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RENR7948-05

155-2273 155-2264
3E-3388 172-6062 227-4002
December 2019 Harness And Wire Electrical Schematic Symbols
5 6 7 8 1 2 3 4 5 6
Symbols
1 8 7 8 9 10 11 12
10 9 8 7 6 5 4 3 2 1
1 6
2 7
13 14 15 16 17 18 22 21 20 19 18 17 16 15 14 13 12 11
2 5 3 6
4 5
32 31 30 29 28 27 26 25 24 23
3 4 4 3 2 1
44 43 42 41 40 39 38 37 36 35 34 33 T

52 51 50 49 48 47 46 45
Pressure Temperature Level Flow Circuit Breaker
60 59 58 57 56 55 54 53
3E-3370 3E-3364 NOTE X Symbol Symbol Symbol Symbol Symbol
174-0502 155-2267
68 67 66 65 64 63 62 61

B A
76 75 74 73
88 87 86 85 84 83
72 71 70 69
82 81 80 79 78 77
Symbols and Definitions
A B 98 97 96 95 94 93 92 91 90 89
A B 1 2 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
C 110 109 108 107 106 105 104 103 102 101 100 99
through it.
120 119 118 117 116 115 114 113 112 111
C
C Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
111-2416 153-9693
155-2269 100-3320
160-7689 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
A B
B A B B
2 1 A 13 1 Ground (Wired): This indicates that the component is connected to a grounded wire. The
23 14
grounded wire is fastened to the machine.
31 24

39 32

47 40 Ground (Case): This indicates that the component does not have a wire connected to ground.
129-7164 127-5486 57 48 It is grounded by being fastened to the machine.
127-5485 129-7163 70 58

(12-14 AWG) (8-10 AWG)

C9 Industrial Engine
(12-14 AWG)
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
(8-10 AWG)
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
9X-1343 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
1 5 6 10

8T-8736 11 15 16 20 JSC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
21 25 26 30
9W-1951
31 35 36 40 MBD1-UP It has a coil that makes an electromagnet when current flows through it. The
REH1-UP electromagnet can open or close the switch part of the relay.
D
D
E C
E C Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
B
coil that makes an electromagnet when current flows through it. The electromagnet
F A F A B
8T-9834 can open or close a valve or move a piece of metal that can do work.
J
G J
H G
H Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
10 6 5 1
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
20 16 15 11 that make electromagnet when current flows through them. It also has an internal switch that places
30 26 25 21 the latch coil circuit open at the time the coil latches.
40 36 35 31

3E-3382
Harness and Wire Symbols
ENGINE COOLANT INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
TEMPERATURE CYLINDER 2 P302 CYLINDER 6 P306 Wire, Cable, or Harness Harness Identification Letter(s):
CYLINDER 1 P301 CYLINDER 3 P303 CYLINDER 4 P304 CYLINDER 5 P305
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
SENSOR P100
Harness Identification Letters and
6 1 191-7823 Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
5 2 Codes (see sample).
number indicates which connector in the
4 3 AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
6 5 4 3 2 1 111-7898 3E-5179 3E-5179
12 11 10 9 8 7
Part Number: for Connector Plug 1
18 17 16 15 14 13
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
155-2252
1 Deutsch connector: Typical representation
325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
12 11 10 9 8 7 sockets and the receptacle contains all pins.
Volume 1 of 2: Engine Wiring This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm
Failure Mode Identifiers (FMI)¹ 1 2 3 4 5 6

FMI No. Failure Description © 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
0 Data valid but above normal operational range.
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
3E-5179
permission.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect. 7 8 9 10 11 12

3 Voltage above normal or shorted high.


4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit. 6 5 4 3 2 1 Component Identifiers (CID¹)
7 Mechanical system not responding properly. Module Identifier (MID²) CONNECTOR TABLES FOR HARNESS 227-3812 CONNECTOR TABLES FOR HARNESS 235-8202
J93 NOT USED
8 Abnormal frequency, pulse width, or period. CID Component CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA
P2
WIRE NAME POS TERM/PLUG
J204 P402
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
9 Abnormal update. 0001 Injector Cylinder #1 YL-18 F421-N4 1 180-9339 WH-18 T725-N6 1 180-9340 1 8T-8737
WH-18 G828-A95 A 180-9339 BU-18 E965-A48 A 111-1567
PK-18 G833-N5 2 180-9339 PU-18 N707-N7 2 180-9340 2 -
0002 Injector Cylinder #2 3 8T-8737 GN-18 G829-A94 B 180-9339 YL-18 E966-A49 B 111-1567
10 Abnormal rate of change. WH-18 T725-N6 3 180-9339 ACCESSORY TABLE 4 - BR-18 G849-A96 C 180-9339 ACCESSORY TABLE
0003 Injector Cylinder #3 PU-18 N707-N7 4 180-9339 QTY PART NAME P/N RD-18 C987-A99 5 180-9340
11 Failure mode not identifiable. WH-18 G828-N1 5 180-9339 1 PLUG_AS. 155-2269 6 8T-8737
ACCESSORY TABLE QTY PART NAME P/N
7 - QTY PART NAME P/N 1 PLUG_AS. 111-2416
12 Bad device or component. 0004 Injector Cylinder #4 GN-18 G829-N2 6 180-9339 200mm PAINT/PRO 114-8843
8 8T-8737 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 110-3202
PK-18 C991-N3 7 180-9339 1 WEDGE 155-2261 9 -
INJECTOR HARNESS ATMOSPHERIC PRESSURE 13 Out of calibration. 0005 Injector Cylinder #5 8 8T-8737 PU-18 G855-A91 10 180-9340
200mm PAINT/PRO 110-3202
1 WEDGE 3E-3371 P401
INTERFACE P300/J300 11 8T-8737
SENSOR P203 14 Parameter failures. INLET AIR HEATER RELAY 0006 Injector Cylinder #6 ACCESSORY TABLE NOT USED 12 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG

CABLE TO INLET AIR HEATER INLET AIR HEATER GROUND STRAP 0041 ECM (Electronic Control Module) 8 Volt DC Supply
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG BU-18 995-A12 13 180-9340 P200 BK-18 E963-A27 A 111-1567
15 Parameter failures. 1 RECEPTACLE_AS. 3E-3388 YL-18 F421-N4 1 180-9340 14 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18 E964-A26 B 111-1567
200mm PAINT/PRO 114-8844 PK-18 R746-A20 15 180-9340
16 Parameter not available. 0042 Injector Actuation Valve PK-18 G833-N5 2 180-9340 16 8T-8737 WH-18 G828-A39 A 180-9340 ACCESSORY TABLE
INTAKE MANIFOLD AIR TEMPERATURE 1 WEDGE 3E-3389 ACCESSORY TABLE GN-18 G829-A93 17 180-9340 GN-18 G829-A41 B 180-9340 QTY PART NAME P/N
17 Module not responding. 0091 Throttle Position Sensor 18 8T-8737
TURBO OUTLET(BOOST) PRESSURE SENSOR SENSOR P103 QTY PART NAME P/N
19 8T-8737
PK-18 R746-A20 C 180-9340 1 PLUG_AS. 100-3320

(INTAKE MANIFOLD AIR) P200 18 Sensor supply fault. 0094 Fuel Pressure Sensor J209 1 PLUG_AS. 155-2269
PK-18 G854-A92 20 180-9340
ACCESSORY TABLE 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8843 21 8T-8737 QTY PART NAME P/N
19 Condition not met. 0100 Engine Oil Pressure Sensor WH-18 G828-N1 A 180-9339 1 WEDGE 155-2261 22 8T-8737 1 PLUG_AS. 155-2267 P300
INJECTION ACTUATION GN-18 G829-N2 B 180-9339 23 8T-8737 1 WEDGE 155-2276 CLR-GA WIRE NAME POS TERM/PLUG
0102 Boost Pressure Sensor 24 8T-8737
PRESSURE CONTROL
VALVE(IAPCV) P500 TOP VIEW 20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 0110 Engine Coolant Temperature Sensor
PK-18 C991-N3 C
ACCESSORY TABLE
180-9339 BK-18
WH-18
E963-A27
G856-A22
25
26
180-9340
180-9340
200mm PAINT/PRO 110-3202 GY-18-XLPE
GY-18-XLPE
T858-A86
T858-A85
1
2
180-9340
180-9340

RENR7948-05 VOL 1 of 2
QTY PART NAME P/N 27 8T-8737 P203 WH-18-XLPE T859-A88 3 180-9340
0111 Engine Coolant Level Sensor 1 RECEPTACLE_AS. 3E-3370
GY-18 994-A10 28 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18-XLPE T859-A87 4 180-9340
29 8T-8737
WH-18 G828-A40 A 180-9340 OR-18-XLPE T860-A90 5 180-9340
0164 Injector Actuation Pressure Sensor 200mm PAINT/PRO 114-8843 PK-18 G833-A47 30 180-9340
1 WEDGE 3E-3371 31 8T-8737 GN-18 G829-A42 B 180-9340 OR-18-XLPE T860-A89 6 180-9340
0168 Electrical System Voltage 32 8T-8737 GY-18 R747-A6 C 180-9340 7 8T-8737
33 8T-8737
ACCESSORY TABLE 8 8T-8737
TURBO OUTLET(BOOST) PRESSURE 0172 Intake Manifold Air Temperature Sensor 34 8T-8737
QTY PART NAME P/N 9 8T-8737
WH-18 E964-A26 35 180-9340
SENSOR(INTAKE MANIFOLD AIR) 0190 Engine Speed Sensor CONNECTOR TABLES FOR HARNESS 263-7731

(Dimensions: 39 inches x 24 inches)


YL-18 G857-A30 36 180-9340 1 PLUG_AS. 155-2267 10 8T-8737
INJECTION ACTUATION P200 J93 J209 37 8T-8737 1 WEDGE 155-2276 11 8T-8737
ATMOSPHERIC PRESSURE TIMING CALIBRATION FUEL HARNESS 0247 SAE J1939 Data Link CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
38 8T-8737
PRESSURE CONTROL 39 8T-8737 200mm PAINT/PRO 110-3202 12 8T-8737
SENSOR P203 (TC)PROBE CONNECTOR P400 INTERFACE CONNECTOR P93 0253 Personality Module 1 8T-8737 PU-18 G828-M5 A 180-9339 PK-18 C991-A33 40 180-9340 WH-18-XLPE T962-A28 13 180-9340
VALVE(IAPCV) P500 2 8T-8737 YL-18 G829-M6 B 180-9339 41 8T-8737 P201 GN-18-XLPE T961-A29 14 180-9340
0261 Engine Timing Calibration 3 8T-8737 PK-18 C991-M7 C 180-9339 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG BU-18-XLPE T960-A19 15 180-9340
43 8T-8737
4 8T-8737 ACCESSORY TABLE BR-18 G826-A38 A 180-9340 BR-18-XLPE T959-A18 16 180-9340
0262 5 Volt Sensor Power Supply 44 8T-8737
PU-18 G828-M5 5 180-9339 QTY PART NAME P/N 45 - BU-18 G827-A43 B 180-9340 YL-18-XLPE T958-A17 17 180-9340
YL-18 E966-A49 46 180-9340 GY-18 994-A10 C 180-9340
0268 Programmed Parameter Fault YL-18 G829-M6 6 180-9339 1 RECEPTACLE_AS. 3E-3370
BU-18 E965-A48 47 180-9340
PU-18-XLPE T957-A16 18 180-9340
PK-18 C991-M7 7 180-9339 200mm PAINT/PRO 110-3202 ACCESSORY TABLE ACCESSORY TABLE
48 8T-8737
0274 Atmospheric Pressure Sensor 8 8T-8737 1 WEDGE 3E-3371 49 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
ACCESSORY TABLE 50 8T-8737 1 PLUG_AS. 155-2267
0342 Secondary Engine Speed Sensor 51 8T-8737
1 PLUG_AS. 172-6062
QTY PART NAME P/N 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202
52 -
0617 Inlet Air Heater Relay 1 RECEPTACLE_AS. 3E-3388 53 8T-8737 200mm PAINT/PRO 110-3202 1 WEDGE 172-6065
200mm PAINT/PRO 110-3202 BU-18 G827-A2 54 180-9340
1835 Auxiliary Pressure Sensor 1 WEDGE 3E-3389 55 8T-8737 P501 P400
BU-18 C967-A15 56 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
1836 Auxiliary Temperature Sensor GY-18 R747-A6 57 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-A99 1 180-9340 WH-18 G856-A22 1 180-9340
58 8T-8737
2417 Ether Injection Control Solinoid BU-18 G850-A98 2 180-9340
CONNECTOR TABLES FOR HARNESS 257-7274 59
60
8T-8737
8T-8737 ACCESSORY TABLE
YL-18 G857-A30 2
ACCESSORY TABLE
180-9340

Event Identifiers (EID) J93 J209


YL-18 A751-A13
61
62
8T-8737
180-9340
QTY PART NAME P/N QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 155-2269
ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - FRONT MOUNTED RELAY EID Event 1 8T-8737 WH-18 G828-M5 A 180-9339
63
64
8T-8737
8T-8737 200mm PAINT/PRO 110-3202
1
200mm
PLUG_AS.
PAINT/PRO
155-2269
110-3202
2 8T-8737 GN-18 G829-M6 B 180-9339 WH-18 T725-A32 65 180-9340
E096 High Fuel Pressure 66 8T-8737
1 WEDGE 155-2261 1 WEDGE 155-2261
3 8T-8737 PK-18 C991-M7 C 180-9339
E360 Low Engine Oil Pressure 4 8T-8737 ACCESSORY TABLE 67 8T-8737
68 8T-8737 P93 J400
WH-18 G828-M5 5 180-9339 QTY PART NAME P/N 69 - CLR-GA WIRE NAME POS TERM/PLUG
E361 High Engine Coolant Temperature GN-18 G829-M6 6 180-9339 1 RECEPTACLE_AS. 3E-3370 70 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
YL-18 A751-A13 1 180-9340 1 8T-8737
71 8T-8737
E362 Engine Overspeed PK-18 C991-M7 7 180-9339 200mm PAINT/PRO 110-3202
WH-18 G828-A92 72 180-9340
PK-18 G833-A46 2 180-9340 2 8T-8737
8 8T-8737 1 WEDGE 3E-3371 73 8T-8737 WH-18 T725-A32 3 180-9340 ACCESSORY TABLE
E443 High Auxilliary Pressure ACCESSORY TABLE 74 8T-8737 PU-18 N707-A31 4 180-9340
CABLE TO INLET AIR HEATER QTY PART NAME P/N 75 8T-8737
QTY PART NAME P/N
INLET AIR HEATER GROUND STRAP E445 High Auxilliary Temperature 76 -
BR-18 G826-A35 5 180-9340 1 RECEPTACLE_AS. 3E-3364
INLET AIR HEATER RELAY 1 RECEPTACLE_AS. 3E-3388
77 8T-8737 BU-18 G827-A36 6 180-9340
E539 High Intake Manifold Air Temperature 200mm PAINT/PRO 110-3202 78 8T-8737 PK-18 C991-A33 7 180-9340

20 Page,
1 WEDGE 3E-3389 BU-18 G850-A98 79 180-9340 8 8T-8737
E2143 Low Engine Coolant Level BR-18 G826-A1 80 180-9340
81 8T-8737 ACCESSORY TABLE
¹ The CID is a diagnostic code that indicates which circuit is faulty. 82 8T-8737 QTY PART NAME P/N
PU-18 N707-A31 83 180-9340 1 PLUG_AS. 155-2264
² The MID is a diagnostic code that indicates which electronic control module 84 8T-8737
1 WEDGE 155-2259
BR-18 G849-A96 85 180-9340
FUEL TOP VIEW diagnosed the fault. 86 8T-8737 200mm PAINT/PRO 110-3202
87 8T-8737
PRESSURE 88 8T-8737 P100
89 8T-8737
SENSOR 90 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG

J209 CONNECTOR TABLES FOR HARNESS 215-3249 91


92
8T-8737
8T-8737
BU-18
PK-18
995-A12
G833-A44
1
2
180-9340
180-9340
J300 P301 NOTE X P304 NOTE X
93 8T-8737 ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
FUEL PRESSURE NEO_YL-16 T951-A54 1 144-1636 NEO_YL-16 T951-A54 1 154-2389 NEO_GY-16 T954-A57 1 154-2389
94 8T-8737
QTY PART NAME P/N
95 8T-8737
SENSOR J209 NEO_BR-16 T952-A55 2 144-1636 NEO_PU-16 T957-A69 2 154-2389 NEO_BU-16 T960-A66 2 154-2389 96 8T-8737 1 PLUG_AS. 155-2269
NEO_BU-16 T953-A56 3 144-1636 ACCESSORY TABLE ACCESSORY TABLE 97 8T-8737 200mm PAINT/PRO 110-3202
NEO_GY-16 T954-A57 4 144-1636 QTY PART NAME P/N QTY PART NAME P/N 98 8T-8737 1 WEDGE 155-2261
NEO_GN-16 T955-A58 5 144-1636 1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693 OR-18-XLPE T860-A34 99 180-9340
NEO_GY-16 T956-A63 6 144-1636 1 SEAL 154-0877 1 SEAL 154-0877 100 8T-8737
101 8T-8737 P103
7 - 1 CLIP 154-3769 1 CLIP 154-3769
8 - 102 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
9 - 103 8T-8737 BU-18 C967-A15 1 180-9340
P302 NOTE X P305 NOTE X GY-18-XLPE T858-A23 104 180-9340
10 - PK-18 G833-A45 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG WH-18-XLPE T962-A28 105 180-9340
11 - BR-18-XLPE T959-A18 106 180-9340 ACCESSORY TABLE
NEO_BR-16 T952-A55 1 154-2389 NEO_GN-16 T955-A58 1 154-2389
12 - GN-18-XLPE T961-A29 107 180-9340
Related Electrical Service Manuals NEO_WH-16 T962-A64 13 144-1636
NEO_YL-16 T958-A68 2
ACCESSORY TABLE
154-2389 NEO_GN-16 T961-A65 2
ACCESSORY TABLE
154-2389
BU-18-XLPE T960-A19 108 180-9340
QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
NEO_GN-16 T961-A65 14 144-1636 109 8T-8737
QTY PART NAME P/N QTY PART NAME P/N 200mm PAINT/PRO 110-3202
Title Form Number NEO_BU-16 T960-A66 15 144-1636
1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693
110
111
8T-8737
8T-8737 1 WEDGE 155-2261
NEO_BR-16 T959-A67 16 144-1636
1 SEAL 154-0877 1 SEAL 154-0877 112 -
NEO_YL-16 T958-A68 17 144-1636
Troubleshooting RENR2418 NEO_PU-16 T957-A69 18 144-1636
1 CLIP 154-3769 1 CLIP 154-3769 113 8T-8737 P500
PRIMARY ENGINE FUEL FILTER Systems Operation / Testing and Adjusting RENR7597
ACCESSORY TABLE
WH-18-XLPE T859-A37
114
115
-
180-9340 CLR-GA WIRE NAME POS TERM/PLUG
INJECTION ACTUATION SIDE VIEW QTY PART NAME P/N P303 NOTE X P306 NOTE X
PU-18-XLPE T957-A16 116 180-9340 PK-18 G854-A92 1 180-9340
SPEED/TIMING 1 RECEPTACLE_AS. 191-7823 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
117 -
PRESSURE SENSOR J204 Operation and Maintenance Manual SEBU7772 1 WEDGE 172-6064 NEO_BU-16 T953-A56 1 154-2389 NEO_GY-16 T956-A63 1 154-2389 PU-18 G855-A91 2 180-9340
SENSOR(TOP) ENGINE OIL 5 STRAP 3S-2093 NEO_BR-16 T959-A67 2 154-2389 NEO_WH-16 T962-A64 2 154-2389
YL-18-XLPE T958-A17 118 180-9340
ACCESSORY TABLE
119 -
P401 PRESSURE NOTE: FUEL PRESSURE SENSOR LOCATION 5 MOUNT-WIRE_TIE 105-1797 ACCESSORY TABLE ACCESSORY TABLE 120 8T-8737 QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE 1 PLUG_AS. 155-2269
SENSOR P201 CONNECTOR CONNECTOR J1 DEPENDS ON ENGINE CONFIGURATION 1 PLUG_AS. 153-9693 1 PLUG_AS. 153-9693 QTY PART NAME P/N
SECONDARY ENGINE 1 SEAL 154-0877 1 SEAL 154-0877 1 PLUG_AS. 227-4002
200mm PAINT/PRO 110-3202

SPEED/TIMING P2/J2 1 CLIP 154-3769 1 CLIP 154-3769 1 ENDBELL 211-6807 1 WEDGE 155-2261

LEFT SIDE VIEW


200mm PAINT/PRO 110-3202
SENSOR(BOTTOM) ELECTRONIC CONTROL MODULE (ECM) ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - REAR MOUNTED RELAY
P402
9 8 7 6 5 4 3 2 1
P300 J300
SEE CONNECTIONS AT LOCATION B-4 P2
2274002 1726062 1917823
1 T858-A86 GY-18-XLPE 1 T951-C54 YL-16
2 T858-A85 GY-18-XLPE 2 T952-C55 BR-16
OPTIONAL START/STOP CONTROL WIRING 3 T859-A88 WH-18-XLPE 3 T953-C56 BU-16
4 T859-A87 WH-18-XLPE 4 T954-C57 GY-16
J61 P61 INLET AIR HEATER 5 C987-A99 RD-18 T860-A90 OR-18-XLPE 5 T955-C58 GN-16
9X1343 8T9834 6 T860-A89 OR-18-XLPE 6 T956-C63 GY-16
150/OR(48) 1 +BAT. (UNSWITCHED) 1 7 7
150(48) OR-14
M909/GN 2 2 8 8
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 9 9 HARNESS
IAPCV RETURN 10 G855-A91 PU-18 10
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
11 11
215-3249
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1 (NOTE V)
892/WH 6 SOLENOID COMMON G969 YL-16 2 12 12
893/PK 7 EMGINE COOLANT TEMPERATURE 13 995-A12 BU-18 T962-A28 WH-18-XLPE 13 T962-C64 WH-16
P800 14
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 14 T961-A29 GN-18-XLPE T961-C65 GN-16
1552267
TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR) R746-A20 PK-18 T960-A19 BU-18-XLPE 15
ATMOSPHERIC PRESSURE
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 15 T960-C66 BU-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL 16 T959-A18 BR-18-XLPE 16 T959-C67 BR-16 SENSOR P203
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR PRESSURE SENSOR COMMON 17 G829-A93 GN-18 T958-A17 YL-18-XLPE 17 T958-C68 YL-16
F426/BU 12 18 T957-A16 PU-18-XLPE 18 T957-C69 PU-16
19 P301 P302 P303 P304 P305 P306
F424/YL 13 P649 J649
E 125/OR 14 1552252 3E5179 IAPCV 20 G854-A92 PK-18 994-A10 GY-18 INJECTOR HARNESS 1539693
NOTE X
1539693
NOTE X
1539693
NOTE X
1539693
NOTE X
1539693
NOTE X
1539693
NOTE X E

A
B

A
B

A
B

A
B

A
B

A
B
CONNECTOR
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264 21 995-A12 BU-18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 22 A751-A13 YL-18
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT 23 C967-A15 BU-18
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 24 C987-A99 RD-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR TURBO OUTLET(BOOST) PRESSURE
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
27 E964-A26 WH-18
SENSOR(INTAKE MANIFOLD AIR) P200
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6
NOTE D ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18
382/PK 22 041 BK-16 041 BK-16 8
23 WARNING LAMP F420 GN-16 9 29 E966-A49 YL-18 J93
G833-A47 PK-18 P93 J93 1552269
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 1552264 3E3388 3E3388 NOTE: WIRE G828-M5 IS WHITE
31 NOT 1
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11 A751-A13 YL-18 1 F421-N4 YL-18 USED & WIRE G829-M6 IS GREEN IN
WARNING RD
BATTERY 32 FUEL 2 THE 2577274 HARNESS FUEL INTAKE MANIFOLD AIR TEMPERATURE
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12 G833-A46 PK-18 2 G833-N5 PK-18 PRESSURE
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC 33 A-S5 T725-A32 WH-18 3 T725-N6 WH-18 1552269 PRESSURE 3 J209 SENSOR SENSOR P103
YL 266E793 NOT J209 SENSOR A-S3
34 G826-A1 BR-18 G826-A38 BR-18 N707-A31 PU-18 4 N707-N7 PU-18 1946725 4 3E3370 1946725
G968/WH 28 USED 3E3370
29 381 PU-16 756E168 CB1 15A PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G826-A35 BR-18 G826-A35 BR-18 5 G828-N1 WH-18 A OR-18 V+ ANALOG 5 G828-M5 PU-18 A OR-18 V+ ANALOG
381/PU PTO ENABLE SW 1275485 1275486
30 G955 GN-16 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 G827-A36 BU-18 6 G829-N2 GR-18 B YL-18 RETURN 6 G829-M6 YL-18 B YL-18 RETURN
G955/GN PTO RAMP UP/SET SW 1 A-S4
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 37 G827-A2 BU-18 G827-A43 BU-18 C991-A33 PK-18 7 C991-N3 PK-18 C GN-18 SIGNAL 7 C991-M7 PK-18 C GN-18 SIGNAL
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 38 G827-A36 BU-18 8 FUEL HARNESS 8 ALTERNATE FUEL HARNESS

266E957
G469/BU 33 39 994-A10 GY-18
34 UP G S FUEL PRESSURE 40 C991-A33 PK-18 G828-A95 WH-18 995-A12 BU-18 P400 J400
H407/YL A-S2
H406/GY 35 41 G828-A92 WH-18 G828-A40 WH-18 A751-A13 YL-18 1552269 3E3364
36 E452 WH-16 R MTR BAT. 42 G828-A39 WH-18 C967-A15 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
E452/WH COOLANT LEVEL SNSR DN
+ 43 C987-A99 RD-18 G857-A30 YL-18 2 (TC)PROBE CONNECTOR A-S2
H405/BU 37 SPEED NOTE D
38 C OFF 44 G829-A94 GN-18 C991-A33 PK-18
M910/OR RAISE/LOWER STARTING A-S3
G967/WH 39 PTO RAMP DOWN/RESUME SW G967 WH-16 SWITCH S ON
MOTOR
45 G829-A93 GN-18 G829-A42 GN-18 E963-A27 BK-18 P401 ENGINE COOLANT TEMPERATURE A-S1
40
HOURMETER START B ST SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G829-A41 GN-18 E964-A26 WH-18 1003320 SENSOR P100
387/PK RELAY SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE
041 BK-16 (SMMS) START/STOP SPEED/TIMING SENSOR(TOP)
KEY SWITCH 48 A-S1 G833-A46 PK-18 E966-A49 YL-18 E964-A26 WH-18 B RETURN
(236-6221)
1 49 G833-A47 PK-18 G833-A44 PK-18 G826-A35 BR-18
ALTERNATOR
1275486 1275485 50 G833-A45 PK-18 G826-A38 BR-18 P402
GROUND STUD 1552269 51 G827-A36 BU-18 1112416
BK-18 1 52 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
WIRE NUMBER CODE BK-18 2 53 G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
(236-6221)
ENGINE STOP SWITCH ANALOG RETURN 54 G827-A2 BU-18 G849-A96 BR-18 G828-A40 WH-18
CODE COMPONENT TERMINAL 55 G850-A98 BU-18 G828-A95 WH-18 P100
CONTROL PANEL INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 G854-A92 PK-18 G829-A41 GN-18 1552269
050 STARTER MOTOR (RH) +BATTERY ATMOSPHERIC PRESSURE 57 R747-A6 GY-18 G855-A91 PU-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
264 ALTERNATOR BREAKER (RH) +BATTERY IN G856-A22 WH-18 G829-A42 GN-18 TEMPERATURE SENSOR
051 STARTER MOTOR (RH) -BATTERY 58 G833-A44 PK-18 2 RETURN (197-8392)
265 ALTERNATOR BREAKER (RH) +BATTERY OUT 59 G857-A30 YL-18 G833-A44 PK-18
052 STARTER MOTOR (RH) START 60 N707-A31 PU-18 G833-A46 PK-18
351 ALTERNATOR (LH) -BATTERY P103
056 START RELAY (RH) +BATTERY OUT 61 R746-A20 PK-18 G833-A45 PK-18 1552269
352 ALTERNATOR (LH) +BATTERY FUEL TEMPERATURE 62 A751-A13 YL-18 R747-A6 GY-18 G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL INTAKE MANIFOLD
150 STARTER MOTOR (LH) +BATTERY AIR TEMPERATURE SENSOR
353 ALTERNATOR (LH) -BATTERY 63 T725-A32 WH-18 G850-A98 BU-18 G833-A45 PK-18 2 RETURN (197-8391)
151 STARTER MOTOR (LH) -BATTERY 64 G854-A92 PK-18 FUEL HARNESS
152 STARTER MOTOR (LH) START
355 ALTERNATOR (LH) -BATTERY DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18 T957-A16 PU-18-XLPE G855-A91 PU-18 INLET AIR INJECTION ACTUATION
P200 INTERFACE P93
D 156 START RELAY (LH) +BATTERY OUT
356
358
ALTERNATOR (LH)
ALERNATROR (LH)
+BATTERY
+BATTERY
66
67
T958-A17
T959-A18
YL-18-XLPE
BR-18-XLPE
G856-A22
G857-A30
WH-18
YL-18 G828-A39 WH-18
1552267
A V+ ANALOG TURBO OUTLET(BOOST) PRESSURE
HEATER RELAY P501 PRESSURE SENSOR J204
D
159 START RELAY (LH) +BATTERY IN 68 T960-A19 BU-18-XLPE N707-A31 PU-18 G829-A41 GN-18 B RETURN SENSOR(INTAKE MANIFOLD AIR)
364 ALTERNATOR BREAKER (LH) +BATTERY IN 69 T961-A29 GN-18-XLPE R746-A20 PK-18 R746-A20 PK-18 (210-1747)
163 ENGINE STOP SWITCH N.O. IN C SIGNAL
365 ALTERNATOR BREAKER (LH) +BATTERY OUT 70 T962-A28 WH-18-XLPE R747-A6 GY-18
165 ENGINE STOP SWITCH N.O. OUT 71 T725-A32 WH-18
366 CIRCUIT BREAKER 2 BATTERY PRESSURE SENSOR +5V G828-A92 WH-18 P201
168 START/STOP KEY SWITCH S 72 T860-A90 OR-18-XLPE 1552267
367 CIRCUIT BREAKER 2 LOAD 73 A-S6 G826-A38 BR-18 A V+ ANALOG INJECTOR ACTUATION
169 START/STOP KEY SWITCH B ENGINE OIL A-S5 A-S4
408 RAISE/LOWER SWITCH COMMON 74 T860-A89 OR-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR ENGINE OIL PRESSURE
169 ENGINE STOP SWITCH N.C. IN 75 T860-A34 OR-18-XLPE
PRESSURE CONTROL
994-A10 GY-18 C SIGNAL (197-8394)
409 RAISE/LOWER SWITCH DOWN 76 A-S7 VALVE(IAPCV) P500 SENSOR P201
172 ENGINE STOP SWITCH N.C. OUT T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE
410 RAISE/LOWER SWITCH UP 77
P203
251 ALTERNATOR (RH) -BATTERY 78
T859-A88 WH-18-XLPE
756 HOURMETER +BATTERY A-S8 1552267
252 ALTERNATOR (RH) +BATTERY AIR INLET HEATER RETURN 79 G850-A98 BU-18 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE G828-A40 WH-18 A V+ ANALOG
757 HOURMETER -BATTERY ATMOSPHERIC
253 ALTERNATOR (RH) -BATTERY ANALOG POWER +5V 80 G826-A1 BR-18 T858-A86 GY-18-XLPE G829-A42 GN-18 B RETURN PRESSURE SENSOR
793 WARNING LAMP + RED+ 81 R747-A6 GY-18 C SIGNAL (197-8393)
255 ALTERNATOR (RH) -BATTERY 82
794 WARNING LAMP - RED- FUEL DIFFERENTIAL PRESSURE SW RETURN N707-A31 PU-18
256 ALTERNATOR (RH) +BATTERY 83
J204
795 DIAGNOSTIC LAMP + YELLOW+ 84 3E3370 PRIMARY ENGINE SPEED/TIMING INJECTOR HARNESS
258 ALTERNATOR (RH) +BATTERY
796 DIAGNOSTIC LAMP - YELLOW- INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18 G828-A95 WH-18 A OR-18 V+ ANALOG
TYPICAL WIRE NUMBER: 050 E 365 86
INJECTION ACTUATION SENSOR(TOP) P401 INTERFACE P300
G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR
957 START/STOP KEY SWITCH R OR IGN 87 (236-6220) A-S6 A-S7 A-S8
RIGHT HAND STARTER MOTOR +BATTERY CONNECTION
G849-A96 BR-18 C GN-18 SIGNAL
C9 ENGINE 4201 - 4212 12 PIN CONNECTOR J94 88
LEFT HAND ALTERNATOR BREAKER POWER OUT CONNECTION 89
THIS WIRE ROUTES FROM THE RIGHT HAND STARTER MOTOR +BATTERY CONNECTION TO
4601 - 4606 6 PIN CONNECTOR J95 P500
90 1552269
THE LEFT HAND ALTERNATOR BREAKER +BATTERY OUT CONNECTION ON A C9 ENGINE.
91 G854-A92 PK-18 1 TIMING CALIBRATION
INJECTION ACTUATION
92 G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV) (TC)PROBE CONNECTOR
93
P400/J400
94 P501 J501
95 1552269 3E3364
96 C987-A99 RD-18 1 BK-18
97 G850-A98 BU-18 2 BK-18 INLET AIR
98 HEATER
INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE
OR-2
100 INLET AIR
101 HEATER RELAY
102 SECONDARY ENGINE SPEED/TIMING CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202
103
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE SENSOR(BOTTOM) P402
INJECTOR 6 LS 105 T962-A28 WH-18-XLPE
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
INJECTOR 5 LS 107 T961-A29 GN-18-XLPE ELECTRONIC
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE CONTROL MODULE P2
109
110 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
FUEL ENGINE OIL ENGINE COOLANT 111
TEMPERATURE VOLTMETER TACHOMETER
C PRESSURE
211-0745
PRESSURE
207-2824 207-2823 207-2822 207-2825
112
113
114
1
2 INLET AIR SHUTOFF C
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
SOLENOID RELAY
INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE INLET AIR SHUTOFF (NOTE V)
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+
117
T958-A17 YL-18-XLPE
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B
INJECTOR 2 LS 118
119 P142/J142
AUXILIARY
120 1 SIGNAL
TEMPERATURE
2 RETURN
SENSOR ABBREVIATIONS
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C2 G-C3 G-C4 G-C5 G-C6 145-7028
P1 ALT ALTERNATOR

WH-18
WH-18

WH-18

WH-18
WH-18

GN-18
GN-18

GN-18

GN-18
GN-18

BU-18

BU-18
1552273 1552273 1552273 1552273 1552273
BU-18

BU-18

BU-18

BU-18

BU-18

BU-18
BU-18

BU-18

1607689 P800/J800 ATA AMERICAN TRUCKING ASSOCIATION


1 BATTERY A +8V COOLANT LEVEL CB CIRCUIT BREAKER
OPTIONAL INSTRUMENT PANEL ANALOG SENSOR POWER (+5V) 2 125/OR BATTERY C SIGNAL SENSOR
CIS CUSTOMER IGNITION SWITCH
N782-G19
N783-G18
N784-G17
N785-G12
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G11
N783-G10

N785-G20
N782-G5
N783-G6
N784-G7
N785-G8

ANALOG SENSOR RETURN 3 T993/BR OFF ENGINE


N784-G9

DISCONNECT
HARNESS 248-0471 DIGITAL SENSOR POWER (+8V) 4 167/OR
NOTE D
SWITCH
B RETURN
165-6634/239-9957 DIG DIGITAL
DIGITAL SENSOR RETURN 5 A274/BK ECM ELECTRONIC CONTROL MODULE
C-C7 CONTROL MODULE G-C1 TERMINATION
1552273 210-4309 1552273 MAINTENANCE DUE RESET SWITCH 6 F426/BU 120 N/C NO CONNECTION
BATTERY RESISTOR P220/J220
120-C34 YL-18 1 +BATTERY 1 N782-G13 BU-18 TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY PWM PULSE WIDTH MODULATION
G-S1
K900-C47 YL-16 2 J1939 DATA HIGH RS485A 2 N782-G1 BU-18 N782-G21 BU-18 CAT DATA LINK HIGH 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE SM STARTING MOTOR
V-C3 V-C1 H-C5 K990-C48 GN-16 J1939 DATA LOW RS485B CAT DATA LINK LOW 9 892/WH TOOL CONNECTOR SENSOR SMMS START MOTOR MAG SWITCH
3 3 N782-G11 BU-18 BATTERY WIRING B RETURN
1297163 1297164 3E3364 1552269 4 J1939 SHIELD GAUGE GND 4 START AID VALVE RELAY 10 382/PK A B C 8T8736 161-9932
N782-G19 BU-18
1 101-V1 RD-14 1 101-H31 RD-14 5 GAUGE V+ 5 INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR P154 120/YL A (+)BATTERY
G-S2 N783-G14 GN-18
2 229-H32 BK-14 GROUND 1740502

1297163
229-C50 BK-18 6 6 N783-G2 GN-18 N783-G22 GN-18 12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403
N783-G10 GN-18 13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
N783-G18 GN-18 14 893/PK D CAT DATA LINK HIGH 1 POSITION SPEED NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
A + BAT. SENSOR 1
H-C3 N784-G15 WH-18 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK LOW NOTE D CONTROL CONNECTION TO BATTERY (-).

1
G-S3 B - BAT. (PWM)
1275486 1275485 N784-G3 WH-18 N784-G23 WH-18 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939 LOW (NOTE W)
H-S6 NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS

1297164
1 101-H20 RD-10 101-H33 RD-14 N784-G9 WH-18 17 K900/YL G J1939 HIGH
G S
101-H34 RD-14 18 G S
BATTERY(-) NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
N784-G17 WH-18 H
H-C4 101-H35 RD-14 19 START AID VALVE RELAY TERMINATION RESISTOR) IS 40 METERS
MTR BAT. 1275485 1275486 N785-G16 BU-18 J
H-S5 G-S4 NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
1 N785-G4 BU-18 N785-G24 BU-18 20 MTR BAT.
101-H10 RD-10 101-H36 RD-14 START AID NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
N785-G20 BU-18 21
101-H37 RD-14 START AID START AID VALVE 1 START
STARTING 101-H38 RD-14 N785-G12 BU-18 START AID OVERRIDE SWITCH 22 M910/OR ST B BATTERY(-)
FOR ALL J1939 DATA LINK CONNECTIONS
STARTING VALVE RELAY START AID 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON S NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
NOTE D C-S5 24 229/BK(61) C THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
OFF 2 VALVE
BATTERY 101-C8 RD-14 101-C20 RD-10 25 229/BK(65) ALTERNATE START AID VALVE WIRING
(NOTE V) WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
101-C18 RD-14 START RELAY 26 R
BATTERY 101-C41 RD-14 27 START RELAY NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
209-5582 ELECTRONICS (SMMS)
DISCONNECT C-S4 DIAGNOSTIC LAMP 28 F404/RD GROUND STUD KEYSTART
ON RELAY COILS AND SOLENOID COILS.
ALTERNATOR SWITCH 101-C14 RD-14 101-C10 RD-10 1

NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.


C-T1 C-T2 C-C5 WARNING LAMP 29 F420/GN NOTE A SWITCH
101-C17 RD-14 1311497
101-C2 RD-14 1311497 1552269 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
P515
RENR7948-05 VOL 1 of 2

BK-18 1 391-C43 PK-18 NOT USED 31 T936/GN A234/BK A234/BK ALTERNATOR 1552269 INSTALLATION GUIDE.
BK-18 2 229-C30 BK-18 32 K900/YL K900/YL BK-18 1 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
OPTIONAL
33 K990/GN K990/GN BK-18 2 STARTING AID OVERRIDE SW REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
1 WIRING H-C2 C-C1 C-S1
J1939 DATA LOW 34 K990/GN 892/WH 892/WH
B ANALOG SENSOR POWER (+5V) 2
ANALOG SENSOR RETURN 3 893-H1
7X6222
GN-18
9X0145
1 893-C12 GN-18
K900-C27 YL-16
K900-C26 YL-16
K900-C22 YL-16
C-C13
1552269
NOT USED 35
36
SPARE 1 893/PK 893/PK B
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-C11 BR-18 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
391-C46 PK-18 1 37 M909/GN
(Dimensions: 39 inches x 24 inches)

DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2 MAINTENANCE DUE RESET SW WITHOUT CATERPILLAR ENGINEERING APPROVAL
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 K900-C13 YL-16 K900-C22 YL-16 229-C54 BK-18 2 38 T936/GN
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-C2 RD-14 K900-C47 YL-16 DIODE 39 G971/BR
189-3158 UNLESS OTHERWISE SPECIFIED:
CAT DATA LINK HIGH 8 893-H1 GN-18 101-H31 RD-14 6 101-C5 RD-14 C-S3 NOT USED 40 H406/GY G969/YL
K990-C15 GN-16 K990-C48 GN-16 14 AWG ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
CAT DATA LINK LOW 9 892-H2 BR-18 150-H23 OR-18 7 120-C34 YL-18 PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 +BAT. (UNSWITCHED) TORQUE LIMIT SW
H-S7 14 AWG
START AID SOLENOID CONTROL 10 150-H12 OR-18 150-H24 OR-14 8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 J1939 SHIELD 42 A234/BK A274/BK 9X1343 P61 +BAT. (UNSWITCHED)
14 AWG
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
AIR SHUTOFF SOLENOID 11 150-H13 OR-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16 43 A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
C-S11 REMOTE SHUTDOWN 44 F716/WH G488/GN
13 101-H34 RD-14 11 101-C8 RD-14 K990-C25 GN-16 45 T936/GN 3 NOT USED SOLENOID COMMON ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
H-S1 WARNING DIAGNOSTIC MAINTENANCE INTERMEDIATE ENGINE SPEED SWITCH G968/WH F426/BU REMOTE SHUTDOWN SW (NOTE K)
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 LAMP LAMP LAMP 46 F424/YL G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR CONSIDERING COMPONENT REMOVAL
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18 7N-5876 7N-5876 7N-5876 47 125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR
NOT USED H405/BU
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-C52 BU-18 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
C-S7 +BATTERY (UNSWITCHED) 48 150/OR(48) T993/BR
17 F716-H9 WH-18 15 F716-C9 WH-18 120-C7 YL-18 120-C21 YL-18 893/PK 7 CAT DATA LINK + DIG SNSR RETURN
H-S8 COOLANT LEVEL SENSOR 49 E452/WH M904/OR INTERMEDIATE ENGINE SPEED SW
18 G967-H16 WH-18 16 G967-C4 WH-18
229-H14 BK-18 J1939 DATA HIGH 50 K900/YL E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
19 101-H38 RD-14 17 101-C17 RD-14
229-H19 BK-18 120-C35 YL-18 51 382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (PWM)
20 101-H33 RD-14 18 101-C18 RD-14 IDENT HARNESS CHG
C-S6 F420-C32 GN-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (PWM) ANLG SNSR PWR (+5V)
21 F404-H4 RD-18 19 F404-C29 RD-18 120-C37 YL-18 120-C19 YL-18
893-H1 GN-18 120-C21 YL-18 +BATTERY (UNSWITCHED) 53 150/OR(53) F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN FOR: C9 ACERT
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-C32 GN-18 120-C34 YL-18 OVERSPEED VERIFY SW
892-H2 BR-18 F404-C29 RD-18 54 F716/WH F426/BU 12 MAINTENANCE DUE RESET SW START AID VALVE RELAY
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 120-C36 YL-18 75% OVERSPEED VERIFY SWITCH 387/PK
24
F426-H3 BU-18
229-H21 BK-14 22 229-C40 BK-14 120-C36 YL-18 MAINTENANCE 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW A 235-8202 04 (EXTERNAL) ENGINE MASTER HARNESS
F404-H4 RD-18 120-C35 YL-18
25 101-H35 RD-14 23 101-C41 RD-14 C-S9 F424-C39 YL-18 CLEAR SWITCH PTO ENABLE SWITCH 56 381/PU 381/PU 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW C 215-3249 03 (INTERNAL) INJECTOR HARNESS
F420-H5 GN-18 391-C43 PK-18 C-C19 3N-5716 T993/BR 15
26 229-H32 BK-14 24 229-C16 BK-14 57 G955/GN ANLG SNSR RETURN TORQUE LIMIT SW M 263-7731 00 FUEL HARNESS (CUSTOMER INSTALLED REMOTE FILTER)
27
F424-H6 YL-18 391-C46 PK-18 1552267 PTO INTERRUPT SW
PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
F716-H9 WH-18 391-C31 PK-18 A M 257-7274 00 FUEL HARNESS (RIGHT SIDE FILTER)
DIAGNOSTIC LAMP 28 F404-H4 RD-18 NOT USED 59 E798/PK H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
G955-H15 GN-18 F426-C52 BU-18 B
WARNING LAMP 29 F420-H5 GN-18 60 H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW N 227-3812 01 FUEL HARNESS (LEFT FRONT FILTER)
G967-H16 WH-18 CIRCUIT BREAKER 229-C53 BK-18 C PTO RAMP DOWN / RESUME SWITCH G967/WH
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18 61 E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
120-H22 YL-18 6T-3643 BATTERY (-) 229/BK(61) PTO ENABLE SW
RETARDER LAMP 31 C-C18 C912/GN 20 THROTTLE POSITION SENSOR 2 (PWM) PTO ENABLE SW
C-T20 C-T15 HI/LO IDLE 62 H405/BU
32 101-C5 RD-14 150-C1 OR-14 1552267 2591107 21
15A BATTERY (-) 63 229/BK(63) M910/OR E798/PK NOT USED
33 G955-C3 GN-18 A
C-T17 2 1 64 G967/WH 382/PK 22 START AID VALVE RELAY PTO RAMP UP/SET SW
J1939 DATA LINK LOW 34 K990-H7 GN-16 150-C38 OR-14 229-C51 BK-18 B
35 BATTERY (-) 65 229/BK(65) 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
36 HARNESS 276-0826 105-C6 RD-18
G967-C4 WH-18
STOP SWITCH
C 3
KEYSWITCH
3E-0156 THROTTLE POSITION SENSOR 1 (PWM) 66 A307/GY 150/OR(48) F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
37 SOLENOID COMMON 67 G969/YL 150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
G955-C3 GN-18 111-1325 OFF
38 F426-C52 BU-18 ON THROTTLE POSITION SENSOR 2 (PWM) 68 C912/GN 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP
39 C-M8 2 1 C-M9 ST 69 SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW 14 AWG
20 Page,

F716-C9 WH-18 391-C31 PK-18 391-C33 PK-18 391-C33 PK-18 1


PTO RAMP
RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 F716-C9 WH-18 +BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) UP/DOWN SWITCH
PTO INTERRUPT 41 K990-H7 GN-16 C-M10 4 3 C-M7
381/PU 29 PTO ENABLE SW CAT DATA LINK -
F420-C32 GN-18 ELECTRONIC CONTROL MODULE (ECM)
J1939 DATA LINK SHIELD 42 IGN
F404-C29 RD-18 229-C44 BK-18 120-C45 YL-18 G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK +
43 K990-H29 GN-16 F424-C39 YL-18 150-C38 OR-14 150/OR(52) 31 +BAT. (UNSWITCHED) MAINTENANCE
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 893-C12 GN-18 IL CB DUE LAMP
120-C45 YL-18 105-C6 RD-18 150/OR(53) 32 +BAT. (UNSWITCHED)
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-C11 BR-18 105-C6 RD-18 G469/BU 33 AUXILIARY PRESS. SNSR
GND 1A
46 K900-H11 YL-16
H-S2
K900-H27 YL-16 A TERMINATION 229-C16 BK-14 C-S8 229-C30 BK-18 H407/YL 34 NOT USED Do not operate or work on this product unless you have
47 K990-H29 GN-16 B RESISTOR 229-C40 BK-14 229-C54 BK-18 150-C38 OR-14 BAT
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 C-C6 ENGINE SERVICE H406/GY 35 NOT USED read and understood the instruction and warnings in the
229-C42 BK-18 C-S10 SYMBOL DESCRIPTION E452/WH 36 COOLANT LEVEL SNSR
COOLANT LEVEL SWITCH 49 (NOTE B & C) 229-C50 BK-18 TOOL CONNECTOR ABBREV COLOR CB DIAGNOSTIC LAMP relevant Operation and Maintenance Manuals and
9W-1951 (+) BATTERY H405/BU 37 NOT USED
J1939 DATA LINK HIGH 50 K900-H11 YL-16 229-C28 BK-18 relevant service literature. Failure to follow the instruc-
51 CIRCUIT CONNECTED RD RED M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A
A BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
52
53
150-H12 OR-18
150-H13 OR-18
229-C53
229-C51
229-C44
BK-18
BK-18
BK-18
120-C19 YL-18
229-C28 BK-18
A
B
C
(+)BATTER Y
(-)BATTERY
WH WHITE
(+) BATTERY SWITCHED G967/WH
387/PK
39
40
PTO RAMP DOWN/RESUME SW
75% OVERSPEED VERIFY SW
J1939 DATA +
J1939 DATA - CB WARNING LAMP
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
A
CIRCUIT NOT CONNECTED
OVERSPEED VERIFY SWITCH 54 893-C12 GN-18 D CAT DATA LINK HIGH STARTING CIRCUIT
55 892-C11 BR-18 E CAT DATA LINK LOW OR ORANGE (153-2707) 1A
ELECTRICAL CONNECTION TO
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-C25 GN-16 F J1939 LOW MACHINE STRUCTURE (-) BATTERY / SENSOR RETURN (NOTES B & E) C B A
57 J1939 HIGH YL YELLOW A + BAT.
K900-C27 YL-16 G
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H INTERNAL ELECTRICAL CONNECTION B - BAT.
59 J TO SURFACE OF COMPONENT PK PINK SENSOR / ACTUATOR SUPPLY C
MAX LENGTH 30 METERS
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 D CAT DATA LINK HIGH
BATTERY (-) 61 229-H17 BK-18 C-C20 CONNECTOR BK BLACK SIGNAL TO ECM E CAT DATA LINK LOW
62 1330973 F
CONTROL (POSITIVE) FROM ECM
BATTERY (-) 63
64
229-H18 BK-18 K900-C26 YL-16 A TERMINATION H# CIRCUIT GROUPING DESIGNATION
GY GRAY
CONTROL (RETURN) FROM ECM
G THIS SCHEMATIC IS FOR THE C9 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
K990-C24 GN-16 B RESISTOR H
BATTERY (-) 65 229-H19 BK-18 PU PURPLE C B A B A C
THROTTLE POSITION 1 (PWM) 66
C 174-3016
(NOTE B & C)
ATCH WIRE, CABLE, COMPONENT
CAT DATA LINK J
VOLUME 1 of 2: ENGINE WIRING
SOLENOID COMMON 67 BR BROWN (J66)
J1939 DATA LINK
THROTTLE POSITION 2 (PWM) 68
69
SPLICE
GN GREEN 120
CUSTOMER INSTALLED
SERVICE TOOL CONN
MEDIA NUMBER: RENR7948-05
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 HIGHWAYS
BLADE, SPADE, RING OR SCREW (165-0200) Components are shown installed on a fully operable engine in a non powered state.
ELECTRONIC CONTROL MODULE J1 1607689 BU BLUE TERMINATION
TERMINAL DEVICE MAX LENGTH 1 METER
H-C1 RESISTOR
(NOTE B)
(174-3016) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
(NOTE B & C)
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
RENR7948-05
December 2019 Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

C9 Industrial Engine
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

JSC1-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
MBD1-UP It has a coil that makes an electromagnet when current flows through it. The
REH1-UP electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins.
Volume 2 of 2: Telematics Wiring This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

RENR7948-05 VOL 2 of 2
(Dimensions: 34 inches x 28 inches)
24 Page,
7 6 5 4 3 2 1

N-C1 V-C3 E-C4


1297163 1297164 OIL COOLANT VOLTMETER 1552267
V-C1 H-C5
TACHOMETER FUEL
200-N2 BK-12 1 200-V2 BK-14 3E3364 1552269 275-2103 PRESSURE TEMP 275-2110 PRESSURE A K900-E12 YL E-C6 E-C10
RADIO DISCONNECT 1552267 3E3370
275-2096 275-2081 275-2086 CAN RESISTOR B K990-E14 GN ECM J1
P-C1 V-C2 101-V1 RD-14 1 101-H31 RD-14-GXL
200-V2 BK-14 2 229-H32 BK-14-GXL C A234-E63 SH A
E-C1

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
1297163 1297164 150-E74 OR-16-GXL B
G-C6 G-C3 G-C4 G-C5 G-C2 E-C3 1607689
101-P2 RD-12 1 101-V1 RD-14 125-E69 OR-16-GXL C 125-E79 RD-16-GXL
1552273 1552273 1552273 1552273 1552273 8T8736 J1 1
TW3 TW4 TW5 TW6 TW2
N-M2 2358106 P-M2 2358105 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2 ANALOG SENSOR POWER(+5V)
1 1

B 229-E56 BK-14-GXL 150-E981 OR-16-GXL T993-E30 BR-16-GXL 3 ANALOG SENSOR RETURN


200-N1 BK-00 NEG POS 101-P1 RD-00 DIGITAL SENSOR PWR +8V
C A234-E62 SH 150-E74 OR-16-GXL 167-E23 OR-16-GXL 4
24V D 893-E8 GN-16-GXL A274-E24 BK-16-GXL 5 DIGITAL SENSOR RETURN
N782-G13 BU-18 SVC TOOL E 892-E7 BR-16-GXL CUSTOMER POWER ENGINE POWER F426-E27 BU-16-GXL 6 MAINTENENCE DUE RESET SWITCH
101-H33 RD-14-GXL
K-C1 H-C3 N782-G19 BU-18 N782-G21 BU-18 F K990-E13 GN M909-E17 GN-16-GXL 7 TORQUE LIMIT SWITCH
1275486 1275485 101-H20 RD-10-GXL 101-H34 RD-14-GXL E-C8 E-C7
N782-G1 BU-18 N782-G11 BU-18 G K900-E11 YL 893-E3 GN-16-GXL 8 CAT DATA LINK +
K-T1 1311495 1 101-H35 RD-14-GXL 3E3376 1552272
G S
1
101-K1 RD-10 101-H20 RD-10-GXL N782-G5 BU-18 H 892-E4 BR-16-GXL 9 CAT DATA LINK -
K-C2 H-C4 C-C7 G-C1 N783-G14 GN-18 J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 START AID START SOLENOID
P-T1 1S7251 1275485 1275486 1552273 1552273
1
TW1 N783-G18 GN-18 N783-G22 GN-18 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
MTR BAT K-T2 1311500 1 101-H36 RD-14-GXL E-C9
1
101-K2 RD-10 101-H10 RD-10-GXL 120-C34 YL-18 1 1 N783-G2 GN-18 N783-G10 GN-18 120-E70 YL-16-GXL 3 120-E78 YL-16-GXL 12
F MOTOR
1 F-T1 1311481
F-T2 1311478
CKTB3
9S0174
M-T1 1311478
101-H10 RD-10-GXL 101-H37 RD-14-GXL
101-H38 RD-14-GXL
K900-C47 YL-16
K990-C48 GN-16
2
3 CONTROL MODULE
2
3
N782-G1 BU-18
N783-G2 GN-18
N783-G6 GN-18
N784-G15 WH-18 1
1552264 4 13
14
F
1

60A
1
ALT 4 274-8068 4 N784-G3 WH-18 N784-G17 WH-18 N784-G23 WH-18 2 150-E68 OR-16-GXL G469-E48 BU-16-GXL 15 AUXILIARY PRESSURE SENSOR
M-T2 3T4689 1
+ R 5 5 N785-G4 BU-18 N784-G3 WH-18 N784-G9 WH-18 3 150-E654 OR-16-GXL 150-E1 OR-14-GXL 150-E65 OR-14-GXL G488-E26 BR-16-GXL 16 AUXILIARY TEMPERATURE SENSOR
101-F1 RD-4 101-M1 RD-4 GND 229-C50 BK-18 6 6 N784-G7 WH-18 PROD LINK 4 17
200-J1 BK-6 N785-G16 BU-18 NETWORK MANAGER 5 120-E78 YL-16-GXL 18
N-T1 1S7251 J-T2 1311484 J-T1 1311482 N785-G12 BU-18 N785-G24 BU-18 6 893-E77 GN-16-GXL 120-E41 YL-16-GXL 120-E6 YL-16-GXL 19
N785-G4 BU-18 N785-G20 BU-18 7 892-E76 BR-16-GXL 120-E15 YL-16-GXL 20
N785-G8 BU-18 8 21
125-E29 OR-16-GXL A742-E9 PU-16-GXL 22 UNUSED
E-C11 150-E16 OR-14-GXL E716-E49 GY-16-GXL 23 RETR LO/HI SW (C11-C18)
C-C6 1552253 150-E46 OR-14-GXL 24
9W1951
1 125-E69 OR-16-GXL 150-E47 OR-14-GXL 25
A 120-C19 YL-18 2 229-E80 BK-16-GXL 167-E23 OR-16-GXL 26
B 229-C28 BK-18 3 120-E70 YL-16-GXL 229-E10 BK-14-GXL 27
C 4 E-M2 229-E57 BK-14-GXL F404-E39 RD-16-GXL 28 DIAGNOSTIC LAMP
1 SERVICE TOOL D 893-C12 GN-18 5 1517-E82 WH-16 229-E58 BK-14-GXL F420-E40 GN-16-GXL 29 WARNING LAMP
2 CAT/ATA E 892-C11 BR-18 6 1518-E83 BU-16 229-E75 BK-16-GXL F424-E28 YL-16-GXL 30 MAINTENENCE DUE LAMP
3 DATA LINK F K990-C25 GN-16 PROD LINK RADIO 7 1515-E84 YL-16 229-E56 BK-14-GXL 229-E59 BK-14-GXL T936-E18 GN-16-GXL 31 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9)
4 G K900-C27 YL-16 8 1516-E81 OR-16 E-M1
32
5 H 120-C19 YL-18 9 381-E44 PU-16-GXL 33
MAINTENANCE CLEAR SWITCH (TIER III ONLY) 6 F426-H3 BU-18-GXL J 229-C28 BK-18 10 A234-E72 SH 382-E37 PK-16-GXL K990-E5 GN 34 J1939 DATA LINK (-)
7 101-C8 RD-14 892-C11 BR-18 11 K900-E73 YL 387-E55 PK-16-GXL A743-E38 OR-16-GXL 35 UNUSED
CAT DATA LINK (+) 8 893-H1 GN-18-GXL 101-C18 RD-14 101-C20 RD-10 893-C12 GN-18 12 K990-E67 GN 36
CAT DATA LINK (-) 9 892-H2 BR-18-GXL 101-C41 RD-14 892-E7 BR-16-GXL 892-E4 BR-16-GXL 37
H-C2 C-C1 TW1
10 101-C14 RD-14 K900-C27 YL-16 E-C12 892-E21 BR-16-GXL 38
11 TW1 7X6222 9X0145 101-C17 RD-14 101-C10 RD-10 K990-C25 GN-16 3259568 892-E76 BR-16-GXL 39
12 893-H46 GN-18-GXL 1 893-C12 GN-18 101-C2 RD-14 C-C20 C-C27 A E717-E50 GN-16-GXL 40 RETR MED/HI SW (C11-C18)
13 892-H44 BR-18-GXL 2 892-C11 BR-18 1330973 1743016
B 893-E8 GN-16-GXL 893-E3 GN-16-GXL M904-E34 OR-16-GXL 41 PTO INTERRUPT SWITCH
14 K900-H28 YL-18-GXL 3 K900-C13 YL-16 120-C36 YL-18 K900-C26 YL-16 K900-C26 YL-16 A TERMINATION C 893-E22 GN-16-GXL A234-E52 SH 42 J1939 DATA LINK SHIELD
15 150-H24 OR-14-GXL 4 150-C1 OR-14 120-C19 YL-18 K990-C24 GN-16 K990-C24 GN-16 B RESISTOR D 893-E77 GN-16-GXL 43
16 101-H36 RD-14-GXL 5 101-C2 RD-14 120-C34 YL-18 C
START AID NET SVC E A234-E63 SH F716-E42 WH-16-GXL 44 REMOTE SHUTDOWN SWITCH
17 101-H31 RD-14-GXL 6 101-C5 RD-14 120-C37 YL-18 120-C35 YL-18 120-C34 YL-18 F 1515-E84 YL-16 A234-E52 SH G968-E43 WH-16-GXL 45 INTERMEDIATE ENGINE SPEED SWITCH
18
TW3
7 120-C37 YL-18 229-C50 BK-18 G 1516-E81 OR-16 46
19 892-H44 BR-18-GXL 8 105-C6 RD-18 K900-C47 YL-16 H 1517-E82 WH-16 A234-E62 SH A234-E64 SH 47
20 893-H46 GN-18-GXL K990-H30 GN-18-GXL 9 K990-C15 GN-16 120-C7 YL-18 120-C21 YL-18 K990-C48 GN-16 J 1518-E83 BU-16 150-E16 OR-14-GXL 48 BATTERY (+) - UNSWITCHED
21 G955-H15 GN-18-GXL 10 G955-C3 GN-18 120-C45 YL-18 A234-E31 SH A234-E71 SH E452-E51 WH-16-GXL 49 COOLANT LEVEL SWITCH
22 101-H34 RD-14-GXL 11 101-C8 RD-14 E-C2 J1939 DATA LINK (+)
A234-E72 SH K900-E2 YL 50
MAINTENANCE CLEAR SWITCH (TIER II ONLY) 23 K990-H30 GN-18-GXL 101-H37 RD-14-GXL 12 101-C14 RD-14 1753362 51
C-T3 1306789
24 120-H48 YL-18-GXL 13 120-C7 YL-18 CKTB1
120-C35 YL-18 1
WARNING LAMP 1 150-E16 OR-14-GXL A274-E24 BK-16-GXL 150-E46 OR-14-GXL 52 BATTERY (+) - UNSWITCHED
25 120-H22 YL-18-GXL 120-H48 YL-18-GXL 120-H48 YL-18-GXL F426-H3 BU-18-GXL 14 F426-C52 BU-18 150-C1 OR-14 F420-C32 GN-18 7N5876
6T3643 2 M909-E17 GN-16-GXL A307-E25 GY-16-GXL 150-E47 OR-14-GXL 53 BATTERY (+) - UNSWITCHED
26 120-H47 YL-18-GXL F716-H9 WH-18-GXL 15 F716-C9 WH-18 C-T15 1284164 C-T4 1306789 3 T936-E18 GN-16-GXL A741-E36 BU-16-GXL 387-E55 PK-16-GXL 54 OVERSPEED VERIFY SWITCH
27 150-H23 OR-18-GXL G967-H16 WH-18-GXL 16 G967-C4 WH-18 101-C5 RD-14 15A 4 G971-E19 BR-16-GXL A742-E9 PU-16-GXL 150-E65 OR-14-GXL 55 BATTERY (+) - UNSWITCHED
C-T5 1306789
DIAGNOSTIC LAMP 28 F404-H4 RD-18-GXL 150-H12 OR-18-GXL 150-H24 OR-14-GXL F426-H3 BU-18-GXL 101-H38 RD-14-GXL 17 101-C17 RD-14 C-T20 1311502 120-C21 YL-18 1
DIAGNOSTIC LAMP 5 G969-E20 YL-14-GXL A743-E38 OR-16-GXL 381-E44 PU-16-GXL 56 PTO ENABLE SWITCH
WARNING LAMP 29 F420-H5 GN-18-GXL 150-H13 OR-18-GXL 150-H50 OR-18-GXL F404-H4 RD-18-GXL 101-H33 RD-14-GXL 18 101-C18 RD-14 150-C38 OR-14 F404-C29 RD-18 7N5876
6 892-E21 BR-16-GXL C912-E35 GN-14-GXL 57
MAINTENANCE LAMP 30 F424-H6 YL-18-GXL F420-H5 GN-18-GXL F404-H4 RD-18-GXL 19 F404-C29 RD-18 C-T17 1284164 C-T6 1306789 CUSTOMER CONNECTOR 7 893-E22 GN-16-GXL E452-E51 WH-16-GXL G955-E45 GN-16-GXL 58 PTO RAMP UP/SET SWITCH
31 229-H17 BK-18-GXL F424-H6 YL-18-GXL F420-H5 GN-18-GXL 20 F420-C32 GN-18 8 167-E23 OR-16-GXL E716-E49 GY-16-GXL A741-E36 BU-16-GXL 59 UNUSED
C-T28 1306789
32 229-H18 BK-18-GXL 229-H21 BK-14-GXL F424-H6 YL-18-GXL 21 F424-C39 YL-18 120-C36 YL-18 1
MAINTENANCE DUE LAMP 9 A274-E24 BK-16-GXL E717-E50 GN-16-GXL G967-E54 WH-16-GXL 60 PTO RAMP DOWN/RESUME SWITCH
33 229-H39 BK-18-GXL 229-H21 BK-14-GXL 22 229-C40 BK-14 F424-C39 YL-18 7N5876
10 A307-E25 GY-16-GXL F404-E39 RD-16-GXL 229-E59 BK-14-GXL 61 BATTERY (-)
J1939 DATA LINK (-) K990-H7 GN-18-GXL 229-H14 BK-18-GXL F716-H9 WH-18-GXL 101-H35 RD-14-GXL 101-C41 RD-14 229-C16 BK-14 229-C30 BK-18 C-T29 1306789
E 34
35
36
229-H19 BK-18-GXL 229-H49 BK-18-GXL
K900-H28 YL-18-GXL
229-H32 BK-14-GXL
23
24 229-C16 BK-14 229-C40 BK-14
229-C42 BK-18
229-C54 BK-18
11
12
G488-E26 BR-16-GXL
F426-E27 BU-16-GXL
F420-E40 GN-16-GXL
F424-E28 YL-16-GXL 229-E57 BK-14-GXL
62
63 BATTERY (-) E
13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
37 893-H1 GN-18-GXL 893-H45 GN-18-GXL MAINT CLEAR SW 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
38 893-H46 GN-18-GXL 150-H24 OR-14-GXL H-C8 229-C50 BK-18 C-C19 3N5716
1552264 1552267 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
39 TW 229-C28 BK-18 101-C10 RD-10 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
40 4 892-H2 BR-18-GXL 892-H43 BR-18-GXL G955-H15 GN-18-GXL 1 229-C53 BK-18 101-C20 RD-10 A WH-18
17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
41 892-H44 BR-18-GXL G967-H16 WH-18-GXL 2 229-C51 BK-18 120-C35 YL-18 F426-C52 BU-18 B RD-18
18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
J1939 SHIELD 42 150-H57 OR-18-GXL 3 229-C44 BK-18 120-C36 YL-18 229-C53 BK-18 C BK-18
19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
43 F404-H4 RD-18-GXL 229-H21 BK-14-GXL TERMINATION 4 NETWORK 120-C21 YL-18 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
REMOTE SHUTDOWN SW 44 F716-H9 WH-18-GXL F420-H5 GN-18-GXL RESISTOR 5 MANANGER 391-C43 PK-18 120-C45 YL-18 HI/LO IDLE KEYSWITCH 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
C-C18 2591107 3E0156
45 F424-H6 YL-18-GXL H-C6 893-H45 GN-18-GXL 6 391-C46 PK-18 105-C6 RD-18 382-E37 PK-16-GXL K900-E12 YL
1552267 1552267 22 ELECTRONIC CONTROL MODULE
46 F426-H3 BU-18-GXL 892-H43 BR-18-GXL 7 391-C31 PK-18 150-C38 OR-14 OFF 23 A743-E38 OR-16-GXL K900-E2 YL
47 F716-H9 WH-18-GXL K900-H27 YL-18-GXL A 8 229-C30 BK-18 G955-C3 GN-18 A WH-18 ON
24 F404-E39 RD-16-GXL
(+) BATTERY UNSWITCHED 48 150-H23 OR-18-GXL G955-H15 GN-18-GXL K990-H29 GN-18-GXL 892-C11 BR-18 229-C44 BK-18 229-C51 BK-18 B RD-18 C-T22 1306789 ST ST
B 25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
391-C33 PK-18 1

49 G967-H16 WH-18-GXL TW2 C 893-C12 GN-18 229-C53 BK-18 G967-C4 WH-18 C BK-18
26 120-E41 YL-16-GXL
J1939 DATA LINK (+) 50 K900-H11 YL-18-GXL H-C9 105-C6 RD-18 229-C51 BK-18
1552253 ING
27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
51 K900-H11 YL-18-GXL K900-H28 YL-18-GXL 893-H45 GN-18-GXL 229-C54 BK-18 105-C6 RD-18 C-T16 1306789 28 G968-E43 WH-16-GXL K900-E73 YL
120-C45 YL-18 1

(+) BATTERY UNSWITCHED 52 150-H12 OR-18-GXL K900-H52 YL-18-GXL 892-H43 BR-18-GXL 150-H59 OR-18-GXL 1 391-C31 PK-18 120-C45 YL-18 120-C45 YL-18 29 381-E44 PU-16-GXL K990-E14 GN
(+) BATTERY UNSWITCHED 53 150-H13 OR-18-GXL K990-H42 GN-18-GXL 229-H54 BK-18-GXL 2 391-C43 PK-18 150-C38 OR-14 150-C38 OR-14 30 G955-E45 GN-16-GXL K990-E5 GN
54 K900-H41 YL-18-GXL K900-H41 YL-18-GXL 120-H55 YL-18-GXL 3 F424-C39 YL-18 391-C46 PK-18 STOP SW
150-E46 OR-14-GXL
1111325 C-T7 1306789 IL 31
55 K900-H27 YL-18-GXL 150-H57 OR-18-GXL 4 F404-C29 RD-18 F424-C39 YL-18 105-C6 RD-18 1

GND 32 150-E47 OR-14-GXL K990-E13 GN K990-E61 GN


PTO ENABLE SW 56 229-H14 BK-18-GXL 1517-H8 WH-18-GXL 5 RADIO F420-C32 GN-18 F404-C29 RD-18 G469-E48 BU-16-GXL
C-M8 2480473 2 1 C-M9 2480473 C-T18 1306789 BAT 33
57 K990-H7 GN-18-GXL K990-H30 GN-18-GXL 150-H57 OR-18-GXL 150-H56 OR-18-GXL 1518-H25 BU-18-GXL 6 F716-C9 WH-18 F420-C32 GN-18 391-C31 PK-18 1 1
391-C33 PK-18 150-C38 OR-14 1

E716-E49 GY-16-GXL K990-E66 GN


C-M7 2480473 34 K990-E33 GN
PTO RAMP UP SW 58 G955-H15 GN-18-GXL K990-H51 GN-18-GXL 150-H53 OR-18-GXL 1515-H26 YL-18-GXL 7 F426-C52 BU-18 F426-C52 BU-18 F716-C9 WH-18 4 3
1
229-C44 BK-18 35 E717-E50 GN-16-GXL K990-E67 GN
59 1516-H40 OR-18-GXL 8 G955-C3 GN-18 G955-C3 GN-18 C-M10 2480473 36 E452-E51 WH-16-GXL
PTO RAMP DOWN SW 60 G967-H16 WH-18-GXL K990-H42 GN-18-GXL H-C11 H-C12 9 G967-C4 WH-18 G967-C4 WH-18 229-C44 BK-18 CHG
1552272 3E3376 37 150-E1 OR-14-GXL M904-E34 OR-16-GXL DESIGNATION DESCRIPTION APPLICATION PART NUMBER
(-) BATTERY 61 229-H17 BK-18-GXL K990-H29 GN-18-GXL 10 F716-C9 WH-18 101-C20 RD-10 38 A742-E9 PU-16-GXL M909-E17 GN-16-GXL LVL
62 150-H50 OR-18-GXL 1 K900-H41 YL-18-GXL 11
G967-E54 WH-16-GXL T936-E18 GN-16-GXL
(-) BATTERY 229-H18 BK-18-GXL K900-C13 YL-16 K900-C47 YL-16
SMMS 39 CH HARNESS AS. FOR USE C7/C9 INDL 502-0888 00
63 229-H49 BK-18-GXL 2 229-H54 BK-18-GXL K990-H42 GN-18-GXL 12 2095582 387-E55 PK-16-GXL T993-E30 BR-16-GXL
64 120-H47 YL-18-GXL 3 120-H55 YL-18-GXL K900-C22 YL-16
40 WITH CUSTOMER WIRING
(-) BATTERY 229-H19 BK-18-GXL TW8 C-T1 1311497 C-T2 1311497
65 4 101-C10 RD-10 1 1
101-C20 RD-10
66 H-C10 K990-C15 GN-16 K990-C48 GN-16 C-C5
ENGINE POWER CUSTOMER POWER
67 3259568 K990-C23 GN-16 1552269
C7 AND C9 REMOTE HARNESS
68 A 391-C43 PK-18 1 BK-18
69 H-C14 H-C13 START AIDNET B K900-C22 YL-16 229-C30 BK-18 2 BK-18
(+) BATTERY KEYSWITCH 70 120-H22 YL-18-GXL 3E3370 1552267 FLASHING C
A D
K900-C22 YL-16 K900-C27 YL-16
H-C1 TW9 C-C13
TW6 K900-C26 YL-16 1552269
ENGINE CONTROL MODULE 1607689 150-H58 OR-18-GXL B 150-H56 OR-18-GXL E
2267467 (P1/J1) 150-H59 OR-18-GXL 1515-H26 YL-18-GXL
C F
K990-C23 GN-16 391-C46 PK-18 1 DIODE
276-0826 T3 C7-C9 1516-H40 OR-18-GXL G 229-C54 BK-18 2 1893158
276-0827 T3 C11-C18 RADIO DISCONNECT 1517-H8 WH-18-GXL H K990-C23 GN-16 K990-C25 GN-16 E-C4
150-H59 OR-18-GXL 1518-H25 BU-18-GXL J K990-C24 GN-16 1552267
A K900-E12 YL E-C6 E-C10
RADIO DISCONNECT 1552267 3E3370
1515-H26 YL-18-GXL TW10 CAN RESISTOR B K990-E14 GN ECM J1
1517-H8 WH-18-GXL C A234-E63 SH A
1516-H40 OR-18-GXL E-C1
150-E74 OR-16-GXL B
1518-H25 BU-18-GXL E-C3 1607689
125-E69 OR-16-GXL C 125-E79 RD-16-GXL
L-C5
8T8736 J1 1
1552269 ANALOG SENSOR POWER(+5V)
1 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2

D 2
3
1
2
101-L31 RD-14-GXL
229-L32 BK-14-GXL
B
C
229-E56 BK-14-GXL
A234-E62 SH
150-E981 OR-16-GXL
150-E74 OR-16-GXL
T993-E30 BR-16-GXL
167-E23 OR-16-GXL
3
4
ANALOG SENSOR RETURN
DIGITAL SENSOR PWR +8V D
4 D 893-E8 GN-16-GXL A274-E24 BK-16-GXL 5 DIGITAL SENSOR RETURN
5 SVC TOOL E 892-E7 BR-16-GXL CUSTOMER POWER ENGINE POWER F426-E27 BU-16-GXL 6 MAINTENENCE DUE RESET SWITCH
6 TW1 101-L33 RD-14-GXL F K990-E13 GN M909-E17 GN-16-GXL 7 TORQUE LIMIT SWITCH
7 L-C3 101-L20 RD-10-GXL 101-L34 RD-14-GXL G K900-E11 YL E-C8 E-C7 893-E3 GN-16-GXL 8 CAT DATA LINK +
8 893-L1 GN-18-GXL 1275485 101-L35 RD-14-GXL H 3E3376 1552272 892-E4 BR-16-GXL 9 CAT DATA LINK -
9 892-L2 BR-18-GXL 101-L20 RD-10-GXL J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 START AID START SOLENOID
10 L-C4 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
11 1275486 101-L36 RD-14-GXL E-C9 120-E70 YL-16-GXL 3 120-E78 YL-16-GXL 12
12 1 101-L10 RD-10-GXL 101-L10 RD-10-GXL 101-L37 RD-14-GXL 1552264 4 13
13 101-L38 RD-14-GXL 1 14
14 2 150-E68 OR-16-GXL G469-E48 BU-16-GXL 15 AUXILIARY PRESSURE SENSOR
15 3 150-E654 OR-16-GXL 150-E1 OR-14-GXL 150-E65 OR-14-GXL G488-E26 BR-16-GXL 16 AUXILIARY TEMPERATURE SENSOR
16 PROD LINK 4 17
17 NETWORK MANAGER 5 120-E78 YL-16-GXL 18
18 6 893-E77 GN-16-GXL 120-E41 YL-16-GXL 120-E6 YL-16-GXL 19
19 7 892-E76 BR-16-GXL 120-E15 YL-16-GXL 20
20 8 21
21 125-E29 OR-16-GXL A742-E9 PU-16-GXL 22 UNUSED
22 E-C11 150-E16 OR-14-GXL E716-E49 GY-16-GXL 23 RETR LO/HI SW (C11-C18)
23 F426-L3 BU-18-GXL 1552253 150-E46 OR-14-GXL 24
24 L-C2 1 125-E69 OR-16-GXL 150-E47 OR-14-GXL 25
25 7X6222 2 229-E80 BK-16-GXL 167-E23 OR-16-GXL 26
26 893-L1 GN-18-GXL 1 3 120-E70 YL-16-GXL 229-E10 BK-14-GXL 27
27 120-L22 YL-18-GXL 893-L1 GN-18-GXL 892-L2 BR-18-GXL 2 4 E-M2 229-E57 BK-14-GXL F404-E39 RD-16-GXL 28 DIAGNOSTIC LAMP
28 F404-L4 RD-18-GXL 150-L23 OR-18-GXL 892-L2 BR-18-GXL K900-L28 YL-18-GXL 3 5 1517-E82 WH-16 229-E58 BK-14-GXL F420-E40 GN-16-GXL 29 WARNING LAMP
29 F420-L5 GN-18-GXL 150-L12 OR-18-GXL 150-L24 OR-14-GXL F426-L3 BU-18-GXL 150-L24 OR-14-GXL 4 6 1518-E83 BU-16 229-E75 BK-16-GXL F424-E28 YL-16-GXL 30 MAINTENENCE DUE LAMP
30 F424-L6 YL-18-GXL 150-L13 OR-18-GXL F404-L4 RD-18-GXL 101-L36 RD-14-GXL 5 PROD LINK RADIO 7 1515-E84 YL-16 229-E56 BK-14-GXL 229-E59 BK-14-GXL T936-E18 GN-16-GXL 31 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9)
31 F420-L5 GN-18-GXL 101-L31 RD-14-GXL 6 8 1516-E81 OR-16 E-M1
32
32 229-L17 BK-18-GXL F424-L6 YL-18-GXL 7 9 381-E44 PU-16-GXL 33
33 229-L18 BK-18-GXL 229-L21 BK-14-GXL 8 10 A234-E72 SH 382-E37 PK-16-GXL K990-E5 GN 34 J1939 DATA LINK (-)
34 K990-L7 GN-18-GXL 229-L39 BK-18-GXL K990-L30 GN-18-GXL 9 11 K900-E73 YL 387-E55 PK-16-GXL A743-E38 OR-16-GXL 35 UNUSED
35 229-L14 BK-18-GXL F716-L9 WH-18-GXL G955-L15 GN-18-GXL 10 12 K990-E67 GN 36
36 229-L19 BK-18-GXL 101-L34 RD-14-GXL 11 892-E7 BR-16-GXL 892-E4 BR-16-GXL 37
37 892-L2 BR-18-GXL K900-L28 YL-18-GXL 101-L37 RD-14-GXL 12 E-C12 892-E21 BR-16-GXL 38
38 893-L1 GN-18-GXL K990-L30 GN-18-GXL 120-L22 YL-18-GXL 13 3259568 892-E76 BR-16-GXL 39
39 150-L24 OR-14-GXL F426-L3 BU-18-GXL 14 A E717-E50 GN-16-GXL 40 RETR MED/HI SW (C11-C18)
RENR7948-05 VOL 2 of 2

40 F716-L9 WH-18-GXL 15 B 893-E8 GN-16-GXL 893-E3 GN-16-GXL M904-E34 OR-16-GXL 41 PTO INTERRUPT SWITCH
41 G955-L15 GN-18-GXL G967-L16 WH-18-GXL 16 C 893-E22 GN-16-GXL A234-E52 SH 42 J1939 DATA LINK SHIELD
42 G967-L16 WH-18-GXL 101-L38 RD-14-GXL 17 D 893-E77 GN-16-GXL 43
43
44 F716-L9 WH-18-GXL F404-L4 RD-18-GXL
120-L22 YL-18-GXL
229-L21 BK-14-GXL
101-L33 RD-14-GXL
F404-L4 RD-18-GXL
18
19
PANEL WIRING SCHEMATIC START AID NET SVC E
F 1515-E84 YL-16
A234-E63 SH
A234-E52 SH
F716-E42 WH-16-GXL
G968-E43 WH-16-GXL
44
45
REMOTE SHUTDOWN SWITCH
INTERMEDIATE ENGINE SPEED SWITCH
45 F420-L5 GN-18-GXL F420-L5 GN-18-GXL 20 G 1516-E81 OR-16 46
46
47
F424-L6 YL-18-GXL
F426-L3 BU-18-GXL
F424-L6 YL-18-GXL
229-L21 BK-14-GXL
21
22
266-2294/03 H 1517-E82 WH-16 A234-E62 SH A234-E64 SH 47
BATTERY (+) - UNSWITCHED
J 1518-E83 BU-16 150-E16 OR-14-GXL 48
48 150-L23 OR-18-GXL F716-L9 WH-18-GXL 101-L35 RD-14-GXL 23 A234-E31 SH A234-E71 SH E452-E51 WH-16-GXL 49 COOLANT LEVEL SWITCH
49 G955-L15 GN-18-GXL 229-L32 BK-14-GXL 24 E-C2 J1939 DATA LINK (+)
C15/C18 HARNESSES A234-E72 SH K900-E2 YL 50
50 K900-L11 YL-18-GXL G967-L16 WH-18-GXL 1753362 51
24 Page, (Dimensions: 34 inches x 28 inches)

51
C 52
53
150-L12 OR-18-GXL
150-L13 OR-18-GXL
K900-L11 YL-18-GXL K900-L27 YL-18-GXL
K900-L28 YL-18-GXL
DESIGNATION
C
DESCRIPTION
HARNESS AS.-WIRING (INSTRUMENT PANEL)
APPLICATION
PRICE LIST
PART NUMBER
266-2295
CHG
LVL
00
1
2
3
150-E16 OR-14-GXL
M909-E17 GN-16-GXL
T936-E18 GN-16-GXL
A274-E24 BK-16-GXL
A307-E25 GY-16-GXL
A741-E36 BU-16-GXL
150-E46 OR-14-GXL
150-E47 OR-14-GXL
387-E55 PK-16-GXL
52
53
54
BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
C
54 G HARNESS AS.-WIRING (GAGE) PRICE LIST 248-0471 01 4 G971-E19 BR-16-GXL A742-E9 PU-16-GXL 150-E65 OR-14-GXL 55 BATTERY (+) - UNSWITCHED
55 K990-L7 GN-18-GXL K990-L29 GN-18-GXL H HARNESS AS.-WIRING TIER III C7/9 504-3425 00 5 G969-E20 YL-14-GXL A743-E38 OR-16-GXL 381-E44 PU-16-GXL 56 PTO ENABLE SWITCH
56 229-L14 BK-18-GXL K990-L30 GN-18-GXL L-C6 L-C7 H HARNESS AS.-WIRING TIER III C11/C13/15/18 500-2992 00 6 892-E21 BR-16-GXL C912-E35 GN-14-GXL 57
57 1330973 1743016 CUSTOMER CONNECTOR 7 893-E22 GN-16-GXL E452-E51 WH-16-GXL G955-E45 GN-16-GXL 58 PTO RAMP UP/SET SWITCH
H HARNESS AS.-WIRING C27/32 IND 291-5534 01
58 G955-L15 GN-18-GXL K900-L27 YL-18-GXL A TERMINATION 8 167-E23 OR-16-GXL E716-E49 GY-16-GXL A741-E36 BU-16-GXL 59 UNUSED
RESISTOR L HARNESS AS.-WIRING TIER II C9/3126B 276-0825 01
59 K990-L29 GN-18-GXL B 9 A274-E24 BK-16-GXL E717-E50 GN-16-GXL G967-E54 WH-16-GXL 60 PTO RAMP DOWN/RESUME SWITCH
60 G967-L16 WH-18-GXL C 10 A307-E25 GY-16-GXL F404-E39 RD-16-GXL 229-E59 BK-14-GXL 61 BATTERY (-)
61 229-L17 BK-18-GXL 11 G488-E26 BR-16-GXL F420-E40 GN-16-GXL 62
62 CABLE 12 F426-E27 BU-16-GXL F424-E28 YL-16-GXL 229-E57 BK-14-GXL 63 BATTERY (-)
63 229-L18 BK-18-GXL 153-2707 13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
64 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
65 229-L19 BK-18-GXL 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
66 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
67 17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
68 18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
69 19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
70 120-L22 YL-18-GXL 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
L-C1
150-C81 RD-18-GXL 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
1607689
(P1/J1) C-C31 PK-18-GXL 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
M901-C82 YL-18-GXL ECM J1
23 A743-E38 OR-16-GXL K900-E2 YL
276-0825 T2 C9/3126B 24 F404-E39 RD-16-GXL
229-C43 BK-14-GXL
A250-C83 BK-18-GXL C-C5 25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
R723-C84 PK-18-GXL 1607689 26 120-E41 YL-16-GXL
149-C94 PU-18-GXL X912-C1 GN-18-GXL 1
27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
P880-C6 GN-18-GXL 997-C20 OR-18-GXL 2
28 G968-E43 WH-16-GXL K900-E73 YL
229-C98 BK-14-GXL 993-C2 BR-18-GXL 3
29 381-E44 PU-16-GXL K990-E14 GN
Y738-C96 GY-18-GXL A700-C3 OR-18-GXL 4
30 G955-E45 GN-16-GXL K990-E5 GN
T788-C95 GN-18-GXL 998-C4 BR-18-GXL 5
31 150-E46 OR-14-GXL
P875-C89 BU-18-GXL 150-C5 RD-18-GXL 6
32 150-E47 OR-14-GXL K990-E13 GN K990-E61 GN
919-C93 GN-18-GXL P880-C6 GN-18-GXL 7
33 G469-E48 BU-16-GXL
181-C92 GY-18-GXL 893-C7 GN-18-GXL 8
34 E716-E49 GY-16-GXL K990-E33 GN K990-E66 GN
150-C102 BR-18-GXL 892-C8 BR-18-GXL 9
35 E717-E50 GN-16-GXL K990-E67 GN
T914-C90 OR-18-GXL 304-C9 WH-18-GXL 10
36 E452-E51 WH-16-GXL
C250-C91 BK-18-GXL F762-C10 GY-18-GXL 37 150-E1 OR-14-GXL M904-E34 OR-16-GXL CHG
11 DESIGNATION DESCRIPTION APPLICATION PART NUMBER
381-C47 PU-18-GXL H416-C31 GN-18-GXL 12
38 A742-E9 PU-16-GXL M909-E17 GN-16-GXL LVL
X912-C1 GN-18-GXL L471-C78 BU-18-GXL 13
39 G967-E54 WH-16-GXL T936-E18 GN-16-GXL E HARNESS AS. FOR USE C11/C13/C15/C18 501-3805 00
A244-C88 BK-18-GXL 120-C79 YL-18-GXL 14
40 387-E55 PK-16-GXL T993-E30 BR-16-GXL WITH CUSTOMER WIRING INDL/PETRO
L471-C78 BU-18-GXL G469-C11 BU-18-GXL 15
H416-C31 GN-18-GXL G468-C12 GN-18-GXL 16

CUSTOMER CONNECTION
120-C79 YL-18-GXL
C979-C34 OR-18-GXL
C829-C101 GN-18-GXL
P967-C80 PU-18-GXL
17
18
C15 AND C18 REMOTE HARNESS
G468-C12 GN-18-GXL 150-C81 RD-18-GXL 19
C-C6 G469-C11 BU-18-GXL M901-C82 YL-18-GXL 20
2242734 F716-C24 WH-18-GXL A250-C83 BK-18-GXL 21
1 X912-C1 GN-18-GXL E717-C21 GN-18-GXL 589-C13 GN-18-GXL 22
2 997-C20 OR-18-GXL F404-C15 RD-18-GXL P878-C14 GN-18-GXL 23
F420-C16 GN-18-GXL
B 3
4
5
993-C2 BR-18-GXL
A700-C3 OR-18-GXL
998-C4 BR-18-GXL
P888-C17 PK-18-GXL
150-C5 RD-18-GXL
R723-C84 PK-18-GXL
R724-C85 PU-18-GXL
128-C86 PK-18-GXL
24
25
26
B
6 150-C5 RD-18-GXL 101-C29 RD-14-GXL A244-C87 BR-18-GXL 27
7 P880-C6 GN-18-GXL 101-C30 RD-14-GXL F404-C15 RD-18-GXL 28
8 893-C70 GN-18-GXL RADIO DISCONNECT 101-C32 RD-14-GXL F420-C16 GN-18-GXL 29
9 892-C55 BR-18-GXL A700-C3 OR-18-GXL P888-C17 PK-18-GXL 30
10 304-C9 WH-18-GXL P889-C18 BU-18-GXL 31
11 F762-C10 GY-18-GXL C-C4 C-C10 101-C46 RD-18-GXL 101-C26 RD-14-GXL A244-C88 BK-18-GXL 32
12 H416-C31 GN-18-GXL NETWORK MANAGER 1552267 3E3370 101-C66 RD-14-GXL 149-C100 PU-18-GXL 33
13 L471-C78 BU-18-GXL A F712-C19 GN 34
14 120-C79 YL-18-GXL C-C2 101-C50 RD-18-GXL B 308-C63 YL-18-GXL 308-C44 YL-18-GXL 456-C99 BR-18-GXL 35
15 G469-C11 BU-18-GXL 1552264 125-C33 OR-18-GXL C 101-C77 RD-18-GXL 308-C60 YL-18-GXL 229-C98 BK-14-GXL 36
16 G468-C12 GN-18-GXL 1 229-C39 BK-14-GXL Y737-C97 YL-18-GXL 37
17 C829-C101 GN-18-GXL 2 Y738-C96 GY-18-GXL 38
18 P967-C80 PU-18-GXL 3 101-C45 RD-18-GXL 229-C38 BK-14-GXL T788-C95 GN-18-GXL 39
19 150-C81 RD-18-GXL 4 229-C51 BK-14-GXL E717-C21 GN-18-GXL 40
20 M901-C82 YL-18-GXL 5 229-C68 BK-18-GXL M904-C22 OR-18-GXL 41
21 A250-C83 BK-18-GXL 6 893-C48 GN-18-GXL 229-C37 BK-14-GXL A234-C23 SH 42
22 589-C13 GN-18-GXL 7 892-C49 BR-18-GXL 149-C94 PU-18-GXL 43
23 P878-C14 GN-18-GXL 8 997-C20 OR-18-GXL F716-C24 WH-18-GXL 44
24 R723-C84 PK-18-GXL 304-C9 WH-18-GXL E716-C25 GY-18-GXL 45
25 R724-C85 PU-18-GXL R724-C85 PU-18-GXL 919-C93 GN-18-GXL 46
26 128-C86 PK-18-GXL 128-C86 PK-18-GXL 181-C92 GY-18-GXL 47 SYMBOL DESCRIPTION
A244-C87 BR-18-GXL A244-C87 BR-18-GXL 101-C26 RD-14-GXL
ABBREV COLOR
27 RADIO 48
28 F404-C15 RD-18-GXL CUSTOMER POWER ENGINE POWER C984-C27 YL-18-GXL 49
RD RED
29 F420-C16 GN-18-GXL C-C1 892-C49 BR-18-GXL 892-C8 BR-18-GXL F711-C28 YL 50 CIRCUIT CONNECTED
30 P888-C17 PK-18-GXL 1552253 892-C55 BR-18-GXL C250-C91 BK-18-GXL 51
C-C8 C-C7 WH WHITE
31 P889-C18 BU-18-GXL 1 125-C33 OR-18-GXL 101-C29 RD-14-GXL 52 CIRCUIT NOT CONNECTED
101-C50 RD-18-GXL 3E3376 1552272 893-C48 GN-18-GXL 893-C7 GN-18-GXL
32 A244-C88 BK-18-GXL 2 229-C69 BK-18-GXL 101-C30 RD-14-GXL 53
OR ORANGE
33 149-C100 PU-18-GXL 3 308-C67 OR-18-GXL 101-C45 RD-18-GXL 101-C65 RD-18-GXL 1 101-C46 RD-18-GXL 893-C70 GN-18-GXL C-C31 PK-18-GXL 54 ELECTRICAL CONNECTION TO
34 F712-C59 GN 4 229-C69 BK-18-GXL 2 229-C68 BK-18-GXL 101-C32 RD-14-GXL 55 MACHINE STRUCTURE
308-C67 OR-18-GXL 3 308-C63 YL-18-GXL P889-C18 BU-18-GXL YL YELLOW
35 456-C99 BR-18-GXL 5 1517-C64 WH-16-GXL 381-C47 PU-18-GXL 56
INTERNAL ELECTRICAL CONNECTION
36 229-C98 BK-14-GXL 6 1518-C62 BU-16-GXL 4 993-C2 BR-18-GXL 150-C102 BR-18-GXL 57 NOTE A: PLEASE SEE PRODUCT SUPPORT MARKETING BULLETIN PEJJO142 TO SURFACE OF COMPONENT PK PINK
37 Y737-C97 YL-18-GXL 7 1515-C61 YL-16-GXL Y737-C97 YL-18-GXL C979-C34 OR-18-GXL 58
38 Y738-C96 GY-18-GXL 8 1516-C56 OR-16-GXL A234-C54 SH M904-C22 OR-18-GXL A741-C35 BU-18-GXL 59 FOR CAT CONNECT INSTALLATION KIT INFORMATION. CONNECTOR BK BLACK
39 T788-C95 GN-18-GXL 9 892-C49 BR-18-GXL P878-C14 GN-18-GXL G967-C36 WH-18-GXL 60
40 E717-C21 GN-18-GXL 10 A234-C54 SH 893-C48 GN-18-GXL 998-C4 BR-18-GXL 229-C37 BK-14-GXL 61
F712-C52 GN F702-C40 GN-18-GXL H# GY GRAY
41 M904-C22 OR-18-GXL 11 F711-C53 YL T914-C90 OR-18-GXL 62 CIRCUIT GROUPING DESIGNATION
42 A234-C57 SH 12 F712-C52 GN F711-C53 YL A741-C35 BU-18-GXL 229-C38 BK-14-GXL 63
F711-C72 YL 589-C13 GN-18-GXL PU PURPLE
43 149-C94 PU-18-GXL P875-C89 BU-18-GXL 64
ATCH WIRE, CABLE, COMPONENT
44 F716-C24 WH-18-GXL F712-C74 GN 456-C99 BR-18-GXL 229-C39 BK-14-GXL 65
A234-C76 SH 386-C42 PK-18-GXL BR BROWN
45 E716-C25 GY-18-GXL F702-C40 GN-18-GXL 66
46 919-C93 GN-18-GXL START AID NET SVC C984-C27 YL-18-GXL G969-C41 YL-14-GXL 67 SPLICE
GN GREEN
47 181-C92 GY-18-GXL 1515-C61 YL-16-GXL 386-C42 PK-18-GXL 68
C-C3 F711-C58 YL HIGHWAYS BLADE, SPADE, RING OR SCREW
48 101-C66 RD-14-GXL 229-C43 BK-14-GXL 69
BU BLUE
49 C984-C27 YL-18-GXL 3259568 1516-C56 OR-16-GXL F711-C71 YL F711-C28 YL 308-C44 YL-18-GXL 70 TERMINAL
50 F711-C58 YL A
51 C250-C91 BK-18-GXL B 1517-C64 WH-16-GXL F711-C53 YL
52 101-C29 RD-14-GXL C F711-C72 YL
A 53
54
101-C30 RD-14-GXL
C-C31 PK-18-GXL
D
E
1518-C62 BU-16-GXL
F712-C59 GN A
55 101-C32 RD-14-GXL F 1515-C61 YL-16-GXL 125-C33 OR-18-GXL F712-C73 GN F712-C19 GN
56 381-C47 PU-18-GXL G 1516-C56 OR-16-GXL
57
58
150-C102 BR-18-GXL
C979-C34 OR-18-GXL
H
J
1517-C64 WH-16-GXL
1518-C62 BU-16-GXL
F712-C52 GN
F712-C74 GN THIS SCHEMATIC IS FOR THE C9 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
59 A741-C35 BU-18-GXL
60 G967-C36 WH-18-GXL A234-C57 SH
A234-C75 SH A234-C23 SH
VOLUME 2 of 2: TELEMATICS WIRING
61 229-C51 BK-14-GXL
62
63
T914-C90 OR-18-GXL
229-C38 BK-14-GXL
CAN RESISTOR
A234-C54 SH MEDIA NUMBER: RENR7948-05
64 P875-C89 BU-18-GXL C-C9 A234-C76 SH
Do not operate or work on this product unless you have
65
66
229-C39 BK-14-GXL
F702-C40 GN-18-GXL A
1552267
F711-C72 YL F762-C10 GY-18-GXL read and understood the instruction and warnings in the REMOTE HARNESS SCHEMATIC PART NUMBER: 291-5540, CHANGE: 03, VERSION: -
67
68
G969-C41 YL-14-GXL
386-C42 PK-18-GXL
B
C
F712-C74 GN
A234-C76 SH
G967-C36 WH-18-GXL
E716-C25 GY-18-GXL
relevant Operation and Maintenance Manuals and PANEL WIRING SCHEMATIC PART NUMBER: 266-2294, CHANGE: 03, VERSION: -
G969-C41 YL-14-GXL relevant service literature. Failure to follow the instruc-
69
70
229-C43 BK-14-GXL
308-C60 YL-18-GXL 149-C100 PU-18-GXL tions or heed the warnings could result in injury or TEE HARNESS SCHEMATIC PART NUMBER: 421-4298, CHANGE: 00, VERSION: -
P967-C80 PU-18-GXL death. Proper care is your responsibility.
C829-C101 GN-18-GXL Components are shown installed on a fully operable engine in a non powered state.
TEE HARNESS SCHEMATIC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1

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