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Kalzip
Kalzip
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Overview Page
€ € € €
Kalzip® 50/333
333 0,8 o. r. 24,00 22,55 22,15
333 0,9 –– –– –– 24,75
333 1,0 33,25 29,70 28,05 27,40
333 1,2 –– –– –– ––
Kalzip® 50/429
429 0,8 24,75 22,15 20,90 20,35
429 0,9 27,85 25,00 23,55 23,00
429 1,0 30,95 27,75 26,10 25,55
429 1,2 –– –– –– 30,60
Kalzip® 65/305
305 0,8 o. r. 26,20 24,65 24,10
305 0,9 –– –– –– 26,95
305 1,0 36,30 32,45 30,60 29,95
305 1,2 –– –– –– ––
Kalzip® 65/333
333 0,8 –– –– –– 23,35
333 0,9 o. r. 28,40 26,75 26,10
333 1,0 35,20 31,50 29,70 29,05
333 1,2 –– –– –– ––
Kalzip® 65/400
400 0,8 26,85 24,10 22,70 22,15
400 0,9 30,15 27,10 25,45 24,90
400 1,0 33,35 29,95 28,20 27,50
400 1,2 o. r. 35,90 33,80 33,00
Kalzip® 65/500
500 0,8 –– –– –– 20,80
500 0,9 –– –– –– 23,35
500 1,0 o. r. 28,30 26,65 26,00
500 1,2 –– –– –– ––
€ € € €
Kalzip® AF 65/333
Kalzip® AF 65/434
Kalzip® AS 65/422
o. r. = on request
In case of a larger number of different individual fixed lengths we reserve the right to an appropriate upcharge.
Note Prices valid for lengths from 1.5 m to 14.00 m and standard material
Standard material Aluminium core material: In accordance with the licence Z-14.1-181,
stucco-embossed
Special forms E.g. smooth-, crimp curved, concave, convex, trapered, eliptical, hyperbolical,
helical curve or a combination of miscellaneous geometries on request.
Standard material Aluminium core material: In accordance with the licence Z-14.1-181, stucco-embossed
1 to 50 18,20
51 to 100 6,00
101 to 300 2,00
colour coated RAL 9006, Polyester 400 1,2 41,80 39,50 38,40
Eaves tooth closure flashing colour coated RAL 9006 3342 19,30/piece
11
Note:
Kalzip® 65/537 can only be used in connection with photovoltaic lamination.
The prices of the Kalzip® Solar Power systems modules are quoted with the unit kWp oblique to the quantity usual with photovoltaic
systems.
Art.-No.
Kalzip® AluPlusSolar < 5 kWp < 30 kWp < 100 kWp < 250 kWp
In addition to AF 65/537/1.0
factory-laminated on Kalzip® €/piece €/piece €/piece €/piece
12
Kalzip® SolarClad Modules < 5 kWp < 30 kWp < 100 kWp < 250 kWp
parallel to roof
€/piece €/piece €/piece €/piece
PVL incl. Aluminium flashing, price without system rail, seam clip element and fastener
Kalzip® SolarClad Modules < 5 kWp < 30 kWp < 100 kWp < 250 kWp
upright position
€/piece €/piece €/piece €/piece
Art.-No.
Inverter 1-5 6-20 > 20
13
14
* The delivery is undertaken on Euro pallets, which must be replaced upon delivery.
If no replacement of the pallets is undertaken, a sum of € 12,78/pallet is charged to your account.
** Thickness 1.4 mm
15
The design of the Kalzip Duo® roof system is based on a con- In comparison to the classic DuoPlus roof, the use of rigid ther-
ventional roof truss framework with a steel trapezoidal subst- mal insulation is minimized in line with the static requirements
ructure, whereby the supporting structure for the Kalzip® roof and is replaced by a layer of soft insulation in all areas where
is placed on the thermal partition of the external and internal no reduction in snow loads is required. This roof design is
1.04
shells. recommended when there are no specific sound insulation
requirements. Heat transfer and loading ratio are not affected.
The steel trapezoidal profiles are spanned from truss to truss
or are laid on purlins and transmit the external loads into the The Kalzip Duo® roof does not require the time-consuming task
supporting structure of the building. Their design takes into of marking-up to be carried out during installation of the rigid
consideration the specific load introduction by the roof structure. spacer strips underneath the DuoPlus rails, as the contours of
The subsequent Kalzip® vapour barrier controls the airtightness the steel trapezoidal profiles are visible through the vapour
of the building envelope as demanded by the energy-saving control barrier. The spacing of the strips can be a multiple of the
directives. standard width of the thermal insulation, but must not exceed
the allowable value demanded by the type statics.
Kalzip Duo® 100
The Kalzip Duo® system represents a particularly economical If preferred, the width of the soft insulation inserts can be pre-
option. This attractively priced design does not require a full fabricated to prevent the soft intermediate insulation from being
layer of rigid thermal insulation. The base for the Kalzip Duo® is punctured by the clips. In the case of 24 cm wide, rigid thermal
simply provided by rigid insulation strips with a width of insulating strips, the type statics can be applied in accordance
24 cm and a thickness of 10 cm. with the defined load reduction.
The remaining spaces are then filled with soft thermal insulation
or low-priced rigid insulation. As normal, the compressed insu-
lation is in contact with the underside of the Kalzip® roof slein.
This economical solution can also be used in the case of all
Kalzip® profiles.
DuoPlus rail
16
17
Kalzip® 50/... € € €
Kalzip® 65/...
18
L 10 4100/010 21,75
L 25 4100/025 22,50
L 40 4100/040 22,95
L 50 4100/050 23,70
L 60 4100/060 24,40
L 70 4100/070 24,80
L 80 4100/080 25,15 1.05
L 90 4100/090 26,35
L 100 4100/100 27,55
L 10 411001/99999 33,85
L 25 411001/99999 34,60
411001/99999 35,05
L 50
Fixed lengths 10% upcharge on the above prices
Art.-No. 411001/99999
L W Thermal barrier pads 5 are supplied as standard fixed on clips of types 10 to 150.
If required also supplied separately.
19
20
21
Kalzip® Transition sheet stucco-embossed Kalzip® 50/.. 292113 599 1,0 14,75
with large rib Kalzip® 65/.. 290113 586 1,0 14,75
Aluminium Kalzip® AF 294113 385 1,0 14,75
6,000 mm lg
€/lin. m.
Extra price for curved
profile sheets 9,00
Dimensions in mm €/lin. m.
22
Dimensions in mm €/piece
1.07
Dimensions in mm €/lin. m.
Dimensions in mm €/lin. m.
Gable end profile 50 for Kalzip® 50/... and AF/AS 6000 lg 8,60
Art.-No. 4600/086
23
A: min. 45 mm
B: min. 45 mm
1.08
A: min. 45 mm
B: min. 75 mm
variant R
C: 8 mm
A: min. 45 mm
B: min. 75 mm
C: min. 45 mm
A: min. 45 mm
B: min. 75 mm
C: min. 45 mm
A: min. 45 mm
B: min. 60 mm
C: min. 45 mm
A: min. 45 mm
B: min. 60 mm
C: min. 75 mm
D: 8 mm variant
24
A: min. 45 mm
B: min. 60 mm
C: min. 75 mm
D: min. 45 mm 1.08
A: min. 45 mm
B: min. 60 mm
C: min. 45 mm
A: min. 45 mm
B: min. 60 mm
C: min. 75 mm variant R
D: 8 mm
A: min. 45 mm
B: min. 60 mm
C: min. 75 mm
D: min. 45 mm
A: min. 45 mm
B: min. 60 mm
C: depending on A and B
D: depending on B and C
E: min. 45 mm
25
*TitanColor on request
26
Dimensions in mm Prices in €
Dimensions in mm Prices in €
smooth coloured*
27
Dimensions in mm Prices in €
smooth coloured*
1.10
Dimensions in mm Prices in €
28
1.11
29
Roof step – standing grating 800 x 250 –– 7751 51,20 / piece 7751B 76,85 / piece
Aluminium plain, clean cast
and machined, incl. support
1.12
Aluminium continuous 1500 x 250 –– 7752 45,20 / piece 7752B 65,90 / piece
walkways
With plug and socket
connections
30
Snow guard support 110 lg 20 7711 3,30 / piece 7711B 6,80 / piece
Aluminium
With 2 stainless steel screws,
M8 x 35 and screw nuts
1.13
Snow stopper –– 25 7712 2,90 / piece 7712B 4,85 / piece
Aluminium
with stainless steel screw
31
1.14
Order information: Dimensions, roof pitch, Kalzip®, surface outside, surface inside with the roof exit, with or without cover
32
1.14
Order information: Dimensions, roof pitch, Kalzip®, surface outside, surface inside with the roof exit, with or without cover
33
Art.-No. Art.-No.
6013 stucco 6046 coated
6041 blank 6048 AluPlusZinc
€/piece €/piece
Art.-No. Art.-No.
6013 stucco 6046 coated
6041 blank 6048 AluPlusZinc
€/piece €/piece
34
Art.-No. Art.-No.
6013 stucco 6046 coated
6041 blank 6048 AluPlusZinc
€/piece €/piece
1.14
Art.-No. Art.-No.
6013 stucco 6046 coated
6041 blank 6048 AluPlusZinc
€/piece €/piece
35
1.15
1.16
36
Pretensioning element
Ensures checking the pretension of
the life line, stainless steel AISI 316L
Min. breaking load >40 kN
1.16
Mobile runner
According to EN 795 Class C,
stainless steel Min. breaking load >20 kN
37
1.17
38
Cover strip, extruded 6000 lg 4600/120 2,20 / lin. m. 4501/99999 4,85 / lin. m.
Aluminium press plain
1.17
39
Special-Zipping machine For sheet thicknesses 0.7 -1.0 mm, 9010-wall 3.850,00
(220 V) with approx. 0.7m cable, incl.
to be applied packed in sheet steel boxes unzipping
in facade areas device
1.18
40
Service: All purchased tools can be maintained and repaired professionally in our workshop.
With replacement part orders please always indicate the machine number.
41
Profile type Longitudinal joint/ Prices per m2 Thickness up to 600 - 1.200 - more than
belt crimps in mm 599 m2 1.199 m2 2.499 m2 2.500 m2
€ € € €
Kalzip®
TF 37/800 R Polyester 1,0 36,35 32,35 29,25 28,10
Note: Kalzip® TF 37/800 R is only available colour coated incl. protection foil
(colour-coated in accordance with RAL).*
Prices valid for lengths from 1.50 m to 8.00 m. Recommended sheet lengths max. 6.00 m
2.01
Upcharges Dimension in m2 €/m2
Smallest 1 - 50 17,50
quantity 51 - 100 5,75
upcharge 101 - 300 2,00
42
$ÙUÏ#
Side B $ÙUÏ"
Side A
Verlegerichtung
-BSHFVS
Direction of fixing
Baubreite
width
Side B
Side A
Cover
2.02
Cover width
$ÙUÏ#
Side A $ÙUÏ"
Side B
-BSHFVS
Verlegerichtung
Direction of fixing
Baubreite
width
Side A
Side B
Cover
Note: Prices valid for lengths from 1.50 m to 8.00 m and standard material
Standard material: Aluminium core material: in accordance with the license Z-14. 1 – 23, stucco
43
Side B
Cover width 1000
2.02
Cover width 1000
Note: Prices valid for lengths from 1.50 m to 8.00 m and standard material
Standard material: Aluminium core material: in accordance with the license Z-14. 1 – 23, stucco
44
Side B
1,2 –– –– –– 26,35 ––
2.02
Cover width 900
Note: Prices valid for lengths from 1.50 m to 8.00 m and standard material
Standard material: Aluminium core material: in accordance with the license Z-14. 1 – 23, stucco
45
Side B
Note: Prices valid for lengths from 1.50 m to 8.00 m and standard material
Standard material: Aluminium core material: in accordance with the license Z-14. 1 – 23, stucco
2.02
up to more than
1.199 m2 1.200 m2
€/m2 €/m2
46
stucco coloured
m2
€/m2 €/m2
These upcharges are added to the total standard price (profile type, colour coating and protection foil).
Cover Colour
width €/m2 upcharge*
in mm €/m2
47
Toothed sheets plain 400 x 1.200 mm, 18/76 1.140 14,30 17,05
thickness 1.0 mm, 30/167 1.167 14,30 17,05
available with big or 35/200 1.000 14,30 17,05
small teeth 40/185 1.110 14,30 17,05
45/150 1.050 14,30 17,05
50/167 1.167 14,30 17,05
Toothed sheets double sided 800 x 1.200 mm, 18/76 1.140 27,20 32,40
thickness 1.0 mm, 30/167 1.167 27,20 32,40
available with big or 35/200 1.000 27,20 32,40
small teeth 40/185 1.110 27,20 32,40
45/150 1.050 27,20 32,40
50/167 1.167 27,20 32,40
Kalbau® Transition sheet Welded, not on stock, 18/76 991 38,90 o. r.*
cover length according 30/167 1.000 38,90 o. r.*
to the cover widths of 35/200 1.000 38,90 o. r.*
the profile sheets, 40/185 925 38,90 o. r.*
left or right side design 45/150 900 38,90 o. r.*
(always indicate) 50/167 833 38,90 o. r.*
2.02
48
2.03
49
2.03
50
Kalzip® Corrugated
and trapezoidal profiles Surface stucco-embossed* AluPlusPatina*
Kalzip® W 18/76 P Cover width in mm 991 991 991 991 991 991
Thickness in mm 1,0 1,0 1,0 1,0 1,0 1,0
Perforation Rv 3-5 Rv 6-8 Rv 5-12 Rv 3-5 Rv 6-8 Rv 5-12
Hole ratio 32,7% 51,0% 15,8% 32,7% 51,0% 15,8%
Complete perforated
Kalzip® TR 30/167 P Cover width in mm 1000 1000 1000 1000 1000 1000
Thickness in mm 1,0 1,0 1,0 1,0 1,0 1,0
Perforation Rv 3-5 Rv 6-8 Rv 5-12 Rv 3-5 Rv 6-8 Rv 5-12
Hole ratio 32,7% 51,0% 15,8% 32,7% 51,0% 15,8%
Complete perforated
Kalzip® TR 35/200 P Cover width in mm 1000 1000 1000 1000 1000 1000
Thickness in mm 1,0 1,0 1,0 1,0 1,0 1,0
Perforation Rv 3-5 Rv 6-8 Rv 5-12 Rv 3-5 Rv 6-8 Rv 5-12 2.03
Hole ratio 32,7% 51,0% 15,8% 32,7% 51,0% 15,8%
Complete perforated
51
Kalzip® TR 40/185 P Cover width in mm 925 925 925 925 925 925
Thickness in mm 1,0 1,0 1,0 1,0 1,0 1,0
Perforation Rv 3-5 Rv 6-8 Rv 5-12 Rv 3-5 Rv 6-8 Rv 5-12
Hole ratio 32,7% 51,0% 15,8% 32,7% 51,0% 15,8%
Complete perforated
Complete perforated
Kalzip® TR 50/167 P Cover width in mm 833 833 833 833 833 833
Thickness in mm 1,0 1,0 1,0 1,0 1,0 1,0
Perforation Rv 3-5 Rv 6-8 Rv 5-12 Rv 3-5 Rv 6-8 Rv 5-12
Hole ratio 32,7% 51,0% 15,8% 32,7% 51,0% 15,8%
Complete perforated
2.03
52
Flat sheet cut to length from coil 3513 1,0 x 1250 15,95
stucco-embossed 2000 - 6000 lg
Flat sheet cut to length from coil 3542 1,0 x ... on request 19,95
polyester-coated 2000 - 6000 lg
plain
Colour and dimensions
depending on stock availability,
protection foil optional with upcharge 0,70
Flat sheet cut to length from coil 351P 1,0 x 1200 20,65
AluPlusPatina 2000 - 6000 lg
stucco-embossed with foil
Flat sheet
AluPlusZinc sheet with foil, H 44 3548 1,0 x 579 25,65
2000 - 6000 lg
3.00
53
3.00
Edging 0,75/lin. m.
Cut 0,40/lin. m.
54
Joining profile L-S2 Length 6,000 mm, 4600/213 9,70 4501/99999 20,20
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
Outer corner profile A-S2 Length 6,000 mm, 4600/209 9,55 4501/99999 16,95
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
3.01
Inner corner profile I-S1 Length 6,000 mm, 4600/207 11,65 4501/99999 20,85
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
* Colour-coated in accordance with RAL. ZinkColor, Antique copper and TitanColor not available. AntiGraffiti on request.
55
Window framing profile LA-S1 Length 6,000 mm, 4600/202 6,00 4501/99999 10,95
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
Joining profile L-S1 Length 6,000 mm, 4600/212 7,05 4501/99999 13,00
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
3.01
Outer corner profile A-S1 Length 6,000 mm, 4600/208 11,20 4501/99999 20,10
for profiles
18/76, 30/167,
35/200, 40/185
and TF 37/800 R
horizontal at the wall
* Colour-coated in accordance with RAL. ZinkColor, Antique copper and TitanColor not available. AntiGraffiti on request.
56
A = 86 mm
B = 46 mm
C = 60 mm
Joining profile L-K1 Length 6,000 mm, 6,70 7,65 11,35 11,95
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
Joining profile L-K2 Length 6,000 mm, 8,20 9,40 15,75 16,70
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
C = 60 mm
3.01
Outer corner profile A-K1 Length 6,000 mm, 12,05 13,65 19,85 20,80
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
C = 46 mm
* With a total purchased quantity less than 50 linear meters, prices plus 20 % up-charge for smallest quantities
** Color coated according to RAL. ZinkColor, Antique copper and Titancolor not available, AntiGraffiti on request.
57
A = 60 mm
B = 46 mm
C = 66 mm
Outer corner profile A-K3 Length 6,000 mm, 10,55 12,15 20,15 21,35
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
C = 66 mm
Inner corner profile I-K1 Length 6,000 mm, 3,60 4,15 6,95 7,40
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 60 mm
3.01
Inner corner profile I-K2 Length 6,000 mm, 5,15 5,95 10,30 10,95
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 65 mm
* With a total purchased quantity less than 50 linear meters, prices plus 20 % up-charge for smallest quantities
** Color coated according to RAL. ZinkColor, Copper antique and Titancolor not available, AntiGraffiti on request.
58
A = 60 mm
B = 46 mm
Inner corner profile I-K4 Length 6,000 mm, 8,95 10,15 17,45 18,50
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
C = 46 mm
Socket profile S-K1 Length 6,000 mm, 5,90 6,70 10,00 10,50
for Kalzip® profile
sheets
horizontal at the wall
A = 40 mm
B = 46 mm
C = 60 mm
3.01
Socket profile S-K2 Length 6,000 mm, 5,10 5,65 8,90 9,40
for Kalzip® profile
sheets
horizontal at the wall
A = 60 mm
B = 46 mm
C = 20 mm
* With a total purchased quantity less than 50 linear meters, prices plus 20 % up-charge for smallest quantities
** Color coated according to RAL. ZinkColor, Copper antique and Titancolor not available, AntiGraffiti on request.
59
Clip on steel
60
Blind rivets
Blind rivets, Alu Niro ASC-D 48095 7006/02 4,8 x 9,8 Al/Niro 7,00 500
closed end
Blind rivet K9 Alu Niro ASO-D 50080 7005/01 4,8 x 8,0 Al/Niro 6,00 500
Blind rivet K9 Alu Niro ASO-D 50100 7005/02 4,8 x 10,0 Al/Niro 6,50 500
Blind rivet K9 Alu Niro ASO-D 50120 7005/03 4,8 x 12,0 Al/Niro 6,80 500
Accessories
61
Sales and distribution of coils and flat sheets only through authorised distributors
or direct through your nearest Kalzip® Sales office.
For source of supply please visit our website www.kalzip.com or contact our Corus Marketing Partner.
500 kg 500 kg
(Coil inner diameter 508) (Coil inner diameter 508)
1.000 kg 1.000 kg
(Coil inner diameter 508) (Coil inner diameter 508)
Flat sheets 3588 all standard dimensions 354M all standard dimensions
up to 3.000mm length up to 3.000mm length
only with protective foil only with protective foil
available available
* Standard deliverey with intermediate paper layer. Foil protection with an edge for mechnical processing available with upcharge.
62
Standard packing According to the factory standard, special pallets available after the payment
of an extra charge.
Unloading and storage On the part of the customer, adequate storage place at the place of installation should
be provided for the storage of the materials to be assembled. The packages with the
profile sheets and accessories must be unloaded with suitable lifting gear. With the use
of cranes unloading should be undertaken with 10cm wide, rubberized belts. The edges
of the stacked profile sheets are to be protected against mechanical damages.
Only in unavoidable cases (if no specific cross bars are available with the hoisting belts)
may guy ropes be guided over the profile sheet edges; at the same time the metal angle
beads are to be inserted. Indentations cannot always be avoided.
Crossbar
Hoisting belt
with vulcanised
rubber centre
L1 L
L1
6.00
max.
120° Hoisting belt (guy rope)
63
mm Piece kg/m
(up to)
Special forms If certain pack weights must not be exceeded, and/or if it must be packed separately according
7.00 to building parts, this is to be indicated with the order, so that potentially incurred, higher packing
costs can be articulated and agreed.
General unloading Pack pieces with lengths above 10 m have to be unloaded with a crossbar.
The cantilever at the end of the crossbar should not exceed 4.5m.
For the attaching of the pack pieces the belts or ropes with edge protection must be used.
Please pay attention to our explanations in the Kalzip® fixing manual.
In order to achive optimum truck efficiency, dimensions and weights can be transgressed
in individual cases.
64
7.00
65
66
Corus Bausysteme GmbH The product information and technical details contained in this brochure are
accurate, according to our research and technical programme, at the point of
August-Horch-Str. 20-22 · D-56070 Koblenz going to press. They do not refer to any specific application and cannot give
P.O. Box 10 03 16 · D-56033 Koblenz rise to claims for compensation. We reserve the right to make any changes to
T +49 (0) 2 61 - 98 34-0 the construction or product range which seem technically appropriate, in view
of our high standards for product advancement and development.
F +49 (0) 2 61 - 98 34-100
E kalzip@corusgroup.com Copyright 2007