Maintenance and service instruction Kerberos-Basic

Table of contents

3. Maintenance and service manual................................................................ 2

3.1. Master data of the installation...................................................................... 2

3.1.1. Technical data of the installation ................................................................. 2
3.1.2. Information on the maintenance intervals ................................................... 2
3.1.3. Tools and utilities needed............................................................................ 2

3.2. Maintenance ................................................................................................ 3

3.2.1. Opening the pivot barrier ............................................................................. 3
3.2.2. Removing the mechanism........................................................................... 4
3.2.3. Maintenance schedule................................................................................. 6
3.2.4. Cleaning instruction for the service personnel........................................... 12

3.3. Troubleshooting..........................................................................................14
3.3.1. Troubleshooter’s guide for the serviceman ................................................14

3.4. Parts list..................................................................................................... 16

3.5. Note ........................................................................................................... 18

3.6. Arrangement of the components on the control board.............................. 19

Appendix:
Circuit diagram on the inner side of the switch box’s cover

00123E-06-01.06 Page 1 00123E-06-01.06 Page 2

Maintenance and service instruction Kerberos-Basic

3. Maintenance and service instruction 3.2. Maintenance

3.1. Master data of the installation 3.2.1. Opening the pivot barrier

3.1.1. Technical data of the installation Proceed as follows to perform maintenance works:
(see figure 3.2.1.-1)
Actuation: Tooth holding brake with motor ZB-M
Control unit: ETS 20xs (incl ETS 20-extension boards) • Remove the screws from the front panels (Pos. 1) by means of the screw driver
Connected Power: 95 VA for recessed head screws no. 2
Mean power : 25 VA • Push the front panels out of the fastening clips and remove them
Operating voltage: 250 V/AC • Unplug the ground cables at the front panels
Control voltage: 24 V/DC • The maintenance opening (Pos. 2) is now accessible
• Switch off power from the installation (unplug mains plug)
Options: parallel control panel
serial control panel
Installation of traffic lights on both sides, max. 2 traffic lights Figure 3.2.1.-1
à 24V / 2 W
Installation of a push button

3.1.2. Information on the maintenance intervals

Maintenance work should be performed every 500.000 passages, but at least once
per year.

3.1.3. Tools and utilities needed

The following tools and utilities are needed for the maintenance: Pos. 2

- 8 mm Socket with extension

- 8 mm open ended spanner
- Pozidrive No 2 screwdrive
- Feeler gauge Pos. 1
- 8 mm Allen Key
- Cleaning rags

00123E-06-01.06 Page 3 00123E-06-01.06 Page 4

Maintenance and service instruction Kerberos-Basic

3.2.2. Removing the mechanism Figure 3.2.2.-1

Unscrew the screws (Pos. 1) by means of the 8 mm Allen Key. Remove the rotation Pos. 5
head (Pos. 3) completely. Unscrew the screws (Pos. 3) by means of the 8 mm Allen
Key. Remove the supporting plate and the mechanism, turn the mechanism by 30-
40° during removing (see arrow). Pos. 4

See to it that the 4 rubber damping strips (Pos. 5) are at their position Pos. 3
when being remounted.

Pos. 2

Pos. 5

Pos. 1

00123E-06-01.06 Page 5 00123E-06-01.06 Page 6

Maintenance and service instruction Kerberos-Basic

3.2.3. Maintenance plan Figure 3.2.3.-1

3.2.3.1. Checking the initial tension of the V-belt

Pos. 1
The right initial tension of the V-belt can be manually checked. If the V-belt can be
manually pressed by more or less than 5-6 mm (Pos. 4), the initial tension must be
adjusted as shown in figure 1.2.3.-1. Unscrew the hexagon socket screws (Pos. 1) at
the motor and the hexagon nut (Pos. 2) at the straining screw (Pos. 3) Afterwards the
V-belt can be tensioned as shown in figure 1.2.3.-2.

Caution!

In case of wrong initial tension the following symptoms will occur.

Pos. 2 and 3
- Initial tension too low;
V-belt slips on the small V-belt pulley during the initial adjustment with folded
down locking bar
- Initial tension too high; Figure 3.2.3.-2
The mechanism does not reach the end Pos. after release
(only in case of the control unit ETS 20s) Pos. 4

00123E-06-01.06 Page 7 00123E-06-01.06 Page 8

Maintenance and service instruction Kerberos-Basic

3.2.3.2. Checking the tooth holding brake Figure 3.2.3.-3

The distance between the two disks of the tooth holding brake (Pos. 1) should be
0,4-0,5 mm as shown in figure 3.2.3.-3. (measuring device : feeler gauge).

In case of a wrongly adjusted distance the tooth holding brake with bearing (item no.
: 93348) must be replaced. To remove the mechanism see 3.2.2.-1, check if the
toothing is weared or corroded, spray with oil if necessary (item no. : 11537).

Caution!
Please use only the spray oil mentioned above, otherwise the tooth holding
brake could be adversely affected by sticky deposits.

Pos. 1

00123E-06-01.06 Page 9 00123E-06-01.06 Page 10

Maintenance and service instruction Kerberos-Basic

3.2.3.3. Checking the locking bar Figure 3.2.3.-4

The poud (Pos. 3) and the locking bar (Pos. 4) should turn freely on their arbor Pos. 2
(Pos. 5) as described in figure 3.2.3.-4.
Oil with spray oil (item no. 10605) in case of difficulty in turning. Pos. 1

Pos. 3
3.2.3.4. Checking the leaf spring Pos. 4
Check if the leaf spring (Pos. 6) shows signs of corrosion or cracks, replace if nec-
essary(item no. : 92951). To do this, the rotation head with the locking bar must be
removed (see figure 3.2.2.-1).
Pos. 5
3.2.3.5. Checking the release mechanism
Pos. 6
The distance (Pos. 1) between the release mechanism (Pos. 2) and the poud at the
rotation head (Pos. 3) should be 1,5 mm (measuring device : feeler gauge) as de-
scribed in figure 3.2.3.-4.

In case of a wrong distance, the mechanism must be removed (see figure 3.2.2.-1),
the fastening screws must be loosened as described in figure 3.2.3.-5 (Pos. 1).(The Figure 3.2.3.-5
release mechanism can be adjusted only in a very narrow range of ca. ± 0,25 mm)

1,5 mm
Distance
release mechanism

Pos. 1

Enlargement from figure 3.2.3.-5 (Pos. 1)

00123E-06-01.06 Page 11 00123E-06-01.06 Page 12

Maintenance and service instruction Kerberos-Basic

3.2.3.6. Checking the bearing of the rotation head Figure 3.2.3.-6

The bearing of the rotation head may not have a noticeable sideways play as shown
in figure 3.2.3.-6.
In case of play, the tooth holding brake with its bearing must be replaced (item no.:
93348).

3.2.4. Cleaning instruction for the service personnel

Clean the outer surfaces with cleaner for stainless steel, to buy from Kaba Gallen-
schütz GmbH in Bühl.

Do not use scouring powder!!

For cleaning, please use a soft cloth or a rag and the cleaner for stainless steel men-
tioned above.

00123E-06-01.06 Page 13 00123E-06-01.06 Page 14

Maintenance and service instruction Kerberos-Basic

3.3. Troubleshooting

3.3.1. Troubleshooter’s guide for the serviceman

Trouble Probable cause Action Trouble Probable cause Action

Pivot barrier cannot • Power supply interrupted • Restore power supply Locking bar does not • Distance between the • Adjust distance
be initially adjusted • Driving motor defect • Exchange driving motor fold down release mechanism and
respectively the rota- (item no. : 92972) the pawl too big
tion head does not • V-belt too loose • Tighten V-belt • Release mechanism Replace release mechanism
turn • V-belt worn • Exchange V-belt (Item defective (item no.: 93047)
no.: 20952) • Grease bearing surface
• Pawl or rotation head and locking bar
tight running

Loud noise • Defective drive motor
• Tooth holding brake
• Distance to small
• Central bearing worn
• Exchange drive motor Pivot barrier does not • Encoder defective • Exchange encoder
(item no. : 92972) find the zero position (item no. : 92694)
or locks at an unde- • Encoder wrongly ad- • Parametrize newly the
Replace tooth holding brake fined position justed ground Pos. of the en-
with bearing coder
(item no. 93348)
Replace tooth holding brake
with bearing
(item no. 93348)

The tooth holding brake must be completely exchanged in case

of aggregates (item no. 93297) which have been delivered before
September 1996 and marked with the aggregate no. 1 to 145
(see point 3.5.)

00123E-06-01.06 Page 15 00123E-06-01.06 Page 16

Maintenance and service instruction Kerberos-Basic

3.4. Parts list Figure 3.4.-1

Pos. 1
Pos. 6 Pos. 3
Pos. Designation Item no..
1 Encoder without connector plug 92694
2 Tooth holding brake with bearing 93348
3 DC driving motor 24V 92972 Pos. 4
Pos. 2
4 V-belt pulley with double end stud 92970 + 16874
5 V-belt 20952
6 Release mechanism 93047
7 Rotation head with locking bar 93048
8 Leaf spring 92951 Pos. 5
Pos. 9
9 Control unit ETS20-xs 21248
9.1 ETS20-xs MCU 21249
9.2 ETS20-xs I/O 21338

Pos. 8
Pos. 7

00123E-06-01.06 Page 17 00123E-06-01.06 Page 18

Maintenance and service instruction Kerberos-Basic

3.5. Note Figure 3.5.1.

If the drive and locking unit as shown at right is built in your pivot barrier, only a com-
plete exchange of the tooth holding brake is possible in case of defect (item no.
93297), because the tooth holding brake is not available as a separate spare part.

00123E-06-01.06 Page 19 00123E-06-01.06 Page 20

Maintenance and service instruction Kerberos-Basic

3.6. Arrangement of the components on the control board Figure 3.6.1.

Caution!
The total connected power of the ETS 20 XS inclusive the IO board may not
exceed 80 W.

3.6.1. ETS 20 XS

• Motor control 24 V/DC

• 4 Inputs, to be parametrized
• 3 Relay outputs make contact or break contact which can be coded
• 4 Power outputs 24 V/DC / 3 A
• 4 Outputs 24 V/DC / 0,5 A, to be parametrized

00123E-06-01.06 Page 21 00123E-06-01.06 Page 22

Maintenance and service instruction Kerberos-Basic

3.6.2. MCU-board ETS 20 XS Figure 3.6.2.

• Processor unit, program and parameter storage (Flash Eprom)

• Interface HAPA (manual parametrizing device)

3.6.3. IO-board ETS 20 XS Figure 3.6.3.

• 8 Inputs programmable
• 8 Outputs 24 V/DC / 0,5 A, to be parametrized
• 3 Relay outputs

00123E-06-01.06 Page 23 00123E-06-01.06 Page 24

Maintenance and service instruction Kerberos-Basic

00123E-06-01.06 Page 25 00123E-06-01.06 Page 26

Maintenance and service instruction Kerberos-Basic

Kaba Gallenschütz GmbH

Nikolaus-Otto-Straße 1
77815 Bühl (Baden) 00123E-06-01.06
Tel 07223/286-0 Date: 11-96 / GO/AU-rsr
Fax 07223/286-111 Subject to technical modification

00123E-06-01.06 Page 27 00123E-06-01.06 Page 28