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Project-Study V2.3 Final
Project-Study V2.3 Final
Project-Study V2.3 Final
THIS RESEARCH
IS PRESENTED TO THE FACULTY OF THE
EXPANDED TERTIARY EDUCATION EQUIVALENCY PROGRAM
UNIVERSITY OF CEBU
CEBU CITY
________________________________
IN PARTIAL FULFILLMENT
OF THE REQUIREMENTS FOR THE DEGREE
BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING
________________________________
BY:
JERRY MANCIA
ERVIN JOSHUA MONTEBON
FRANK JOHN OSLAY
DECEMBER 2020
2
APPROVAL SHEET
This research titled “PORTABLE AUTOMATIC DRILL PRESS” prepared
by and submitted by JERRY MANCIA, ERVIN JOSHUA MONTEBON,
FRANK JOHN OSLAY of the College of Engineering; University of Cebu
has been examined, accepted and approved.
PANEL OF COMMITTEE
Date: _________
3
DEDICATION
First and foremost, I would like to dedicate this study to our Almighty
god, who provided us strength and wisdom during the preparation of thesis
for all the assistance and continued support. To our adviser – Honey Grace
ACKNOWLEDGEMENT
This project study would not have been possible without the guidance
and help of few individuals who in one way or another contributed and
RME, for sharing and imparting their expertise and assistance to make this
ABSTRACT
Today’s society has everyone looking for a way to create products
transformations. High-tech drill press machines are more complex to use but
The study was to design a portable drill press by using a gear motor by
the means of long lead screw which drives as a feed rate of the design and
automatic portable drill press by just pressing a switch that will work as a
feed to the materials and reverse it upward. The design serves as a means of
saving time while increasing the safety, efficiency and precision of drilling
holes.
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TABLE OF CONTENTS
Page
Approval Sheet II
Dedication III
Acknowledgement IV
Abstract V
Table of Contents VI
List of Figures VIII
List of Tables IX
Summary 44
Conclusions 45
Recommendations 46
REFERENCES 47
APPENDICES
Appendix A 48
Appendix B 49
Appendix C 50
Appendix D 51
CURRICULUM VITAE 52
8
LIST OF FIGURES
List of Tables
LITERATURE
Introduction
piece with little to no effort. They make drilling holes quick and efficient
with some designs opting for a multiple spindle type design. However, there
is one thing that is common amongst these machines and that is its non-
portability. Drill presses are heavy and bulky by design with some weighing
Most of the drill presses are manually operated; it is one of the most
drill press that doesn’t need a hand press wheel. The bulk and heavy drill
press will be converted into portable ones. It consists of base, column that is
11
mounted vertically upon the base. It is accurately machined with a hand drill
press at the middle. It consists of two dynamos at the side that is fixed at the
hand drill press. The two dynamos will work as an up and down. The hand
drill will be connected to the switch that will automatically turn on with the
switch that connected to the motor to rotate up and down with the mean of
long screw.
and depth on metal work pieces. Though holes can be made by different
the operation of drilling and similar operations, easily with no problems and
efficiently requiring little effort made. Drilling can be called as the operation
metal by the rotating edges of a drill. The cutting tool known as drill is fitted
into the spindle of the drilling machine. A mark of indentation is made at the
required location with a center punch. The rotating drill is pressed at the
location and is fed into the work. The hole can be made up to a required
depth.[1]
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drill is held in tailstock and the work is held by the chuck, but this will cost
more, since many local and growing industries have no lathe machine and if
than drilling.
usually have only one spindle. For drilling several holes successively or
drill presses are used mainly for drilling holes, they can also be used for
enlarging holes with a boring tool or finishing holes with a reamer. With the
aid of a special tapping attachment and a tap, they can produce threads in a
hole. [2]
great time saver where many pieces of jobs having many holes are to be
two spindles driven by a single motor and all the spindles are fed in to the
13
the work table or by lowering the drills head. As the name indicates multiple
spindle drilling machines have two spindles driven by a single power head,
and these two spindles holding the drill bits are fed into the work piece
simultaneously. The spindles are so constructed that their center distance can
be adjusted in any position within the drill head depending on the job
requirement. The positions of those parallel shafts holding the drills are
adjusted depending upon the locations of the holes to be made on the job.
a model in End Milling by using worm gear. From the studies, data collected
the data obtained were used for calibration and validation. The inputs to the
model consist of Feed, Speed and Depth of cut. The model is validated
technique opens the door for a new, simple and efficient approach that could
assumed to be generated by the relative motion between tool and work piece
14
and the geometric factors of a tool. A simple linear model was developed to
predict drill head rotation. Surface roughness was predicted from the
accuracy of about 95%. Based on the literature review, the most parameters
feed rate, spindle speed and depth of cut. Most of the researches didn’t
consider the uncontrolled parameters, such as tool geometry, tool wear, chip
loads, and chip formations, or the material properties of both tool and work
piece. [4]
WORKING PRINCIPLE
started from the hand drill press. Power source. In this, there is one power
sources, received from the power supply or battery. After that the switch is
controlled, to fix speed of the drill. The hand drill is attached to the middle
with the means of two motor that is connected at both sides to drive the hand
drill press up and down. According to the requirement of drilling it will feed
precisely. The up and down motion of the driven hand drill press is given to
the rotary motor with a long screw. This rotary motion is both connected to
the switch that controls the rotation of the hand drill press and the dynamo.
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The depth of cut will be adjusted by switch button that control the
rotary reverse motor for going up and down. The wiring at the switch that
rotation. After that motor is started the desire speed is fixed then drilling
process is performed.
Cutting motion
at different speeds (rpm.). Like Centre lathes, milling machines etc. Drilling
cover the useful ranges of work material, tool material, drill diameter,
machining and machine tool conditions. It is that the drill gets its rotary
Feed motion
motion are imparted to the drill. Like cutting velocity or speed, the feed
(rate) also needs varying (within a range) depending upon the tool-work
materials and other conditions and requirements. The drill receives its feed
motion from the output shaft through the feed gear box (FGB), and the
clutch. But for our design the feed rate can be controlled by the pushed
button. And the automatic feed direction can be reversed, when required, by
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operating the speed reversal mechanism of the reversed motor. The slow
rotation of the pinion causes the axial motion of the drill by just simply
Tool work
The taper shank drills are fitted into the taper hole of the spindle either
through a drill chuck having taper shank. The work piece is kept rigidly
fixed on the bed (of the table). Small jobs are generally held in vice and
large or odd shaped jobs are directly mounted on the bed by clamping tools
seen on machine workshops. Due to their design they are bulky and less
portable and less bulky, and at the same time use less expensive materials
Theoretical Framework
money used to pay workers, and funds would be directed on something else.
Small steps in the technological advancement like this will not only have a
higher impact in the long run but also make drill pressing more efficient.
Conceptual Framework
19
The researchers gathered first the data needed for the design. Then
designing starts with AutoCAD. The design first is drawn and simulated.
Then afterwards the design calculations are done in order to avoid failure of
the design. Then a material is selected. The material selected is plate iron.
2. FABRICATION
implemented. The proponents were able to produce the base of the portable
support the whole body to stand and the column will be the body of the
design connected with the working table. The working table will be place for
material to be drilled.
20
The hand drill is attached to a slider which is fixed with the horizontal
bar at the bottom part of the hand drill, which will connect to the long screw
at both sides. The two rotary reverse motors are fixed on the both sides with
the long screw that will connect to the horizontal bar, as the rotary motors
rotates the hand drill, will go up nor down with the mean of the slider
connected on it.
All parts are now assembled here including the body part and the head
part. Now the wire is connected at the main switch that controls either it will
go up or down. The two rotary motor will connect to the push button in
clockwise and counter clockwise rotation. The main supply to rotate the
PRESS
All parts are now assembled here including the body part, head part
and the wiring and ready to be used. Now the switch will be turned on and
Portable Drill Press. The finished product was then rested through operating
functions. Then after testing, a satisfactory survey was given to students and
product. Lastly, a follow up survey was conducted for the evaluation of the
This project design aims to refine the design of the manually operated
drill press machine which is ideally made for workshop in order to be able to
3. Determine if the design reduce the man power and efforts in drilling
operations.
Hypothesis
This project design study also would like to answer the following
3. The accuracy of the portable drill press will be on par with the
4. The portable automatic drill press drills hole faster and smoother than
This study will help to minimize the manpower when drilling the
Researchers: This project design will help the researchers utilize and
and knowledge they can utilize for the innovation of similar study.
This will also serve as a reference and basis for future researchers.
Secondary benefits: This project will help to reduce the man power
machine.
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material to be used, one hand drill press, two rotary motors attached in both
sides to drive the hand drill in the means of slider, one battery supply, a
base, column and a table for the material to be holed. This design is intended
Research Methodology
Purchasing Portable
of Assembly Automatic Drill
Materials Press
Testing,
Modification,
Evaluation
27
for the project. The process is the construction of the project which involves
evaluation. The output of the study is the project which is the Portable
Research Process
START
LEGENDS
START/END
FINALIZATION AND CONCLUSION
PROCESS
DECISION
PORTABLE DRILL
PRESS
INPUT /OUTPUT
END
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presenting and acquiring sufficient knowledge about the design you’re going
to make. So, the first step that will be done by the researchers is that they
literatures about the topics in line with their own design project.
come up with a plan and decide on how the project should be performed.
Then after that, design project implementation and testing come next in
order to find if it’s going to work or not, and satisfy the goals of the project.
If unfortunately, the design has failed to meet the goals, the researchers will
Then if the project succeeds and the goals have been achieved, a
conclusion will be provided as the final outputs, and final design of the
Research Design
sufficient interpretation.
Research Setting
degrees.
35
using survey questionnaire in gathering the data which they will be checking
the box.
Before using the drill press, the respondents will have to answer a
survey. The results of the survey will inform the researchers and possible
press.
36
Statistical Treatment
hypothesis is accepted after using the design, then we can say that there will
Formula:
x = (∑ Y ) / N
Where:
x = average mean
No – 5
37
Definition of Terms
The following terms may help the readers of this study understand the
definitions of the words that are not written in their scope of knowledge
Drill Bit – are cutting tools used to remove material to create holes, almost
always of circular cross – section that come in many sizes and shapes.
Drill Chuck – a specialized type of clamp used to hold an object with radial
Drill Machine – is nothing but a powerful tool that professionals use to hole
the hard surfaces like rocks where it is impossible to drill manually. Because
of high efficiency and easy application, these machines are used by many
End Milling – consists of a cylindrical cutter that has multiple cutting edges
on both its periphery and its tip, permitting end cutting and peripheral
cutting.
38
Lathe – a machine tool that rotates a work piece about an axis of rotation to
deformation, facing, and turning, with tools that are applied to the work
engine, usually designed with an odd number of cylinders per row in a radial
the entire crankcase and its attached cylinders rotating around it as a unit.
Tail stock – also known as a foot stock, is a device often used as part of an
V= πDN π d2
MRR = (f )(N ), mm3 /min
4
Supply: DV Supply
40
CHAPTER 3
DATA
primarily used for making round holes but there is a various type in drilling
the holes which will impact the effectiveness in drilling the hole.
Characteristics:
a precise depth.
and brittle items. Since the rotation of the mounted motor to the long
screw is 160 rpm which will serve as the penetration movement down.
Can be used with center less bits such as plug cutters which are
Type number 2 hand drill reads 225 N of force is needed to penetrate a hole.
F=T(D/2)
F= 60 N-cm(2.5cm/2)
F=75N
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Man power and effort is greatly not needed in drilling the automatic
Accuracy. The accuracy for using a Drill Press is higher because it ensures
stability at the right angle the results in accurate and equal holes. It can lock
efficiency, while a hand drill may give inconvenience and its more
challenging.
Safe to Use. Safety is one of the best benefits of using a drill press. First, it
has a clamp used to hold the material in place. And you only focuses to the
Chapter 4:
conduct of the study which is to probe the effectiveness of the Portable Drill
44
and 2 who are currently using the drill presses to complete their projects.
SUMMARY OF FINDINGS
the hole.
The portable drill press accuracy in the drilling process was precise with a
tight consistent angle. It had the ability to apply carefully controlled drilling
pressure, including hard and brittle items. Has a smaller power, torque is available
in the mounted motor than one you can hand hold. And can be used with center
less bits such as plug cutters which are impossible to use with hand held drills.
3. Determine if the design reduce the man power and efforts in drilling
operations.
CONCLUSION
drawn:
46
3. Accuracy of the drill press is also on par with the conventional drill
conventional designs.
RECOMMENDATIONS
47
design.
which serves as a compartment for spare batteries for the hand drill in case
References
[1] https://en.m.wikipedia.org/wiki/Drill_Press
[2] https://www.britannica.com/technology/drill-press
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[10] “Text book of Machine Design”, S.Chand & comp , Gupta J.K and
Khurumi R.S , (1981).
APPENDIX A
March 1, 2020
Dear Sir,
Thank You
Respectfully Yours,
APPENDIX B
SURVEY QUESTIONAIRE
50
Instruction: Fill up the following questions. Put a check mark on the box
provided with each statement for your answer.
QUESTIONS Yes No
Have you ever used a drill press?
Automatic
Manual
Just Check 1:
TOTAL 3735
52
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CURRICULUM VITAE
PERSONAL BACKGROUND
ACADEMIC BACKGROUND
PERSONAL BACKGROUND
ACADEMIC BACKGROUND
JERRY MANCIA
Address: Bulacao, Cebu city
Contact No.: (+63) 9490-927-1458
Email: jerrymancia7@gmail.com
PERSONAL BACKGROUND
ACADEMIC BACKGROUND
CERTIFICATE OF ACCEPTABILITY
This is to certify I have reviewed the draft and consider it to be [ ] acceptable for, [ ] not
acceptable
_______________________________________________________
_______________________________________________________
Thesis Adviser
Endorsed by: Joey Bantula, PhD Approved by: Rodel Naval, MSManEng
Title of the Proposed Thesis: PROPOSED DESIGN OF PORTABLE AUTOMATIC DRILL PRESS
BY USING MOTOR POWERED HYDRAULIC SCREW
Name of Researchers:
Group Leader: FRANK JOHN OSLAY
Contact Number: 09617803180
This is to certify that I have reviewed the proposed thesis title and consider it to be:
Comments:
________________________________________________________________
________________________________________________________________
________________________________________________________________
__________________
I recommend that this study will be scheduled for PROPOSAL HEARING
Thesis Adviser