Cement Retainer Bridge Plug PDF

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CEMENT RETAINERS TECHNICAL UNIT

DESCRIPTION:
The “CR” is a modular designed tool package that can quickly be field converted
from Cement Retainer to Bridge Plug or from mechanical to wireline set with
minimal changes to the basic assembly. This versatile package provides the user
with reliable high pressure plugging devices that can be drilled quickly using
rotary or cable tools.

APPLICATIONS:
Cement Retainer for deep, hot, high risk, prolonged or complicated squeeze
Cement jobs.
Bridge Plug for temporary or permanent zone isolation or to abandon a well.

FEATURES:
• Wireline or Mechanical set - Can be set with electrical pressure setting
tool or mechanically on tubing.
• Speed and safety - Locked together design and extra clearance safely
speeds run-in.
• Quick field change - Simple conversion to Bridge Plug or Cement Retainer
or mechanical to wireline.
• Fast drill up - Drills out quickly with rotary or cable tools.
Cement Retainer
• Simple control - Slide valve is controlled from surface. Pick up work string
to close, set down to open.
• Allows pressure test of tubing - Pick up to close valve and test tubing Mechanical Set
before squeezing. Cement Retainer
• Locked in squeeze pressure - The valve automatically closes when the
stinger is removed locking in squeeze pressure while excess cement is
circulated out.
• Isolates hydrostatic pressure - The valve protects sensitive zones in low
fluid level wells.
AVAILABILITY:

Casing Cement Retainer/Bridge Plug

OD Weight Preferred Range of Casing Size Max. Tool OD


Min. Max.
4-1/2 9.5-15.1 3.826 4.090 450 3.593
5 11.5-20.8 4.156 4.560 500 3.937
5-1/2 13-23 4.580 5.044 550 4.312
5-3/4 14-25.2 4.890 5.290 575 4.700
6-5/8 17-32 5.595 6.135 658 5.375
7 17-35 6.004 6.538 700 5.688
7-5/8 20-39 6.625 7.125 758 6.312
8-5/8 24-49 7.511 8.097 858 7.125
9-5/8 29.3-58.4 8.435 9.063 958 8.125
10-3/4 32.75-60.7 9.660 10.192 1075 9.437
Wireline Set
11-3/4 38-60 10.772 11.150 1175 10.437
Cement Retainer
11 3/4 60-83 10.192 10.772 1176 9.937
13 3/8 48-80.7 12.175 12.715 1338 11.875
16” 65-118 15.250 1600 14.125
20” 94-133 18.730 19.124 2000 18.375

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CEMENT RETAINERS TECHNICAL UNIT

CEMENT RETAINER/BRIDGE PLUG PRODUCTS The Cement Retainer and Bridge Plug product line
consists of the following:
The cast iron Cement Retainers and Bridge Plugs
provide the end user with tools that will consistently • Wireline Set Cement Retainer
contain well pressures at elevated temperatures and
pressures. The Cement Retainers or Bridge Plugs
• Mechanical Set Cement Retainer
permit faster removal from the well with either rotary • Wireline Set Bridge Plug
or cable tool methods due to their compact size and • Mechanical Set Bridge Plug
the selection of high quality construction material.
• Flapper Valve Wireline Set Cement Retainer
• Flapper Valve Mechanical Set Cement Retainer
The outside diameter of these products has been
held to a minimum to provide maximum tool-to-casing The following service tools are used for setting and
clearance for safe running and maximum fluid bypass service with the Cement Retainers or Bridge Plugs:
area during displacement procedures even in heavy • Wireline Adapter Kit
mud systems.
• Stinger Seal Assembly
• Tubing Centralizer
Any Cement Retainer product can be converted to
perform as a Slide Valve Cement Retainer, a Flapper • Mechanical Setting Tool
Valve Cement Retainer or a Bridge Plug. In addition, • Wireline Adapter Kit for Flapper Bottom
these tools may be converted for electric line setting
• Hydraulic Setting Tool
or mechanical setting by selection of the proper upper
slip and the appropriate running tools. CONVERSION OF CEMENT RETAINER TO
BRIDGE PLUG UTILIZING THE BRIDGING PLUG
Slide Valve Cement Retainer
Sizes 4-1/2 through 8-5/8:
The Slide Valve Cement Retainer utilizes a slide 1. Carefully clamp the Cement Retainer in a vise
valve which is pressure balanced in the closed and loosen set screw from the guide. Unscrew
position to reliably contain high fluid pressures. The the guide (right-hand thread) from the inner
bonded mono-seal design eliminates seal damage mandrel.
during opening at high pressure differentials.
2. Using a bar, inserted from the top end of the
Cement Retainer, tap the slide valve so it will exit
Flapper Valve Cement Retainer
the lower end of the body. Avoid contact of the
The Flapper Valve Cement Retainer is utilized in
bar with the sealing surface of the body.
those applications where sustained pumping of large
volumes of highly abrasive fluids are anticipated. 3. Install o’ring into groove of bridging plug. Grease
the bore of the Cement Retainer guide and the
lower end of the bridging plug.
The standard Stinger Sub on the ‘MST’ Mechanical
Setting Tool and ‘SSA’ Stinger Seal Assembly should 4. Install the bridging plug into the bore of the guide.
be replaced with a Flapper Valve Stinger Sub when Align the drive pin in the side of the Bridge Plug
running Flapper Valve Cement Retainers. The with one of the fluid bypass holes in the guide
Flapper Valve Stinger Sub does not have side ports. and press it into the bore of the guide.
This helps protect the flapper valve and valve seat
Note: The thread in the bridging plug MUST be
seal from fluid washing during pumping operations.
visible from the top of the plug.
Turn the guide on its side and see if the Bridging Plug
Bridge Plug falls out of the guide. If the Bridging Plug moves or
The short, compact, interlocked construction assures drops out, re-grease the back of the Bridging Plug
the user that the Bridge Plug will provide faster, safer and bore of the guide and reseat the Bridging Plug in
run-in, dependable set and pack-off and hold the guide. With the Bridging Plug properly stuck in
pressure that is safe for the casing weight and grade. place, make up the guide to the Cement Retainer
The interlock construction and compact size requires mandrel. Snug the guide with a wrench and re-install
minimal material removal during drill out. the set screw in the guide.

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CEMENT RETAINERS TECHNICAL UNIT

Sizes 9-5/8 through 13-3/8: An increase in casing pressure at the Cement


1. Carefully clamp the Cement Retainer in a vise and Retainer tends to lift the tubing which can cause the
loosen two (2) set screws from the flange of the slide valve to close. The force generated by a casing
outer mandrel. Unscrew the guide, from the inner pressure increase is calculated by multiplying the
mandrel. casing pressure increase by the outside area of the
tubing minus the seal bore area of the tool.
Note: Size 1338 does not have set screws.
2. Using a bar, inserted from the top end of the
A pressure increase in the tubing exerts a lifting force
Cement Retainer, tap the slide valve so it will exit
at the top of the string which will reduce the effective
the lower end of the body. Avoid contact of the
hook load. A pressure increase in the tubing at the
bar with the sealing surface of the body.
Cement Retainer will tend to hold the stinger sub in
3. Install o’ring into groove of bridging plug. Grease the tool and keep the slide valve open. The net of
the bore of the guide and the lower end of the these two forces is upward and is equal to the
bridging plug. increase in tubing pressure multiplied by the area of
the seal bore in the cement retainer. When this force
4. Install the bridging plug into the bore of the guide.
is equal to the tubing weight, any additional pressure
Align the drive pin in the side of the Bridging Plug
will lift the tubing and allow the slide valve to close.
with one of the fluid bypass holes in the guide and
press it into the bore of the guide.
Therefore, the minimum setting depth will depend
Note: The thread in the bridging plug MUST be
on the applied pressure changes in the tubing and
visible from the top of the plug.
casing acting to lift the available tubing weight.
5. Turn the guide on its side and see if the plug falls
out of the guide. If the Bridging Plug moves or The amount of tubing and annulus pressure that can
drops out, re-grease the back of the Bridging Plug be applied are limited for any size and length of
and bore of the guide and reseat the Bridging tubing. When the total of the forces is equal to the
Plug in the guide. With the Bridging Plug properly weight of the tubing in fluid, an increase in either
stuck in place, make up the guide to the retainer tubing or casing pressure will raise the tubing and
mandrel. Snug the guide with a wrench and close the slide valve. However, the cementing
install the two (2) set screws through the flange of pressure may be increased if the casing pressure is
the outer mandrel. decreased and vice versa.

The snap latch feature of the stinger sub has no effect


on either opening or closing the slide valve. The
HYDRAULIC FORCES ACTING ON CEMENT
stinger sub will remain in the Cement Retainer as long
RETAINERS
as the snap-out force is not exceeded. If excess
Forces created by applied pressure to the casing and tension is pulled on tubing while pressure testing the
tubing act upon the stinger sub and tubing during snap-out force may be overcome and the stinger sub
cementing and pressure testing operations. These will be pumped out.
forces are variable and are affected by the area of the
cement retainer seal bore, casing and tubing pressure
changes at the Cement Retainer, tubing size and
weight and fluid weight.

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CEMENT RETAINERS TECH UNIT
REMOVAL TECHNIQUES FOR MODEL “CR” junk basket above the bit. If reverse circulation is
CEMENT RETAINERS AND BRIDGE PLUGS planned, the casing scraper or other equipment in
the tubing string should have an inside fluid
passage as large as the passage through the bit
General so cuttings will not bridge.
Drilling is the preferred method of removing
Cement Retainers and Bridge Plugs since drilling Variations in bit speed and bit weight should be
can usually be accomplished in less than 10 made to help break up debris to re-establish
percent of the time it takes to millout the same penetration should it cease while drilling.
tool. This high removal time for the milling
technique is explained by the mechanics of the Penetration may be stopped by “bit tracking”
two methods. Drilling causes a chiseling effect, which is usually caused by insufficient weight on
and milling has a shaving effect of the target. the bit. Bit tracking occurs when bit teeth travel in
Further, milling yields more debris of the type that the same indentation of “track” made previously
causes penetration stoppage. Drilling with a short by another tooth. Successive tooth impact to the
tooth, medium hard formation rock bit is usually same location will sometimes deepen the track
the best combination for cement retainer or bridge until indentations equal bit tooth length, reducing
plug removal. the impact of teeth to the point that they will not
penetrate. Drilling penetration may be re-
Suggested Drilling Technique established by raising the bit off of the tool and
then lowering the bit while maintaining rotation
Though the best drilling technique will vary with and making rapid bit contact with extra weight.
available equipment, a typical combination of a NOTE: Drilling times are directly related to tool
short tooth, medium hard formation rock bit (ADC size, bit stability, drilling weight, pump rate, bit
Codes 2-1, 2-2, 2-3, 2-4, and 3-1), 75 to 120 RPM RPM, type of bit, drilling fluid, etc. The same
rotary speed and such drill collars as necessary considerations should be used when drilling
for weight and bit stabilization will provide Cement Retainers and Bridge Plugs as would be
desirable results. used when drilling medium hard formations.

To drill the Cement Retainer or Bridge Plug: Suggested Milling Technique


• Apply 5,000-7,000 lbs. until top end of the If equipment availability or other considerations
mandrel is drilled (4 to 5 inches). dictate that the Cement Retainer or Bridge Plug
• Increase weight to 2,500-3,000 lbs. per inch of be milled, the recommended combination is a junk
type mill tool rotated at 60-150 RPM with 5,000-
bit diameter to drill out remainder. Example:
8,000 lbs. on the mill.
Use 12,000-14,500 lbs. for a 4-3/4” OD bit.
• Drill collars should be used as required for Use a mud viscosity of 60 CPS and a minimum
weight and bit stabilization. annular velocity of 120 ft/min to assure cutting
removal.
• A rotary speed of 75-125 RPM is
recommended. When ready to begin milling operations, start
rotating the mill above the target and lower it
• A Junk Basket should be used. slowly onto the target. Do not apply weight in
excess of recommended amount. Excessive
• The mud viscosity and gel strength should be weight can tear out chunks of the Cement
sufficient to remove and support the cuttings. Retainer/Bridge Plug and make a bailer trip
A minimum annular velocity of 120 FT/MIN is necessary to remove the chunks to allow further
recommended. penetration.. Maintain a constant milling rate by
adding weight as the tool is milled away.

When normal circulation is to be used, place a

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CEMENT RETAINERS TECHNICAL UNIT

DIMENSIONAL DATA (INCHES)


DIM. 450CR 500CR 550CR 575CR 658CR 700CR 758CR 858CR
A 20.0 20.0 20.0 20.0 22.7 22.7 22.7 22.7
B .60 .60 .75 .6 .78 .80 .51 .50

C 3.04 3.04 2.86 2.94 3.37 3.20 3.20 2.90


D .73 .73 .96 .96 .86 1.07 1.20 1.27
E 2.83 2.83 2.62 2.7 2.64 2.67 2.60 3.04
F .73 .73 .96 .96 .86 1.07 1.20 1.27
G 2.25 2.25 1.94 1.8 2.86 2.73 2.75 2.56
H 2.10 2.10 2.25 2.38 2.40 2.42 2.54 2.46
I 7.75 7.75 7.75 7.75 8.70 8.70 8.70 8.70
J 1.90 1.90 1.90 1.9 2.78 2.78 2.78 2.78
K 2.50 2.50 2.75 3.00 3.74 3.74 4.37 4.37
L 3.58 3.937 4.31 4.68 5.36 5.68 6.31 7.12
M 3.55 3.900 4.26 4.62 5.31 5.62 6.25 7.07
N 3.52 3.875 4.28 4.63 5.26 5.62 6.22 7.00
O 3.55 3.900 4.26 4.62 5.31 5.62 6.25 7.07
P 3.58 3.937 4.31 4.68 5.36 5.68 6.31 7.12
Q 3.48 3.875 4.25 4.63 5.30 5.62 6.23 7.06

R 3.59 3.937 4.31 4.75 5.36 5.68 6.31 7.13


S 1.35 1.35 1.35 1.35 2.00 2.00 2.00 2.00

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CEMENT RETAINERS TECHNICAL UNIT

Dimensional Data (in.)


M Dim 958CR 1075CR 1175CR 1338CR
A 22.90 23.20 24.90 24.90
B .78 1.30 2.50 2.30
C 3.85 3.60 5.03 4.70
D 1.20 1.39 1.25 1.25
E 3.42 4.48 3.75 5.68
F 1.20 1.39 1.25 1.25
G 3.00 3.00 5.03 3.10
H 2.90 2.93 2.87 3.41
I 6.50 5.10 3.21 3.21
J 2.78 2.78 2.78 2.78
K 6.25 7.38 8.25 8.25
L 8.12 9.41 10.44 11.84
M 8.00 9.38 10.33 11.79
N 7.96 9.29 10.33 11.75
O 8.00 9.38 10.33 11.79
P 8.12 9.41 10.44 11.84
Q 7.99 9.37 10.32 11.75
R 8.12 9.44 10.44 11.88
S 2.00 2.00 2.00 2.00

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