Order Management for Batching Plant

Town Engineering & Projects

 Resource & Capacity Planning
Order Management flow
Type of Orders
Cost Elements
Way forward

Town Engineering & Projects

 Resource & Capacity

Town Engineering & Projects

 Loader
Capacity- 1M3
Plant 30 M3/Hr No of TM 8
Capaci Avail TM 6
ty
MaxM Trips 3 per 18
Operat 6 Hr 12 Hrs Shift Trip
ion
MaxM Capacity 6 M3
Daily 180 360
Capaci M3 M3 Average daily 5 M3 90
ty Capacity M3 Disel

Monthl 4500 9000 Monthly 2250 M3 Generator

y Cap M3 M3 Capacity
Balance is being managed thru 1 KVA
Presen 3500 Outsourced TM
t Utiliz M3
Town Engineering & Projects
 Production
Capacity Transportation
Capability
Underutilized
No of TM 8
Avail TM 7
MaxM Trips 4 per 28
Shift Trip
1000 Cu M MaxM Capacity 6 M3
Average daily 5 M3 140
Order Gap Capacity M3
Monthly 3500 M3
Capacity

Transp Gap

1000 Cu M
Town Engineering & Projects
 Proposed Order Management Flow

Town Engineering & Projects

 Quarterly Order
Pricing finalization Order
Mechanism by Chief confirmation
by FC JTS

Order
Price Order confirmation
Internal
Confirmation & checking on by Plant
Customer
Order Generation Tech / Schd
Order
thru FC JTS / Capability
Order
Planning &
External Scheduling
Quoting of Price Receipt of
Customer by Plant
by Chief thru FC Advance
Order JTS Payment by
Plant
A
Town Engineering & Projects
 Cost
Transfers
by FC
A
Order
statement Order
to closure by
Production &
Customer FC JTS
Despatch
by Plant

Order Order
Accountin closure
g by FC request to
JTS FC JTS by
Chief

Town Engineering & Projects

 Envisaged type of Orders

Town Engineering & Projects

 At
Nature of Order being
RMC Customer
served Site
At
Batching
Plant
C= A + Transportation
All
+ Cement
A= Others
Material D= A + Transportation

All
Others + Cement
B= Transportation
E= B +
Material

F= B + Transportation

Town Engineering & Projects

 Cost elements

Town Engineering & Projects

 Cost Elements

SL Cost Elements Components

Aggregate
Sand
A Basic Items Admixers
Water
electricity
B Cement Cement
Establishment cost
Establishment, maintenance
C Maintenance and De-precaution of
and Depreciation
BP/generator/loader
Lead distance
D Transportation Cost Transit Time
Idling Cost

Town Engineering & Projects

 Detailed spend on Establishment / Maintenance /
Depreciation COST ( 1 / 2 )

Cost/month
C Details
Rs Lakhs
1 Miller rent without driver 6.0
Temporary staff cost with cement feeding(20
2 3.7
no.+7no.)
3 Security 1.2
4 Permanent staff cost 1.1
5 Loader 1 cum capacity rent without driver 0.8
6 Depreciation of batching plant 0.8
7 Fuel cost 0.5
8 car 0.3
9 Tools and parts 0.1
10 Others 0.1

Town Engineering & Projects

 Detailed spend on Establishment / Maintenance /
Depreciation COST ( 2 / 2 )

Cost/month
C Details
Rs Lakhs
11 BP maintenance cost 0.1
12 Fuel cost 0.1
13 Phone bill 0.1
14 safety andd others 0.1
15 Generator 125 KVA rent 0.1
16 stationary 0.0
17 Depreciation of Miller 0.0
18 Depreciation of Loader 0.0
19 Depreciation of generator 0.0

Town Engineering & Projects

 Way forward

Town Engineering & Projects