit Specification SELLER

1.0 General
See General Specification for Site Conditions N° 1001-17-AD-400-000-C-ET-20001 (26093-
1.1 Site -
000-3PS-G000-20001)
1.2 Service - MLP_INCO

1.3 Quantity Required Un 5 un. (Head, Bend and Take-up) 5 un. (Head, Bend and Take-up)

1.4 Material Characteristics: - Copper Ore Copper Ore

1.5 Type - Coarse Copper Ore Coarse Copper Ore

2.0 Operation
2.1 Service Cycle
2.2 Type - Extra Heavy Duty Extra Heavy Duty
2.3 Hours per day h 24 24
2.4 Days per week / year d 7 / 365 7 / 365
2.5 Availability % 96 96
2.6 Utilization % 99 99
2.7 Service Conditions
2.8 Installation Altitude m.s.n.m. 3 000 3000
2.9 Ambient Temperature Range °C - 5 to 37 - 5 to 37

2.10 Relative Humidity % 10 to 80 10 to 80

2.11 Environment - Extreme dusty Extreme dusty

2.12 Seismic Conditions Zone (NCh 2369 of 2003) - Zone 3 Zone 3
2.13 Importance Factor - 1,2 1,2

3.0 Conveyor Operation Data

3.1 Design Capacity t/h dry 12000 12000
3.2 Percent Loaded (Max suggested) % 70 70

3.3 Belt Width mm 1 800 1.800

3.4 Belt Speed (max.) m/s 7,5 7,5
3.5 Vertical Lift m - 238,4 - 238,4
3.6 Horizontal Length m 1.570 1570
3.7 Carcass Type - Steel Cord Steel Cord
3.8 Carcass Rating - ST4500 ST4500

4.0 Design Data

4.1 - Pulley Diameter (Included Lagging) mm 1830 1830
4.2 - Face Width mm 2100 2100
4.3 - Bearing Centres mm 2500 2500
4.4 - T1 (Run/Peak) kN 260 / 338 260 /338
4.5 - T2 (Run/ Peak) kN 260 / 338 260 / 338
4.6 - Belt Wrap deg 180 180
4.7 - Shaft extension mm By Vendor N/A - Non Drive Pulley
4.8 - Lagging thickness mm 15 15
4.9 - Lagging type - Rubber Rubber
4.10 - Under Speed Flag Ring Y/N Pendiente Pendiente

5.0 Pulley Shell

5.1 - Diameter Over Shell mm 1800 1800
5.2 - Diameter Over Lagging mm 1830 1830
5.3 - Shell Face Width mm 2100 2100
5.4 - Shell Thickness mm By vendor 30
5.5 - Shell Material/ Grade - By vendor S355JR
5.6 - Max. Combined Shell Stress Mpa By vendor TBD

JOB NO. 26148 Sheet 2 of 4

EQUIPMENT
DATA SHEET
TAG 0120-CV-007-4;5;6;7;8 REV.
MLP N° GCP-1001-01-CS-0138-0120-M-HD-00032 0
LOW TENSION PULLEYS
N° 26148-220-MHD-MHCB-00032
Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in M&M Los Pelambres on ACONEX for current revisions.
Bechtel Confidential, ©2019 Bechtel Chile Ltda. All rights reserved.
SELLER:
Description Unit Specification SELLER

5.7 - Lagging Type - Rubber Natural Rubber

5.8 - Lagging Pattern - Diamond Diamond
5.9 - Lagging Thickness mm 15 15
5.10 - Lagging Hardness - Shore A 60 +- 5
5.11 - Lagging Bond Type - By vendor Hot Vulcanized
6.0 End Disk
6.0 - Disk Type - By vendor T - Bottom
6.1 - Disk Thickness mm By vendor 98
6.2 - Disk Material/ Grade - By vendor S355J2+N
6.3 - Max. Combined Disk Stress Mpa By vendor TBD
6.4 - End Disk Centres mm By vendor 1852
7.0 Pulley Shaft
7.1 - Diameter at bearing mm By vendor 260
7.2 - Diameter at Locking Element mm By vendor 280
7.3 - Diameter at Coupling mm By vendor N/A
7.4 - Bearing Centres mm 2500 2500
7.5 - Overall Shaft Length mm 2656 2716
7.6 - Material/ Grade - By vendor S45CM Norm/ Hot rolled
7.7 - Ultimate Tensile Strength MPa By vendor 70
7.8 - Yield Strength MPa By vendor 280
7.9 - Fatigue Strength MPa By vendor -
7.10 - Maximum Deflection deg By vendor < 5 Minutes
7.11 - Angular Deflection at Bearing deg By vendor < 5 Minutes
7.12 - Angular Deflection at Locking Element deg By vendor < 5 Minutes
- Bending Moment Transferred Trought Locking
7.13 kNm By vendor 81,2
Element
8.0 Locking Element
8.1 - Manufacturer - By vendor Ringspann TC
8.2 - Designation - By vendor RLK 404 TC
8.3 - Size mm By vendor 280 x 355
8.4 - Locking Assembly Max. Allowable Torque kNm By vendor 226,5
8.5 - Locking Assembly Max. Applied Torque kNm By vendor N/A
8.6 - Service Factor - By vendor 1,3
9.0 Pulley Bearing
9.1 - Manufacturer - By vendor SKF
9.2 - Type - By vendor Spherical Roller
9.3 - Designation - By vendor 23156 CCK/W33
9.4 - Bearing L10 Life h 80000 > 80000
9.5 - Dynamic Load Rating kN By vendor 2650
9.6 - Service Factor - By vendor 1,3
9.7 - Lubrication Type - By vendor Lithium EP2
9.8 - Lubrication Grade - Grease Grease
9.9 - Lubrication Interval h By vendor -
10.0 Bearing Housing
10.1 - Manufacturer - By vendor HFB
10.2 - Type - By vendor SNL
10.3 - Designation - By vendor SNL 3156
10.4 - Material/ Grade - By vendor Iron GGG40 Spheroidal cast
10.5 - Seal Type - Taconite Taconite
10.6 - RTD - Included PT100 - One for bearing

JOB NO. 26148 Sheet 3 of 4

EQUIPMENT
DATA SHEET
TAG 0120-CV-007-4;5;6;7;8 REV.
MLP N° GCP-1001-01-CS-0138-0120-M-HD-00032 0
LOW TENSION PULLEYS
N° 26148-220-MHD-MHCB-00032
Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in M&M Los Pelambres on ACONEX for current revisions.
Bechtel Confidential, ©2019 Bechtel Chile Ltda. All rights reserved.
SELLER:
Description Unit Specification SELLER

11.0 Pulley Masses

11.1 - Shell Mass kg By vendor 2475
11.2 - Shaft Mass kg By vendor 1323
11.3 - End Disk Mass kg By vendor 2729
11.4 - Bearing Mass kg By vendor 367
11.5 - Bearing Housing Mass kg By vendor 252
11.6 - Locking Element Mass kg By vendor 60
11.7 - Coupling Mass kg By vendor N/A
11.8 - Total Assembled Mass kg By vendor 7553 each
11.9 - Moment of Inertia kgm4 By vendor 3041,1

12.0 Pulley Design and Fabrication

12.1 - Dye Penetrant Testing - Required Pending
12.2 - Ultrasonic Testing - Required All welds
12.3 - Calculation Report - Required Yes
12.4 - Finite Elements Method Analysis (FEM) - Required Yes
12.5 - Stress Relieving - Required Yes, for drum

13.0 Low Tension Pulleys - Arragement

Figure 12.1: Low Tension Pulleys Arragement - Conveyor 0120-CV-007

Table 12.1: Pulley designation

0120-CV-007-71 Head Shuttle Pulley

0120-CV-007-72 Tail Shuttle Pulley
0120-CV-007-73 Bend Pulley
0120-CV-007-74 Take up Pulley
0120-CV-007-75 Bend Pulley

JOB NO. 26148 Sheet 4 of 4

EQUIPMENT
DATA SHEET
TAG 0120-CV-007-4;5;6;7;8 REV.
MLP N° GCP-1001-01-CS-0138-0120-M-HD-00032 0
LOW TENSION PULLEYS
N° 26148-220-MHD-MHCB-00032
Electronic documents, once printed, are uncontrolled and may become outdated.
Refer to the electronic documents in M&M Los Pelambres on ACONEX for current revisions.
Bechtel Confidential, ©2019 Bechtel Chile Ltda. All rights reserved.