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Tablas del Capitulo 7-Politécnico de Malasia

The energy losses in pipe networks


Introduction Types of energy losses
 When a liquid flows through a
pipeline, shear stresses develop • Major loss ( hf) :
between the liquid and the pipe is a primary cause of
wall. energy loss due to
 This shear stress is a result of friction in pipeline
friction, and its magnitude is system.
dependent upon the properties of
the fluid, the speed at which it is • Minor loss( hL) :
moving, the internal roughness of
is a secondary cause by
the pipe, the length and diameter
of pipe. pipe expansions
(enlargement) and
 Friction loss ( hf) , also known contractions, bends,
as major loss, is a primary cause valves, pipe fitting and
of energy loss in a pipeline others.
system.

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 3


Minor Losses
• Apart from major loss due to friction, there are also other forms of
losses which are caused by changes in internal pipe geometries and
by fitted components. These types of losses are referred to as minor
losses. There are four types of minor losses:

1. Sudden or gradual flow expansion and flow contraction,


2. Entrance and exit flows to and from reservoirs or tanks,
3. Bends, elbows, junctions and other fittings,
4. Valves, including those completely opened or partially closed.

• Minor loss is denoted by hm and is expressed as proportional to the


velocity head, i.e.
V2
hm  K
2g
• where K is the loss coefficient for each case. This coefficient K can
either be derived analytically or taken from experimental or
commercial data.

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 6


Sudden Enlargement
 As fluid flows from a smaller pipe into a larger pipe through sudden
enlargement, its velocity abruptly decreases; causing turbulence that
generates an energy loss.
 The amount of turbulence, and therefore the amount of energy, is
dependent on the ratio of the sizes of the two pipes.
 The minor loss (hLm)is calculated from;

Va 2
h Lm  K E
2g

where is KE is the coefficient of expansion, and the values depends on


the ratio of the pipe diameters (Da/Db) as shown below.

Da/Db 0.0 0.2 0.4 0.6 0.8


K 1.00 0.87 0.70 0.41 0.15

Values of KE vs. Da/Db

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 7


Sudden Contraction
The energy loss due to a sudden contraction can be calculated using
the following;
Vb 2
h Lm  K C
2g
The KC is the coefficient of contraction and the values depends on
the ratio of the pipe diameter (Db/Da) as shown below.

Db/Da 0.0 0.2 0.4 0.6 0.8 1.0


K 0.5 0.49 0.42 0.27 0.20 0.0

Values of KC vs. Db/Da

Flow at sudden contraction

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 9


DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 12
DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 13
Head Loss Due to Bends in Pipes

V2
hb  kb
2g

R/D 1 2 4 6 10 16 20
Kb 0.35 0.19 0.17 0.22 0.32 0.38 0.42

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 14


The loss coefficient for elbows, bends, and tees

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 16


Head Loss Due to Pipe Fittings
(valves, elbows, bends, and tees) V2
hv  K v
2g

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 17


DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 18
Minor loss
coefficients
(Table)

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 19


Example 1
 Determine the energy loss that will occur as 0.06 m3/s water flows
from a 40-mm pipe diameter into a 100-mm pipe diameter through
a sudden expansion.
Solution:
 The head loss through a sudden enlargement is given by;
2
V
hm  K a
2g

Q 0.0045
Va    3.58 m / s
A a (0.04 / 2) 2
Da/Db 0.0 0.2 0.4 0.6 0.8
Da/Db = 40/100 = 0.4
K 1.00 0.87 0.70 0.41 0.15
From Table : K = 0.70
3.58 2
Thus, the head loss is h Lm  0.70 x  0.47m
2 x 9.81

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 20


DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 24
How to find f for rough pipes? Moody diagram:
use this parameter and the
corresponding black lines if velocity
is not known.

Get value for ks from table; each value of ks/D


f; the value we’re looking for

corresponds to one of the blue curves


Reynolds number (if velocity is known)

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 25


Example 3 : Find head loss per kilometer of pipe.

Pipe is a 20-cm asphalted cast-iron pipe.


Fluid is water.
Flow rate is Q = 0.05 m3/s.

Solution: First compute Reynolds number

From Table, ks = 0.12 mm for asphalted cast-iron pipe.

So, ks/D = 0.0006 (ks=e)

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 26


With f = 0.019, we get the head loss hf from the Darcy-Weisbach equation:

DCC 5143 : FLUID MECHANICS Chapter 7 : Fluid Flow 27


242 CAPÍTULO DIEZ Pérdidas menores

TABLA 10.4 Resistencia en válvulas y accesorios expresada


como la longitud equivalente en diámetros de tubería, Le >D

Longitud equivalente en
Tipo diámetros de tubería Le >D

Válvula de globo —totalmente abierta 340

Válvula de ángulo —totalmente abierta 150

Válvula de compuerta —totalmente abierta 8

—abierta ¾ 35

—abierta ½ 160

—abierta ¼ 900

Válvula de retención —tipo oscilante 100

Válvula de retención —tipo bola 150

Válvula de mariposa —totalmente abierta, 2-8 in 45

—10-14 in 35

—16-24 in 25

Válvula de pie —tipo disco de vástago 420

Válvula de pie —tipo disco de bisagras 75

Codo estándar de 90° 30

Codo de 90° y radio largo 20

Codo de 90° para calle 50

Codo estándar de 45° 16

Codo de 45° para calle 26

Doblez de retorno cerrado 50

Te estándar —con flujo por la línea principal 20

—con flujo por la ramificación 60


(Reproducido con autorización de Crane Co. Flow of Fluids trough Valves, Fittings and Pipe,
artículo técnico núm. 410, 2011. Todos los derechos reservados).

TABLA 10.5 Factor de fricción en la zona de turbulencia completa para tubería de acero comercial,
cédula 40, nueva y limpia

Tamaño nominal de la tubería Tamaño nominal de la tubería


Factor de Factor de
Estados Unidos (in) Métrico (mm) fricción, fT Estados Unidos (in) Métrico (mm) fricción, fT

½ DN 15 0.026 3, 3½ DN 80, DN 90 0.017

¾ DN 20 0.024 4 DN 100 0.016

1 DN 25 0.022 5, 6 DN 125, DN 150 0.015

1¼ DN 32 0.021 8 DN 200 0.014

1½ DN 40 0.020 10-14 DN 250 a DN 350 0.013

2 DN 50 0.019 16-22 DN 400 a DN 550 0.012

2½ DN 65 0.018 24-36 DN 600 a DN 900 0.011


Tabla Adicional-Coeficiente de rugosidad
242 CAPÍTULO DIEZ Pérdidas menores

TABLA 10.4 Resistencia en válvulas y accesorios expresada


como la longitud equivalente en diámetros de tubería, Le >D

Longitud equivalente en
Tipo diámetros de tubería Le >D

Válvula de globo —totalmente abierta 340

Válvula de ángulo —totalmente abierta 150

Válvula de compuerta —totalmente abierta 8

—abierta ¾ 35

—abierta ½ 160

—abierta ¼ 900

Válvula de retención —tipo oscilante 100

Válvula de retención —tipo bola 150

Válvula de mariposa —totalmente abierta, 2-8 in 45

—10-14 in 35

—16-24 in 25

Válvula de pie —tipo disco de vástago 420

Válvula de pie —tipo disco de bisagras 75

Codo estándar de 90° 30

Codo de 90° y radio largo 20

Codo de 90° para calle 50

Codo estándar de 45° 16

Codo de 45° para calle 26

Doblez de retorno cerrado 50

Te estándar —con flujo por la línea principal 20

—con flujo por la ramificación 60


(Reproducido con autorización de Crane Co. Flow of Fluids trough Valves, Fittings and Pipe,
artículo técnico núm. 410, 2011. Todos los derechos reservados).

TABLA 10.5 Factor de fricción en la zona de turbulencia completa para tubería de acero comercial,
cédula 40, nueva y limpia

Tamaño nominal de la tubería Tamaño nominal de la tubería


Factor de Factor de
Estados Unidos (in) Métrico (mm) fricción, fT Estados Unidos (in) Métrico (mm) fricción, fT

½ DN 15 0.026 3, 3½ DN 80, DN 90 0.017

¾ DN 20 0.024 4 DN 100 0.016

1 DN 25 0.022 5, 6 DN 125, DN 150 0.015

1¼ DN 32 0.021 8 DN 200 0.014

1½ DN 40 0.020 10-14 DN 250 a DN 350 0.013

2 DN 50 0.019 16-22 DN 400 a DN 550 0.012

2½ DN 65 0.018 24-36 DN 600 a DN 900 0.011


l=f

l=f

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