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Overview and risk assessment of icing for transport category aircraft and
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Conference Paper · January 2002


DOI: 10.2514/6.2002-811

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2002-0811
OVERVIEW AND RISK ASSESSMENT OF ICING FOR
TRANSPORT CATEGORY AIRCRAFT AND COMPONENTS†
Thomas J. Vukits*
Raytheon
Aircraft Integration Systems
Greenville, TX 75403

ABSTRACT Unit Definition


An overview of aircraft icing and a risk assessment g gram(s)
by aircraft and aircraft component type is presented lb. pound(s)
with a focus on Federal Aviation Regulations Part 25 ft. foot or feet
(transport category) aircraft. Icing theory and m meter(s)
pertinent parameters are reviewed. The frequencies nm nautical mile(s)
of accidents by aircraft type for a fifteen–year period °C Degrees Celsius
are given. A risk assessment technique is applied to °F Degrees Fahrenheit
individual aircraft components. Methods of lowering µm micrometer(s) or micron(s)
those risks are presented. Finally, a fairly extensive
bibliography is categorically presented.
INTRODUCTION
Aircraft icing is a complex topic involving many
NOMENCLATURE disciplines. There have been extensive studies and
Term Definition Units reports on icing since the basic National Advisory
CM Continuous Maximum Committee for Aeronautics (NACA) reports of the
(Stratiform Clouds) 1940’s. Among the most comprehensive reports is
FAA Federal Aviation Administration the three-volume Federal Aviation Administration
FAR(s) Federal Aviation Regulation(s) – Title 14 (FAA) Aircraft Icing Handbook.27
Code of Federal Regulations, Chapter 1
HT Horizontal Tail The purpose of this paper to provide engineers,
ICTS Ice Contaminated Tailplane Stall scientists and managers with the fundamentals of
IM Intermittent Maximum aircraft icing and a method of evaluating the risks
(Cumuliform Clouds) posed to transport category aircraft. What are
IPS Ice Protection System(s) transport category airplanes? According to the
ISA International Standard Atmosphere FAA:10
KTAS Knots True Airspeed [knots]
LWC Liquid Water Content [g/m3] a. All jets with 10 or more seats, or greater than
MED Mean Effective Diameter [µm] 12,500 lb. Maximum Takeoff Weight (MTOW)
MTOW Maximum Take-Off Weight [lb.] and
MVD Median Volumetric Diameter [µm] b. All propeller driven airplanes with greater than 19
NACA National Advisory Committee for seats or greater than 19,000 lb. MTOW.
Aeronautics
NTSB National Transportation Safety Board Aircraft that fall below the criteria of (a) and (b) are
RPM Revolutions Per Minute considered to be general aviation category, or Federal
SLD Supercooled Large Droplets [µm] Aviation Regulations (FAR) Part 23, aircraft.1
SLW Supercooled Liquid Water Transport category aircraft are regulated by the FAA
VT Vertical Tail under FAR Part 25.2 The transport category includes
% Percent such aircraft as the Boeing 737 and the Airbus A321.
___________________________________________ For the sake of space, the icing issues associated with
*Senior Mechanical Engineer, Senior Member AIAA piston engines will not be addressed in this paper.

† Copyright © 2001 by Thomas J. Vukits. Published


by the American Institute of Aeronautics and
Astronautics, Inc. with permission.
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American Institute of Aeronautics and Astronautics
What is aircraft icing? grams of liquid water per cubic meter of air (g/m3). It
Aircraft icing is an atmospheric condition that leads only includes the water in supercooled droplet form,
to the formation of ice on an aircraft. The two not the water in vapor form.66
atmospheric elements necessary for aircraft icing are
visible moisture and static air temperatures at or Clouds contain a range of droplet sizes called a
below freezing (0°C).34 distribution. The LWC of a distribution can be
calculated by determining the number of droplets and
When a water droplet is present in a liquid state their associated diameters contained in a cloud
below freezing, it is referred to as a supercooled sampling. Most of the time, the entire distribution
liquid water (SLW) droplet. SLW droplets exist at can be represented adequately by the MVD.
temperatures down to – 40°C and generally do not However, there are cases where it may be more
turn into ice until they are disturbed.29 accurate to model the entire range of droplet sizes.
This is particularly true when the MVD is small and
In–flight icing is the accretion of SLW on an aircraft, the distribution of particle sizes varies widely from
whose skin temperature is below freezing. Ice the median within the cloud. There are established
accretes on an aircraft through either direct impact or distributions that are typically used in icing analyses.
runback. When an aircraft flies through SLW The distributions developed by Langmuir and
droplets, a fraction of the droplets impact the surface. Blodgett are most often used.27
Depending upon their size and temperature, a portion
of each impacting droplet either immediately freezes
and adheres to the surface or, if sufficient energy TYPES OF ICE
remains, a portion will run back and refreeze How the SLW droplets freeze on the aircraft
downstream.34 determines what type of ice forms. Ice that forms on
aircraft is divided into three categories: rime, glaze
Basic Terminology (or clear), and mixed. Table 1 contrasts the typical
There are some basic definitions necessary for a differences between rime and glaze ice.
discussion about aircraft icing. The basic terms
defined here are mean effective diameter (MED), Table 1: Rime versus Glaze Ice – Generalized
median volumetric diameter (MVD), micron (µm), Differences27
liquid water content (LWC), and cloud droplet Condition Rime Ice Glaze Ice
distributions. Temperature Cold: Warm:
Less than 0 to –10°C
MED and MVD are terms used to describe the –10°C [+32 to +14°F]
average size of a droplet in a SLW droplet [+14°F]
distribution. They are expressed in terms of spherical LWC Low High
diameters measured in microns. A micron is a Density Low High
micrometer, or 1 x 10-6 meter, which is represented Airspeed Low High
by the symbol µm. Color Milky/ Glossy/
Opaque Clear
The FARs give droplet sizes in terms of MED, which Texture Rough Smooth
is the droplet diameter that divides the total water Runback No Yes
volume present in a given droplet distribution in half. Fragility Brittle Hard
In other words, half the water volume is contained in Water Droplet Small Large
the larger drops and the other half of the volume is in Size
the smaller drops. The value is calculated based on Airfoil Ice Streamlined/ Single or
an assumed droplet distribution. Measuring MED Shape Spearheaded Double Horn
requires statistical assumptions about the cloud
droplet distribution.27 Rime Ice
Rime ice refers to the type of ice or portion of ice that
MVD is essentially the same definition except that forms if the SLW droplets freeze on contact with an
the diameter is obtained by actual drop size aircraft surface. This type of ice generally forms at
measurements. MVD is generally assumed to be
temperatures colder than –10°C. Figure 1 shows the
equivalent to median volumetric diameter (MED).27
rime ice buildup on the leading edge of a NACA
0012 series airfoil. The shape was generated with the
Liquid water content (LWC) is the amount of liquid
computer code LEWICE40 and is shown after a 15-
that is contained in a parcel of air. It is expressed in
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American Institute of Aeronautics and Astronautics
minute and a 45-minute icing interval. Glaze ice can also cover a surface in a sheet of ice.
The ice sheet is similar to that formed on trees during
The rime ice forms a spearhead-like shape that an ice storm. The sheet of ice will also change the
conforms to the leading edge geometry. The droplets aerodynamic characteristics of a body, but not as
freeze almost instantly and maintain their semi– drastically as the horns. Glaze ice is most like ice
spherical shape. The ice buildup is therefore filled cubes in texture, density and color.34
with air pockets that make rime ice the least dense
and the most brittle type of ice. Because it is brittle, Clear or glaze ice is generally considered to be more
rime ice is more easily removed by de-icing serious than rime ice, due primarily to the great
equipment than glaze ice. However, the rough and amount of LWC available and the resulting high rate
irregular texture of rime ice reduces aerodynamic of accretion. In addition, glaze ice is denser and
efficiency of aircraft lifting surfaces.28, 41 more difficult to remove than rime ice.56 While rime
ice is rough and can form protrusions; the glaze ice
The air pockets in rime ice also account for its milky horns are denser and less streamlined. The glaze
white color. Rime ice is similar to the type of frost horns act as spoilers on lifting surfaces, causing a
that forms in old-style refrigerator freezers.28, 34, 41 significant drag rise and lift loss.

15 min

NACA0012

45 min NACA0012
45 min

15 min
Figure 1: Rime Ice Formation

Glaze Ice
Figure 2 shows the buildup of glaze (or clear) ice on
the leading edge of a NACA 0012 airfoil section.
Figure 2: Glaze Ice Formation
The shape was also generated with LEWICE40 and
shows the 15-minute and 45-minute icing interval
shapes. Mixed or Intermediate Ice
Rime ice and glaze ice are often more idealized
descriptions than reality. In reality, a mixed (or
As seen in Table 1, glaze ice generally forms with
intermediate) ice is most often formed, possessing
relatively warm temperatures, large droplets, high
characteristics of both rime and glaze ice. The
LWC, and high airspeeds. Because of these
conditions that lead to its formation occur from a
conditions, the entire droplet does not freeze upon
combination of the rime and glaze ice conditions
impact with the aircraft surface. It has sufficient
listed on Table 1. It has mixed characteristics
energy after impact to continue traveling back on the
because most clouds have a distribution of droplet
surface until it either freezes or dissipates because of
sizes and ranges of LWC. In addition, snow or ice
aerodynamic forces. Glaze ice is denser than rime
may be mixed with the accumulation. Whether as
ice because the droplets can be compacted closer
roughness, irregular shapes, imbedded snow/ice, or
together, thus reducing the number of air pockets.
even partial horns, mixed ice also increases drag and
This factor also accounts for the clear color of glaze
reduces lift.34
ice.

On airfoil–like sections, as the runback and accretion


ICING PARAMETERS
continue, a single or double horn can result on
The shape, location, and type of the accreted ice
leading edge surfaces, as shown in Figure 2. This
depends on both meteorological and aircraft–specific
shape can significantly disrupt the airflow over the
factors.
airfoil and thus lead to higher drag, lower lift and
lower maximum angles of attack.32, 34, 41

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American Institute of Aeronautics and Astronautics
Meteorological-Specific Factors Stratiform Clouds
Nature is always attempting to balance the Figure 3 provides the altitude and temperature ranges
inequalities in temperature, pressure, and moisture for stratiform clouds. Stratiform clouds are
content that exist over the earth’s surface. This associated with stable air masses.60 Table 2
attempt to balance itself, combined with the earth’s compares the features of stratiform and cumuliform
rotation leads to weather patterns. The main energy clouds. Stratiform clouds have smaller droplet sizes
source of all weather is the sun, and the “fuel” is and lower LWC, but much greater horizontal extents
moisture, in the form of water vapor. Moisture is than cumuliform clouds.
necessary for the formation of clouds and
precipitation, and therefore icing.56, 57, 60, 66 The following cloud types are classified as stratiform.
Along with each type is listed its associated type of
Cloud Types precipitation: 66
The three main cloud categories are stratiform,
cumuliform, and cirroform. These three categories • Stratus – drizzle
based upon Latin descriptions:66 • Stratocumulus – drizzle or light rain
• Nimbostratus – rain or light rain
• Stratus, strato (stratiform) – “spread-out” • Altostratus – rain or snow
• Cumulus, cumulo (cumuliform) – “heaped-up”
• Cirrus, cirro (cirroform) – “curly” (high clouds) The FAA refers to icing that occurs in these clouds as
Continuous Maximum (CM) icing. FAR 25
Then two prefixes/suffixes are added:66 Appendix C, Figures 1 to 3 present the CM icing
conditions for aircraft certification. CM occurs
• Alto – “high” (but used to describe middle clouds) between sea level and 22,000 ft. The temperatures
• Nimbus, nimbo – “rainy” range from 0 to –30°C. The MED of the droplets
range from 15 to 40 µm. The lowest LWC occurs for
Currently, clouds are divided into four main groups 40 µm droplets from 0.04 g/m3 at –30°C to 0.15 g/m3
according to their height. The following are those at 0°C. The highest LWC occurs for 15 µm droplets
groups along with their associated clouds. For each from 0.2 g/m3 at –30°C to 0.8 g/m3 at 0°C. These
cloud type, the horizontal extent and LWC level is LWCs are based upon a standard horizontal distance
indicated:27, 66 of 17.4 nm. The LWC would be factored up for
clouds of shorter horizontal extent and down for
• Low Clouds (bases near surface to about 6500 ft.): clouds of greater extent. NACA TN 2738 determined
• Stratus – widespread with high LWC that the greater the horizontal extent of a stratiform
• Nimbostratus – widespread with high LWC cloud, the lower the LWC. For stratiform clouds, the
• Stratocumulus – limited with high LWC LWC would be factored by 1.34 for 5 nm and by 0.2
for 310 nm.2, 18
• Middle Clouds (bases from 6500 to 20,000 ft.):
• Altostratus – widespread with solid/liquid water While both rime and glaze icing are observed in
• Altocumulus – limited with solid/liquid water stratiform clouds, rime icing is seen more
frequently.27 Stratiform ice is most frequently
• High Clouds (based at or above 20,000 ft.): encountered at temperatures between 0 and –15°C.
• Cirrus – ice crystals Figure 3 highlights this region as high risk. Below
• Cirrostratus – ice crystals –15°C, there is a medium or moderate risk of aircraft
• Cirrocumulus – ice crystals icing. Below –30°C the risk of icing is low.33, 66

• Clouds with extensive vertical development (bases Icing in stratiform clouds is normally in the middle to
near the surface with tops of cirrus): lower clouds below 10,000 feet. Multiple layers of
• Cumulus – limited with high LWC these clouds have thickness that total up to 6500 ft.
• Cumulonimbus – limited with high LWC The high level (above 20,000 ft.) stratiform clouds
are composed of ice crystals that are not an airframe
Clouds are further described according to their icing issue.27
stability. Stability is the resistance of an air mass to
vertical motion, i.e., its tendency to remain in CM icing is generally rated as light to moderate, with
equilibrium.60 maximum intensities occurring in the upper portion
of the cloud. The greatest hazard associated with CM
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American Institute of Aeronautics and Astronautics
icing is the great horizontal extent of some cloud for 5.21 nm.2, 18
decks.66
Cumuliform icing is most frequently encountered at
Cumuliform Clouds temperatures between –3.3 and –20°C. Figure 4
Cumuliform clouds are associated with unstable air highlights this region as high risk. Below –20°C,
masses, extensive vertical development and high there is a medium or moderate risk of aircraft icing.
LWC. The main cumuliform clouds are given below Below –30°C the risk of icing is low.27, 33, 66
along with their associated precipitation: 27, 66
Cumuliform clouds are important to aircraft icing
• Altocumulus – Virga, which is rain that does not because of their rapid development and high LWC.
hit the ground Icing in these clouds is usually glaze or a mixture of
• Cumulus – rain showers or small hail/snow pellets glaze and rime ice.27, 66
• Cumulonimbus – heavy rain, thunderstorms, or hail
(greater than or equal to 0.25 inches in diameter) Cirroform Clouds
The third category of clouds describes the entire
The cumuliform clouds have substantial vertical group of high clouds known as cirroform. These
development that enhances the growth rate of clouds are based at 20,000 ft. and above and are
precipitation. The enhanced growth rate leads to composed entirely of ice crystals. The air at these
larger droplet sizes than those associated with altitudes is usually too cold to present an icing
stratiform clouds.27,60 Figure 4 presents the hazard. 27, 66
temperature and altitude ranges for cumuliform
clouds. Droplet Diameter
Droplet size is typically expressed in microns. Cloud
The FAA refers to icing in cumuliform clouds as droplets normally range from 2 to 50 µm in diameter.
Intermittent Maximum (IM) icing. FAR 25 While larger droplets can form, they require special
Appendix C, Figures 4 – 6 present the IM icing conditions. Any droplets larger than about 100 µm
conditions for aircraft certification. The IM tend to fall from the clouds as precipitation. MVDs
envelopes include possible limits at 22,000 ft. and in clouds are generally less than 35 µm. MVDs less
–30°C. These are listed as possible limits due to the than 15 µm are so small that they are convected
low occurrences of icing at the higher altitudes and around aircraft surfaces; the small amount of ice that
lower temperatures.2 does accrete does not contribute significantly to the
total build up. For this reason, droplets smaller than
IM occurs between 4000 and 22,000 ft., and possibly 15 µm are not included in the FARs.27
up to 30,000 ft. The MED of the droplets range from
15 to 50 µm. The temperatures range from 0 to Liquid Water Content
–30°C, and possibly down to –40°C.2 Note that LWC is one of the most important factors in aircraft
Figure 4 (and its reference, NACA TN 2569)17 only icing. By definition, it is a measure of the amount of
goes up to 3.3°C [26°F]. However, FAR 25, supercooled water that an aircraft would fly through
Appendix C, goes up to 0°C for the IM droplet sizes.2 in a given parcel of air. The higher the LWC, the
The differences are due to the fact that Figure 4, and greater the threat to the aircraft. Since the amount of
the equivalent FAR 25 figure, are based upon actual liquid that a parcel of air can hold is dependent upon
icing encounters. Therefore, the probability of an the available energy, the greatest icing threat occurs
icing encounter above 3.3°C is low. at temperatures greater than –15°C for stratiform
clouds and greater than –20°C for cumuliform
The lowest IM LWC occurs for 50 µm droplets from clouds. The cumuliform clouds are unstable and by
0.4 g/m3 at 0°C to 0.1 g/m3 at –30°C (and possibly definition, the air within them is moving or mixing to
down to 0.05 g/m3 at –40°C). The highest LWC a greater degree than in stratiform clouds. This
occurs for 15 µm droplets from 2.9 g/m3 at 0°C to 1.1 greater degree of motion allows them to contain more
g/m3 at –30°C (and possibly down to 0.25 g/m3 at energy than stratiform clouds; the additional energy
–40°C). These LWCs are based upon a standard allows cumuliform clouds to hold more SLW.
horizontal distance of 2.6 nm. The LWC would be
factored up for clouds of shorter horizontal extent Outside Air Temperature
and down for clouds of greater extent. NACA TN Temperature is a measurement of the thermal state of
2738 determined that for cumuliform clouds, the the air. The warmer the temperature, the greater the
LWC would be factored by 1.35 for 0.26 nm and 0.85 thermal energy. The more the available energy, the

5
American Institute of Aeronautics and Astronautics
more water vapor the air can hold. As the Horizontal Extent
temperature drops, water vapor precipitates out of the NACA TN 2738 determined that the greater the
air. The outside air temperature range for SLW horizontal extent of a stratiform or cumuliform cloud,
droplets is from freezing to a minimum of –40°C. At the lower the LWC. The standard distances for
–40°C, nearly all water is converted to ice crystals. stratiform and cumuliform clouds are 17.4 and 2.6
Therefore, risk of structural icing is very low.66 nm respectively.18

Note that as the temperature approaches 0°C, runback Consider Table 3 which presents horizontal extent
increases, and the predictability of the icing event data for both CM and IM icing conditions. The table
decreases. The predictability decreases because, in includes the factor to be applied to the LWC for the
actual flight near freezing temperatures, small local listed range. Consider the maximum LWC for CM
fluctuations can increase or decrease the local energy, and IM, which are 0.8 and 2.9 g/m3 respectively, at
causing a decreased or increased likelihood of 200 knots, which is a typical holding airspeed for
freezing, respectively. transport category aircraft. The speed is given in true
airspeed, which is the speed of the aircraft relative to
To better understand the FAA icing envelope, the ground with no winds. The amount of ice
Figures 3 and 4 both contain International Standard accreted is proportional to the product of the period
Atmosphere (ISA) temperature lines. The ISA model of the encounter and the factored LWC. For standard
represents air that obeys the ideal gas law and is distances for each cloud type, this product would be
taken to be a “standard day.” The ISA temperature 4.16 for CM and 2.32 for IM. Now consider the
versus altitude lines in Figures 3 and 4 illustrate the maximum FAA horizontal extents for each. Using
deviation from standard day conditions within which 200 knots again, the product would then be 14.88 for
icing conditions exist at altitude. For stratiform CM and 3.94 for IM. Despite the lower LWC of CM
clouds, icing conditions approximately from about icing, the condition can yield greater accretions due
ISA+8.5°C to ISA–40°C. The range for cumuliform to the greater horizontal extent of the clouds. Based
clouds is approximately from ISA+5°C to ISA–20°C. on this result, both cloud types must be taken
seriously for aircraft certification.
NACA TN 2569 defines an average icing
temperature versus altitude for both CM and IM Terrain Factors
icing.17 Figure 3 illustrates that above about 11,000 There are certain aspects of the earth’s terrain that
ft., the average CM icing temperature is very close to effect the formation of clouds and their LWC. As air
the ISA temperature in the high risk region up to masses pass over hills and mountainous regions they
about 17,000 ft. Figure 4 shows that the average IM tend to be lifted and cooled, and clouds may form if
icing temperature generally stays within ±10°C of the there is adequate moisture. Stratiform clouds may
ISA condition. form if the air mass is stable, and cumuliform clouds
may form if it is unstable.58, 66
Pressure Altitude
Pressure altitude refers to the technique that aircraft Additionally, as clouds pass over large bodies of
use to determine altitude. Instrumentation is warm water, such as the Great Lakes, their lower
calibrated to determine altitude based upon the static layers absorb moisture and heat. In doing so, the
air pressure. As altitude increases, ISA temperature moisture enhances the LWC of the clouds, and the
decreases up to 36,089 ft. Above that altitude, the heating of the lower layers induces instability, or
lifting and convection. The instability leads to
ISA temperature remains a constant –56.5°C. The
precipitation on the downwind side of the
ISA altitude at which the temperature reaches –40°C
water.27,58,66
is 27,750 ft. According to the FAA Aircraft Icing
Handbook, icing encounters above 22,000 feet are
Variations with Season
rare. The ISA temperature at this altitude is –28.6°C. Warmer seasons create large, warm air masses, which
The encounters are rare above this altitude because have the capacity to hold large amounts of water
there is rarely sufficient energy available for high or vapor. High temperatures can also create an
moderate LWC. Therefore, when icing is instability that leads to strong convective updrafts.
encountered above 22,000 ft. it is likely to be These updrafts cause cumuliform cloud formations
classified as “light” icing [see “Icing Intensity that have relatively high LWC values, such as the
Classifications” section]. 27 cumulonimbus (or thunderstorm) cloud. These cloud
formations can produce very severe but localized
icing encounters.27
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American Institute of Aeronautics and Astronautics
warmer seasons. The winter temperatures more
The winter or cool seasons are associated with large frequently fall within the icing envelope
cold masses of air. Because the masses are cooler, temperatures, which increases the likelihood of
they contain less energy, and therefore much less aircraft icing encounters. Further, since stratiform
water vapor, than the warmer season air masses. In clouds are formed, the horizontal extents can be
contrast, the cool air masses create more stable expansive. These combined factors create a critical
environments that lead to the formation of stratiform icing environment.27
clouds instead of the cumuliform clouds of the

Table 2: Comparison of Continuous and Intermittent Maximum Icing Conditions2


Condition Stratiform Clouds Cumuliform Clouds
(Continuous Maximum) (Intermittent Maximum)
Temperature Range 0°C to –30°C 0°C to –30°C and
[+32°F to –22°F] possibly to –40°C
[+32°F to –22°F and
possibly to –40°F]
Droplet Range 15µm to 40µm 15µm to 50µm
LWC Range 0.04 to 0.8 g/m3 0.1 to 2.9 g/m3
possibly 0.05 to 2.9 g/m3
Pressure Altitude Range 0 to 22,000 feet 4,000 to 22,000 feet and
possibly up to 30,000 feet
Reference Horizontal Extent 17.4 nm 2.6 nm
Horizontal Extent Range 5 to 310 nm 0.26 to 5.21 nm

Table 3: Comparison of Continuous and Intermittent Maximum Horizontal Extents2, 18


True Time in CM Clouds – 17.4 nm LWC Time in IM Clouds – 2.6 nm LWC
Airspeed [minutes] Factor [minutes] Factor
[Knots] CM IM
100 10.4 1.00 1.6 1.00
200 5.2 1.00 0.8 1.00
250 4.2 1.00 0.6 1.00
True Time in CM Clouds – 310 nm LWC Time in IM Clouds – 5.21 nm LWC
Airspeed [minutes] Factor [minutes] Factor
[Knots] CM IM
100 186.0 0.20 3.1 0.85
200 93.0 0.20 1.6 0.85
250 74.4 0.20 1.3 0.85

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American Institute of Aeronautics and Astronautics
Figure 3: Continuous Maximum (Stratiform Clouds) Atmopsheric Icing Conditions2, 17, 27, 33

Figure 4: Intermittent Maximum (Cumuliform Clouds) Atmopsheric Icing Conditions2, 17, 27, 33

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American Institute of Aeronautics and Astronautics
Aircraft-Specific Factors maximum operational or cruise speed, whichever is
Aircraft-specific factors are unique characteristics of greater. However, if the aircraft typically cruises
each aircraft that affect the amount of ice which will above the icing altitudes (22,000 ft.), the maximum
accrete. These factors include: surface parameters, speed for icing altitudes would become the aircraft
which will be detailed in the next section; maximum maximum holding, climb or descent airspeed. Holding
ceiling; ice protection systems; aircraft airspeed; and airspeeds are determined by the manufacturer for when
the duration of the icing event. the aircraft is in a holding pattern waiting to land.
These airspeeds are generally less than 250 knots
Aircraft Maximum Ceiling indicated airspeed.
The maximum ceiling of the aircraft is determined by
the level of drag, the amount of thrust, and the weight Airspeeds may be restricted in icing conditions. Either
and speed of the aircraft. Commercial aircraft ceilings the restriction will be to keep the airspeed safely above
are typically defined as the point at which the aircraft the increased stall speed due to icing or it will be to
vertical climb speed reaches 300 feet per minute. The lower the airspeed to reduce the mass flux of SLW on
important factor in terms of aircraft icing is whether an the surfaces for holding conditions.
aircraft can climb above the icing conditions. If the
aircraft can climb above the conditions, then icing At airspeeds from 430 KTAS at sea level to 475 KTAS
becomes mainly a concern for climb, descent, and at 20,000 ft., water runback does not freeze. At
holding patterns. Removing the cruise segment as a airspeeds from 530 KTAS at sea level to 580 KTAS at
concern decreases the likelihood of an icing encounter. 20,000 ft., anti-icing is not required by military
General aviation aircraft are typically at greater risk standards (MIL-A-9482) because at very high speeds,
because they cannot climb above the icing conditions. skin friction actually provides enough heat to melt
structural ice. The needed airspeed increases with
Ice Protection Systems altitude because of the cooler ambient temperatures.
Ice protection systems (IPS) are systems that are At true airspeeds above 580 knots, structural icing
installed in critical areas of the aircraft to protect it ceases to be a problem. These maximum airspeeds are
from ice. These systems either remove ice that has generalizations, and the exact airspeeds will vary with
already formed on protected surfaces (de–ice) or aircraft and ambient conditions.27,56
prevent ice from forming on protected surfaces (anti–
ice). They exist in many forms, ranging from Duration of the encounter
pneumatic boots on wing leading edges to hot-air bleed The amount of aircraft ice accretion directly depends
for jet engine inlets. As IPS is a topic unto itself, the upon the duration of the encounter. In turn, the
reader is referred to the FAA Aircraft Icing Handbook duration generally depends on the extent of the cloud,
for further details.27 the aircraft airspeed and pilot awareness. The
horizontal extents of the clouds are given in Table 2.
Aircraft Airspeed However, it has been shown that as the cloud extends
The higher the airspeed, the greater the mass flux of over a greater distance, its concentration of LWC goes
SLW for a given period. At higher speeds, there is down. Refer to the horizontal extent discussion
more aerodynamic heating, but generally the increased above.18, 27
mass flux dominates until about 430 knots true
airspeed (KTAS). The actual speed of the aircraft Table 3 also shows that the longest duration icing
through the air is given in KTAS.27 events are associated with CM conditions. This fact
leads to the FAR certification guideline that
The slowest aircraft airspeed is its stall speed. Stall unprotected surfaces must be able to safely hold for 45
speed is the speed at which the wing stalls for a minutes in CM icing conditions.7, 8 According to AC
particular weight and altitude. To allow a safety 20-73, “service experience indicates that holding in
margin, the FAA dictates a low-end speed of 1.2 to 1.3 icing conditions for as much as 45 minutes is an
times the stall speed for take-off and landing operational condition that may be encountered.” 7
respectively.2
Surface-Specific Icing Parameters
Below 10,000 ft., in controlled airspace, FAR Part The surface geometry and temperature affect how
91.117 limits the maximum airspeed to 250 knots efficient that surface is at collecting SLW droplets.
indicated airspeed (airspeed indicated on the aircraft The more efficient it is, the more ice that will be
instruments).4 The indicated airspeed at this low accreted. The size of the SLW impacted region is also
altitude is essentially the same as KTAS. Above important. If an area has a large efficiency but is a
10,000 ft. to 22,000 ft., the limit would be the aircraft’s small region, there may not be an icing concern.
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American Institute of Aeronautics and Astronautics
Conversely, if there is a small collection efficiency and Two- or Three-Dimensional Nature of Surface
a fairly large region affected, then icing is probably a The greater a surface’s curvature, the greater the cross,
concern. If both are large, then there definitely is an or three-dimensional, flow around the body. Whether a
aircraft icing concern. body is essentially a two-dimensional or three-
dimensional body can be determined by answering the
Skin Temperature following question: Are the aerodynamic and ice
As stated earlier, one of the necessary conditions for accretion characteristics of the three-dimensional body
ice formation on an aircraft is that the skin’s sufficiently explained with a two-dimensional section,
temperature is below freezing. The skin temperature with few exceptions? A two-dimensional body is one
forms one part of the thermal equilibrium that that can be modeled with essential planar, or two-
determines what kind of ice forms on a surface. After dimensional, flow.
a cold droplet impacts on the surface, it is warmed to
the skin temperature. The colder the temperature, the The increased cross flow on a highly three-dimensional
more likely that the droplet will freeze instantly and body may reduce, and would certainly change, the
form rime ice. collection efficiency over that of a equivalent two-
dimensional body, due to increased convection of the
Leading Edge Radius water droplets. Examples of highly three-dimensional
For airfoils, Bragg showed that as the leading edge bodies would include highly swept wings and tapered
radius increased, the maximum local collection fairings.
efficiency decreased.25 The stagnation area at the
leading edge effectively creates a bow wave in front of To illustrate the differences three-dimensional flow can
the body. As the bluntness, or leading edge radius create, consider the glaze ice accretion on an unswept
increases, so does the bow wave that deflects smaller wing that forms the classic double horn shape shown in
water droplets. Only larger droplets have sufficient Figure 2. By adding a certain amount of sweep to the
inertia to avoid being deflected by the bow wave. same wing, the glaze horns become a pattern of
Conversely, the sharper the leading edge of a surface, “lobster-tails” or scallops as shown in Figure 5, which
the more efficient it is at collecting ice. This explains has been enhanced for clarity. Vargas and Reshotko
why the sharper leading edge of the horizontal tail discuss the mechanisms that lead to scallop formation
generally collects more ice than the comparatively in detail.31
blunter wing.27 While Bragg’s work related to airfoils,
the same concept can generally apply to the leading
edge of any aircraft surface.

Maximum Thickness-to-Chord Ratio


Bragg also noted that as the maximum thickness of an
airfoil relative to its chord (or characteristic length)
increased, the total collection efficiency, E, decreased
[see “Collection Efficiencies” section below]. The
wing, in effect, became blunter. However, at the same
time, the total mass of water impingement, ΔYo,
increased due to the increased maximum thickness-to-
chord ratio.25 Which of these two effects dominates
depends upon the particular body and atmospheric
conditions. An analogy may be drawn to other
surfaces such as fairings and fuselage sections.

Aerodynamic Smoothness
The smoothness of a body surface also affects the rate
of aircraft icing. A surface that is physically or
aerodynamically unclean presents a greater surface
area to catch the freezing droplets.56 The roughness
elements act as sharp leading edge radii collectors.

Figure 5: Ice Accretion on the Leading Edge of a


NACA 0012 Swept Wing – Direction of Flow is
Bottom to Top31
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American Institute of Aeronautics and Astronautics
Upstream or Downstream Surface Influence SUPERCOOLED LARGE DROPLETS
Certain surfaces on an aircraft can be shadowed by The current FAR icing envelopes only range from 15 to
upstream surfaces even at small angles of attack. The 50 µm. However, droplets as large as 3,000 µm are
larger SLW droplets are deflected by the upstream known to exist. When the SLW droplets are larger
surfaces and, because of their inertia; they are not than the 50 µm, they are referred to as supercooled
turned by the flow field quickly enough toward the large droplets (SLD). Droplets from 200 to 500 µm
body. Thus, the deflected droplets miss the downstream are known as freezing drizzle. Freezing rain droplets
surfaces. For example, upper fuselage aft-mounted range from 1,000 up to 3,000 µm. The coverage of the
antennas are typically masked by the aircraft nose and SLD range of particle sizes is currently under intense
fuselage crown upstream and are therefore not an icing investigation by the regulatory authorities and the
concern. aerospace industry. Figures 9, 10, and 13 illustrate the
effect of increasing the droplet size from 40 µm to 200
Also, lifting surfaces can influence the local flow µm. The greater inertia of the larger particles can
angle, and therefore the collection efficiency, of penetrate the surface streamlines further back on an
upstream (upwash) and downstream (downwash) airfoil, possibly beyond the protection systems.67
surfaces. Downwash on the horizontal tail is one Additional data are needed to generate a realistic large-
notable example, as will be discussed later in the droplet envelope for supercooled large droplets.66
“Aircraft Stability and Control Degradation” section.
The upwash, downwash, and masking characteristics
may also influence the local flow velocity in a region ESSENTIAL ICING EQUATIONS AND
and its collection efficiency. CONCEPTS
To understand the physics of the aircraft icing process,
Slat/Flap and Control Surface Configuration it is necessary to review some essential relationships.
Slat/flap and control surface extension change the Figure 6 shows the icing control volume model.42
lifting surface geometry. Higher slat/flap settings
allow for slower airspeeds and are more susceptible to
stall due to ice contamination. The deflected surfaces
themselves are also in danger of icing if their leading
edges are exposed to the freestream. Further, the flap
deflection increases the downwash on the horizontal
tail, which increases its local angle of attack. The
increased angle of attack places the horizontal tail
closer to stall. Therefore, many manufacturers restrict
slat/flap extension in icing conditions.

Body Attitude
The attitude of a body determines what portion is
exposed to the freestream air. The aircraft or surface Figure 6: Icing Control Volume Model42
angle of attack is the angle of the body relative to the
freestream. As angle of attack increases, the geometry Conservation of Mass
that the air “sees” generally increases and so the body The conservation of mass is a primary equation for
effectively becomes blunter, or thicker, to the determining ice accretion and for scaling icing tunnel
airstream. [See the discussion above on “Maximum tests. Figures 6 and 7 show the basic mass flux model.
Thickness-to-Chord Ratio.”] Mass flux is measured in units of mass per unit time.
Within a control volume, there are two sources of
Aircraft sideslip is the angle of the aircraft’s nose water. The first source is from impinging SLW
relative to the forward motion that results in “wind” in droplets. The second source is from upstream control
either the pilot’s or the copilot’s outboard ear. Most volumes from which a portion of the droplets has not
holding patterns, cruise, climb and descent segments frozen. Of this influx of water, a portion will freeze. A
involve only short duration of sideslip. However, due small portion will evaporate and the remainder will run
to crosswinds, there may be some steady sideslip of the back into the next downstream control volume. In
aircraft to maintain direction, called crabbing, and equation form:27,42
therefore some asymmetry of ice accretion from side-
• • • • •
to-side.
m inc + m w _ in = m evap + m freeze + m w _ out (1)

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American Institute of Aeronautics and Astronautics
Where: freezes and what portion evaporates. Figure 8
• illustrates the energy balance model.42 Within a
m inc = Mass flux of incoming water control volume, energy (or heat) is conserved. There is
• a balancing between the sources and sinks of heat. A
m w _ in = Mass flux of the runback water from the source of heat provides heat to the control volume. A
upstream control volume = zero at the sink is process that removes heat from the control
stagnation point volume. The equation for conservation of energy may
• be expressed in terms of heat flux:27
m evap = Mass of water evaporated per unit time
• • •
m freeze = Mass of water converted into ice per unit Q Source = Q Sink (3)
time

Where:
m w _ out = Mass flux of the runback water out of the •
control volume Q Source = Heat flux from sources

The mass of water freezing per unit time may be Q Sink = Heat flux to sinks
expressed as:42
• d ρA Heat flux is measured in units of heat per unit time.
m freeze = ice i sur
(2) Often these terms are represented per unit area and
∆t •
would be represented with a double prime ( Q ″).
Where: Assuming that the surface skin temperature is warmer
d ice = Ice thickness than the air and SLW droplets, the sources of heat are
as follows:27, 30, 37, 42, 43
ρi = Density of ice
• • • • • •
A sur = The local impingement area Q Source = Q w _ in + Q freeze + Q Aero + Q KE + Q Cool
Ice
Heat
∆t = Incremental time unit •
+ Q Cond (4)
Equation (2) is used for numerical analyses such as
LEWICE3D.42 Often the mass flux terms are Where:
represented per unit area for wing sections or other •
two-dimensional sections, and they are represented Q w _ in = Heat (flux) provided by incoming water

that did not freeze or evaporate in an
with a double prime ( m ″).
upstream control volume

Q freeze = Heat (flux) released as water freezes

Q Aero
Heat
= Heat (flux) into the control volume due to
aerodynamic heating or friction

Q KE = Heat (flux) due to the kinetic energy of the
incoming water droplets

Q Cool
Ice = Heat (flux) released due to the cooling of
ice to the surface temperature. Note that if
Figure 7: Mass Flux Control Volume Model42 not all of the water freezes, this term goes
to zero
Conservation of Energy •
The conservation of energy equation follows a similar Q Cond = Heat (flux) due to conduction. The
model to that of the conservation of mass. It is also a warmer skin conducts heat to the cooler
primary equation in determining the ice accretion on a water and or ice. Often this term is
surface. The primary function of the conservation of dropped because the initial layer of ice is
energy is to determine what portion of the water assumed to act as an insulating layer
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American Institute of Aeronautics and Astronautics
It has been shown that a droplet’s trajectory depends
approximately upon its inertia, K, and Reynolds
number (Re), based on droplet diameter. K can be
expressed as follows:27

 1  δ V∞ ρ W 
2

K=   (6)
 18  cµ A 

Where:
Figure 8: Energy Flux Control Volume Model42 δ = Droplet diameter
V = Freestream velocity
The heat sinks are as follows:27, 30, 37, 42, 43 ∞
ρ W = Density of water
• • • • •
Q Sink = Q Conv + Q Drop
Warm
+ Q evap + Q w _ out (5) c = Characteristic length or chord
µA = Viscosity of air
Where:

Q Conv = Heat (flux) leaving the control volume due The Reynolds number is based upon the droplet
diameter. Langmuir and Blodgett combined Reynolds
to convective cooling number and K into a single parameter called the

Q Drop = Heat (flux) required to warm incoming modified inertia parameter, Ko. Bragg developed an
Warm expression that matches Langmuir’s within 1 percent
SLW droplets to the surface temperature. until Re of about 1000 (much higher than the values for
• SLW droplets).27
Q evap = Heat (flux) required to change the state of
water from liquid to vapor  −2 6  Re 3
1

• K = 18K Re −3
arctan 
 (7)
Q w _ out = Heat (flux) leaving the control volume in  Re  6 
O

the form of unfrozen water, i.e., runback


Ko can be thought of as the ratio of the droplet inertia
Droplet Inertia to droplet drag forces. Figure 10 shows the upper and
A droplet’s size, and therefore mass and inertia, lower droplet trajectory traces from LEWICE for CM
directly effects how and where ice forms on an aircraft icing.40 The airfoil is a NACA 0012 at: 5º angle of
surface. Figures 9 and 10 show the effects of different attack, 100 m/second, –10°C, 54,021 Pascals (5,000 m.
droplet sizes. Small water droplets, less than 15 µm in or 16,404 ft.), 100 percent relative humidity and with
diameter, have a relatively low inertia and tend to 1-meter chord. The droplet sizes and LWC were
follow surface streamlines. They react very easily to varied from 20 µm at 0.425 g/m3, to 40 µm at 0.100
the flow field around a surface. Midsize water g/m3, and finally to 200 µm at 0.100 g/m3.
droplets, 15 to 50 µm, will impinge further aft on a
surface and will have a much greater overall wetted For small values of Ko, the drag force of the droplet
area. The midsize range is what the current FARs dominates, and the droplet closely follows the
require protection against. streamlines until very near the leading edge stagnation
region. If Ko is on the order of 0.005 or smaller, the
The large droplets with MVDs greater than 50 µm are droplet acts much like a flow tracer. For larger values
SLD. The droplets have greater inertia than the 50 µm of Ko, the droplet inertia dominates, and it is not easily
droplets; they penetrate the surface streamlines more turned in the flow field around the airfoil. When Ko
easily than the midsize droplets. However, due to this approaches 1.0 and higher, the trajectory is essentially
higher inertia, the larger droplets can be completely a straight line intersecting the body. These effects can
deflected by the nose and the crown of the aircraft over be seen in Figures 10 and 13. Ko values are given in
upper fuselage-mounted components, such as fairings both figures for the conditions listed above. Ko is a
and antennas.27 strong function of the characteristic length and MVD,
and a weaker function of the aircraft velocity.27

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American Institute of Aeronautics and Astronautics
and far enough upstream of the airfoil (at least several
chords) so that the flow is essentially undisturbed by
the airfoil. At this upstream location, the droplet
trajectories can be assumed to be initially parallel to
each another and to the freestream streamlines. The
droplet trajectory which strikes the airfoil at its leading
edge (or stagnation point) intersects the Y-axis at a
point which is taken to be Y=0. The upper tangent
trajectory intersects the Y-axis at a point YU and the
lower tangent droplet trajectory intersects it at a point
YL. Now define ΔYo = YU – YL, which is referred to
Figure 9: Droplet Size Effect on Trajectory68 this as the “freestream impingement width.” Define h
as the projected frontal height of the airfoil, which is a
function of angle of attack. The total impingement (or
collection) efficiency E is defined as the ratio of the
freestream impingement width to the projected frontal
height (Equation 8). It is the proportion of SLW
droplets crossing the Y-axis within the frontal
projection of the airfoil and ultimately striking the
airfoil.27
NACA0012
20 micron - Ko = 0.17
40 micron - Ko = 0.51 Now take a small segment of Yo, δYo. Divide this by
200 micron - Ko = 6.0 the corresponding small segment of the airfoil arc
length, δS, that droplets in δYo would impinge. Now
Figure 10: Droplet Size Effect – take the limit as δS approaches 0. This defines the
Upper and Lower Trajectory Traces local collection efficiency, β, which is given in
equation (9). Figure 12 shows the difference between
Collection Efficiencies the two for an airfoil section.27
The collection efficiency is a measure of how efficient
a surface is at collecting SLW droplets. There are two
 δY   DYO 
collection efficiencies, local and total. The total β = lim  O  =   (9)
collection efficiency is defined as:27 δS→0
 δS   DS 
∆YO
E= (8)
h

Figure 11: Total Collection Efficiency Parameters


Figure 12: Local and Total Collection Efficiency
Parameters
Refer to Figures 11 and 12 for the following
discussion. Let S represent arc length measured along
Note also that the total and local collection efficiencies
the airfoil surface. Normally S is taken to be 0 at the
may be related by the following expression:27
leading edge or at the stagnation point. S is defined to
be positive on the upper surface and negative on the
Su
lower surface. SU and SL are defined to be the upper
and lower limits of droplet impingement on the airfoil. ∆Yo = ∫ β DS (10)
The upper and lower limits are determined by the upper SL

and lower tangent droplet trajectories. Now, define a


Y-axis that is perpendicular to the freestream velocity
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American Institute of Aeronautics and Astronautics
1
15 microns - Ko = 0.10
20 microns - Ko = 0.51
0.8
40 microns - Ko = 0.17
Local Collection Efficiency ~ β

200 microns - Ko = 6.0

0.6

0.4

0.2

0
-0.25 -0.2 -0.15 -0.1 -0.05 0 0.05 0.1
S/c
Figure 13: Collection Efficiencies for Different Droplet Sizes

The effect of MVD droplet on collection efficiency Where:


of the NACA 0012 airfoil, shown in Figure 10, may β = Local collection efficiency
be seen in the impingement efficiency curve or β– •
curve in Figure 13. Both figures have the same m′′ = Impinging mass flux rate per unit area
conditions. S has been non-dimensionalized with the LWC = Liquid water content
chord (c) of the airfoil. As the droplet size increases, V = True airspeed
they impinge further aft on the airfoil due to their ∞
greater inertia. The freestream impingement width,
∆Yo, is equivalent to the area under the curves in In this sense, the collection efficiency may be thought
Figure 13. of as a non-dimensional mass flux onto an aircraft
surface. The amount of water that impinges on an
Ao and A would be the three-dimensional equivalents aircraft surface is directly proportional to: the amount
of Yo and S. The segments, DS, would be equivalent of water in the air (LWC); the airspeed of the aircraft;
to three-dimensional panels. Ao would be the and how efficient the surface is at collecting water
upstream area of the droplets that impinge on the (β). The LWC range is defined by the FAR Part 25,
downstream impingement panel area, A.42 Appendix C; the airspeeds come from the aircraft
flight manual and may be further restricted due to
The local collection efficiency is also known as the icing.2
local water loading. The equation for the local
collection efficiency can also be expressed as Accumulation Parameter
follows:55 The accumulation parameter is a non–dimensional
representation of the rate of ice buildup on a surface.
• It also represents a non-dimensional form of the
m′′ conservation of mass equation (density times velocity
β= = constant). The equation for the accretion parameter
(LWC)V ∞ is expressed as follows:27

OR (LWC)V∞ τ
A = (12)
• C
(c)(ρ i )
m′′ = β(LWC)V∞ (11)

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Where: operations
AC = Accumulation parameter
LWC = Liquid water content For this 15-year period, there were 41,205 aircraft
V∞ = True airspeed accidents and incidents, of which 1,220 involved
icing. These 1,220 are broken down by aircraft type
τ = Period of the icing event
in Figure 14. The 1,220 total included all aircraft
c or c = Characteristic length of the body or chord classes. Excluding general aviation (FAR Part 23)
ρ = Density of ice and piston/reciprocating engine aircraft (60 ≈ 4.9
i
percent), the total drops to 46 transport category
(FAR Part 25) aircraft accidents/incidents. 46
The accumulation parameter is directly proportional equates to 3.8 percent of all completed accident
to the duration of the icing event. Both the mass flux investigations over a 15–year period. The breakdown
and accretion parameter increase with increasing of that 3.8 percent is as follows: 38 turboprop, 6
LWC. However, this must be balanced by the inertial turbofan, and 2 turbojet aircraft. If only the FAR Part
qualities of the flow, Ko, as discussed above. The 25 turbojet aircraft are considered, the accident
larger droplets also equate to a lower LWC, as they percentage drops to 0.2 percent. In contrast, there
tend to precipitate out of the air. Therefore, a were 1,114 general aviation icing accidents and
surface’s collection efficiency must also be taken into incidents for this same period (91.3 percent).
account. The FAA Aircraft Icing Handbook offers Therefore, it is clear that FAR Part 23 aircraft and
two approximate relationships based upon the light/propeller/reciprocating engine Part 25 aircraft
accumulation parameter:27 are at much greater risk from icing than turbojet/fan
aircraft.63
t
local
≅A β (13)
1200
C local
c
The local ice thickness (tlocal) in chords is 1000
approximately equal to the accretion parameter times

Piston / Reciprocating Engine


General Aviation ~ FAR 23

the local collection efficiency.


800

t max
≅ A Cβ max (14) 600
c
400
The maximum ice thickness (tmax) in chords is
Turboprop

approximately equal to the accretion parameter times Turbofan


200

Turbojet
the maximum local collection efficiency.

0
HOW OFTEN DO ACCIDENTS OCCUR? 1114
60
38
Using data from the National Transportation Safety 6
2
Board (NTSB), Bragg et al. surveyed aircraft icing
accident and incident reports from January 1983 to Figure 14: NTSB Recorded Icing Accident and
August 1998.63 The NTSB data reports were only for Incidents for a 15-Year Period63
completed investigations and are not a complete
listing. However, the data set is still statistically
significant for observing trends. Accidents and FAR PART 25 AIRCRAFT RISK MITIGATION
incidents are defined as follows:64 FACTORS
There are certain risk mitigation factors that lower
Accidents: the icing risk for transport category aircraft
• Person suffers serious injury or death (excluding piston engines). Among these mitigating
factors are:
• Aircraft receives substantial damage
• More power (or bleed-air) for ice protection
Incidents:
systems (IPS) – Thus all forms of ice protection
• Not an accident
can be supported
• An occurrence that could affect the safety of
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American Institute of Aeronautics and Astronautics
• Higher cruising altitudes – generally above natural light or moderate icing conditions unless the aircraft
icing conditions has functioning de-icing or anti-icing equipment
• Higher airspeeds – ability to escape icing protecting each propeller, windshield, wing,
conditions more quickly in terms of horizontal stabilizing or control surface, and each airspeed,
extent altimeter, rate of climb, or flight attitude instrument
• Faster climb/descent rates – Spend less time system.
climbing/descending through icing conditions
• Greater range – for weather avoidance and (c) Except for an airplane that has ice protection
alternate fields provisions…no pilot may fly an airplane into known
• Control surfaces generally have greater or forecast severe icing conditions.”
hydraulic/mechanical advantages that can
overcome icing buildup and are often powered [Reference “Icing Intensity Classifications” section
• On-board weather radar below for definitions of light, moderate and severe
icing] If an aircraft is to be certified to fly into
• No carburetor to ice up
known icing conditions, it must be equipped with IPS
• Pilots generally have more flight hours and training
and the systems must be flight-tested in such
• Generally the wing chord and wing area are larger
conditions. The critical condition for a protected
and more tolerant of large accretions than smaller
surface will depend on the type of protection system
chord and area wings of FAR Part 23 aircraft
used and the other aircraft parameters. Advisory
Circular (AC) 20-73 provides information related of
Due to IPS costs, general aviation aircraft are less
the certification of aircraft IPS. The ice protection
likely than transport category aircraft to apply for
methods are hot air, electric resistance, liquid, and
icing certification. General aviation aircraft, due to
expandable boot systems.7, 27
their slower speeds and low operating altitudes, can
be subjected to considerably longer icing exposures. The critical condition for any unprotected aircraft
They have more unprotected components, such as surface is a 45-minute hold in Continuous Maximum
wing struts and non-retracting landing gear.27 icing conditions as discussed in AC 25-1419-1 and in
AC 20-73. While the critical condition for a
Single engine aircraft inherently have reduced system
protected surface will vary based upon the type of
redundancies and thus a reduced reliability. FAR
IPS, the 45-minute condition should be addressed.
23.1309 states that equipment, systems, and
According to AC 20-73, “service experience
installations “in a single-engine airplane, must be
indicates that holding in icing conditions for as much
designed to minimize hazards to the airplane in the
as 45 minutes is an operational condition that may be
event of a probable malfunction or failure.” A multi-
encountered.” The 45-minute condition provides
engine aircraft “must be designed to prevent
critical ice shapes for performance and
hazards.” 1, 27
stability/control.7, 8

If an aircraft is not capable of withstanding the 45-


TRANSPORT CATEGORY AIRCRAFT minute hold condition, a reduced period may be
CERTIFICATION AND OPERATION established. However, the limitation must be place in
During the late 1940’s and through the 1950’s,
the aircraft flight manual.27
extensive atmospheric research was published in
early NACA reports. These NACA reports form the
There are two types of regulatory references to ice
basis of today’s regulations.
protection. One is provided by the aircraft type
design certification rules described in Parts 25 and
An aircraft does not need to be certified for flight in
33. The other is the operating regulatory information
icing conditions. However, the decision not to install
provided in Part 91, 121, and 135. A brief summary
IPS limits aircraft operations. FAR 91.527 states:4
of the major chapters in regards to aircraft icing are
provided below:
“(b) Except for an airplane that has ice protection
provisions…no pilot may fly --
Part 25 – Airworthiness Standards: Transport
Category Airplanes: 2
(1) Under IFR [Instrument Flight Rules] into known
25.207: Stall warning
or forecast moderate icing conditions; or
25.629: Aeroelastic stability requirements
25.773: Pilot compartment view
(2) Under VFR [Visual Flight Rules] into known
25.875: Reinforcement near propellers
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American Institute of Aeronautics and Astronautics
25.903: Engines 25.1419–1: Certification of Transport Category
25.929: Propeller deicing 91-13C: Cold Weather Operation of Aircraft
25.951: Fuel System General 91-51A: Effect of Icing on Aircraft Control and
25.975: Fuel tank vents and carburetor vapor Airplane De-ice and Anti-Ice Systems
vents 135–9: FAR Part 135 Icing Limitations
25.1091: Induction System – Air Induction
25.1093: Induction system icing protection For additional information, consult the Aeronautical
25.1101: Carburetor air preheater design. Information Manual, Official Guide to Basic Flight
25.1103: Induction system ducts and air duct Information and Air Traffic Control Procedures.9
systems Also, the FAA Aircraft Icing Handbook offers an
25.1105: Induction system screens extensive survey of the aspects of aircraft icing,
25.1323: Airspeed indicating system including certification.27 A detailed search under the
25.1325: Static pressure systems FAA’s website, or other web-based search engines,
25.1326: Pitot heat indication systems using keyword searches will yield further
25.1403: Wing icing detection lights information.
25.1419: Ice protection
25.1455: Draining of fluids subject to freezing
Appendix C: Definitions of CM and IM Icing RISK ASSESSMENT
Envelopes The overall concern for transport category aircraft
certification for flight into known icing conditions is
Part 33 – Airworthiness Standards: Aircraft safety of flight. The following is a breakdown of the
Engines:3 risks to airworthiness in terms of severity of icing and
33.35: Fuel and induction system by individual component. A specific icing accident is
33.66: Bleed air system presented to emphasize the potential consequences of
33.68: Induction system icing aircraft icing.
33.77: Foreign object ingestion – ice
33.78: Rain and hail ingestion Icing Intensity Classifications
Appendix B: Certification Standard Atmospheric Icing intensities are classified for reporting purposes
Concentrations of Rain and Hail in the Aeronautical Information Manual (Section 7-
1-20). The intensities of icing fall into four
Part 91 – General operating and flight rules: 4 categories: trace, light, moderate, and severe. These
91.117: Aircraft speed descriptions are used to standardize the classification
91.527: Operating in icing conditions of icing encounters.9

Part 121 – Operating requirements: Domestic, flag, Trace Icing


and supplemental operation: 5 Trace icing is the point at which the ice accretion first
121.283: Induction system ice prevention becomes detectable. Trace would appear as a thin
121.341: Equipment for operations in icing white line on wing leading edges. The rate of
conditions accumulation is slightly greater than sublimation.
121.342: Pitot heat indication systems IPS equipment is not needed unless encountered for
121.629: Operation in icing conditions more than an hour. Therefore, trace ice is not
hazardous for aircraft with IPS.9, 27, 66
Part 135 – Operating requirements: Commuter and
on demand operations and rules governing persons Light Icing
on board such aircraft: 6 Light icing classifies the type of accumulation that
135.158: Pitot heat indication systems may create a problem if flight is prolonged in the
135.227: Icing conditions: Operating limitations environment for more than an hour. The thin white
line on leading edges from trace icing begins to
Additional Advisory Circulars (AC) are produced by increase in size. IPS remove/prevent accumulation
the FAA for clarification to the regulatory with occasional use. Relatively minor performance
information. The most significant of which are: degradations may become noticeable as the buildup
00–06A: Aviation Weather continues. Aircraft with IPS in this environment are
00-45E: Aviation Weather Services not at risk unless exposure time begins to exceed an
20–73: Aircraft Ice Protection (Systems) hour. 9, 27, 66
25.629–1A: Aeroelastic Stability Substantiation of
Transport Category Airplanes
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American Institute of Aeronautics and Astronautics
Moderate Icing
In moderate icing, the rate of accumulation is severe Major – Direct impact on the safety of flying.
enough that even short encounters can become Possible severe structural damage and
hazardous. The use of IPS or flight diversion is loss of life. IPS are needed.
necessary. Performance degradations will become Moderate – Possible impact on the safety of flying.
noticeable as the accretion continues. Exposure Moderate to severe structural damage.
times with IPS should be limited to 45 minutes, Possible need for IPS.
which is the certification requirement. Aircraft Minor – Little or no impact on the safety of
without IPS should immediately divert to exit the flying. Within FAR allowables. No
environment. 7, 8, 9, 27, 66 need for IPS.

Severe Icing The need for ice protection for a particular


An icing environment is classified as severe when the component can be ascertained by answering the
rate of accumulation is such that IPS equipment fails following questions:27
to reduce or control the hazard. Immediate flight
diversion is necessary for all categories of aircraft. 1. Will ice accumulate on the component in question
Flight 4184, described below, illustrates a severe and in what amount?
icing encounter where the aircraft IPS failed to 2. Will the accretion adversely affect the
control the ice accumulation. Similar to extreme component's function?
turbulence, severe icing results in an airplane that is 3. If the component’s function is affected, will it
not controllable and can lead to structural damage. have an effect on the safe flight of the aircraft?
Fortunately, like extreme turbulence, severe icing 4. Will ice accretion on the component adversely
encounters are rare.27, 66 affect downstream components? (For example,
shed ice impacting the aircraft engines.)
Flight 4184
On October 31, 1994, an Aérospatiale ATR 72-212, According to AC 1419-1, Section 11: “Ice shedding
operated by Simmons Airlines as American Eagle from components, including antennas, of the airplane
flight 4184, crashed near Roselawn, Indiana. The should cause no more than cosmetic damage to other
ATR 72-212 was a FAR Part 25 twin-engine parts of the airplane, including aft-mounted engines
turboprop with a MTOW of about 48,000 lb. The and propellers (compliance with §25.1093).” 8
airplane was in a holding pattern, descending to a
newly assigned altitude of 8000 ft. During the Whether or not shed ice causes more than cosmetic
descent to 8,000 feet and in a right turn in the holding damage becomes an impulse load question. The
pattern, the aircraft rolled, without pilot input, to contributing factors are: the collection efficiency of
approximately 70 degrees right wing down. The the component and therefore the mass and density of
crew attempted to recover, however, the airplane the accreted ice; the distance to the downstream
rolled to the right a second time and continued to roll critical component, which determines the drag
to an inverted position and entered a rapid descent. deceleration of the shed ice (i.e., velocity
The airplane was destroyed on impact with the differential); and, most importantly, the duration and
ground. All 68 people onboard died. The NTSB area of impact. The effect of shed ice can be
determined that loss of roll control was the probable determined analytically, but aircraft safety must be
cause. A ridge of ice had developed behind the de- demonstrated by flight test.
ice boots. The ice ridge caused uncommanded
upward aileron movement. Since the autopilot was in Major Risk Components
use, the pilots could not detect the loss of roll control. The components classified as major risks are those
This caused a sudden, unexpected, aileron reversal that positively answer questions 2 and 3. The
and roll.11, 61, 66, 69 components are those that are essential to safe and
controlled flight. The threat is directly related to the
Individual Component Risk Assessment potentially substantial ice accretion on the
Ice can buildup on any exposed frontal surface of the component. The hazards are to the aircraft stability,
aircraft.33 Only external components and those with control, visibility, or system/structural integrity. The
openings to the exterior need to be addressed for major risks are known and covered by FARs. These
aircraft icing. The following risk classification of the components most likely need an IPS. The
aircraft components is based upon icing conditions components at major risk are identified below along
between trace and moderate icing, since severe with the associated risk:
conditions should be exited immediately:
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American Institute of Aeronautics and Astronautics
• Lifting or control surfaces leading edges – Minor Risk Components
Reduction in aircraft stability and/or control These components are classified as minor, because
• Engines and air induction systems – Damage or even if they accrete ice, there is either insufficient ice
flame-out or no critical downstream components. These
• Flight-critical systems – Obstruction: components may also be shadowed by upstream
• Static pressure components, thus reducing or eliminating ice
• Airspeed accretion on that component. When reviewing the
• Angle of attack/stall warning four questions to determine if ice protection is
• Communications needed, only the last question is answered positively,
but the degree of icing is small or negligible. The
• Navigation
degradation in performance due to ice on these
• Windshield – Occlusion
components is less than 5 percent of the overall
• Inlets and vents – Obstruction: aircraft drag. Minor components would include:
• Fuel tank ventilation system
• Pressurization system • Aircraft fuselage (excluding the nose and
• Environmental Control System (ECS) windshield)
• Extension/retraction mechanisms – Jamming: • External hinges, tracks, door handles, rivets and
• Wing leading edge and trailing edge devices other small protrusions
• Control surfaces • Wing tip tanks
• Landing gear • Small antennas and probes – generally less than 6-
• Aerodynamic enhancement devices – Reduction in inches in height
aircraft stability and/or control • Upper surface fuselage-mounted components
• Vortex generators shadowed by the aircraft nose
• Wing fences • Small fairings – Lower fuselage surface, generally
• Stall strips less than 6-inches tall
• Strakes
Components less than 6-inches in height are
Moderate Risk Components generally not an icing concern as there is simply just
The moderate risk components are not flight-critical. not enough surface area to accrete sufficient ice to
However, when answering questions above, number cause damage
4 is answered positively. In other words, the major
threat to airworthiness is engine or downstream
component damage from shed ice. The ice accreted INDIVIDUAL COMPONENT RISK
on these components can be relatively large and thus, DESCRIPTION
the risk of downstream critical component damage As the Flight 4184 unfortunately illustrates, the risks
must be addressed. The components at risk from ice due to aircraft icing can be high. The previous
shedding include: section outlined the degree of risk associated with the
individual aircraft components. To understand those
• Non-flight-critical: risks more clearly, they are discussed in detail below
• Retractable mechanisms - radomes, cameras, etc. in terms of performance, stability and control, engine,
• Large probes, antennas, and instruments systems, and other risks. Each poses a unique
• Aircraft nose radome challenge to safety of flight or aircraft performance.
• Medium-to-large radomes on aircraft fuselage What is often most deadly is the combination of
effects, such as decreased lift and increased drag.
Another moderate risk of component icing can be
measurable performance losses. Such losses need to Aircraft Performance Degradation
be determined during flight tests and incorporated The overall effect of aircraft icing in terms of
into the aircraft flight manuals. Other moderate risk performance is loss of aerodynamic efficiency. If the
components and their associated risk are: degradation is mostly a matter of decreased
efficiency, it may be acceptable if it is understood
• Non-flight-critical inlets/vents for secondary and controllable. To be understood, the manufacturer
system cooling – Overheating the secondary will establish and publish any icing related
system performance limits in the aircraft flight manual.
• Protrusions on lifting or control surfaces – These icing limits can apply to the following areas:27
Interference and/or premature stall
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American Institute of Aeronautics and Astronautics
• Range or duration of operation Decreased Lift
• Maximum airspeed At a given angle of attack, ice accretion reduces the
• Rate of climb performance effectiveness of lifting surfaces by changing their
shape and thus reducing their efficiency. The
Drag Increases decrease in lift causes the aircraft to fly at higher
Whether as an overall roughness increase or as a angles of attack for a given weight, possibly further
direct shape change due to accretion, ice increases the increasing the aircraft (induced) drag.
aircraft drag. The degree of the drag rise varies
greatly between different aircraft and icing The decreases in maximum lift coefficient (CLmax)
conditions. Table 4 presents wing roughness versus presented in Table 4 are for leading edge roughness
percent (%) increase in section drag coefficient (Cd). elements only. The data were collected from a series
The roughness is expressed in terms of roughness of different wing sections including Boeing 737 and
element height over wing chord. The drag data in 767 sections. From the collected data, trends and
Table 4 are based upon simulated roughness elements ranges were observed. For sections with the
on NACA 4 and 5 digit airfoils. The NACA 66 roughness distributed over the entire upper surface, a
series airfoils had an even greater drag rise from 140 roughness of 0.001 can lead to a loss as high as 45
percent at 0.0001 to 210 percent at a 0.01 roughness percent.26 Using a roughness of 0.001, an
element height. The wing roughness drag increase approximate range of maximum lift loss from 21 to
would be similar to the drag rise due to streamlined 45 percent is obtained. The lift loss would be similar
rime ice. However, a roughness height for ice is not to that of the streamlined rime ice accretion.27 The
easily measured. Nonetheless, according to the FAA surface roughness in Table 4 did not include such
Aircraft Icing Handbook, roughness height to chord extreme shapes as horns. Therefore, maximum lift
of 0.001 “works well in many cases.”27 losses could be much higher.

The wing surface roughness drag increase is only one Depending on the particular ice accretion, reductions
part of the overall drag increase. Drag increases vary in lift curve slope and/or a shift in the angle of attack
from 0 to 500 percent or more. The “typical” rime for zero lift may also occur. The change may be a
ice drag increase is on the order of 100 percent, while result of the ice shape changing the airfoil camber or
an increase for glaze ice could range from 200 to 300 of a thickening of the boundary layer as a result of
percent.27 Even with IPS, drag rises of 20 to 90 the added roughness.27 However, the most important
percent have been noted.61 loss in terms of lift is the reduction in maximum lift.
The reduction in maximum lift equates to reduction
Ashenden and Marwitz have compiled the data for a in the stall angle of attack of the wing. The reduction
Beech (Raytheon) King Air, which has a MTOW of in stall angle requires the aircraft to fly at higher
about 12,500 lb. The data spanned over 20 years of airspeeds to avoid stalling; hence, the stall speeds are
operations of in icing conditions. Drag increases of increased.
50 percent were common and sometimes as high as
200 percent. The most severe conditions were Weight Increases
associated with freezing drizzle encounters.12, 61 The actual weight of accreted ice is generally small
relative to that of transport category airplane. It may
In cruise, thrust is equal to drag. If drag increases, be on the order of few hundred pounds over the entire
then thrust must also increase to maintain level flight. aircraft. The performance impact of a small weight
The increased thrust will increase fuel burn and increase is nearly insignificant when compared to the
reduce performance. loss in aerodynamic efficiency.

Table 4: Effect of Wing Surface Roughness26, 27 Thrust Decreases


Roughness Element % Decrease % Increase Reduced propeller efficiency or reduced inlet
Height/ Wing Chord in CLmax in Cd efficiency due to ice buildup lowers the available
0.0001 7 40 thrust. There may be additional drains on engine
0.001 21 70 efficiency to power IPS. Therefore, to maintain the
0.005 32 87 same “clean” aircraft thrust level, the iced
0.01 35 110 configuration requires a higher power setting. The
overall effect is loss of engine efficiency and
increased fuel burn.

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American Institute of Aeronautics and Astronautics
Decreased Airspeeds size and extent of the ice accretion. The main danger
The combined factors of increased drag and from ice formation on wings and the HT is not from
decreased thrust require an increase in power, if force changes, but from stall. The stall can be
available, to maintain the same airspeed. However, symmetric, leading to a pitch upset or asymmetric,
the increased power increases the engine fuel burn leading to a roll upset. Worst-case ice shapes may be
rate. Because of the decreased efficiency, the aircraft flight-tested for stability impact with artificial (or
must cruise at decreased airspeeds to maintain the dry) ice shapes adhered to critical locations on the
same “clean” aircraft fuel burn rate. If there is aircraft.
insufficient power, the aircraft will be forced to a
lower altitude and airspeed where the thrust is again Pitch Upset
equal to the drag. The extent of these decreases A pitch upset occurs due to uncleared ice on the wing
depends upon the aircraft and the icing encounter. or horizontal tail (HT). The upset occurs due to a
symmetric wing stall or HT stall. HT or tailplane
Aircraft Stability & Control Degradation stall is often referred to as ice contaminated tailplane
The effect of structural icing on aircraft stability may stall (ICTS).
be subtle at the onset, but can become extreme.
Pilots have reported that the aircraft attitude control While a pitch upset may occur from either a wing or
becomes sluggish. As ice accretes on the lifting a tailplane stall, it usually occurs from ICTS. The
surfaces, control movement and aircraft horizontal tail leading edge typically has a smaller
responsiveness are often described as “mushy;” leading edge radius than the wing. The HT is also
responsive to stick movement is slow because of thinner than the wing. As discussed above, thinner
shape changes or separated flow regions due to the airfoils with smaller leading edge radii have greater
ice formations.27 In the extreme, ice accretion can collection efficiencies. The HT is often seen to
hinder the proper deployment or retraction of a accrete ice at two to three times the thickness of that
control surface. on the wing. It has been suggested that there are
other factors enhancing the accretion at the HT such
Wing and Horizontal Tail Ice as local temperature effect. The risk of ICTS is
The formation of ice on the wing and horizontal tail further enhanced by the fact that the pilot cannot see
(HT) changes their shape. The shape changes cause a the leading edge of the HT. Most ICTS accidents and
loss in aerodynamic efficiency. The lift decreases incidents have occurred on turboprop aircraft. This is
and the drag increases versus the same “clean” angle believed to be at least partially due to the lower
of attack. More importantly, the angle at which flow ceilings and typical routes of turboprops that tend to
separation begins on ice-contaminated wing or HT place these aircraft in the icing environment for
decreases. Thus, the maximum lift and the greater periods.27
corresponding angle of attack are decreased.
Because they are decreased, the normal warning To better understand ICTS, the role of HT needs to
margins for stall onset may be insufficient. Reduced be understood. The HT is located some distance aft
lift results from the inefficiency of the ice shapes and of the center of gravity and it generates a moment in
increased tendency of the flow to separate off sharp order to stabilize, balance, or trim the aircraft. It is
and irregular ice shapes. The decrease in maximum used to balance the moments created by the wing,
lift translates to an increase in aircraft stall speed. fuselage and other components. The HT generates a
The aircraft manufacturer will indicate in the flight force that acts over a relatively large moment arm, to
manual any icing airspeed limitations.27 the center of gravity, to counter and balance the
moments from the other components (wing, fuselage,
A 737 wing section was tested in Glenn Research engines, etc.). The HT is essentially a wing-section
Center icing tunnel by Potapczuk and Berkowitz. For mounted upside-down such that flow over its surface
the clean configuration (slats/flaps retracted), the creates a downward force for a leading edge nose-
wing section stalled around 15°. When down deflection. Unlike the wing, HT stall generally
measurements were taken after an ice simulation occurs on the lower surface at leading edge nose-
buildup, the stall angle decreased to about 12.5°. down attitudes.
However, the stall was not as sudden. For 15°
(approach) slats/flaps, the stall angle was reduced Downwash from the wing increases the HT angle of
from 17° to 12°.27 attack. As the wing flaps are deployed for take-off
and landing, the downwash at the HT increases.
Ice can form symmetrically or asymmetrically on an Therefore, the risk of ICTS is greatest during take-off
aircraft. The stability effect depends on the location, and landing, when the aircraft is flying at low
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American Institute of Aeronautics and Astronautics
airspeeds close to the ground. Many manufacturers Vertical Tail and Rudder
advise limiting flap deflection on the aircraft when As with the wing and the HT, ice accretion on the
HT ice is suspected. The FAA has issued Advisory vertical tail (VT) causes a reduction in aerodynamic
Directives requiring certain aircraft to limit flap efficiency. At the same time, rudder effectiveness is
deflection during and after flight in icing reduced. The critical case for VT and rudder design
conditions.27 is the engine-out case, where the yawing moment
induced by thrust from the remaining engines must
Just as a flap increases wing lift, the elevator be balanced by the VT. If the VT does not have an
increases the force at the tail. Lower surface IPS, analyses and tests must substantiate adequate
separation on the HT leads to the loss of elevator rudder authority in an iced engine-out case.27
effectiveness. If the separation is large enough and
located over the elevator, it can cause a large change NASA also flight-tested the Twin Otter aircraft with
in elevator hinge moment that can overpower the simulated moderate glaze ice shapes on the VT.
pilot.61 The nose-down stick forces ranging from one Lateral-directional stability, Cnβ, was reduced
to several hundred pounds may be experienced. particularly at the no power condition. Rudder
Aircraft with powered elevators generally have more effectiveness, Cnδr, was reduced by approximately 8
available power to manage the large stick forces.27 percent.61

NASA flight-tested a Twin Otter aircraft with dry Engine Icing Risks
glaze ice shapes on the HT. For the clean The general FAA requirements for transport category
configuration (slats/flaps retracted) at a low power aircraft are included in FAR 25 and 33. FAR 25.903
setting, the longitudinal static stability (by definition, covers general aircraft engine requirements and FAR
Cmα is negative) was decreased by about 10 percent. 25.951 addresses the fuel system requirements. Icing
The reduction increased to 17 percent for the flaps poses several hazards to the engines and its
deflected (10°) case and no power. The presence of components.2,3 The main concerns are: airflow
ice on the tail also reduced the elevator effectiveness restriction that reduces engine performance; flameout
by 12 percent for the clean configuration, and by 16 of turbine engines; and engine damage due to the
percent with 10° of flaps.61 ingestion of ice. Flameout refers to the flame in the
combustor of a turbine engine going out and the
Roll Upset engine quits or stalls. Since the engine needs oxygen
Roll upset due to ice accretion occurs from an to burn, a flameout due to icing occurs because of a
asymmetric wing stall or separated flow over an disruption in airflow and the resulting fuel-rich
aileron. The stall, or flow separation, can occur due mixture. Flameout tends to occur at low power
to uncleared ice on a wing. If one wing (left or right) settings such as descent or holding segments. It
stalls, it loses lift and drops, causing the aircraft to occurs during these segments because the engine is in
roll suddenly. a low power mode and is more sensitive to
disruptions in the airflow. To counter this, many
Separated flow over an aileron can have several manufacturers advise turning on the igniters during
effects. The aileron may simply have reduced icing encounters.
authority, causing the aircraft to feel less responsive
in roll. If the flow is completely separated over the The engine components of concern include the
aileron, there may be no roll authority, which can induction system or the propeller. The engine
lead to a roll upset when attempting to bank, or roll, induction system refers to all the systems or
the aircraft. Another possibility is that the separated components that provide air to an engine. They are
flow causes a negative pressure region over the covered by FAR 25.1091, 25.1093, 25.1103, and
aileron that causes it to deflect suddenly, without 25.1105. The engine induction system includes: air
pilot input. The uncommanded aileron deflection scoops, guide vanes, spinners, inlet ducts, and
normally occurs on aircraft that do not have power- induction system screens. These regulations require
controlled ailerons. The determining factor for that there is neither sustained/serious loss of power
uncommanded deflections is whether the aileron nor flameout during flight in icing conditions.2, 27
mechanisms can resist and overcome the adverse
pressure. Unfortunately, Flight 4184 probably Ice accumulation can decrease the performance
experienced such a sudden aileron deflection. efficiency of turbojet and turbofan engines. The
decrease in performance results from a distortion of
the inlet flow field and direct ingestion of ice. IPS in
the form of air heating at the engine inlet decreases
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thrust and engine efficiency by increasing the inlet portions of propeller blades that have the highest-
temperature. IPS feeding off the engines will also rotational speed and therefore greater surface friction.
decrease the engine efficiency due to the load on the Increasing the engine RPMs improves the speed-
engines.56 temperature protection by a small amount. Also, if
the power setting is the same, increasing engine
Engine Ice Impact and/or Ingestion RPMs decreases the blade angle of attack, and
Ice shed from airplane components located upstream therefore its effective frontal area decreases.27
of the engine may damage or erode turbine
components and/or the propeller. Induction system The spanwise extent of blade protection is typically
components and propellers are examples of power 30 percent of the blade length, where the ice buildup
plant components subject to damage from ice is the heaviest. There is generally less protection
impingement.27 FAR 33 presents the turbine engine progressively outboard on a propeller blade towards
requirements with respect to foreign object (birds, the tip, where centrifugal force reduces buildup
ice, hail, and water) ingestion. In terms of water, ice, problems.27 FAR requirements for propeller deicing
and hail, sections 33.77 and 33.78 state that the are covered in Part 33 and section 929 of Part 25.2, 3
ingestion may not cause a sustained power loss,
thrust loss, or require the engine to be shut down.3 External Probes and Sensors
External probes or sensors can become blocked or
AC 25.1419-1, section 11 states that “Ice shedding degraded by ice, causing false readings or complete
from components, including antennas, of the airplane loss of instrument feedback. Therefore, flight-critical
should cause no more than cosmetic damage to other sensors must have some form of IPS or be located
parts of the airplane, including aft-mounted engines such that risk of icing is low. The more critical of
and propellers.”8 In order to become certified for these sensors are the pitot, static, and stall warning
flight by the FAA, aircraft engines must demonstrate sensors. Where ice protection is provided for small
that they are capable of operating successfully in critical components, the effect of a single failure
icing conditions. needs to be considered. For example, if the pilot’s
pitot tube fails, the copilot’s may be used.27
Propeller Engines
Aircraft propeller and spinner sections are protected Pitot and Static Systems
from ice for several reasons. As with wings and FAR 25.1323 covers the airspeed indicating system,
control surfaces, leading edge ice formations on namely the pitot probes and the static pressure ports.
propellers cause a loss of efficiency. In addition, In order to comply with paragraph (e) of this
asymmetrical shedding of ice may result in propeller regulation, the pitot probes must be heated or have
imbalance. Large pieces of ice shed from the some equivalent means of preventing malfunction
propeller or spinner may cause fuselage skin damage due to icing. If the pitot probe is heated, then
or be ingested by the engine on turboprop aircraft. compliance with FAR 25.1326, “Pitot Heat
FAR 25.875 outlines the requirements for Indicating Systems,” is also required. The indicating
reinforcement near propellers.2, 27 system alerts the flight crew if the system is “off” or
"’on’ and any pitot tube heating element is
If ice begins to form on the blades of a propeller, the inoperative.” 2
propulsion efficiency is decreased. Just as for the
wing, the ice accretion increases drag and reduces the FAR 25.1325 requires that static port design and
force perpendicular to the drag. For wings this is the location be such that the correlation between the
lift force, for propellers it is the thrust force. static air pressure system and true ambient pressure is
Therefore, with ice buildup, increased power is not changed when flying in icing conditions. Heated
needed from the engine to maintain straight and level static ports are typically necessary to meet this
flight.27 requirement; however, if the static ports are located
on the fuselage suitably aft of the nose of the aircraft
One method that pilots use to decrease icing hazards or other disturbances to the flow, protection may not
is to increase the engine Revolutions Per Minute be needed.2, 27
(RPMs). The higher RPM increases the centrifugal
forces acting on the SLW droplets and ice on the Stall Warning System
blades and decreases the amount of accretion. The A stall warning system detects the angle of attack and
forces remove or throw-off the water/ice before it can alerts the flight crew if the aircraft is within some
greatly accumulate. Additionally, there is a speed- margin of stall. The stall system requirements are
temperature effect that tends to protect the outer discussed in FAR 25.207. 2
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American Institute of Aeronautics and Astronautics
resulting drag, it is not nearly as great as with
To detect the stall, the system often uses an angle of airfoils.27 A significant difference between airfoils
attack vane or probe as the sensor. The sensor needs and radomes lies in their projected frontal areas. As
to located such that the airflow over it is essentially an airfoil changes angle of attack, the frontal area
freestream flow, or as close as possible. Because the changes greatly. However, the frontal area of a
sensor protrudes out into the freestream and has fuselage-mounted radome generally does not vary
edges that are relatively small, it is subject to greatly within the aircraft angle of attack envelope.
significant icing. Therefore, electrical anti-icing is
usually used to prevent buildup. Additionally, ice Antennas
buildup on the adjacent surfaces must be addressed, Antennas generally are not a concern unless there is a
as that buildup may disrupt the airflow over the critical downstream component. If there is a critical
sensor. downstream component, a worst-case ice mass can be
calculated and tested. An IPS can be added if
The FARs do not currently require adjustment to the damage is probable. Blade antennas have an airfoil
stall margin for icing conditions. However, the cross-section that can be easily analyzed.
reduced stall margins with artificial ice shapes will be Transmission or reception losses may also be
addressed during the aircraft flight test program. ascertained through analyses and tests.
Aircraft limitations resulting from analysis and flight
tests must be incorporated into the aircraft flight Inlets and Vents
manuals.27 Inlets and vents generally do not become completely
obstructed due to ice buildup. However, the airflow
External Antennas and Radomes may be restricted. Also, pieces of ice on the inlet
External antennas and radars can become blocked, face may break loose and become drawn inside.
degraded, or damaged by ice, causing the loss of or Whether protection is needed depends upon whether
reduced navigation/communications. Radomes and there are vulnerable downstream components and
antennas mounted on top of the fuselage and whether the restricted airflow is acceptable. Bends in
sufficiently far aft may be shadowed by the aircraft internal ducting can protect these components by
nose and therefore would not be an icing concern. causing the ice to break up in the duct turns. Making
the inlets and vents flush with the aircraft surface also
Radomes provides additional protection by reducing the
Most transport category aircraft have a weather radar exposed frontal areas and the resultant collection
in the nose radome. While ice accretion on the nose efficiencies.27
radome does affect radar transmission, studies show a
maximum degradation of only 10 percent. Generally, Without sufficient airflow for the fuel tank vents,
this transmission loss is acceptable, and the transport dangerous vapors can build up. FAR 25.975 requires
category nose radomes are not ice protected.27 Other fuel vents to be located and constructed to reduce the
types of transmitters and receivers would have to be possibility of ice blockage. The regulation requires
tested on a case-by-case basis to determine losses and that no fuel vent blockage occurs during flight into
whether those losses are acceptable. Keep in mind known icing conditions. Fuel systems normally have
that if the radar is to function at altitudes above icing a dual vent system, with one vent recessed to prevent
conditions, the ice formed during a take-off and icing and one vent electrically heated as a backup.2, 27
climb will most likely sublimate at altitude.
The environment control system (ECS) inlets/vents
Other concerns about radomes include increased drag provide air for pressurization and equipment cooling.
and shed ice from their surfaces. The increased drag Without proper airflow for pressurization, the aircraft
is generally less than 5 percent of the total aircraft could become under-pressurized. Additionally, the
drag at zero lift. Ice accreted on the radome surface ECS vents are needed for controlling the aircraft
could shed and cause damage to downstream environment, including the cooling of critical
components.27 While aircraft nose radomes may in equipment. As such, these inlets/vents are normally
some cases have a somewhat sharp tip, the ice that located in ice-free areas or include IPS.2, 27
accretes does not easily shed because of the axi-
symmetric shape of the radome. However, each [Engine inlets are discussed in the “Engine Icing
manufacturer must address this during certification. Risks” section above.] Cooling air inlets and air
scoops for secondary systems must also be addressed.
While angle of attack does have an effect on the If the secondary system is to operate in all
location of ice formations on radomes and the environments, then the effects of icing should be
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American Institute of Aeronautics and Astronautics
considered as well. However, since the system is by whether relocation or an IPS is needed.2, 27
definition secondary and not flight-critical, the
cooling is not regulated or required by the FARs.2, 27 Other small aircraft components can accumulate ice
if they are not protected. Some of these smaller
Aeroelastic Icing Concerns components include external hinges, tracks, and door
An aircraft is a flexible structure. The aircraft in handles. The need for ice protection for these
flight carries aerodynamic loads and the structure components can be ascertained by answering the
deflects until the stiffness capability stops the motion. questions 1 to 4 listed in the “Individual Component
The structure contains a restoring force like that of a Risk Assessment” section above.27
compressed spring. The aircraft also has mass and,
thus, inertia. The combination of mass (inertia) and Another area of concern is drain masts or pipes.
stiffness (restoring force) defines the flexibility. The These are used to drain onboard water from the
flexibility interaction with the airloads yields a galley, washbowls, or air conditioning system. The
damped response below a critical airspeed and an possible ice hazards include drain blockage and
undamped one above a critical speed. The undamped runback accretion. Since large volumes of water may
response instability may result in the form of flutter, be involved, the runback accretion can be
divergence or control reversal. When evaluating considerable. FAR 25.1455 addresses the draining of
transport category aircraft for aeroelastic stability, fluids subject to freezing. The regulation requires the
icing conditions and the resultant ice-altered masses drains to be designed and located to prevent any
must be considered per FAR 25.629 (d). Fortunately, hazardous accumulations. Often, drainage pipe are
the mass of ice is generally forward of the elastic not used and the water is stored onboard until
axis, causing a damping effect. Nonetheless, each landing. 2, 27
component must be analyzed on a case–by–case basis
to ensure stability.2
LOWERING THE RISKS
Miscellaneous Areas of Risk There are several factors that can be introduced into
According to FAR 25.773, the pilot and copilot need the aircraft icing equation to reduce the risk of
an unobstructed view of the horizon.2 Therefore, the accidents and incidents. Among these factors are:
windshield must not become occluded by ice. Anti-
ice systems are normally installed to prevent icing. • Air traffic control personnel training and awareness
• Pilot training and awareness
FAR section 25.1403 on “Wing Icing Detection • Pilot knowledge and awareness of icing cues
Lights” can be related to FAR 25.773. FAR 25.1403 • Training in proper reaction techniques
requires a means of determining whether ice is • Knowledge of aircraft systems and limitations
accreting on critical portions of the wing.2 One particularly the IPS and any limits for
method of determining this is by inspection through operating in icing conditions
the cockpit window. During night operations in icing • Obtaining accurate, up-to-date weather reports and
conditions, wing ice-detection lights are required. If update en route, including pilot reports of icing
lights are not used, an alternate means of ice
• Proper and full de-icing on the ground
detection must be provided.
• Prudent flight planning to avoid icing conditions
• Exiting icing conditions as soon as possible.
Another hazard of icing is that the landing gear or
According to NASA, 9 out of 10 cases the icing
brake operation could be hindered. In general, ice
condition may be exited by:67
may interfere with any aircraft retraction mechanism.
Flaps, slats, and landing gear may become obstructed • A 3,000 foot altitude change
from structural icing and must have a means of • A 50 mile horizontal position change
ensuring safe operations. Fortunately, most of these • Declaring an emergency when SLD conditions are
systems are powered on transport category aircraft encountered and recognized
and they can usually overcome the ice build-up.
The visual icing cues can be combined with pilot
Aerodynamic enhancement devices, including such monitoring of performance and handling of the
components as vortex generators, wing fences, stall aircraft. If the pilot is aware that icing conditions are
strips, and fuselage strakes, are also subject to icing. present, and that aircraft performance and/or handling
These devices are used to help keep the airflow is degraded, the pilot can exit the condition before
attached over vital areas or to control stall. It must be conditions worsen.
ascertained if the device is affected by icing and
26
American Institute of Aeronautics and Astronautics
If a large rapid build-up of ice is seen on the REFERENCES
windshield or other visible surface, SLD is probably The following include the references cited throughout
the cause. An SLD encounter should be considered the paper plus supplementary works, broken down by
an emergency and exited as soon as possible. major topics. The most comprehensive of these
references is the FAA Aircraft Icing Handbook,
Bragg et al. has proposed the development of an Ice which includes 221 pages of references dated through
Management System that could work with existing 1993. For this reason, the majority of the references
IPS to provide an additional level of safety. The Ice cited below are from 1993 and later. The handbook
Management System would sense ice accretion and also includes a 16-page subject index.27
IPS performance. The accumulation may be
determined by monitoring aircraft flight parameters. Additional sources of information, including
The system would automatically activate and manage abstracts and complete papers, may be found on the
the IPS. The Ice Management System would also Internet. Key-word searches can yield a wealth of
have the ability to “modify the aircraft flight information. Some of the better web sites include:
envelope by use of the flight control system to avoid
conditions where flight could potentially be http://www.faa.gov - Provides the latest and
uncontrollable.” It would provide the pilot feedback historical regulatory, certification, and guidance
about the actions and status of the system.61 information. The references for the Federal Aviation
Regulations are given without dates, as the
amendment level depends upon the application.
CONCLUSIONS
Aircraft icing is a serious airworthiness issue, http://www.ntsb.gov/ - for accident and incident data
especially for aircraft that are limited by design to fly
at natural icing altitudes. Fortunately, this is not the http://techreports.larc.nasa.gov/ - NASA technical
case for a great portion of transport category aircraft, report server
as proven by the relatively low number of icing
accidents and incidents. For transport category http://naca.larc.nasa.gov/ - NACA online reports
aircraft, critical components, in terms of icing, can be
identified with a logical approach and knowledge of http://www.aiaa.org/ - AIAA paper and journal
the aircraft and its limitations. These components information and ordering
can then be analyzed and tested to assure safety
during flight. However, the best way to avoid natural Regulatory and Certification
icing hazards is to have accurate forecasts, know 1. Federal Aviation Administration, Code of
what conditions lead to natural icing, and to avoid Federal Regulations, Title 14, Chapter 1,
them. Subchapter C – Aircraft: Part 23 –
“Airworthiness Standards: Normal, utility, and
acrobatic category airplanes.”
ACKNOWLEDGEMENTS
The author would like to express his appreciation to 2. Federal Aviation Administration, Code of
all of those that assisted in my aircraft icing Federal Regulations, Title 14, Chapter 1,
education. Particular thanks goes to: Colin Bidwell Subchapter C – Aircraft: Part 25 –
and William Wright of NASA Glenn Research “Airworthiness Standards: Transport Category
Center; Don Takeuchi of JTD Environmental Airplanes.”
Services, Inc.; and Kamel Al-Khalil of Cox and
Company. The author also conveys his gratitude to 3. Federal Aviation Administration, Code of
David Allenza for his artwork and editorial Federal Regulations, Title 14, Chapter 1,
assistance. Jason Spivey and Samuel Westwood are Subchapter C – Aircraft: Part 33 –
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27
American Institute of Aeronautics and Astronautics
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