Made in U.S.A.

®
P.O. Box 898 • Pearland, TX 77588-0898 Compact 400 Amp Mig Gun Parts List
3 NO.PROFAX DESCRIPTION NO. PROFAX DESCRIPTION
al 1. PX24A50 Nozzle 1/2”, adj. use w/34A 8. PX44C Set screw for gas diffuser/conduit
tion
Op PX24A62 Nozzle 5/8”, adj. use w/34A (standard) 9. PX64A30J Jacketed conductor tube 30°
1 5
2 5a PX24A75 Nozzle 3/4”, adj. use w/34A PX64A45J Jacketed conductor tube 45° (standard)
PX24A50SS Nozzle 1/2”, short stop, adj. use w/34A PX64A45-9J Jacketed conductor tube 45° - 9 inch
PX24A62SS Nozzle 5/8”, short stop, adj. use w/34A PX64A60J Jacketed conductor tube 60°
4 6 PX24A75SS Nozzle 3/4”, short stop, adj. use w/34A PX64A60-9J Jacketed conductor tube 60° - 9 inch
PX24AH50 Nozzle 1/2”, HD, adj. use w/34A PX64A60-3RJ Jacketed conductor tube 60°, 3”radius
8 PX24AH62 Nozzle 5/8”, HD, adj. use w/34A PX64A80J Jacketed conductor tube 80°
7
PX24AH75 Nozzle 3/4”, HD, adj. use w/34A PX64A180J Jacketed conductor tube 180°
PX24AT37SS Nozzle 3/8”, short stop, tap. use w/34A PX64A30 Conductor tube 30°
2. PX23-37 Nozzle 3/8”, self insulated PX64A45 Conductor tube 45°
9a 9 PX23-50 Nozzle 1/2”, self insulated PX64A60 Conductor tube 60°
PX23-62 Nozzle 5/8”, self insulated PX64A60-3R Conductor tube 60°, 3” radius
14 11 PX23-75 Nozzle 3/4”, self insulated PX64A80 Conductor tube 80°
PX23-37F Nozzle 3/8”, self insulated, flush PX64A180 Conductor tube 180°
PX23-50F Nozzle 1/2”, self insulated, flush 9a. 74A Replacement neoprene insulator
13 17 PX23-62F Nozzle 5/8”, self insulated, flush 10. PX64N Nipple
22
15 PX23-75F Nozzle 3/4”, self insulated, flush 11. PXTF-4 Flexible barrel
12
10 PX23H50 Nozzle 1/2”, HD, self insulated 12. PX114 Separator
24a PX23H62 Nozzle 5/8”, HD, self insulated 13. PXA-532-24 9/16”-18 ball point screws
21
PX23T37 Nozzle 3/8”, self insulated, tapered 14. PX104 Cable connector block assembly
3. PX24CT50F Nozzle 1/2”, use w/34CT (flush tip) 15. PX154HD Hanger
18 PX24CT62F Nozzle 5/8”, use w/34CT (flush tip) 16. PX84C Compact handle w/binder screws
16 PX24CT75F Nozzle 3/4”, use w/34CT (flush tip) 17. PX122FM Binder screws for handle
17
PX24CT37S Nozzle 3/8”, use w/34CT (recessed tip) 18. PX134-14 Clamp - handle
PX24CT50S Nozzle 1/2”, use w/34CT (recessed tip) 19. PXAL-300-25 7/32” hex wrench
23
PX24CT62S Nozzle 5/8”, use w/34CT (recessed tip) 20. PX44-25 5/64” hex wrench
PX24CT75S Nozzle 3/4”, use w/34CT (recessed tip) 21. PX92C Switch contacts w/screws
16
4. PX34A Insulator 22. PX92 Trigger switch assembly
5. PX34CT Insulator w/coarse thread nozzle 23. PX144-6S Spring strain relief for handle
5a. PX34CT-HT Insulator, high temp 24. PX400-10 10’ replacement cable assembly
24 6. PX14-23 Contact tip .023 PX400-12 12’ replacement cable assembly
PX14-30 Contact tip .030 PX400-15 15’ replacement cable assembly
PX14-35 Contact tip .035 PX400-20 20’ replacement cable assembly
PX14-40 Contact tip .040 PX400-25 25’ replacement cable assembly
Standard
19 PX14-45 Contact tip .045 PX400K Cable, bulk (per foot)
series
PX14-52 Contact tip .052 PX400CK Cloth wrapped cable, bulk (per foot)
contact tip
PX14-116 Contact tip 1/16” for guns longer than 15’
PX14-564 Contact tip 5/64” 24a PX244 Terminal
PX14A364 Contact tip 3/64”(for aluminum) 25. PXR185-S spring
20
PX14A116 Contact tip 1/16”(for aluminum) 26. PX134-14 Clamp - connector block
PX14H35 Contact tip .035, HD 27. PX194 Connector tab assembly
PX14H40 Contact tip .040, HD 28. PXR185-H Housing
25 PX14H45 Contact tip .045, HD 29. PXR185-SC Screws for housing (4)
PX14H52 Contact tip .052, HD 30. PXR174-UA Standard connector plug w/64n
26 PX14H116 Contact tip 1/16”, HD PXR174-UAG Connector plug w/gas hole w/64N
24a PX14H564 Contact tip 5/64”, HD 31. PX44C Set screw for conduit 8-32
12
PX14AH364 Contact tip 3/64”, HD (for aluminum) 32. PXR174-C Connector, Century®
PX14AH116 Contact tip 1/16”, HD (for aluminum) PXR174-E Connector, Esab®
10 PX14HT35 Contact tip .035 PXR174-H Connector, Hobart®
27
PX14HT40 Contact tip .040 PXR174-L Connector, Lincoln®
PX14HT45 Contact tip .045 PXR174-M Connector, Miller®
28 PX14HT52 Contact tip .052 PXR174-T Connector, standard
13 PX14HT116 Contact tip 1/16” 32a PX224 O-ring
14 PX14HT564 Contact tip 5/64” 33. PX44-3545-15 15’ wire conduit assembly .035-.045
30 PX14T23 Tapered contact tip .023 PX44-116-15 15’ wire conduit assembly .052-1/16”
29
PX14T30 Tapered contact tip .030 PX44-564-15 15’ wire conduit assembly 5/64”
32a 28
PX14T35 Tapered contact tip .035 PX44-3545-25 25’ wire conduit assembly .035-.045
31 PX14T40 Tapered contact tip .040 PX44-116-25 25’ wire conduit assembly .052-1/16”
PX14T45 Tapered contact tip .045 PX44-564-25 25’ wire conduit assembly 5/64”
32 PX14T52 Tapered contact tip .052 PX44N-3545-15 15’ nylon lined conduit assembly
PX14T116 Tapered contact tip 1/16” (aluminum) .035-.047
33 7. PX54A Gas diffuser PX44N-116-15 15’ nylon lined conduit assembly
PX54C Gas diffuser copper (aluminum) 1/16”
 Compact 400 Amp Mig Gun Packages
PART NO. DESCRIPTION PART NO. DESCRIPTION
400-3545-10 10’ in length, .035-.045 wire size (use w/44-3545-15 liner) 400-116-15 15’ in length, 1/16” wire size (use w/44-116-15 liner)
400-052-10 10’ in length, .052 wire size (use w/44-116-15 liner) 400-564-15 15’ in length, 5/64” wire size (use w/44-564-15 liner)
400-116-10 10’ in length, 1/16” wire size (use w/44-116-15 liner) 400-3545-20 20’ in length, .035-.045 wire size (use w/44-3545-25 liner)
400-564-10 10’ in length, 5/64” wire size (use w/44-564-15 liner) 400-052-20 20’ in length, .052 wire size (use w/44-116-25 liner)
400-3545-12 12’ in length, .035-.045 wire size (use w/44-3545-15 liner) 400-116-20 20’ in length, 1/16” wire size (use w/44-116-25 liner)
400-052-12 12’ in length, .052 wire size (use w/44-116-15 liner) 400-564-20 20’ in length, 5/64” wire size (use w/44-564-25 liner)
400-116-12 12’ in length, 1/16” wire size (use w/44-116-15 liner) 400-3545-25 25’ in length, .035-.045 wire size (use w/44-3545-25 liner)
400-564-12 12’ in length, 5/64” wire size (use w/44-564-15 liner) 400-052-25 25’ in length, .052 wire size (use w/44-116-25 liner)
400-3545-15 15’ in length, .035-.045 wire size (use w/44-3545-15 liner) 400-116-25 25’ in length, 1/16” wire size (use w/44-116-25 liner)
400-052-15 15’ in length, .052 wire size (use w/44-116-15 liner) 400-564-25 25’ in length, 5/64” wire size (use w/44-564-25 liner)

Electric shock can cause INJURY or DEATH.

IMPORTANT- Be sure that the power source and feeder are in the off position. Make sure input power to the power source is
disconnected at the electrical breaker box before attempting installation of this unit.

PROFAX standard rear connection for use with the TAK-1, TLAK-1, PROFAX Pro II, Pro IV, Hobart ® series 2000,2200,2210,2400,2410, Heavy
Duty, Model 17, Hefty, Mijit 17, Portafeed 17, Portawire 17, Por tafeed 1000, Ultrafeed 1000, Lincoln® Wirematic 250 & 255, LN 10, DH10, &
SST10, Powcon® PD-1, PD-IE & PDVS-1, Thermal Dynamics ® TA-3, TAF-2, TAF-4 & Viking 250.

*Please specify feeder brand so correct trigger plug will be included.

All references to original manufacturer’s equipment numbers, and/or trade names or trademarks, are for identification and
convenience only. The trademarks and trade names are the property of their respective owners.

INSTALLATION
1.) Lay the PROFAX Mig-Gun out in a straight line.
2.) Push the brass connector end of the gun cable into the brass adapter on the outgoing side of feeder wire drive until it is fully seated.
Secure the cable with the set or hand screw in the adapter.
3.) Install the control plug assembly into mating socket on gun cable and into trigger circuit receptacle on feeder.
4.) Relieve tension and disengage drive rolls. Feed wire by hand through drive rolls, outgoing guide and adapter plug until wire is at least one
to two feet inside of PROFAX Mig-Gun.
5.) Reset drive rolls and apply proper tension. Keep gun in a straight position. Continue to feed wire through gun and contact tip by using
inch button on feeder or gun trigger.
6.) When you activate gun trigger, the contact tip and welding wire protruding from tip are electrically “HOT”. Set the power source to the
proper settings for wire size and welding application to be used. Make sure the shielding gas supply is adjusted to the proper flow rate.
Gun is now ready for operation.

GUIDELINES TO AVOID WIRE FEEDING PROBLEMS AND

TO KEEP YOUR MIG-GUN OPERATING SMOOTHLY
1.) Use only clean rust free good quality welding wire.
2.) Keep cable assembly as straight as possible, do not kink or pull cable over sharp corners or allow cart wheels or tr ucks to run over
cables.
3.) Make sure contact tip is tightly screwed into the gas diffuser at all times, also make sure that the gas diffuser is tightly screwed into the
conductor tube. Retighten the diffuser and tip periodically. Frequently clean contact tip and nozzles. The use of a good anti-spatter
compound will increase tip and nozzle life and make spatter removal easier. If contact tip becomes deformed or arced at the end, replace
immediately.
4.) Maintain and make certain all gun connections are secured and electrical connections are tight. New guns should have all electrical
connections retighten after several days of initial use. Check all gas hose connections on a regular basis to make sure no leakage or loss
of flow occurs.

By following these simple guidelines you will

extend the life of your new PROFAX Mig-Gun.

Keep all mechanical and electrical connections tight.

00107OG072210