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About company Exhibitions Gallery Contacts RU SK ES

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Biodiesel Plants  Cavitation processors Extraction

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BIODIESEL PROCESSOR: MODERN
Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling
BIODIESEL PRODUCTION TECHNOLOGIES

Unlike companies which manufacture biodiesel

production equipment (biodiesel processor) based on
outdated, tank technologies, which have been used
for over a century, our company uses the high-
FULLY AUTOMATIC
frequency magnetic impulse cavitation principle,
previously used in classified technologies, allowing us PLANTS BioSMART-
to achieve some significant advantages: CT
Low demands on the quality of the raw oil
High-frequency magnetic impulse cavitation processors work successfully and
steadily with both raw and purified oil, and with all types of animal fats and fat
mixtures with vegetable oils. This wide range of oils (sunflower oil, rapeseed oil,
linseed oil, palm oil, mustard oil etc.) can be used for biodiesel fuel production
with almost any acid number and it is also possible to use waste from livestock
and poultry processing plants. The equipment does not need to be adjusted
when the type of oil is changed.
“One pass” reaction procedure
Unlike in outdated “tank” technologies, no re-etherification reaction is needed in
magnetic impulse cavitation technology. This innovation means that the time
taken to obtain biodiesel is reduced by a factor of 8-10.
Purifying sorbates, washing and drying are not required FULLY AUTOMATIC
When using conventional technologies, it is not possible to obtain proper quality
biodiesel fuel immediately. Therefore a process of impurity elimination, involving EQUIPMENT
washing or purifying using sorbates, is needed. This requires additional
equipment for primary biodiesel product washing (a mixture of water and alcohol BIOTRON-СT
is usually used for this purpose) and additional units for what is known as
vacuum drying. When the cavitation biodiesel manufacture method is used there
is no need for the finished product to be washed or dried, and this therefore
eliminates waste water and sorbate utilization processes.
Minimal alcohol and catalyst quantity. No alcohol recovery process

One of the main problems with “tank” technologies is the need to add, and

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consequently to recover, additional methanol About

to the processor.Exhibitions
company
This requiresGallery Contacts RU SK ES
additional equipment and wastes electric power. In cavitation technology, the
alcohol quantity used for the reaction conforms precisely to the stochiometric
composition, i.e. the minimum volume. There is no need for a re-etherification
reaction. The use of expensive and dangerous equipment for methanol
recuperation is excluded from the process. Any inevitable alcohol losses during
recovery are eliminated, which improves the environmental conditions and 
explosion-proof characteristics.
Minimum energy consumption
Biodiesel Plants  Cavitation processors Extraction
Conventional biodiesel production methods are based on heating the oil to 67-70
°C. This involves significant electric power costs; in addition, the methanol
PROCESSOR Pulsar-
recovery process (required when the reaction is carried out using conventional
Emulsi cation,
technologies), Homogenization
additional re-etherification and also Water
vacuum treatment  to Deep-Well
dehydrating lead СT 715
Drilling
considerable electric power consumption. The use of cavitation processing
eliminates all the stages mentioned above, which means that 5-7 times less
electric power is used.
Low-temperature reaction
In high-frequency magnetic impulse cavitation, processing takes place in the
processor on molecular level. All components are exposed to magnetic-directed
cavitation pulses. Fatty acid molecules are split using micro-explosions; this
results in a decrease of viscosity, a cetane number increase, an improvement in
the energetic parameters of the future fuel and a considerable acceleration and
improvement of the etherification reaction quality. It must be noted that the
reaction takes place at room temperature and there is no need to heat the oil.
Minimal overall module dimensions
Our automatic equipment takes up 5-10 times less floor space than conventional PROCESSOR Pulsar-
equipment of a similar capacity.
СT 730

BIODIESEL MADE OF
CRUDE SUNFLOWER OIL
BIODIESEL MADE OF
The picture shows the source oil (crude
ANIMAL FAT non-refined sunflower oil) and the result PROCESSOR Roton-B
of source product treatment in the
Biodiesel derived from animal fat (waste
cavitation processor PULSAR-CT. Test
from the processing of livestock) using
conditions: Crude sunflower oil – 7000 ml;
the cavitation processor PULSAR-CT.
Methanol – 900 ml; Catalyst (potassium
Animal fat was first liquefied (heated up
methylate) – 65 g; Processing time – 50
to 60°C). Source components ratio:
seconds; Separation time (gravity
Animal fat – 5350 ml; Methanol – 700 ml;
method) – 20 minutes
Catalyst (potassium methylate) – 50 g;
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Processing time – 50 seconds; Separation About company Exhibitions Gallery Contacts RU SK ES

time (gravity method) – 20 minutes

FULLY AUTOMATIC PLANTS FOR 

BIODIESEL
Biodiesel PRODUCTION
Plants  Cavitation processors Extraction
Design & Service
BioSMART-CT 1…16 Turn-key plants
Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

Our company has developed new equipment for biodiesel production BioSMART-
CT based on new cavitation processors PULSAR-CT 730. Eleven types of the
BioSMART equipment allow to process from 1 up to 16 cubic meters of oil per
hour. Extremely precision system of initial products dosing based on Coriolis
principle, new high-effective cavitation processors, reliable separation system
proven over the years, original user-friendly software – all these make BioSMART
the most modern and effective unit in the world market of biodiesel production.
For building our BioSMART we collaborate only with the most well-known and
reliable companies such as Grundfos, Siemens, Schneider Electric, Moeller, Fanuc
etc. Powerful PLC control all parameters of the production process such as mass
flow rates, temperatures in the processors, separation process, power
consumption, outlet flow rate etc. and monitor the work of all mechanisms.
Operators need only to enter data of initial products to the computer and press the
button START, the rest will be done by the BioSMART. All the mechanisms are
ATEX certified to ensure the safety of the whole system while working with
explosive liquids such as methanol and catalyst. BioSMART works in continuous 

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operating mode and do

About company
not require Gallery
Exhibitions Contacts RU SK ES
an interference of the operator
except some extraordinary
situations. BioSMART will inform
the operator about all errors, if it
occurs during processing, and give
tips how to fix the problem. 
BioSMART maintains records of the

Biodiesel Plants  Cavitationconsumed products quantities and

processors Extraction
working time. BioSMART can
process any kinds of oils or blends
of different oils including used
Emulsi
cooking cation,
oil and do Homogenization
not require special pretreatment of oilWater
except treatment
simple mechanical
 Deep-Well Drilling
filtration. Biodiesel washing, drying and methanol recovery are not required. This
considerably reduces the time of biodiesel production and electric power
consumption in comparison with traditional old-fashioned technologies. The degree
of BioSMART automation has been developed to the maximum rate, that allows
to avoid “human factor” in the production of biodiesel and as a consequence of this
considerably shortens the possibility the operator’ errors. BioSMART can be
operated by operator with basic technical training and minimal level of PC
knowledge. BioSMART are intended for twenty-four-hour work and do not require
special servicing

Products family
Minimal Quantity of Rated power, Floor space*,
productivity, cavitation KW L×W, m2
liter per hour processors
PULSAR-CT
730
BioSMART-CT 1 1 000 1 32 3×3.7
BioSMART-CT 2 2 000 2 63 3×3.7
BioSMART-CT 3 3 000 3 94 4×3.7
BioSMART-CT 4 4 000 4 125 4×3.7
BioSMART-CT 5 5 000 5 156 5×3.7
BioSMART-CT 6 6 000 6 187 5×3.7
BioSMART-CT 8 000 8 270 7×4
08
BioSMART-CT 10 000 10 330 8×4
10
BioSMART-CT 12 000 12 395 9×4
12
BioSMART-CT 14 000 14 455 10×4
14 
BioSMART-CT 16 000 16 515 11×4
16
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About company Exhibitions Gallery Contacts RU SK ES

* Floor space is indicated without separation tank

Automatic Modules For Biodie…

Biodie…


Biodiesel Plants  Cavitation processors Extraction

Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

AUTOMATIC EQUIPMENT
BIOTRON-CT


BIOTRON-CT BIOTRON-CT BIOTRON-CT

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150 500
About company
1000
Exhibitions Gallery Contacts RU SK ES
Capacity (rated), liters per hour 150-200 500-700 1000-1200
Rated power, kW 5.4 16 32
Weight (approximately), kg 540 765 975
Maximum allowed liquid 90 90 90
temperature in module, °C
Automation level ultimate ultimate ultimate

Operation mode continuous continuous continuous
Biodiesel Plants
Processing efficiency, kW
 Cavitation
0.032
processors
0.032
Extraction
0.032
hour/liter
Capacity adjustment yes yes yes
Processed liquid special
Emulsi cation, no
Homogenization  no
Water no
treatment  Deep-Well Drilling
requirements
Floor space occupied with one 2.8 3.0 4.0
module, sq.m.
Overall dimensions (L x W x H), 2000х1393х1980 2316х1393х2500 2515х1484х2700
mm
Explosion proof certificates ATEX ATEX ATEX

BIOTRON-CT BIOTRON-CT BIOTRON-CT

150-S 500-S 1000-S
Capacity (rated), liters per hour 150-200 500-700 1000-1200
Rated power, kW 5.4 16 32
Weight (approximately), kg 460 575 780
Maximum allowed liquid 90 90 90
temperature in module, °C
Automation level semi semi semi
Operation mode continuous continuous continuous
Processing efficiency, kW 0.032 0.032 0.032
hour/liter
Capacity adjustment yes yes yes
Processed liquid special no no no
requirements
Floor space occupied with one 2.0 2.0 3.0
module, sq.m.
Overall dimensions (L x W x H), 1435х1393х1411 1435х1393х1411 1430х1484х1411
mm
Explosion proof certificates ATEX ATEX ATEX

DEMONSTRATION OF BIOTRON-CT

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About company Exhibitions Gallery Contacts RU SK ES

AUTOMATIC BIODIESEL MODULE…
MODULE…

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Biodiesel Plants  Cavitation processors Extraction

Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

AUTOMATIC EQUIPMENT «BIOTRON-CT» CONSIST OF

THREE MAIN UNITS:

1. PULSAR-CT THIRD-GENERATION MAGNETIC

IMPULSE PROCESSORS (Biodiesel Processor)
PULSAR-CT is a third-generation hydrodynamic high-frequency magnetic impulse
cavitation processor – state-of-art technology in biodiesel fuel production. A very high
level of reliability, modern design, process automation, stable results with any oil
types, minimum power consumption – all of these features make PULSAR-CT
cavitators the undisputed leader in high-tech biodiesel fuel production. PULSAR-CT
cavitation processors are the core elements of BIOTRON-CT automatic biodiesel
production equipment.


PULSAR -CT 715 PULSAR -CT 730

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About company Exhibitions Gallery Contacts RU SK ES

Technical parameters
PULSAR-СT PULSAR-СT PULSAR-СT
805 715 730
Capacity (rated), liters per hour
Rated power, kW
150
4.4
500
15
1000
30

Weight, kg 79 235 405
Biodiesel Plants  Cavitation processors Extraction
Operation mode continuous continuous continuous
Processing efficiency, kW 0.03 0.028 0.028
hour/liter
Emulsi
Flow rate cation,
adjustment Homogenization
yes  Water
yes treatment
yes  Deep-Well Drilling
Overall dimensions (L x W x H), 800х400х420 1050х450х550 1490х560х675
mm

2. PPS-CT 1200: ELECTRONIC SYSTEM FOR

THE PRELIMINARY DOSING AND PROCESSING
OF SOURCE PRODUCTS

PPS-СT 1200

Technical parameters
PPS-CT 1200 
Capacity (rated), liters per hour 1200
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Number of components mixed About company 3Exhibitions Gallery Contacts RU SK ES

Rated power, kW 2
Explosion proof certificates ATEX
Automation level Fully automatic

Modern dosing systems, used by other companies are not able to guarantee the
steady dosing of source ingredients if ambient conditions (temperature, liquid level in

source ingredients and prepared products tanks, oil viscosity, etc.) change. The
Biodiesel Plants  Cavitation processors Extraction
system which our company has designed does not include these disadvantages and
has an extremely high dosing precision – 0.1%. In addition, the system is equipped
with a pre-mixing unit, there is the option of adjusting flow rate and pressure at the
system Emulsi
output andcation,
there is Homogenization
also a source components
 dosing
Waterfeature. The equipment
treatment  Deep-Well Drilling
uses original software and high-reliability electronics produced by the company
FANUC. The PPS-CT 1200 system also includes a biodiesel fuel production safety
tracking function. The equipment tracks the source component availability, their filling
speed, mixing intensity, ability to pass through pipelines and valves, etc. If there is an
emergency, the equipment will stop the whole system; send an audible signal to
operator and show the error code on the display, together with a detailed description
and possible causes. In this way, for example, if there is an oil shortage in the source
products storage, the following message will be displayed:

The operator should identify the exact cause of the system stop and eliminate it. The
system also features test reaction procedures i.e. test processing of small volumes (up
to 10 liters) of source components. This feature may be useful for new oil or animal
fat changeover.

3. ELECTRONIC TRACKING SYSTEM OF THE

FILLING, SEPARATION AND DISCHARGE OF
FINISHED PRODUCTS
Our automatic unit contains the separation process
tracking system in order to eliminate the human factor in
biodiesel availability evaluation (“by-sight”). The
supersensitive sensors monitor the state of the glycerol
and biodiesel in the separation tank. Data obtained by
the sensors is transferred to the computer, which
evaluates the readiness of the source products and also
controls biodiesel and glycerin discharge from the
separation tanks to the finished product storage. The
entire process takes place in continuous mode. If any
unforeseen situation occurs, and, for any reason, the

separation does not take place or takes place at a poor

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speed, the computer will stop the entire system and

About company Exhibitions Gallery Contacts RU SK ES
send a signal to the operator about the need to analyze
and correct the situation. For more information about
the operation of the separation process tracking system
please see the animated presentation.


Biodiesel Plants  Cavitation processors Extraction

Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

USER-FRIENDLY INTERFACE SOFTWARE,

WHICH DOES NOT REQUIRE THE OPERATOR
TO HAVE SPECIAL SKILLS
All processes which take place in the automatic module are controlled by the
microprocessor. The interface that our software team has developed is very simple
and self-explanatory. The operator is able to control the whole system just by clicking
a mouse button. In the adjustment mode, the operator can control any mechanism
separately, set the necessary sensor response value, etc. In the automatic mode, just
click the START button – the BIOTRON-CT system will do the rest itself. One
computer can serve up to five BIOTRON-CT automatic equipment at once. Software
and electronic components are designed based on the software and
electronic components produced by the Japanese company FANUC, one of
the world market leaders in this area.

Products family

Automatic equipment Semi-automatic equipment

BIOTRON- BIOTRON- BIOTRON- BIOTRON-
CT500 CT1000 CT500-S CT1000-S
Capacity 500 1000 500 1000
(rated), liters 

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per hour
About company Exhibitions Gallery Contacts RU SK ES
Rated power, 16 32 16 32
kW
Overall 2200х1400х2300 2900х1400х2300 1400х1400х1350 2100х1400х1350
dimensions (L x
W x H), mm
Weight, kg 700 1100 375 650 
Biodiesel
The number Plantsthat
of equipment  canCavitation
be mounted processors
together into one Extraction
hyper-productive
complex is practically unlimited. This allows flexible, high-technology biodiesel
production of any capacity to be achieved. One operator is able to control one
complex.
Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

Biodiesel Processor "Blazar-CT"

Any questions? Talk to our manager: +380 6264 77017; skype:

ctsystems.ua
OR EMAIL US


© 2020 CT Systems.
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About company Exhibitions Gallery Contacts RU SK ES


Biodiesel Plants  Cavitation processors Extraction

Emulsi cation, Homogenization  Water treatment  Deep-Well Drilling

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