1A 42

ADJUSTN,4ENT OF SEPARATCR LEVEL TBANSM]TTER G3)

VA LV= POS IT ]CN AT ADJUSTII=NT ]ND]CATION (%) OF SEPAlATOR L=VEL GAUGE (D5)
FULLY OPEN G9. A1O. A12. Ai3) ( 25) 0 25 50 75 100 125 150

X FJLLY CLOSE GA' A11' A17) (aa)

CHART OF LIQU]D LEVEL VS

OUTPUT SlGNAL
LLID I IIN c0li SATV .5VEL 150C

I
G9)

SU ON
NOZZLE
9 a
RANGE 104--tc - 1.0 (s,/c 1300
/l,
I

SUPPBESS ION
D R(5)
E
5
llrr
lOI .E'/EL
r -C
AT
C\RGo c IL 5) lt,,
tc:
!

1000
G13) a12)
NLIT

BANGE o
WNEEL

BLEEDING V =_
rl

1=:
BA: LIQUID
cAflGo olL6)
I

]NL'T U G2 s
tt
(oD6 NYLON PI PD
D

,/ /,
LEM:NT IT 1
ZERO ADJUSTEB Z)

"3 ,/ ;s 00 ,/. r
USTMENT

AD
]N
I
):t
U-i. - A.^e/cn'z 300
',,,i'
/:
ZERO
I
..V:i AT
LEA
/.: aARGo orL 6) i, I

(A11)
,i1
ii; i
ulcH
cA10)
v I
0
0 a .2 a .4 0.5 0.8 1.0 1.2
OUTPUT S ]GNAL ( KE/.n2 ) AF LEVEL TRANSM]TT:N (A3)
L-E-VEL TqANSM]T-'FR G3) -- G 17)
NO IANOLlN; L]qLJID
-SEOAqATOB SEtr.AIol (A 1)
(1) CAfGO CIL c.600
(A3) {2) 0.650
ADJ!SIING :NSTNUVE]!IS OF LEVEL TRANSI,/ITTEN ADJUSTING YALUE OF LEVEL TRANS]VITIEB CA BGO I
O L
( STORED ]N SP/1RE lEAHS 8OX ) (3) CA BCO O ] L 0.700
AOJL.]STMEN-
PNEC]S]ON BEsUCINC LEVEL IBANSIIITTEF t4) cA Pcc oiL L o.zgo
ITEM (5) CA PGO O IL 0.800 BAS IC L IOUID
PAEC ISION PRESS, GAiJGE
ZEBO
(6) lcAFGo or! 0.850
G1
IIJiTH JN:ON J'IN] & NYLOII P]PE) (7) i cAqco OIL !.900
PFE'JS]ON AiDLJCING VALVE
c2
{utrrlt uNioti,loll\i r NYLoN PIPE)
MIDO!E I8) CAFiGO OIL 0.950
iO{ PNE55, GAUiE
(9) FR:SH WATER 1_!00 FIG, 13,1
G3
OJITI] UN:ON JOINI t IIYLON P]PE)
PO] NT (1 0) SEA 14ATER i 1,025
SH'NKO L7D.
'ND,
 10 43 1A 44
AIIJUSTIMENT OF VALVE POS 1T ]ON TRANSMITTER (82) ADJUSTMENT OF POS]T]ONER
,F-2)
by z6ro ad-l ustor,
ZE RO ADJUSIMENT ptlon) ZE RO ADJUSTMENT pt ion)
RANGE ADJUSTMENT
by ra0s€ sdJustor, rane6 adJust6r
RANGE AD.]USTMENT
SeitinB va u6 o oad€r (Dg) =Roadln6 or r .6adins (s6oarator l6vol) of
N/P= r l cl]l'z output cau6e (D1 0) aP= L )% n& separator 6auE€ (D5)
(Sot io rh is vaiu€ bv op6ratina manus oad€r(Dg))
DV= I ) % Actua openinc deEre€ or dischars€ va ve(81)
B ocI ooint.r readinc (dTscharco vslv€ oponl
I

Biack oorit6r readrna of va ve positioi & separator v6 Dosition & separator €vo EaLrcs {D5)
?=l)% EauEe (D5)

START A]JUSTMENT
STAHT ADJUSTMENT

l\/P= O tnr'
a?=aa %

DV_A% BP=25
ZERO ADJUSTMENT
YES
3?=A% A?-25 %
ZERO ADJUSTMENT
YES
NO
tvP>1.1 CM N/P+0,3 cnf BP-6 %

RANGE ADJUSTMENT
YES
DV = 1AA% DV =s% 7?=75 % BP=6 %

NO
YES
BP-100 NO
BP-56 %
RANGE ADJUSTMENT
YES YES RANGE AJJUSTMENT
COMPLET ION OF ADJUSTMENT
B?-104 %
BP=56 %
4a aA
YES
NO
The approximato ro ationship betw660 iho iuriinc numbors of fanee adjustor (6404) . (641A) ?=1AA %
(amount of movsmoni of roculator) and lho r€adin6 on va v6 posrtio0 sauE6 (D5) (anouni oi
chance of ranse) RANGE AD.,]USTMENT
Nos,of turnrns of Nos.of turnlnc oi YES
ranse adluster (6414) rall6e adJ!sier (640A)
a?-a %
BP=140 %
012343210
110 110 YES
NO
tsP-A %
I05
105
.47 RANGE ADJUSTMENT
YES
100 00
COMPLETION OF ADJUSTMENl
BP=O %
95
I
-aa 95
YES
90 90
Ra n E 6 i ncreas€
ust wlth ranBe
RanBe doc rease
FIG.13.28 FIG.13.4
ust€r (541A) oi a( 640A) on

SH'NKO IND.LTD. SH'NKO'ND.L7D.

 1A 46
S : SUCT ION
D ] D iSCHAAGE

t[.]]
I
rl (- l= !r
J
r S S 't
I
-=- I
2 HEXAGON SOCKET
NEAD PLUCS
FlG.14.2A a)o.14.28
353 354 146
146 a 728
-L-

GENERAL ASSEMB]-Y DBAW]N3 FOR VACUUM PU[4P (C2)

E
(3L)
54R 379 FLI]SI ]NG LIAUI D
o, F LUSN ] NG LIQUID
379 54L O I]TIET OI]TLET

7 'i
)
E 1_!!

(3L)

a:c.14.2D ARROW Z Z

372 22 FIG.14,2G
234 372
S : SUCT ]CN D] D; SCHARGE

PORT CYLl NDER

2
2 HEXAGON SOCKE-I
SlT SC BEWS

(16) SEAL: NO WATER (16)

FlG-14.2E TANK (C6)
I

S S
S D D S

S
I

t3L)

F lG,14,2F PAAi]AL ASSEMBLY DRAW]\G FOR POAT CYLINDER {3I ) €P)

FlG,14,2N
SHINKO
 1A- 47 1 0 48

ACTION PR]NC]PLE OF LEVEL TRANSMITER G3)

TB SlLICoN ( 1s )
L
,r
NOZZLE
ACT ION PR INC IPLE OF VACUUM PUMP (C2)

E
PORT CYL
SE LI
ROTAT]ON
1.4K G_\
I
N LET

S: SUCIION PORT
D. D ISCHARGE PORT

SIGNAL

SUCT]ON + D ]SCHARGE +
FoacE BN

NNER AS]NG

FILLEo $lTH SlLlCoN ( Y s )

FlG. 15.2
,L
LEVEL TRANSM]TTER G3)
,-r
SEPARATOR {A 1)

FIG. 15.1

SH'NKO IND.LTD, SH'NKO LID,

'ND,
 10-49 o-lo

OPERAT ]ON PR INC IPLE OF POS ]TONER (E2) TEST RECORDS FOR I !l.P I TD:
VACUUM PUMP UNIT ( NO,] PUMP) 26201
DISCHARGE CONTBOL INPUI S]GNAL INCREASE TTO OPEN)
VALVE (81) COCHIN SHIPYARD LTD,

Ship No 010 Date of Test 13-Apr-01 TESTED BY

Pu Motor
Model AUS40O-3(NSW80) Bore
80 80
18.5 50 Hz

250 r 975 TAIYO

550 380 u84S32

No of stage 1 40

970 ,- ,-nr" r" ,*rg

Measurement
:
I

EfiJ
Eff,

= =
3 989 0 565
ilLI I
380 23_1 s8,
I 90 800
7 q5!
I

-t 400 380 22 89
I NPUT S JCNAL PqESS
N
I 2
3
991
992
10
20 110 300 380 222 a_O8 A8
1q1
?.11
4 seq 150 200 38! 212 1_30 87 6.35
-l _l
5 s94 65 199 380 20.1 6.15 86 5.29

(E9)
6 13 30 995 101 248 25 380 19.2 5.14 85 4.37

il l
iil
("c) -1
Bearinc (after t hr.)
INPUT SIGNAL DECREASE TtO SHUT)
l9 t6 31 33

[,4esured by [,4anometer Continuous Runnins Test I hr

Performance curve

; LOCK 700
(E3)
I 600
0
FlG. 15.38
z l z
(SHL-]T SIOE) BALANCED COND ]TION I 500
F i-
l
E
E
r
ll l I 400 (v-o)
E

3 00 l
l

200 l

tE5) (E12)
100

F IG. T 5 ,3A
F lG . 1 5 . 3C 0
0 50 100 150 200 250 300
SH'NKO'ND.L7D. Capacity(Q)m3,/h
 TEST RECORDS FOR 5 rltd.rrr&201o.
to-60
VACUUM PUMP UNIT ( NO.2 PUMP) 26207

COCHIN SHIPYARD LTD

Ship No 010 Dat. of T.st 13-ADr01 T€STEO BY S FUJIA

Pu Motor
Model AUS400_3(NSW80) Bore 80 80
18.5 kW 50 Hz

250
550
m3lh Water Temp.

mmHrv Water Level

"c 975 rph
380 V
Maker

Machine No
TAIYO

u84933
TEST
40A REPORT
148629

Measurement

Effi.
Eff

ryLH1
l l4:30 988 0 0 570 380 23_1 8.87 90 l.sa
? 990 t1 82 400 380 22.9 8.68 89 1.13
3 99 1 22 116 300 380 . 22.4 7.q 1 88 6.49
4 99 37 150 200 380 21 4 1.1L 8! 6.41
COCII 1N SIIIPYAR])
5 9S 4 68 204 r00 20.2 6 r8 86 5.31
I,IE S S R S
1qq i
6 15:00 995 103 250 25 380 19.4 5 29 4.50

('c)
Bearn (after I hr.)

19 16 32

[/esured by Manometer Continuous Runnins Test I hr T NDI]C'I I ON N{OTOR

Perfoamance curve

700

600

l
I 500
E
E
400 . ,(v-a)
E

300 .TAI \.O

ELECTRIC CO., LTD
200
OEPT CHIIF I{. nJ(, er r rou CHlEF T.YAlIATA
]s

CHEC( SST DISIGN T. YAIIATA

100 l^
DATE 07 ]!lar 2001
0 Nl] (]I 00r8 0 I
0 50 100 150 200 2s0 300
Capacity(O)m3lh
TEST REPORT OF INDUCTION MOTOR
,OA to-bz
TEST REPORT OF INDUCTION MOTOR
ACHlltE 0. uB4e3z
[IACHIIIE l{0 UB,I9 3]
USE USE
NO,I VACUIJI'{ PU}l?
NO,2 VACLU}I PU],{P
fiULE BV
RULE BV
CL]STOIiER
CUSTO[IER
Si] PYARO COCHIN SI1IPYAXD s llO IO
SHIPYARD COCHIN SHIPYATD s NO 10

SI]RVEYOR INSPECTON
SURVEYOR II{SPECTOR

0lltL I llTU
RREIIT fitQ. sPt )

TIT 2l]OL 18.50 6 3 380 40.0 50 9i

ru P d llz lI1 nl Trf-2001 18.50
Kil
6
P
3 380 40.0 50
NZ ln1 lr n l)
iN AIR (jAP LL5
A]R GAP LL5
T R R R

CONT E cLlss
R 0.5
ll]n
0.234
!l l 1) CONT F R 0 5 0.234 ()
c LA !) !
N0-L0AD TEST flESULT:GooD LOCK TEST NESl]LT COOD
N0-L0AD IEST RESULT:GooD L0CK TEST REstltI:6ooD
CURREl{TS Il\lPUl VOLTAGE CURREllTS
NPUT
VONAGE IRREIIIS ltPU ] L

180 V
15.45 A
816 19 40.00 1916 fl 180 15,59 832 79 40.00 L 916 il
A

LOAD TEST (ACI1,]At LOAD [IEIl]OD) RESULT COOD

LOAD TEST (ACTUAL LOAD IIETHOD) RESULT c 0 OD
VOtT CURR SL P (T) OI]TPUT (X) EFF (T) ij-$,i. -v0!I, xnnn.' SPEED SL IP (fr) OUTPUI([) EFFi x P. F. (X)

380 55.00 915 2.50 150 92.2 83.I (CALCUtAT NO IIET|IOD J 4201)
180 55.00 975 2.50 I50 92.2 83.1 (CALCUTATIIIC IIETNOD I rsc 4207)

46,30 2,00 t25 92.1 81.8 STARTIIIG CURRENl STARTIIIC TORQl]E

380 980
38u. 46.30 980 2.00 r25 92.1 81.8 STARTIl{6 CURRENT T AR T NC IORQUE

380 ,10. 00 983 1.70 104 93 l 78.8 3t4.0 A 430 X

380 40.00 983 1,70 104 93.1 ?8,8 ]I4,0 A 430

180 32.80 988 1.20 80 91.0 t3.1 rc RCLE DlAcRAil ilEINOD)

380 32.80 988 1.20 80 93.0 13.1 (C]RCLE D AGRA METi]

t80 21.2t 990 1.00 50 92.0 67 I,lAX, OUTPUT [lAI, TORQUE

380 21.24 990 1,00 60 92.0 61 .2 ltA x OL]TPI.]T llAx TOR QUE

380 22.6A 995 0.50 40 88.8 56.5 235 x 295 t 22.64 995 0.50 40 88.8 56.5 235 295

TEIIPERATURE R ISE TEST (RES STANCE [IETNOD FOR Ol,{tY CO L RESULT COOD
TEI\4 PERAIU RE RISE TEST (RESlSIA|1CE IIETHOD FOR Ol,ltY CO L) RESULI COO D

AlllBIENT srAroR
- ROTOR BRASI] IR AK BEARIN
tOAD uN AI,lB EN T r[C
TE[lP CORE c0rt [0rt LOAD RUl{
TEI/ P
i 0rl 4 14.0 25.0( 36.5 ( z5.s( )6.4
NR t( l( l( K l( 100 0
l]fl
14.0
tl 24.5
l( l(
38.0
l( K l( K

OVER LOAD TEST HICH POTENIIAL TEST (r li N.) (r !rn.)

OVER LOAD TEST HIGH POTENTIAL TEST
0)
STA]OR c0tL ROTOR COIL
STATOR COIL ROIOR COIL
OVER LOAD i 000D
( ) O!ER LOID A !. /
A
2000 c00D COOD
C00D
2ooo \ eal,D - v t;ooD
(U OVER tOAD II] N, COOD
INSULAT ION TEST(5OOV IIECGER) RESULT c00D
(X) OVER LOAD A l,l|ll. GO[]D
l0N TEST(500v
INSULAT r'4ECCER) RESUTT:c000
60 (I ) OVE R LOAD sB.o A 15 SEc c00D STATOR c0L R0T{]fi c0tt
60 (l) ovER L0AD ss.o A 15 sEc. GooD R0r0R coTr
OVER SPEED TEST (1 Ull.) 100
Q l,l L l OVER SPEED TEST (r .) 1ooo/ [l!t)
[l n-l TEST DAiE ]EST N(
li fl-f
25 i
( ) OVER SPEED 12 50 R. P. Ll. G0 OD 23, Feb 2001
25 (T) OVER SPEED 1250 R.P.il.0 00D 23.Ieb.2001
RE[lARKS oRK Nf,llrl.
Itculr mup so C tP = 44 K 38776
RE[lARl(S
AMBIINT TEI.IP 50 C I? = 44 X 38??6
RDEX trO,
T.Y 01,00 L8 0L
T, YA A ! L-00 L8-0 L

'r TAIYO
8Y
H. YOSI]IDA
ED

H.YOSHIDA
TAIYO
 -r/

ATAIYO
6 'I'l]ST RLI'ORT OI] A, C, STARTER
S'rt\e\at?Z+==..=z<:
vr\srs C0C1ll\ sllll'iARD l-Tt)
380 \ i0 Hz Ru lr Il\ ll.\0.01-0013 0l S.No.0l0 Da te i f'-J- 2o() l
-T-ES-T REPOFTT tse \0. I \ \Cl l! flll tl. \0. I2330 18. 5 I',r 10

O\ I]R I (llD RET]Y TEST Rese I Tvpc cT 3;X I 2

Load crIIanl 100 r[ 200 'l 600 s Ics led by X. Seii ine
\o ac 1 ion i: sec I sec Ha d 1\ SLL TEST It]O
AT IO\ VO
SNo 010
II[]I]R EITROR TI]ST CII\R]CTFRISTICTEST good

lnd ica I ion l0 10 60 CIRCI IT 0PER.\TI0\ TIST sood

Messers C OT:HIN SHIPYAFIN ITD Slandard 19.9 A 39.; ,\ ;9. a ? 1.3 A SIZE & IronI II,SPICT10\ good

Lse \0.2 \lcll! flYl'j Y. \0. \2330 18. ; kll 10

O\ ER L() \D RI]I,.\Y TIST Resel lrtr c l3;li l :

INDEX FO Fl APPARATUS Load curronr l0t i 200 1 600 I
\clrng linl] i9 scc 1l sec Hand t\sLLl1l0\ TEST 100 \io
I{ETER ERR()R TI]ST CHIR.\CTIRlSTICTNST gOOd
P USE
lnd ica I ron l0 10 60 tIRCI lT 0lIR\TI0\ TEST sood
S l andard 19.9 \ 10. I 1 60.1 l SlTll t F0R\l l\SIECfl0)" good
Lse Y. \o
GROUP STARTER 1 set O\ ER Ll]\D RI]I, \Y TI]S] T!Lrr
Lord currenl 100 i 2{lt) )t 600 I
STARTER 1 set lla nd T\SI I \T t0\ T!.5'r $ !.1

YLlI]R ERR()R II]ST CH]R]II L lCTEST qood

lndicar rorl C IR(] 0l'E R,\ T l0I TIST sood

Srardird sJ'l E & I.{rRv I\SPICTlo\ sood
Order No. :0'1-0015-01
01-0018-01
L \r v. \o
{]\ t, R L(),\I RI]],.\Y ILSI ryudl T) pf

loaC crrrrnl l0u l t ill) t rju0 li

llard I\SL T, \T I()\ IL SI \{ !J

\{I]T ER ERRt)]l TFST CII\R \CTtR ISI lI TIST sood

Iodicalron )- lllRLL Il 0PIlR1TI0\ TtST sood
srrndard SllL & f0R\l I\SILCTI0\ sood
!. \o
u\ t L0 RILII Tt,5I Rcsc l Ttot'
toad currcnl l c :|0 I 800 ri

lrirng rifll] *d,. r IIa d I\St LtTt0\ ItsT vi)

'uu
\{I]T E R LRROR TI]SI C lSl 1C TIST
lllR.lC TIlR sood
lndi C IRCL IT 0l0R\TI0\ TEST good

slZ[ ]t [0fl\1 1\SPECT]0\ sood

I\SLI,,\TI(]\ RLSIST\\CE TIST l. 11. i0il I Yesgcr

]{ICII \()LTl(;L ]I]ST \. C. ;0 II7 1;0 0 llI1in good

1-\IYO hLtrUTRlC Co ]-TL)

TAIYO Electric Co., Ltd.

Gumma Plants Controller factory - Ouahty assurance department