Quality Conformance Awareness Training

Quality Conformance
Awareness Training

Prepare by : Eddy Ong

 Quality Conformance Awareness Training

Establish Quality standard

And work methodology.
Keep defective works
Do it right the first time and wastages to the minimum
and every time. in order to improve
performance.

YOU

Our quality objective

is to meet client Never repeat the same mistake.
expectations and Never give up quality improvement
requirements It is the competitive edge
for survival.

Prepare by : Eddy Ong

 Quality Conformance Awareness Training

Pre-planning and preparatory work (Architecture )

1 Check and study construction drawing and window
schedule details thoroughly and note down any
discrepancies.

2 Prepare shop drawing for architect approval.

3 Submit material sample for approval.

4 Request for latest programmed so as to match

resources ( manpower and material )to schedule
and progress.

Prepare by : Eddy Ong

 Quality Conformance Awareness Training

Pre- mobilization to project site

1 Pay a site visit to decide the suitable date of

commencement of work.

2 Find out what problems have hindered your progress and

liaise with the PIC.

3 Fabrication of sub-frame at factory.

4 Arrange to transport sub-frame & or outer frame to

site.

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 Quality Conformance Awareness Training

Installation of window at project site.

1 Level pegs must be provided by plasterer.

2 Ensure window opening position, size and level of
lintel position are correct.
3 Installed sub- frame and/or outer frame with
adequate brackets and plumb true verticality.
4 Plastering can proceed after installation of sub-
frame.
5 Main frame and glazing shall follow after
painting work has completed.

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 Quality Conformance Awareness Training
To achieve a Good Quality of window work with 10 Factor
window opening dimension
1 for sub-frame
(40mm to 50mm both sides)

Correct level of opening

2 position. (Lintel level)

CRITICAL Level pegs provision and

3 verticality control.
SUCCESS
FACTORS
4 Adequate provision of
sub-frame brackets & Plugs.

Correct dimension of window

5 frame and leaf.

6 Skilled of fabricator and

installer.
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 Quality Conformance Awareness Training

To achieve a Good Quality of window work

Good selection of window

7
accessories.

Good protection of finished

CRITICAL 8 product.
SUCCESS
FACTORS
9 Good and neat plastered work.

proper clean up before

10 hand over

Prepare by : Eddy Ong

 Quality Conformance Awareness Training
KPI = Qlassic Assessment Criteria & standard

Correct dimension Skill of the

Adequate provision
Of Window frame fabricator
Level Peg/setting out Of brackets
and leaf. and installer
Verticality control 1
1 1,2,3,4 and 5
Assessment
Standards.
criteria

1) Evenness and alignment -Window leaf and frame corner maintain at right angle – 4mm/300mm.
- window frame to be plumb and square.
-Parallel with wall opening.
2) Joints and gaps - Consistent gap between window leaf and frame.-5mm
- No visible gaps between window frame and wall.
- Neat joint between window frame and wall internally & externally.
3) Material and damages -No stain mark & visible damage and defect.
-Glazing clean and evenly sealed with putty or gasket for aluminium windo
- No sign of corrosion.
- good paintwork.
4) Functionality – Ease of opening and closing.
- No squeaky sound during opening & closing.
5) Accessories Defects – Lock sets with good fit and aligned.
- No sign of corrosion
Proper clean up - No missing or defective accessories.

before hand over Good protection of

Good selection of Good and neat
3 & 5 finished product
window accessories plastered work 3
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 Quality Conformance Awareness Training

Window: 1) Joints and Gap

Silicon to
Skilled & visible gaps.
6 experienced 1
plasterer (1 & 5)
Leave 2 to 3mm
for skim coat Pre-informed
the gaps
requirement 2
• 1) No visible gap between window frame and wall.

• 2) Consistent gap between window leaf and frame and not Skilled aluminum
more than 5mm (timber window only). measurement
taker and
• 3) No visible gaps within window leaf and frame. fabricator 2,3
&4
• 4) No visible gaps between window leaf and frame.

• 5) Neat joints between window and wall internally and

externally.

• 6)byConsistence
Prepare : Eddy Ong and no visible gaps at MITRE joints.
 Quality Conformance Awareness Training

Window: 1)Joints and Gap

Gap between
Door frame &
wall. Gaps

Two different gap

20mm & 3mm to 5mm
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 Quality Conformance Awareness Training

Window : 2)Alignment And Evenness

• 1) Alignment and level with wall opening.

• 2) Window leaf and frame corners

maintained at right angles.

Level peg
installation Check with Level
1. Set square control
Prepare by : Eddy Ong 2. 1.
 Quality Conformance Awareness Training

Window: 3) Material and damages

Damage
Rusty
frame.

1
2

• 1) No stain marks and any visible damage /

defects. Alignment

• 2) Louvre windows with glass panels of

correct lengths.

• 3) Glazing clean, evenly sealed with putty

or gasket for aluminum windows.

3
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 Quality Conformance Awareness Training

Window: 4) Functionality

1
2
• 1) Ease in opening ,closing and locking.

• 2) No sign of rainwater leakage.

• 3) No squeaky sound during swinging of

leaf.

Good selection of material

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 Quality Conformance Awareness Training

Window: 5) Accessories Defects

1,2,4

• 1) Lock sets with good fit and aligned.

• 2) No sign of corrosion.
• 3) No missing or defective accessories. Good selection
of
• 4) Countersunk screws leveled and flushed. No Ironmongeries
over tightened screws.
• 5) Stainless steel screw at hinges for swing
window.

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 Quality Conformance Awareness Training

Proper Equipment Use

Laser Equipment & Or
spirit level is used to
control level

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 Quality Conformance Awareness Training

Proper installation of sub frame

Install sub-
frames and check
verticality

Prepare by : Eddy Ong

 Quality Conformance Awareness Training

Proper installation of sub frame

Installation of Sub frame

using wall brackets and plugs

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 Quality Conformance Awareness Training

Proper installation of main frame

Preparation for
installation of outer
frame
Checking the verticality
of outer frame

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 Quality Conformance Awareness Training

Proper installation of main frame

Protective adhesive tape can only
be removed after painting work is
completed.

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 Quality Conformance Awareness Training

Good & Bad practice of installation

Good practice Bad Practice

Adequate floor thickness Inadequate floor thickness
for floor screed for floor screed.

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 Quality Conformance Awareness Training

Bad practice of installation

Bad Practice
Too thick mortar for
sub-frame plastered.

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 Quality Conformance Awareness Training

Proper installation of sub frame

With level peg

use by
Aluminums sub
con to install sub
frame.

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 Quality Conformance Awareness Training

Proper installation of sub frame

With level peg use by Aluminums sub

con to install sub frame.

Prepare by : Eddy Ong

 Quality Conformance Awareness Training

Good practice of installation

Good Practice ( tempered glass panel at
Pergola )
Good trimming of silicon at 12mm joints.
And at groove between wall and glazing.

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 Quality Conformance Awareness Training

Bad practice of installation

Bad Practice
Inadequate fall and water
back flow and seep
through

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 Quality Conformance Awareness Training

END
Q & A

Prepare by : Eddy Ong