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Food Processing 1
Food Processing 1
1. Explain briefly the reason why spoilage of banana, lemon and wilting of kangkong leaves
occur.
Most fruits and vegetables go bad because of damage caused by microorganisms such as
bacteria and mold, enzymatic processes or bruising. Microorganisms speed produce
deterioration through structural decay. Microorganisms such as bacteria and molds release
their own enzymes as they grow, speeding up the spoiling process. Enzymes, which occur
naturally in live fruits and vegetables, are part of the natural aging process. Enzymatic
browning leads to discoloration and later, spoilage. Bruising physically alters the exterior of
your fruits and vegetables, which trigger enzymatic reactions.
How you store your fruits and vegetables has a significant impact on their lifespan. Cold
temperatures are best for slowing down respiration — but do not store produce inside airtight
containers, because the total lack of respiration will speed decay. Exceptions are onions,
garlic and potatoes, which are best stored outside of your refrigerator in a cool, dry and dark
space.
Fruits emit ethylene gas, which speeds ripening, and some vegetables are more sensitive
than others. Incompatible combinations include apples and apricots stored with spinach,
lettuce or other leafy greens.
Some fruits ripen after they are picked. Strawberries, cherries and grapes ripen on the plant.
Once you pick them, they may get softer due to the natural deterioration of plant matter, but
they will never get any sweeter. Once picked, these fruits are as ripe as they will ever get.
Fruits that don’t ripen after picking should be refrigerated immediately. Other fruits that fall
into this category are apples, blueberries, raspberries, tangerines, oranges, limes and
blackberries.
Fresh cut fruit always requires refrigeration. Whether the fruit was cut before you bought it or
whether you cut it up, that fruit needs to be refrigerated. Soft fruits that have been cut up,
fruits like mangoes or melons, typically have a shelf life of two days or less even if they are
refrigerated. Fruits containing more acid or harder fruits have a slightly longer shelf life.
Anytime you cut open a fruit, you accelerate the ripening process and expose that fruit to
bacteria, mold and fungus. For both food safety reasons and food quality reasons, keep cut
fruit in the refrigerator.
Ethylene is a small hydrocarbon gas. It is naturally occurring, but it can also occur as a result
of combustion and other processes. You can’t see or smell it. Some fruit will produce
ethylene as ripening begins. Mangoes, apples and pears are examples of fruit that produce
ethylene with ripening. Ethylene is responsible for the changes in texture, softening, color,
and other processes involved in ripening. Fruits such as cherries and blueberries do not
produce much ethylene and it doesn’t influence their ripening.
Ethylene is thought of as the aging hormone in plants. In addition to causing fruit to ripen, it
can cause plants to die. It can be produced when plants are injured, either mechanically or
by disease.
3. Explain why do fried chips lose their crunchiness when exposed to air for an extended
time.
The answer is humidity. There is always water in our air, it’s just a matter of how
much. Chip bags are now packaged with a shot of nitrogen that keeps the humidity
out of the sealed bag. Once you break that seal, in goes the moisture. Food saver
and other vacuum machines can help but you basically start the clock to crackers and
chips losing their crunch. The trick is don’t open them until you’re ready to use them
and then seal them up when you’re done and try to squeeze out as much air as you
can without turning your chips to dust.
In the bag the contents are in what is termed an isolated system- no energy or
matter either enters of leaves that ‘environment’, being the bag. As soon as the bag
is opened it becomes an open system. Both energy and matter can now flow into
and out of the system ( bag). The most obvious intrusion to the system now is air. Air
contains moisture. As soon as moist air comes in contact with the chips or crackers it
begins a slow process of saturation as a type of osmosis occurs. This will cause the
chips structure to slowly weaken and break down (soften).
4. When can you say that browning is desirable for processed food, and when it will become
undesirable? Elaborate your explanation and provide examples.
UNIT 10 - BROWNING
INTRODUCTION
Browning is the process of food turning brown due to the chemical reactions that take place
within. The process of food browning is one of the most important reactions that take place
in food chemistry and represents an interesting research topic regarding health, nutrition,
and food technology.
Though there are many different ways food chemically changes over time, browning in
particular falls into main 2 categories,
1. Enzymatic and
2. Non-enzymatic processes.
The browning process of foods may yield desirable or undesirable results, depending on the
type of food.
Enzymatic Browning
Enzymatic browning is one of the most important reactions that takes place in most
fruits and vegetables as well as in seafood.
These processes affect the taste, color, and value of such foods.
Generally, it is a chemical reaction involving polyphenol oxidase, catechol oxidase,
and other enzymes that create melanin's and benzoquinone from natural phenols.
Enzymatic browning (also called oxidation of foods) requires exposure to oxygen.
It begins with the oxidation of Phenols by Polyphenol oxidase into Quinones.
Examples:
Developing color and flavor in Coffee, Cocoa beans, and tea.
Developing color and flavor in dried fruit such as figs and raisins.
Non-enzymatic browning
It is a process that also produces the brown pigmentation in foods, but without the
activity of enzymes.
The two main forms of non-enzymatic browning are caramelization and the Maillard
reaction.
Examples non-enzymatic browning:
Fresh fruit and vegetables, including apples, potatoes, and black spots on peels
bananas and avocados.
Polyphenols oxidases is the major reaction in the formation of Melanosis in
crustaceans such as shrimp.
Caramelisation
Caramelisation is the oxidation of sugar, a process used extensively in cooking for the
resulting nutty flavor and brown color.
Caramelization is a type of non-enzymatic browning reaction.
As the process occurs, volatile chemicals are released producing the characteristic
caramel flavor.
The reaction involves the removal of water (as steam) and the break down of the
sugar.
The caramelization reaction depends on the type of sugar. Sucrose and glucose
caramelize around 160 degree C (320 degree F) and fructose caramelizes at 110 degree C
(230 degree F).
The highest rate of the color development is caused by fructose as caramelization of
fructose starts at 110 degree C. Baked goods made from honey or fructose syrup will
therefore give a darker color.
Maillard reaction
The Maillard reaction, creates flavor and changes the color of food.
Maillard reactions generally only begin to occur above 285°F (140°C).
Until the Maillard reaction occurs meat will have less flavor.
The Maillard reaction is a chemical reaction between an amino acid and a reducing
sugar, usually requiring the addition of heat.
Like caramelization, it is a form of non-enzymatic browning.
The Maillard reaction occurs between reducing sugars and principally free amino
acids and peptides (usually from proteins) when heated.
The reaction is also known as the browning reaction.
Browning by the Maillard reaction occurs more quickly in alkaline than in acid
conditions and also at intermediate water activities. The reaction is also time/temperature
related.
Thus baking at low temperatures slowly gives the same colour results as baking at
high temperatures quickly provided that the atmosphere around the product does not
become too dry.
The Maillard reaction is most important for the production of brown hues on the
surface of baked biscuits. The inclusion in biscuit dough of glucose or invert syrups is to
ensure that the Maillard reaction occurs as required. If there is excessive Maillard reaction it
may be difficult to dry the biscuit without too much colour formation. Sometimes proteins
are added as milk powders. Milk contributes lactose which is a reducing sugar. The Maillard
reaction contributes flavours to baked products.
It reduces the nutritional value of food.
5. Explain how the 5 phase conditions affect the lag phase of the growth of microorganisms.
Lag phase
Lag phases is one of the earliest phases in the bacterial growth cycle. In this phase, the bacteria
tends to adapt itself to the growth conditions. Here, the individual bacteria matures but does not
divide yet. In this stage of the cycle of growth, enzymes, RNA and various molecules are
synthesized. As cells are not promptly reproduced into a new medium in this stage, cells do not
exhibit a lot of changes, in fact, minute changes are observed in this stage. Hence, this stage is
often misunderstood. This stage of almost no division is the lag phase, ranging from merely 60
minutes to a couple of days. Although cells do not divide in this stage, they are not dormant.
This is a tentative duration of non-replication observed in bacteria initiated into a new medium.
This phase is said to be an organized, dynamic and adaptive stage which safeguards bacteria
against threats and fosters reproductive flexibility. It pertains to antibiotic tolerance, host-
pathogen interactions, food safety, molecular biology and more.
Lag phase
When a microbial population is inoculated into a fresh medium, growth usually does not begin
immediately but only after a period of time called the lag phase, which may be brief or extended
depending on the history of culture and growth conditions.
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Yeasts 1 – 2 hours
Animal cells 25 -48 hours
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In general, when all other conditions are kept ideal, growth of the
microorganisms is dependent on the substrate (nutrient) supply. The
microorganisms can be grown in batch, fed-batch, semi-continuous or
continuous culture systems in a bioreactor.
1. Lag phase
2. Acceleration phase
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4. Deceleration phase
5. Stationary phase
6. Death phase.
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1. Lag phase:
The initial brief period of culturing after inoculation is referred to as
lag phase. During the lag phase, the microorganisms adapt to the new
environment—available nutrients, pH etc. There is no increase in the
cell number, although the cellular weight may slightly increase.
The length of the lag phase is variable and is mostly determined by the
new set of physiological conditions, and the phase at which the micro-
organisms were existing when inoculated. For instance, lag phase may
not occur if the culture inoculated is at exponential phase (i.e., log
phase), and growth may start immediately.
2. Acceleration phase:
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This is a brief transient period during which cells start growing slowly.
In fact, acceleration phase connects the lag phase and log phase.
3. Log phase:
The most active growth of microorganisms and multiplication occur
during log phase. The cells undergo several doublings and the cell
mass increases. When the number of cells or biomass is plotted
against time on a semi logarithmic graph, a straight line is obtained,
hence the term log phase.
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Two log phases are observed when a complex nutrient medium with
two substrates is used in fermentation, and this phenomenon is
referred to as diauxy. This happens since one of the substrates is
preferentially metabolised first which represses the breakdown of
second substrate. After the first substrate is completely degraded
second lag phase occurs, during which period, the enzymes for the
breakdown of second substrate the synthesized. Now a second log
phase occurs.
4. Deceleration phase:
As the growth rate of microorganisms during log phase decreases, they
enter the deceleration phase. This phase is usually very short-lived and
may not be observable.
5. Stationary phase:
As the substrate in the growth medium gets depleted, and the
metabolic end products that are formed inhibit the growth, the cells
enter the stationary phase. The microbial growth may either slow
down or completely stop. The biomass may remain almost constant
during stationary phase. This phase, however, is frequently associated
with dramatic changes in the metabolism of the cells which may
produce compounds (secondary metabolites) of biotechnological
importance e.g. production of antibiotics.
6. Death phase:
This phase is associated with cessation of metabolic activity and
depletion of energy reserves. The cells die at an exponential rate (a
straight line may be obtained when the number of surviving cells are
plotted against time on a semi logarithmic plot). In the commercial
and industrial fermentations, the growth of the microorganisms is
halted at the end of the log phase or just before the death phase
begins, and the cells are harvested.
Limitations:
The major limitation of fed batch fermentation is that the
microorganisms in the stationary phase produce proteolytic enzymes
or proteases. These enzyme attack the recombinant proteins that are
being produced. By carefully monitoring the fermentation, the log
phase can be prolonged and the onset of stationary phase is delayed.
By this way, the formation of proteases can be minimised.
Chemostat bioreactors:
The concentration of any one of the substrates (carbohydrate, nitrogen
source, salts, O2) is adjusted to control the cell growth and maintain a
steady state.
Turbidostat bioreactors:
In this case, turbidity measurement is used to monitor the biomass
concentration. The rate of addition of nutrient solution can be
appropriately adjusted to maintain a constant cell growth.
3. It is not easy to maintain the same quality of the culture medium for
all the additions. Nutrient variations will alter the growth and
physiology of the cells, and consequently the product yield.
After completion of lag phase, the cell enters log phase which is
characterized by exponential growth (See Fig. 19.12). If the initial
number of cells is N0, then
After 1st generation, the cell number will be N0 × 21.
After 2nd generation, the cell number will be N0 x 22.
After 3rd generation, N0 × 23 and so on. Thus, the number of cells after
a given time (Nt) will be as follows:
Nt = N0 x 2n
where n is the number of generations.
The term doubling time (td) or mean generation time (MGT) refers to
the time taken for doubling the cell number or biomass. The specific
growth rate constant expressed by µ, is the direct measure of rate of
growth of the organism. If N is the number of cells at a given time,
then the increase in the number of cells (growth rate) with time is
given by the formula.
dN/dt = µN (1)
dX/dt = µX (2)
S/ Ks + S < 1
Hence µ < µmax.
6. Which of the conditions is ideal for the prevention of food spoilage due to the growth of
microorganisms? Elaborate your answer.
**Spoilage bacteria is what makes food in the refrigerator look and smell bad, but
usually does not cause illness.
These are invisible and generally do not smell or taste bad. Proper food handling is
the only defense.
Store Food Safely
Select produce with a critical eye to avoid bruised or damaged food. Make sure it is
refrigerated in the store. Plan to select meat last so it doesn't sit in the cart warming up.
Do grocery shopping last so groceries do not sit in the car. When weather is very hot or
you will be delayed getting home, bring a cooler to keep meats and perishables cold. At
home, put groceries in the refrigerator immediately.
Set the refrigerator below 40 degrees Fahrenheit and the freezer below 0 degrees
Fahrenheit. Don't overload the refrigerator. Cool air must be able to circulate to keep
food at the proper temperature.
Store canned food away from very high or low temperatures. Do not use cans that are
dented or bulging. Read and follow expiration dates.
Stop bacteria growth by freezing food. Package it properly in freezer bags with the date
clearly marked. Freezing does not kill bacteria so after thawing, cook promptly.
Wash and dry hands before and during food preparation. If you are not sure about the
quality or safety of food, throw it out.
Tips
Irradiated food has been treated to kill bacteria. These foods still need to handled
properly in the event that bacteria has survived.
When the power goes out, do not open refrigerator or freezer doors. If you will be
without electricity for more than a day, get dry ice or regular ice to preserve food.
Wash fruits and vegetables including bagged salad under cold running water to rinse
bacteria off the surface before using.
Purchase a good quality meat thermometer to check for safe temperatures.
Moisture
Bacteria need water to grow and die without a water source. Moist areas are
particularly prone to bacterial growth, such as bathrooms and kitchens. Water content in
food also provides an excellent environment for many types of bacteria to grow. Certain
foods can be dehydrated or freeze-dried, which removes most of the water and can
allow for longer storage without bacterial growth. Moist tissues in the body, such as the
mouth and nose, provide an excellent source of moisture for bacteria and are
particularly prone to bacterial growth.
Environmental pH
U.S. Food and Drug Administration: Bacterial Pathogen Growth and Inactivation
Goto Source
. More acidic foods can typically be stored longer without spoiling. Preserving agents that increase
the acidity of food, such as citric acid, are commonly added to help prevent bacterial
growth and allow for longer storage. Vinegar and lemon juice have a similar effect.
Environmental Oxygen
The presence of oxygen can greatly affect the growth of bacteria. Many types of
disease-causing bacteria grow best in an oxygen-rich environment or require oxygen to
grow. This is why many commercial foods are vacuum-sealed. Vacuum sealing -- also
known as reduced oxygen packaging -- inhibits the growth of many types of bacteria
and fungi that cause food spoilage. Once the vacuum seal is broken, exposure to the
environment and oxygen limits the shelf life. Keeping food properly sealed while during
storage is a good preventive measure against bacterial growth because it restricts the
amount of oxygen. Proper sealing is also important when doing home canning for
similar reasons.
While reduced oxygen inhibits the growth of many types of bacteria that can spoil
food, there are others that thrive in the absence of oxygen. Two important
examples are Clostridium botulinum -- the bacteria responsible for botulism -- and
Listeria monocytogenes, another food-borne bacteria that is particularly harmful to
pregnant women, newborns and people with a weakened immune system.
(NDRRMC), citing a report from the Department of Health, said the victims
The report said they had steamed rice with shredded chicken wrapped in
episodes of nausea and vomiting, and few have bowel movement,” the report
said.
Epidemiological Surveillance Unit, said the food items came from a sponsor
The food eaten by the victims during lunch on Monday was patel, a local dish
of steamed rice with shredded chicken and egg wrapped in banana leaves.
episodes of nausea and vomiting and few have bowel movement,” the report
said.
Executive Director Ricardo Jalad said the food poisoning was reported
“It was not traced at first who provided the food. I believe this incident was
were brought to a nearby hospital while 10 were treated at the regional health
According to the National Disaster Risk Reduction and Management Council (NDRRMC), evacuees from
Barangay Malabuan suffered stomach pains followed by vomiting after eating pastel that was part of the
donated food packages in the evacuation center.
To prevent the incident from happening again, authorities improved security measures at checkpoints to ensure
the quality of food being delivered to the evacuees.
The agency also called on all donors to make sure that food donations are properly prepared and packed to
prevent spoilage.
“Hindi naman po natin masisisi ang kung sino man dito sa nangyari (We can’t blame anyone for what
happened),” Timbal said.
“But we will do our best to ensure (that this won’t happen again),” he added.
Meanwhile, the national government is sending additional funds for the rehabilitation of earthquake-affected
towns in Mindanao.
Earlier on Wednesday (November 6), Defense Secretary Delfin Lorenzana together with Health Secretary
Francisco Duque III and Interior Secretary Eduardo Año visited Kidapawan City Provincial Capitol to check
on the situation.
Lorenzana said local chief executives are asking for additional budget as they have already used up most of
their calamity fund.
Apart from rehabilitation, the national government also provided for the relocation of the victims who lost their
homes from the earthquake. – MNP (with details from Harlene Delgado)
Food Poisoning
Food poisoning, also called foodborne illness, is illness caused by eating contaminated
food. Infectious organisms — including bacteria, viruses and parasites — or their toxins
are the most common causes of food poisoning.
Infectious organisms or their toxins can contaminate food at any point of processing or
production. Contamination can also occur at home if food is incorrectly handled or
cooked.
Food poisoning symptoms, which can start within hours of eating contaminated food,
often include nausea, vomiting or diarrhea. Most often, food poisoning is mild and
resolves without treatment. But some people need to go to the hospital.
Symptoms
Food poisoning symptoms vary with the source of contamination. Most types of food
poisoning cause one or more of the following signs and symptoms:
Nausea
Vomiting
Signs and symptoms may start within hours after eating the contaminated food, or they
may begin days or even weeks later. Sickness caused by food poisoning generally lasts
from a few hours to several days.
If you experience any of the following signs or symptoms, seek medical attention.
Neurological symptoms such as blurry vision, muscle weakness and tingling in the arms
Some germs make you sick within a few hours after you swallow them. Others
may take a few days to make you sick. This list provides the symptoms, when
symptoms begin, and common food sources for germs that cause food
poisoning. The germs are arranged in order of how quickly symptoms begin.
Common food sources: Foods that are not cooked after handling, such as
sliced meats, puddings, pastries, and sandwiches.
Clostridium perfringens
Salmonella
Norovirus
Vibrio
Campylobacter
Listeria