182 154-Swe70 Swe70h Operator's Manual

FOREWORD
This manual provides rules and guidelines which will help you use this machine safely and
effectively. The precautions in this manual must be followed at all times when performing
operation and maintenance. Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines. Accidents can be prevented by
knowing beforehand conditions that may cause hazard when performing operation and
maintenance.
Operators and maintenance personnel must always do as follows before beginning operation or
maintenance.
z Always be sure to read and understand this manual thoroughly before performing operation
and maintenance.
z Read the safety message given in this manual and the safety labels affixed to the machine
thoroughly and be sure that you understand them fully.
z This manual should be considered as a permanent part of your machine. If you sell the
machine, be sure to give this manual to the new owners together with the machine.
z Only original spare parts procured from Sunward are to be used. To use parts of poor quality
will be detrimental to machine’s overall performance.
z All operation described in this instruction manual should be carried out exclusively by
trained and qualified staff.
z This machine is designed in metric system and the sizes provided in this manual are metric,
therefore, please only use parts and tools in metric system.
Sunward guarantees maintenance to our customers. Please refer to guarantee certificate which
you have obtained from our distributors for maintenance concerns. With a guarantee certificate,
you are entitled to get maintenance from Sunward. In some cases even beyond maintenance
period, Sunward provides maintenance on the spot, which is usually free of charge. However,
if machine is abused or kept in overloading operations or its performance is changed beyond
our original regulations, compensations for maintenance will be unavailable and service on the
spot will probably be refused.
All the information including charts and specifications in this manual is the latest that we
can get. We reserve the right to make without prior notice any modification or amendment to
machine component.
Hunan Sunward Intelligent Machinery Co., Ltd

Operator’s Manual SWE70/SWE70H
TABLE OF CONTENTS
1. SAFETY RULES......................................................................................................................................... 4
1.1 Safety mark ......................................................................................................................................... 4
1.2 Safety Label......................................................................................................................................... 4
1.3 General safety instruction.................................................................................................................... 4
1.4 Prepare for emergencies ...................................................................................................................... 5
1.5 Wear safety protective articles ............................................................................................................ 5
1.6 Check machine before start-up............................................................................................................ 5
1.7 Adjust operator seat............................................................................................................................. 5
1.8 Enter or leave machine correctly......................................................................................................... 6
1.9 Start engine correctly........................................................................................................................... 6
1.10 Forbid hitching other people ............................................................................................................. 6
1.11 Keep machine away from electricity transmission line..................................................................... 6
1.12 Move machine safely......................................................................................................................... 7
1.13 Prevent accident while backing or swinging ..................................................................................... 7
1.14 Operate digging work safely ............................................................................................................. 8
1.15 Avoid accident by control failure ...................................................................................................... 9
1.16 Park machine safely........................................................................................................................... 9
1.17 Safe maintenance............................................................................................................................. 10
1.18 Support machine correctly............................................................................................................... 10
1.19 Clean trash on the machine.............................................................................................................. 11
1.20 Prevent battery FROM exploding ................................................................................................... 11
1.21 Store parts safely ............................................................................................................................. 11
1.22 Prevent splash objects ..................................................................................................................... 11
1.23 Prevent parts flying off.................................................................................................................... 12
1.24 Keep away from transmission parts ................................................................................................ 12
1.25 Prevent inhaling asbestos dust......................................................................................................... 12
1.26 Beware of inhaling fog or exhaust gas ............................................................................................ 12
1.27 Beware of scald ............................................................................................................................... 13
1.28 Be careful of pressure liquids .......................................................................................................... 13
1.29 Avoid heating up near pressure oil pipe .......................................................................................... 13
1.30 Avoid heating up inflammable liquid pipe ...................................................................................... 14
1.31 Remove paint before welding or heating......................................................................................... 14
1.32 Dispose of liquid safely ................................................................................................................... 14
1.33 Dispose of chemical safely.............................................................................................................. 14
1.34 Avoid fire ........................................................................................................................................ 15
1.35 Emergency exit................................................................................................................................ 15
1.36 Noise................................................................................................................................................ 16
1.37 Other safety marks........................................................................................................................... 16
2. MACHINE FAMILIARIZTION ............................................................................................................. 18
2.1 Position of the various machine components .................................................................................... 19
2.2 Cabin picture ..................................................................................................................................... 19
2.3 Monitor panel .................................................................................................................................... 19
2.4 Control panel ..................................................................................................................................... 20
2.5 Radio/CD........................................................................................................................................... 22
2.6 Seat adjustment.................................................................................................................................. 22
1
2.7 Air conditioner .................................................................................................................................. 24

2.8 Pilot control joystick ......................................................................................................................... 24
2.9 Accelerograph control lever .............................................................................................................. 25
2.10 Cabin top light ................................................................................................................................. 25
2.11 Air ducting hood and upper-cover................................................................................................... 26
2.12 Open and close front window.......................................................................................................... 27
2.13 Accessory and tool list .................................................................................................................... 28
2.14 Mark ................................................................................................................................................ 30
3. MACHINE OPERATION ........................................................................................................................ 31
3.1 Machine working environment.......................................................................................................... 31
3.2 Running and operation ...................................................................................................................... 31
3.3 Operate engine................................................................................................................................... 31
3.4 Travel control .................................................................................................................................... 35
3.5 Excavation ......................................................................................................................................... 38
3.6 Hydraulic breaking operation ............................................................................................................ 45
3.7 Boom swing....................................................................................................................................... 48
3.8 Air conditioner .................................................................................................................................. 49
4. MAINTENANCE ...................................................................................................................................... 56
4.1 Correct maintenance and inspection procedure................................................................................. 56
4.2 Maintenance guide ............................................................................................................................ 59
4.2.1 Add lubricant grease............................................................................................................... 60
4.2.2 Engine oil ............................................................................................................................... 61
4.2.3 Gear oil ................................................................................................................................... 63
4.2.4 Hydraulic system.................................................................................................................... 64
4.2.5 Fuel system............................................................................................................................. 70
4.2.6 Air filter.................................................................................................................................. 73
4.2.7 Cooling system ....................................................................................................................... 74
4.2.8 Others ..................................................................................................................................... 77
4.2.9 Electric system ....................................................................................................................... 81
4.2.10 Air conditioner maintenance (optional)................................................................................ 83
4.2.11 Maintenance in special conditions........................................................................................ 84
4.2.12 Machine out of use for an extended period .......................................................................... 85
5. TRANSPORTATION AND STORAE .................................................................................................... 86
5.1 General transportation rules .............................................................................................................. 86
5.2 Transportation measurement ............................................................................................................. 86
5.3 Transportation on highway................................................................................................................ 87
5.4 Transport excavator with trailer ........................................................................................................ 87
5.5 Slope or loading platform.................................................................................................................. 87
5.6 Load and unload ................................................................................................................................ 88
6. TROUBLE SHOOTING........................................................................................................................... 91
7. SPECIFICATIONS ................................................................................................................................... 95
7.1. Dimension ........................................................................................................................................ 95
7.2 Technical parameter .......................................................................................................................... 97
7.3 Working range................................................................................................................................... 99
7.4 Technical data.................................................................................................................................. 100
8. ATTACHMENT...................................................................................................................................... 103
8.1 Electric system ................................................................................................................................ 103
2
8.2 Hydraulic system............................................................................................................................. 104

8.3 Hydraulic component list ................................................................................................................ 105
9. ABOUT MANUFACTURER ................................................................................................................. 106
3
1. SAFETY RULES
1.1 Safety mark
Fig 1-1 is the mark to remind of safety, when you
see this mark on the machine or in the manual
book; it indicates that the human body is in
danger of injury.
1.2 Safety Label Fig 1-1
There are various labels at various points of

machine, in these labels, various words indicate
various hurt risks, such as “DANGER”,
“WARNIGN”, “CAUTION” etc (as right figure),
they means as follows:
z DANGER—indicates an imminently
hazardous situation which, if not avoided,
could result in death or serious injury.
z WARNING—indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
z CAUTION—indicates potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
“DANGER”, “WARNING” safety labels are stuck at given points of machine within the
range of possible danger. General attentions listed on
the “CAUTION” safety label. In this manual book,
“CAUTION” also remind of safety instruction.
1.3 General safety instruction

(1) Study the manual carefully and follow the safety
instructions in the labels and manual before
operating the machine.
(2) Always keep the safety labels clean. Change any
lost or damaged label with a new one. If the labels
or manual book lost, you can contact dealer and
indicate the model of machine to purchase a
new one.
(3) Only qualified operator is permitted to The safety instructions in this chapter only
operate this machine. Keep the machine in include the general safety rules of
good condition as per this manual. machine. They can’t cover all the possible
dangers. If there is any problem, please
(4) Don’t refit machine without authorization,
report to your superior before operation
otherwise it will affect the performance and
and maintenance.
service life of machine, or may cause human
body hurt or even death.
4
1.4 Prepare for emergencies
All concerned people should be cautions so as to

prevent accident occurring, and at the same
time, deposit first-aid kit and fire extinguisher
nearby, and place the phone numbers of
hospital and fire department near telephone to
ask for help in case of emergency.
1.5 Wear safety protective articles
Before operation, always wear protective articles

when the work so requires, they include:
Skintight work clothes
Hard hat
Safety gloves
Safety glasses, goggles, or veil
Respirator or filtration veil
Earplug or earcap
1.6 Check machine before start-up
Before start machine every day or every shift, check the machine according to the contents in
“Check machine before start-up” of this manual.
1.7 Adjust operator seat
If you use this machine for the first time, or change

operator, the operator should adjust seat to suit
himself: back on the seat, the feet can operate the
pedals at ease. (Refer to 2.5 seat for details)
5
1.8 Enter or leave machine correctly
1) Always face the machine when you use the

steps and hand-holds to enter or leave
machine.
2) Never use any control lever as hand-hold.
3) Never enter or leave machine when the

machine travels, swings, or digs (lifts).
1.9 Start engine correctly
The operator must sit on cab seat to start engine.

Not allow starting engine with the operator
standing on crawler.
Not allow starting engine with short circuit

start-up (including terminal start-up).
1.10 Forbid hitching other people
When the machine is in operating or traveling,

prohibit other people except operator staying on
the machine.
1.11 Keep machine away from electricity transmission line
Any part or load of machine touching electricity

transmission line will cause human death or
GBH.
Prohibit machine or its load closing to electricity

transmission line, the machine should be 3 meters
away from line.
6
1.12 Move machine safely
1) Before the machine travels and swings, operator

should know the position of other people.
2) When machine travels or before it swings,
operator should warn other people by ringing
the horn.
3) Operation at confined area, should use signal in
swinging, and harmonize the hand signal before
machine start-up.
4) Before operate the machine traveling, must
confirm that the operation of traveling
pedal/control lever should be corresponding
with the traveling direction.
5) Treadle the foreside of traveling pedal or push
traveling lever forward, and the machine will
travel along tension wheel. By contraries, the
machine will travel along sprocket wheel.
6) When machine travel on slope, place bucket as
figures showing, keep bucket 200-300mm up
the slope ground, if the machine slides or becomes unstable, set the bucket down at once.
1.13 Prevent accident while backing or swinging
1) In order to prevent accident while backing or

swinging, the operator must follow:
2) Before back or swing the machine, look round

and confirm nobody is around.
3) Ensure that other people standing out of the

boom swing range.
4) Pay attention to that whether other people stay in

work range or not. Ring horn or use other signal
to warn before move the machine.
5) If the operator’s vision is blocked when the

machine backs, a signalman is needed and the signalman should always be seen.
6) If signalman needed, the signalman should use hand signal. Only when both signalman and
operator understand the meaning of signal, the operator can operate the machine traveling
and swinging.
7) Understand all the meanings of flag, mark, and signal, and determine the person who is in
7
charge of signaling.
8) Keep the cleanness of window, mirror, and lamp.
9) When the visibility weakened by dust, rain, and fog, etc, lamplight should be used.
10) Please read carefully and understand well the contents of this manual book.
1.14 Operate digging work safely
1) Before digging work, operator should be aware

of the position of embedded lines, such as cable,
gas pipe, water supply pipe, and operate the
machine carefully to prevent accident.
2) All the non-working people should be away

from the working range of machine.
3) Make sure the ground of working site is hard

enough to support machine.
4) When the machine works at pithead, the tension

wheel end should be outward pithead, keeping the traveling orientation vertical with pit
cliff. In this way, the machine can move away easily when the cliff collapses.
5) When the machine works in the deep, it should

prevent the boom bottom and cylinder from
colliding with high objects.
6) Turn over prevention
z When the machine work on slope, the

track should park along the slope, retract
the bucket as much as possible, keep the
bucket close to ground and machine, to
avoid turning over.
z When swing with load, it must decrease swing speed to avoid turning over. When
working on frozen ground, it should prevent the ascending temperature from causing
the ground to soften, otherwise it will affect the stability of machine.
7) During operation, prevent boom or arm from colliding with high objects.
8) The bucket only for digging work, not allow using bucket to work as pneumatic pick or
hydraulic breaker does.
8
1.15 Avoid accident by control failure
When the machine loses control, if someone tries

to mount on or stop moving machine, it will
cause GBH or death.
To avoid the machine losing control, pay

attention to the following proceedings:
z Place the machine on horizontal ground, try

your best not to stay on slope, and stop
machine as following procedures:
z Lower the bucket to the ground.
z Run engine at low revs for 3 minutes to cool

down machine.
z Stop engine, take out key from key switch.
z Switch off pilot control.
If the machine has to stay on slope, use chocks to

block crawler, lower bucket, and plug bucket teeth
into ground.
Fix the machine well to avoid accidental movement.
Park the machine away from other machines for proper distance.
1.16 Park machine safely
Stop machine as following schedule:

z Place machine on horizontal ground.
z Lower the bucket to the ground.
z Run engine at low rev for 3 minutes.
z Place the timing handle at stop position,

screw the ignition key to “OFF” position.
z Switch off pilot control.
z Close window, top window, and cabin.
9
1.17 Safe maintenance
1) Attention of maintenance:
Before work, be aware of maintenance rules.
Keep the working area clean and dry.
Don’t allow inject lubricant or maintain to
moving machine.
Avoid body and clothing touching with
transmission parts.
2) Preparation for maintenance
Place the machine on horizontal ground.
Lower the bucket to the ground.
Run engine at low rev for 5 minutes.
Pull stop handle forward, stop engine, take out
key from the switch.
Hang the “DO NOT OPERATE” label at control
lever.
Switch off pilot control.
3) Safety in maintenance
If the maintenance must be made during the engine operation, there must be somebody in
cabin.
If the machine must be lifted, the angle between boom and arm must be kept between 90-110°,
to support the lifted parts stably in maintenance work.
Never work under the machine being lifted by boom.
z Check some parts in regular interval, and repair or replace, if necessary. (refer to the
chapter “maintenance” of this manual)
z Make sure all parts are in good condition and fitted correctly. Replace wearing or damaged
parts. Clean any accumulative lubricant or scraps.
z When adjust electric system or weld on machine, disconnect earthing cable (一) of battery.
1.18 Support machine correctly
1) Prohibit repairing or maintaining machine

before the machine well supported.
2) Before maintenance, lower the work device to the ground.
3) If the machine or work device have to be
lifted for maintenance purpose, the machine or work device should be well supported.
4) Don’t support the machine on the slag,
hollow brick, or other fragile objects.
10
5) Don’t work under machine when the

machine only supported by a jack.
1.19 Clean trash on the machine
1) Keep the engine, radiator, battery, hydraulic

line, fuel tank, and cabin clean.
2) After stopping engine, the surrounding
temperature may rise immediately. Open
overhaul gate to cool engine as soon as
possible and clean engine apartment.
3) Clean machine at regular interval, eliminate
accumulative lubricant and other trash. Make
sure not to spray water or vapour into cabin.
1.20 Prevent battery FROM exploding
1) Prohibit fire or flame close to the battery top,

otherwise the battery gas will explode.
2) Check the electricity deposit with voltage
meter or gravimeter. Don’t place metal
bestriding connection rod to check electricity
deposit.
3) Never electricize the frozen battery, otherwise

it will explode. The battery should be warmed
up to 16°C(60°F).
1.21 Store parts safely

1) The stored parts, such as bucket, hydraulic breaker, etc, are likely to fall down, causing
GBH or death.
2) By all effective means, store parts and machine safely to prevent falling down. Don’t
permit unauthorized people, especially children, closing to the parts storage area.
1.22 Prevent splash objects

1) Prevent splash metal or grits hurt, wear blinkers
or safety glass.
2) Before knock on object, check whether
somebody else is in the working area or not, and
stop other people entering in the working area to
avoid hurt.
11
1.23 Prevent parts flying off

In operation or maintenance, take care of the parts that may fly off, human body and face must
avoid the possible flying off parts.
1.24 Keep away from transmission parts
1) Touching transmission parts may cause GBH.

2) When work around the transmission parts, in
order to avoid accident, prevent hand, foot, hair
and clothes from entangling in the machine.
1.25 Prevent inhaling asbestos dust
1) Prevent inhaling possible asbestos dust, for the asbestos fibre may cause lung cancer.
2) Some washers contain asbestos fibre, in these components, normally, the asbestos is in the
resin or enveloped in some way. If the asbestos-contained parts don’t bring dust, there isn’t
danger in normal disposal.
3) To avoid causing dust, don’t clean with
compressed air, and avoid brushing and grinding
asbestos-contained materials. In maintenance
work, please wear regulated respirator, use
special dust collector to clean asbestos. If can’t
get this dust collector, use little oil or water to
bemoisten asbestos-contained material. Comply
with working area rules and concerned asbestos
disposal rules, stop other people entering in working area.
1.26 Beware of inhaling fog or exhaust gas

1) Inhale engine exhaust gas will cause disease, so
much as, or death.
2) If it is necessary to operate machine in the
building, should open door and window to
ensure well ventilation, or use long exhaust pipe
to discharge smoke.
12
1.27 Beware of scald
1) During operation, engine oil, gear oil, hydraulic oil will become hot. Meanwhile, engine,
hose, pipeline, and other parts will also become
hot. Beware of scald.
2) Carry out inspection and maintenance after oil
and parts are cooled to prevent scald. The
hydraulic oil tank and pipeline are high
pressured, before maintenance or replacement, it
should release the pressure to avoid hot oil
erupting.
1.28 Be careful of pressure liquids
1) Effluent liquids in high pressure will penetrate through skin, causing GBH.
2) Release pressure before disjoining liquids or other pipeline to avoid this danger. Operate
control lever many times to release pressure.
3) Before supercharging, tighten all the
connections.
4) Inspect leakage with cardboard, make sure to
protect your hand and body against touching
high pressure liquids
5) If accident occurs, see the doctor at once.
6) Any liquid penetrated in skin must be cleaned within few hours. Otherwise it will cause
necrosis.
1.29 Avoid heating up near pressure oil pipe
1) If heat up near pressure oil pipe, the inflammable spray will cause severe burn to nearly
people. Don’t carry out welding, gas
protection welding, or gas cutting near
pressure oil pipe or other flammable goods.
2) If it is a must to carry out welding, gas
protection welding, or gas cutting near
pressure oil pipe, it should mount temporary
fireproof jacket to protect hose or other
materials.
13
1.30 Avoid heating up inflammable liquid pipe

Not permit to weld inflammable liquid steel pipe
or hose. Before welding this kind of pipe or hose,
clean this pipe or hose completely with
incombustible solvent.
1.31 Remove paint before welding or heating

Prevent bringing potential poisonous gas and dust.
When paint heated up by welding or other methods, it will cause poisonous gas.
Remove paint as following methods before welding or heating up.
z Rub out paint with abrasive paper or wheel,
during this work, remember to wear
regulated respirator to prevent inhaling
dust.
z Rub out paint with solvent or paint
remover. After rubbing out, clean paint
remover with soap and water before
welding. Before welding or heating up,
volatilize the paint remover gas at least 15 minutes.
The paint removing work should be operated at outdoor or well ventilation site.
1.32 Dispose of liquid safely
1) All fuels, majority of lubricants, and some

coolants are inflammable. These inflammable
liquids should be stored away from fire, not
permitted to stab or set storage case on fire.
2) Dispose fuel carefully, stop engine before
adding fuel, prohibit smoking while adding fuel
or using flame near the machine being added
fuel. add fuel at outdoor site.
3) Don’t put oil-containing rags on the machine to
ensure machine clean.
1.33 Dispose of chemical safely

Touching deleterious chemical directly will cause serious injury to human body. The chemical
using in excavator, such as lubricant, coolant, dope, and adhesive, may be deleterious.
Before using deleterious chemical, you should check and understand its danger, know how to
operate safely, and use recommended implement to work.
14
1.34 Avoid fire
In order to avoid fire, following methods are necessary.

z Check the leakage, the leakage of fuel,
hydraulic oil and lubricant may cause fire.
Inspect clamps whether lost, damaged or loosened
or not, hose twisted or not, attrition between hose
and hard pipe or not, oil cooler damaged or not, and
oil cooler connection loosened or not. Use a piece
of cardboard to check leakage, never check leakage
with nude hand to prevent pressured oil shooting up
causing injury.
Tighten, repair, or replace any clamps, pipe, hose,
oil cooler, and flange bolt of oil cooler.
Don’t twist or knock on high-pressured pipe.
Don’t assemble twisted or damaged pipeline or
hose.
z Inspect short circuit. The short circuit of electric system can cause fire.
Before every shift or 8 hours operation, check loosened, twisted, hardened, or cracked cable
and wire.
Before every shift or 8 hours operation, check lost or damaged connectors.
Before operation, tighten, repair, or replace any loosened or damaged cable, wire and
connector. If the cable or wire is loosened or twisted, don’t operate the machine.
z Repair switch
Before everyday operation, check the function of key switch and engine emergency stop switch.
If there is any unusuality, must repair at once. In case of fire, if you can’t stop engine, it will
aggravate firepower, and may cause GBH.
z Clean out inflammable materials
Spilled fuel, stored breeze, and other inflammable materials, may cause fire. Keep the machine
clean every day to prevent fire.
1.35 Emergency exit

Emergency exit mark is shown in right figure：
When there is an emergency and the operator
can not get out of the cabin, take the small
hammer hung on the wall in cabin to break the
window with emergency exit mark to leave the
machine. The cabin safety structure can not be
15 FIG.1.33
repaired after damage but it can be replaced with other qualified safety protective
structures.
(1) Pay attention not to be hurt by the splashing objects while

breaking the window with a certain distance to the breaking
hole for safety.
(2) The breaking hole should be big enough for operator to get
out (according to operator’s own condition) and the hole
should have no sharp spines for safety.
1.36 Noise
The machine meets the requirements of noise instruction 2000/14/EC and standard EN474-1,
EN474-5, noise instruction is as follows:
Noise at operator’s position：LpA= 83,2dB;
Machine noise：LW= 97,3dB
1.37 Other safety marks
z warning：Please do not get near to the machine when it is being operated.
z Warning：Please do not get near to the machine when machine working equipment is being
operated.
z Warning：Please do not stop engine before opening engine hood.
16
z Warning： Please stay away from the loader arm clearance area.
z Warning：Please near away from the rotating area.
z Warning：Pay attention to machine’s lifting capacity in operation.
6.0m
5 .0m
WARNING
4.0 m
MAX 4M 3M 2M
A
Mac hi ne f ro nt M ac hin e si de Machine front M achi ne s ide Machine front Machine side M ac hi ne fr on t M ac h in e s ide
2. 0m
3 .0m
B (Kg ) ( kg) (kg ) (kg ) (kg ) (kg ) (kg ) ( kg)
1.0m 4m Y1117.95 F776. 2 5 / / Y101 7.90 Y103 5.30 / /

3m Y1 187. 55 F 573.75 Y1191.90 F616.25 Y1200. 60 Y1209 .30 Y122 2.3 5 Y 1209 .30
0m 2m Y1 270.20 F562. 50 Y12 9 1.95 F56 2. 50 Y15 18.15 F95 2. 50 Y1 9 79.25 F16 20.00
-1. 0m
1m Y1 344.15 F 532.50 Y1426.80 F543. 75 Y1 718.2 5 F798.75 Y 2583. 90 F1271 .2 5
0m Y1 518.15 F491.25 Y 1526.85 F502. 50 Y1953. 15 F772. 50 Y 2757.90 F1241.2 5
-2. 0m -1m Y1 622.55 F630 / / Y176 1.75 F72 0.00 Y26 70. 90 F1 072.50
- 3.0m No te：fi gure with Y is h ydra ulic lifting ca pacit y ；（ca lc ula t ed by 87% of th e gro ss we ight）
Fig ur e w ith F i s tur n-o ver lifting c apa ci ty ；（ c al cu l ated by 7 5% of the gross we ight）
- 4.0m
6.0m 5. 0m 4. 0m 3. 0m 2 .0m 1 .0m 0m A：The dista nc e f rom s lew ing cen te r t o loa d pe rpendic ula r；
B： The load is on the b ucke t, the dista nce b etwee n buc ke t m ounting p in and the g roun d；
17
2. MACHINE FAMILIARIZTION
Machine name
SW E 70 H
Additive function（H: no boom swing）
（Blank:equipped with boom swing struction）
Machine weight （see the below table）
Excavator
SUNWARD
Development Crawler Cabin

Model Swing Weight（Kg）
code No. allocation allocation
No Rubber
Cabin 6500
swing crawler
SWE70H 154
No Steel
Cabin 6560
swing crawler
With Rubber
Cabin 6570
swing crawler
SWE70 182
With Steel
Cabin 6630
swing crawler
Note: The above weight figures are measured with the following five requirements: 1. Diesel
oil tank is full (diesel oil instrument displays full); 2. Hydraulic oil is enough ; 3. Water tank
antifreeze fluid is enough; 4. Sealing plate is assembled; 5. Driver’s weight is not included
18
2.1 Position of the various machine components
1. Boom cylinder
2. Boom 13. Support wheel
3. Arm cylinder 14. Slewing platform
4. Arm 15. Traveling motor
5. Bucket cylinder 16. Cabin
6. Rocker 17. Hood
7. Link pole 18. Counter weight
8. Bucket 19. Hydraulic oil tank
9. Dozer blade 20. Fuel tank
10. Tension wheel 21. Engine
11. Main chassis section 22. Radiator
12. Chain support wheel 23. Track
Note： SWE70 is equipped with swing
head(see the figure. in 3.9)
19
2.2 Cabin picture
2.3 Monitor panel

1. Cooling water temperature indicator
2. Hour meter
3. Hydraulic oil temperature indicator
4. Engine rev/voltage indicator
5. Fuel level indicator
6. Engine oil pressure indicator
7. Engine oil pressure warning indicator
8. Water temperature warning indicator
9. Hydraulic oil temperature warning
indicator
10. Warming up indicator
11. Fuel and water separator warning
switch
12. Charging indicator
13. Hydraulic oil pollution indicator
14. Air filter clogged indicator
1 — Cooling water temperature indicator

This indicator indicates the engine cooling water temperature, if temperature is normal in
operation, green lamp comes on; if the red lamp comes on in operation, it means the water
temperature is very high, and the buzzer will give alarm.
2 — Hour meter
The digital in meter indicates working hours, press button to shift to current time.
3 — Hydraulic oil temperature indicator
This indicator indicates hydraulic oil temperature, if temperature is normal, green lamp
comes on; if the red lamp comes on, it means the water temperature is very high, and
19
the buzzer will give alarm.

4 — Engine rev/voltage indicator
It indicates engine rev (r/min), press button to shift to indicating voltage.
5 — Fuel level indicator
If the fuel level normal, green lamp comes on; if red lamp comes on and LCD flicker,
that means only little fuel in tank, you should check and refuel.
6 — Engine oil pressure indicator
If engine oil pressure normal, there is not indication; if it is abnormal, indicates engine
oil pressure too low, the warning lamp flicker and the buzzer give alarm. It should stop
engine at once and check engine oil condition.
7 —Engine oil pressure warning indicator
When the engine oil pressure is normal, there isn’t indication in this indicator; when the
pressure is abnormal, the engine oil pressure alarming light flashes and buzzer alarms, it
should stop engine at once to check the engine oil condition.
8 —Water temperature warning indicator

When water temperature is normal, there isn’t indication. When the temperature is too
high, this indicator flickers and buzzer alarms.
9 — Hydraulic oil temperature warning indicator
If hydraulic oil temperature is normal, there isn’t indication; when the temperature is
too high, this indicator flickers and buzzer alarms.
10—Warming up indicator
Start engine in cold weather, place the key at warming up position, the indicator comes
on, and the light will go out after dozens of seconds, means the warming up finished.
11— Fuel and water separator warning switch
When this switch is on, you should start draining.
12—Charging indicator
When generator works normally, this indicator comes on;
contrarily, there isn’t indication, means the generator
doesn’t work.
13—Hydraulic oil pollution indicator
This device indicates the working condition of hydraulic oil
filter. When the hydraulic oil filter is normal, there is not
indication in this device; when filter is clogged, this indicator blinks and the buzzer
alarms.
14—Air filter clogged indicator lamp
When the air filter core is clogged, red indicator light comes on. Please clean or
replace outer core.
2.4 Control panel

1. Working light switch
2. Cabin top light switch
3. Wiper switch
20
4. Cleaner switch
5. Warning light switch
6. High speed traveling switch
7. Breaking/swing switch(optional)
8. Blade conversion switch
9. Key switch
10. Cigar kindling device
1 — Working light switch

This switch turns the working light on 1 3 5 7
and off. When turn on working light, the 1
switch light comes on; when turn off
working light, the switch light goes out.
2 — Cabin top light switch
This switch turns the Cabin top light on
and off. When turn on Cabin top light, the
switch light comes on; when turn off
Cabin top light, the switch light goes out.
2 6 8
3 — Wiper switch 4
This switch turns cabin wiper on and off. When press this switch, wiper begin to work,
green light comes on; press this switch again, green light goes out, wiper stop work.
4 — Cleaner switch
This switch turns washing water on and off. When press this switch, washing water begins
to work, the light comes on; press this switch again, the light goes out, washing water is
turned off.
5 — Warning light switch
This switch turns the warning light on and off. When turn on warning light, the switch light
comes on; when turn off warning light, the switch light goes out.
6 — High speed traveling switch
Press this switch, green light comes on, the machine is on high speed condition; press this
switch again, green light goes out, the machine is on low speed condition.
7 — Breaking/swing switch (optional)
This switch controls the movement conversion between boom swing and breaking works (if
the machine equipped with them)
8 — Blade Conversion switch (optional)
This switch controls the movement of
blade ,press the switch,then operate blade pilot
valve ,blade starts to work.(if the machine
equipped with blade)
9 — Key switch
① — HEAT (preheating)
② — OFF （engine stop）
③ — ON （power on）
21
④ — START （start engine）

10 — Cigar kindling device
Press this device, it will rebound after few seconds,
10
take it out and kindle cigarette.
2.5 Radio/CD
Strong aseismatic and dustproof CD 423, which is
beautiful and durable.
2.6 Seat adjustment

Armrest adjustment knob A
Recliner knob B
Height riser knob C
Slider knob D
Weight adjustment knob E
SG7-8 model is a specially designed deluxe driver seat for construction machineries. The
backrest and cushion are both designed according to the body engineering ergonomics,
which offers the driver the most comfort. The seat is assembled with a suspension device,
which can help to reduce harmful vibration effectively and ease the fatigue of the driver.
Technical Features
(1) The Forward and afterward travel of the seat is 125mm(For:90mm,Aft:35mm)
(2) The stepless adjustable angle scope of the backrest:55 degree – 175 degree
(3) Height adjustable scope:0-60mm;every pitch:20mm.
(4) Operator weight scope:50kgs-130kgs
(5) Max. suspension travel:60mm
(6) Headrest adjustable angle scope:10 degrees; headrest adjustable height
22
scope:60mm
(7) The adjustable armrest can be adjusted between -45 To 90 degrees.
Operation Instructions
(1) Weight adjustment
According to the operator’s own weight, rotate the weight adjustment knob until you
feel comfortable. Rotate the knob anti-clockwise, the suspension stiffness will come down;
Rotate the knob clockwise, the suspension stiffness will rise.
(2) For & Aft adjustment
Put up the adjustment knob with your hand, then pull or push knob D forward or
backward to the proper position you want, and then release the knob, the slider will lock
automatically.
(3) Height adjustment
The height riser can be adjusted circularly. When need to adjust the height, the operator
stands in front of the seat, put up knob C until there is a clear lock sound, then release the
knob, by which the adjustment is done; When you adjust the seat to the highest position,
you release the knob, the height riser will go to the lowest position automatically.
(4) Backrest adjustment
Put up recliner knob B, then rotate the backrest to the proper position you want, release
the knob to lock the backrest.
(5) Armrest adjustment
When adjusting the armrest angle, put up the armrest to the proper angle, then rotate the
adjustment knob until it is in the locking position, by which the adjustment is done.
Caution
(1) Only adjust the seat when the driver is in safety condition
(2) For slider and recliner adjustment, please make sure the knob is in the
proper position; only when the adjustment mechanism parts are separate,
then do the adjustment.
(3) After all the adjustments, please make sure every knob stays in the proper
position and every part is locked.
The seat of the machine meets the requirements of EN ISO 7096:2000.
23
2.7 Air conditioner
A
B
PU FA brand air conditioner, located under the seat, its functions as below:
1) Ventilation
Screw knob A clockwise to start the
ventilation device of air conditioner z After shut off air conditioner, it must be
5 or more minutes later to permit
2) Air adjustment starting air conditioner again.
After start ventilation device, carry out z It had better use the air conditioner
temperature adjustment by knob B. when the engine operates.
3) Cooling function
After operate engine and start air conditioner, remove the lever C rightwards to start
cooling system.
2.8 Pilot control joystick
Operation marks：
The machine equipped with left and right pilot control joystick.
24
The right joystick controls following

movements:
a —— lift boom
b —— lower boom
c —— backhoe load, or bucket close

d —— backhoe dump, or bucket open
Left joystick controls following movements:

e —— slew superstructure widdershins
f ——slew superstructure clockwise
g —— extend arm
h —— retract arm
Composite movements can be achieved by two
joysticks’ assorted operation.
Also, horn button is equipped on joystick.
2.9 Accelerograph control lever

Engine accelerograph lever adjusts engine rev.
When accelerograph handle lifted to upmost,
engine runs at full load; lower handle to
bottommost, engine runs at minimum load;
adjust accelerograph between upmost and
bottommost to adjust engine revs, and also you
can screw handle to adjust accelerograph
imperceptibly.
2.10 Cabin top light
25
2.11 Air ducting hood and upper-cover

Air ducting hood:
The engine should be equipped with air ducting hood to prevent
foreign materials from being reeled into fan which disturbs the
normal work of fan. On the other hand, the assembly of air ducting
hood can prevent accident caused by carelessly putting hand into the
fan. It is equipped with mounting plate on both left and right and is
connected with the water tank.
Upper-cover
The upper-cover can protect the hydraulic components, electric circuit in the interior of the
excavator and ensures the beautiful appearance. It is fixed on the platform and also protects
engine.
26
2.12 Open and close front window

Front window of the cabin can easily be opened for maintenance and leaving purpose. Open
the fastening of front window, push the glass window upwards and backwards to the
scheduled position, that fastens glass window.
fastening
27
2.13 Accessory and tool list

Accessory list
No. Name Qty.
1 O-lock ring 85X7 GB3452.1 4
2 O-lock ring 71X3.55 GB3452.1 1
3 O-lock ring 56X3.55 GB3452.1 1
4 O-lock ring 145X5.3 GB3452.1 2
5 Assembled washer 16 JB982 1
6 Assembled washer 33 JB982 1
7 Grease cup M10X1(steeliness) GB1152 import 8
8 Framework dustproof ring75X60X5 DLW06003 4
9 Dustproof ring DLW05502 70X55X5 10
10 Dustproof ring DLW08501 100X85X4(for no swing） 4
11 Steel wire retainer ring 2
12 Steel wire retainer ring 9
14 Steel wire retainer ring(for no swing） 1
15 Column pin 12X75 GB119 9
16 Column pin 12X80 GB119 2
17 Pin(for no swing） 1
19 Bucket tooth PC100 4
20 Lateral pinPC100 4
21 Filter cartridge RE400B 1
22 Oil suction filter cartridge WUX-200X80-J 1
24 Pilot filter cartridge KUN42*88 1
28
Tool list
No. Name Qty.

1 Inner hexagon spanner S3 GB5356 1
7 Inner hexagon spanner S12 GB5356
8 Box spanner 5.5-7 1
9 Box spanner 8-10 1
21 Movable spanner 300X36 1
22 Cross point screwdriver with plastic handle 250 GB1064-89 1
23 Plat head screwdriver 8X250 1
24 Wire pliers 200 GB6259.1 1
25 Grease gun LH400CCH-18 1
27 Random tool list 385X180X155 1
28 Ball hammer 1.5P 1
29 Nipper pliers 200 1
30 Single-headed solid wrench 50mm 1
29
2.14 Mark
Gravity center mark：
Pull hook mark： Do not step mark：

7 50 6 1 00 2 0 14 8
30
3. MACHINE OPERATION
3.1 Machine working environment

Machine adjustment is not needed below the altitude of 2300m.
The machine should work at a temperature above -30 ℃ and you should fully preheat
machine before starting it. You can run it all day even on rainy or snowy days but have to
obey corresponding safe operation instructions.
z The manual only applies to normal working conditions, when the

machine works in other potentially dangerous conditions, such as
conditions with inflammable, explosive materials, dust and poisonous
chemical materials, you should obey corresponding safe operation
instructions and regulations.
z When the machine is used with other purposes not in this manual, you
have to get the consent of Sunward or its agents and obey relative
regulations in the place where the machine is used.
3.2 Running and operation Pay special attention to the first 50 hours
running until be familiar with the sound
(1) Watch engine running carefully
and feelings of new machine.
Limit the engine power within the range of 80%
full load and operate the excavator.
z Avoid engine exceeding idle.
z Check the indicator light and display usually during running.
(2) Every 8 hours operation or everyday
z Carry out the 8 hours operation or everyday maintenance.
z Pay attention to the liquids leakage.
z In the first 100 hours or working in mud, lubricate the pivot of working instrument in
every 8 hours operation.
(3) First 50 hours operation
z Carry out every 50 hours of maintenance.
z Check the torque of detectable fastener.
(4) First 100 hours operation
Carry out every 50 hours and 100 hours of maintenance.
3.3 Operate engine

Daily inspection
(1) Electric system
Check whether there are abraded or cracked wire and slack connector or not, and check
whether the light can be turned on or off normally or not.
(2) Boom, arm, bucket, dozer blade, sheet metal, track shoe
31
Check whether there are curving, damaged, and lost parts or not.
(3) Fastener
Check whether there are slack or lost parts or not.
(4) Fuel system
Exhaust the water and sediment in the fuel tank.
(5) Hydraulic system
Check the leakage, hose twist, the abrasion between
pipe and hose or other parts.
(6) Lubrication
Check the appointed lubrication points listed in the
periodic maintenance table.
(7) Protection device
Check shield and mud shield.
(8) Safety
Keep all people away from machine, and remove barrier.
Check diesel engine

Place the machine on a horizontal ground, check
the engine oil level (stop engine, the engine oil
will return to the tank 15 minutes later)
The oil level of dipstick should be on the range
of “MIN” and “MAX” mark.
Electric device
Check all switch, all light indicator, safety
warning device, battery electrolyte acidity, and
fuses.
Air filter
When indicator light comes on, it means that you should maintain or replace filter core.
Oil level in hydraulic oil tank
Hydraulic oil filling mark： 7 506 1 002 0 20 1
32
It should advert as follows when fill oil in hydraulic oil tank:

(1) Place machine on horizontal ground and retract all
hydraulic cylinders, the oil level doesn’t allow it to
exceed MAX mark.
(2) Similarly, when all hydraulic cylinders extend, the oil
level should be not lower than the MIN mark.
(3) It should choose recommended oil according to the
Lubricant List.
(4) All filled hydraulic oil must pass through returning oil
filter.
Engine staring and stopping mark：
Before start engine

(1) Keep pilot valve control lever locked and keep pilot handle & travel pole neutral.
Operator sits on seat.
(2) Turn key switch to ON position, all indicator lights except engine hour meter and
LCD module come on, buzzer tweet, finish self inspection after 2 seconds, the
monitor system is on normal working condition.
Start engine
(1) Keep pilot valve control lever locked.
(2) Turn key switch to ON position.
(3) Beep horn to warn surrounding people.
(4) Start engine by turning key switch clockwise to START position, release key, the
switch will return ON position.
【Important】 In order to avoid damage of starter,
never operate motor starter for 10 seconds or more
every time. If the engine can’t start, turn the key switch
to OFF position and wait at least 2 minutes, then try
again. After wrong start, the engine should be stopped
completely, then you can turn key switch, otherwise it
may damage starter.
33
Start engine in cold weather

(1) Turn the key switch to ON position
(2) Screw key switch to start position and stay few seconds.
(3) Screw key switch widdershins to HEAT position, about 30 seconds later, indicator
light comes on, and finish the preheating work.
(4) When preheating light comes on, start engine.
【Important】If there is a flicker in monitor, it should stop engine at once and check the
reason.
Adjust engine rev

When accelerograph handle lifted to upmost, engine runs at full load; lower handle to
bottommost, engine runs at minimum load; adjust accelerograph between upmost and
bottommost to adjust engine rev, and also you can screw handle to adjust accelerograph
imperceptibly.
Stop engine
【Important】 Don’t stop engine directly when it is full loaded, it should stop engine after
5 minutes minimum loaded operation to unload the heat load and avoid possible damage to
engine. If engine stop with load, it should remove load and start engine at once.
(1) Lower the bucket to ground.
(2) Place the accelerograph handle to minimum load position for about 5 minutes.
(3) Screw key switch to stop engine, and take out key.
(4) Pull pilot control lever to LOCK position.
Use assistant battery
1. When battery is used or charged, it will

bring explosive gas. Avoid flame or spark close
to battery. Electricize battery at the
well-ventilated area. Place the machine on dry
& hard ground, not on steel plate, otherwise it
may cause spark accidently. Never connect
anode and cathode directly, otherwise it will
cause short circuit.
2. When start engine, the operator must sit on
the operation seat to control machine.
34
【Important】Earth the 12V cathode (-), and

only use 12V assistant battery.
When the battery exhaust, you can start
Connect assistant battery ①
engine with assistant battery.
z Connect assistant battery (Red)
Stop engine which equipped with
assistant battery.
Connect one end of red wire ① (Black)
②
with battery anode (+), and
connect the other end with Assistant battery Machine battery
assistant battery anode (+).

Connect one end of black wire ②
with cathode of assistant battery, and connect the other end with excavator
framework as earthing connection. When connect with excavator framework, keep
as far as away from the battery connection wire end.
Start engine.
z Separate assistant battery

First, break black cathode (-) wire ② away from framework..
Disjoin the other end of black cathode (-) wire ② from assistant battery.
Disjoin red anode (+) wire ① from assistant battery.
Disjoin red anode (+) wire ① from machine battery.
3.4 Travel control 1 2
3.4.1 Control travel with pedal
A. Straight travel: Treadle 2 pedals forward

at the same time. (pedal 1 and 2 in the
figure)
B. Straight back: Treadle 2 pedals

backward at the same time.
C. Turning in one point
a) Turn left (Fig 2): Treadle right pedal forward

and treadle left pedal downwards.
35 Fig 2
b) Turn right (Fig 3): Treadle right pedal

downwards and treadle left pedal forward.
Fig 3
D. Turning with one side crawler (figure
4)
Turn left: treadle right pedal 2 forward.
Turn right: treadle left pedal 1 forward.
In order to protect travel mechanism, it should
avoid turning while backing.
Fig 4
3.4.2 Travel with handle control

If need the machine hairlike traveling, you can insert two attached handles to carry out hand
control. This method is safe and reliable and fit for loading and unloading the machine to
trailer.
2
1. Straight travel: Push 2 handles forward at 1

the same time.
2. Straight back: Pull 2 handles backward at

the same time.
3. Turning in one point

Left turning (fig 2): Push right handle forward
and pull left handle backward.
Right turning (fig 3): Pull right handle backward and push left handle forward.
4. Turning with one side crawler

Left turning: push right handle forward.
Right turning: push left handle forward.
In order to protect travel mechanism, it should avoid turning while backing.
36
Travel direction mark：
3.4.3 Travel speed 2

During the machine traveling, press high/low
speed switch 2 on control panel, it can
achieve the shift of travel motor high/low
speed, then the machine can travel at high or
low speed.
3.4.4 Travel brake

Release travel pedal or travel handle, it will return to natural position automatically, the
machine stops traveling.
3.4.5 Outline of travel

(1) Arm and bucket cylinder must be extended completely to place the working device
on minimum radius position, the bucket will be about 0.5m to the ground.
(2) Lift dozer blade to its zenith.
(3) Choose plane road to travel as much as possible. It should travel straight when
traveling or turning, and also turn large bend, avoid turing blind bend. When turn
in one point at confined area, it should operate gently.
(4) When travel at badlands or uneven carpolite road, it should reduce engine rev and
travel at about 1.5km/h to reduce the vibration.
(5) Avoid back traveling to prevent crawler parts damaging prematurely.
(6) If the excavator can’t travel for getting
into miriness, you can extend arm
and place bucket to ground (as figure)
to lift one side of crawler, then turn 900～1100
the lifted crawler to clean out the

bedload. In order to reduce the force
enduring of boom and arm, the angle
between boom and arm should be in
the range of 90°--110°.
(7) When the machine get into wallow or
passing raceway, you can use arm
and boom to help the machine
passing (as figure)
(8) Extend arm when travel on slope,
lower bucket to 0.5m to ground (as
figure). Travel downgrade slowly by
controlling engine accelerograph and adjusting pilot valve imperceptibly to prevent
sliding and accident. If the machine slides on slope, put down bucket for brake
37
purpose. Pay special attention when

the machine climbs slope, if the
engine stops, it should put down
bucket to brake at once, make every
control lever to neutral position, then
start engine again.
3.5 Excavation
Working condition
When dig lengthways with backhoe, it should
make the drive wheel backward and guide
wheel forward. (as figure)
In order to guarantee safety in quarry
working, it should make the drive wheel
backward and guide wheel forward.
10 3
Pilot handles control

3 — Left pilot handle
10 — Right pilot handle
Control with right pilot handle
Right figure is the obverse view of right pilot
handle (when operator sit on the seat). The 4
movements of handle can make the excavator
moves as follows.
a —— Raise boom
b —— Lower boom
c —— backhoe load, or bucket close
d —— backhoe dump, or bucket open
Control with left pilot handle

Right figure is the obverse view of left pilot
handle (when operator sits on the seat). The 4
movements of handle can make the excavator
moves as follows.
e ——Make the superstructure slew widdershins.
f ——Make the superstructure slew clockwise.
g —— Extend arm
38
h —— Retract arm
Composite movement of excavator

(1) When the machine slew, you can operate the composite movement of boom and
bucket.
(2) It can operate as follows: bucket digging while arm flexing; arm digging while
lowering boom, etc.
(3) Besides the co-operation between right and left handle, pull either of handles to
any diagonal orientation (45° direction), it can achieve the adjacent 2 composite
movements.
Slewing platform brake
Release slewing control handle, return it to neutral position, it will bring sufficient brake
power to brake platform. And reverse handle operation can bring more brake torque.
Attention in excavation
(1) Operator must wear safety helmet and work clothes, make sure the safety of
working area, then start machine to work.
(2) During digging work, the dozer blade should be placed on ground.
(3) During excavation, especially deep digging work, pay attention to avoid bucket
teeth colliding with dozer blade, and also avoid boom cylinder colliding with
track shoe.
(4) Other people are not permitted to stand on the machine or within the range of 8m
away from working radius. When begin to work or transport with full load,
operator should ring horn to warn.
(5) Bucket should dig along the cutting track and avoid digging hard earth
constrainedly, otherwise it will cause the hydraulic oil overheated.
(6) During work, do your best to avoid pulling the handle to the end, otherwise it
will cause hydraulic oil overheated and damaging components.
(7) Not allow slewing if bucket doesn’t leave working face.
(8) It allows using arm and bucket to impel or level off rideau, but never operate side
of bucket to do that.
(9) When work at swampy ground (especially on rainy day), the excavator must
keep a proper distance away from working face to prevent collapse.
(10) After stop machine, it should shut off all switches of control panel, shut off
electric power, and lock cabin.
(11) During digging work, avoid overload work to reduce energy consumption and
hydraulic oil temperature.
(12) During digging work, pay attention to the cylinder stroke end, avoid using baffle
of boom, arm, and bucket to prolong the lifetime of framework.
(13) If the productivity can satisfy the working demand, in order to prolong engine
lifetime and keep low noise running, try your best not to run at maximum
accelerograph, the best rev of engine should be 1600-1800 r/min.
39
(14) Before every shift, according to the rules, inject grease to all reaming
connections through grease nozzles until the grease overflow. Otherwise it will
cause axle and sleeves damaged.
Park excavator
(1) Place the excavator on a horizontal ground.
(2) Lower the bucket to ground.
(3) Place accelerograph handle on minimum load position for 5 minutes.
(4) Turn ignition key to “OFF” position, and take out key.
(5) Pull pilot control lever to lock position.
(6) Lock all doors and compartments.
【Important】
In order to protect the electric parts in cabin, you should close top window and cabin door
when you park the excavator.【Important】In cold weather, the excavator should be parked
on hard ground to avoid crawler and ground congealing together. If above congealment
happened accidentally, please lift crawler by using boom, move excavator carefully to
avoid damaging drive wheels.
Operate on swampy ground
(1) Try your best to avoid traveling on
swampy ground.
(2) If the machine work on very soft ground
or be stuck, it need clean crawler frame.
(3) Slew superstructure 90° and lower bucket
to lift one side of crawler off ground,
keep the angle between boom and arm in
the range of 90°--110°, and place the
bucket arc on the ground.
(4) Turn the lifted crawler to eliminate dirt.
Lift one side of crawler by using boom and

arm .
(1) Keep the angle between boom and arm
in the range of 90°--110°, and place the
bucket arc on ground.
(2) Slew superstructure 90° and lower
bucket to lift one side of crawler off
ground. Don’t dig into the ground with
bucket teeth when the machine is in
backhoe condition.
(3) Place chock under the framework to support machine.
Avoid tilting
40
Avoid transverse traveling on slope. When the machine travels on slope, the traveling
direction should be accordant with the gradient. When upgrade and downgrade, keep the
bucket pointing to the traveling direction and lifting
200-300mm to the ground. Lower bucket at once if
the machine is skidding or instable.
When the machine slew with heavy load, it should
operate carefully and operate with low slewing
speed.
Don’t slewing on slope.
Operate in water or mud

You should note following information when
operate in water or mud:
(1) The working area should be sufficient
hard to avoid excavator going down.
(2) The water flow should be slow.
(3) Undercarriage immerged height doesn’t
allow exceeding chain support wheel.
(4) Slewing support, inner gear ring, and
slewing connector won’t be allowed immerging.
When operate in these conditions, please check the
excavator position often.
Backhoe operation
(1) Place the bucket teeth on ground while the
angle between bucket bottom and ground
is 45°.
(2) Apply arm to be the main digging force,
pull bucket to the machine direction.
(3) When dirt adhered on the bucket, remove arm and (or) bucket quickly to throw the
dirt.
(4) When dig straight trench, place crawler parallel to the trench. After dig to required
depth, remove machine to continue
digging.
【Important】
(1) When lower boom, you should avoid
stopping it suddenly. Otherwise the impact
load may damage excavator.
(2) When operate arm, in order to prevent
damaging hydraulic cylinder, it should
avoid lowering hydraulic cylinder to the bottom.
41
(3) Avoid bucket colliding with crawler.

(4) When digging deep trench, it should avoid boom or arm cylinder hose impacting
with ground.
Leveling operation
【Important】
Don’t apply bucket overmuch to level road surface,
otherwise excavator will be damaged.
Don’t push or pull earth with bucket when the
machine travels.
(1) Push dozer blade backward to fill and
level road.
(2) Apply boom, arm, and bucket.
As figure shows, curl bucket and place arm on little front of vertical position.
Operate arm in while lift boom slowly. Once arm passes the vertical position, lower boom
slowly and keep the plane movement of bucket.
Operating boom, arm, and bucket at the same time enables the leveling operation more
accurate.
Prevent collapse
Wrong
(1) Place traveling motor to the rear of
machine to work.
(2) Don’t place machine at the edge of
trench or digging area.
(3) Don’t digging the earth under the
machine.
Operation tips
Wrong
(1) In digging work, don’t let bucket collide
with crawler.
(2) Try your best to place the excavator on
horizontal ground.
(3) Don’t operate bucket as hammer or
piling machine. Don’t slew machine to
remove blocks or to break up wall.
【Important】: In order to prevent damaging Wrong
hydraulic cylinder, don’t allow bucket cylinder to
collide with ground or bucket tamping when the
bucket cylinder is fully extended (bucket fully
retracted).
Adjust the digging length and depth every time to
ensure every digging is fully loaded. In order to
increase throughput, full load should be the first important goal, and then the working rate
should be.
42
【Important】:
z Don’t try to extend arm fully and drop
Wrong
bucket, penetrate ground with bucket teeth
to dig up rocks. These will cause serious
damage of machine.
z Once trench excavated, it can dig up rocks
by raise bucket from earth.
z Don’t make bucket bearing side load. For
example, don’t level materials by swinging bucket or side impact objects with bucket.
Prevent misuse of machine

Don’t treat traveling movement as accessional digging force. Otherwise it will damage the
machine.
Don’t raise rear of machine, and treat the weight
of machine as accessional digging force.
Otherwise it will damage the machine.
Dozer blade operation mark:
Pay attention to the dozer blade position

(1) When dozer blade is extended, it may
collide with boom cylinder or bucket, please pay attention to it.
(2) When the excavator carries out deep digging work, place dozer blade at rear to
guarantee safety.
Prevention measurement for dozer blade

(1) Don’t use dozer blade to dig, otherwise Wrong
it will damage dozer blade or crawler

system.
(2) Dozer blade can’t support large or
unstable barycenter objects, otherwise
it will damage dozer blade or crawler
system.
(3) When the machine traveling, dozer blade can’t draw any object, otherwise it will
damage dozer blade or crawler system.
(4) When prop up machine with dozer Wrong
blade, the ground should be plane to

ensure dozer blade touching ground
stably.
Be careful when retract foreside working
device
43
Don’t allow the bucket to collide with dozer blade.
Don’t allow dozer blade to touch roadblock

Don’t allow dozer blade to touch roadblock, otherwise dozer blade, cylinder, or other
components will be damaged.
Lift work
z It must follow all safety

regulations when the machine lifts
objects.
z Don’t use damaged chain, wire
rope, or cord in lifting work.
z Don’t move the load suddenly,
don’t move load on the top of
human beings, and don’t permit
everybody adjacent to the load.
z Ensure everybody away from
lifted or tightwire-tied and on the
ground load, until the chocks
support the load or the load has
been stably placed on the ground.
z Fix superstructure, and make the
traveling motor on the rear.
z Don’t connect sling/chain on the
bucket teeth.
(1) Sling/chain should tightly bind the load down, the workman should glove when bind
sling/chain.
(2) Connect sling/chain with bucket lifting ring, curled bucket, and retracted arm.
(3) Before start, it should uniform the hand signal with signalman.
(4) Acquaint with the positions of all workmen in the range of working area.
(5) Connect hand rigging on the load and ensure the people pulling hand rigging away
from load.
(6) Try to lift the load before normal operation.
z Park the machine beside the load.
z Connect the load on the machine.
z Lift load to 50mm (2in) height to the ground.
z Swing the load to one side.
z Keeping load close with ground, move the load from the side of machine.
(7) Just lift the load to required height.
44
3.6 Hydraulic breaking operation
Lifting hook mark：

7 50 6 1 00 2 0 15 2
Hydraulic breaking operation tips-if equipped

Choose correct dimension and weight hydraulic breaker. Consult with your dealer.
Attention to hydraulic breaker tubing
(1) When the hydraulic breaker is out of use, cover the pipe end of arm end and fit on
plug at the hose end of hydraulic breaker to avoid dirt entering into system.
(2) Ensure stocking cover and plug in tool compartment for maintenance purpose.
(3) Avoid dirt entering into system when change the foreside attachment from bucket
to hydraulic breaker.
(4) After connection, check the oil leakage and
bolts slack condition. Wrong
Before fit hydraulic breaker on the arm, read manual

books of machine and hydraulic breaker carefully,
and carry out the required confirmation or
inspection.
(1) Carry out required inspection before daily
operation.
(2) Operate machine slowly, the stability of Wrong

machine will be decreased because the
hydraulic breaker is heavier than the
bucket. So, use dozer blade to support and
work in front of dozer blade.
(3) Avoid hammering work with hydraulic breaker. Never use boom or arm to break
objects, otherwise it will damage machine.
Wrong
(4) Don’t move objects with hydraulic breaker,

otherwise it will damage machine.
Wrong
(5) Don’t operate hydraulic breaker when

hydraulic cylinder piston retract or extend totally, avoid damaging hydraulic
cylinder or machine.
(6) If hydraulic breaker hose jumps abnormally, stop operation immediately. The
45
pressure change of breaker accumulator or damaged accumulator will cause

unusual hose jump, and damage
Hose jump abnormally Pressure accumulator
hydraulic breaker or machine.
(7) When retract foreside attachment, don’t let the chisel of breaker to touch boom.
(8) Don’t operate hydraulic breaker in

water.
(9) Don’t lift objects with hydraulic breaker,
otherwise it will cause machine upset
and (or) breaker damage.
Attention
(10) Don’t swing superstructure to the side

of machine to operate hydraulic breaker, or the machine will be very instable and
thus shorten the lifetime of
Wrong
undercarriage.
Replacement of hydraulic oil and filter core

Hydraulic breaker operation will pollute
hydraulic system and accelerate aging. You
should replace hydraulic oil filter core and
hydraulic oil more frequently to avoid damaging
hydraulic pump and other hydraulic parts. The recommended replacement interval is as
follows.
Replacement (hours)
Machine with Machine

hydraulic breaker with bucket
Hydraulic oil 600★ 1500 or 2500

Filter core 100★ 500
46
1500hrs
(1)Number with ★ mark means the
lifetime
interval that all the machine operation
h d li
time is for hydraulic breaker. For the Filter
hydraulic breaker operation time ratio is core
less than 100%, the replacement interval l 2500hrs
should be as hereinafter diagram shows. lifetime
(2)When the machine operates hydraulic
breaker continuously more than 100
hours, replace hydraulic oil filter core.
Hydraulic breaker operation time percentage (%)
Hydraulic crusher operation tips…if equipped

Choose correct dimension and weight hydraulic
crusher. Consult with your dealer.
Wrong
Operate excavator slowly to avoid overturning,
and pay attention to following items.
(1) In order to prevent damaging excavator,
don’t operate hydraulic crusher when
bucket cylinder fully extend or retract.
(2) Don’t prop up machine with bucket,
bucket cylinder, or hydraulic crusher, otherwise it may cause excavator damaged.
(3) Don’t swing superstructure to the side of machine to operate hydraulic crusher. In
order to prevent excavator overturning, it should carry out crushing only at
frontage and rear of machine.
(4) Don’t operate hydraulic breaker on slope. It should operate on horizontal ground.
(5) Don’t use hydraulic crusher to haul debris.
(6) Hydraulic crusher operation will pollute hydraulic system and accelerate aging. It
should replace hydraulic oil filter core and hydraulic oil more frequently to avoid
damaging hydraulic pump and other hydraulic parts. The recommended
replacement interval is referred to the “Hydraulic breaker operation tips”.
(7) When transport excavator, remember to take out hydraulic crusher from the
machine, and fit covers or plugs on all hydraulic hoses.
47
3.7 Boom swing
SWE70 is equipped with boom swing

structure (as right fig is equipped with
swing head a)
The boom swing pedal locates at the

operator’s right foot position, it is used to
swing boom, but the superstructure (cabin,
engine, etc) won’t slew.
A. Treadle lower side of pedal, swing

boom to right side.
B. Treadle higher side of pedal, swing a
boom to left side.
When boom swing pedal is out of use, push down pedal 2

and lock pedal 1. When open lock, just pull up the pedal 2.
The figures show the maximum

swing distance from superstructure
central line.
A. The maximum left swing
distance from superstructure
central line is 690mm.
B. The maximum right swing

distance from superstructure
central line is 610mm.
48
3.8 Air conditioner
3.8.1 Basic Operations
FIG. 4
Aeration operation
①. As figure 4 shows, counter-clockwise turn the main switch to OFF.
②. As figure 4 shows, clockwise turn the speed switch to I, II or III, you can make
low, moderate and high wind speed.
③. As figure 5 and 6, turn the wind exit to a proper direction, you can choose proper
wind direction.
④. As figure 4 shows, counter-clockwise turn the speed switch to OFF to shut down
the whole system.
Refrigeration Operation
(1) Choose proper wind speed and direction according to the “aeration operation”.
(2) As figure 4 shows, clockwise turn the main switch to a proper position.
(Clockwise turn make lower temperature. Turning to the most right makes the lowest
temperature. While it is too cool, you can counter-clockwise turn the main switch.
Furthermore, you can control the coldness by the wind speed.)
(3) You can get a comfortable environment by controlling the wind speed, wind
direction and the coldness.
When it is not too hot, after refrigerating for some time, if you feel
too cold, you can counter-clockwise turn the main switch to some
proper degree for lower temperature. After some time, if you feel too
high wind speed, you can lower it by the wind speed switch.
49
(4) As figure 4 shows, turn the main switch and the speed switch to OFF, the whole
system will shut down.
Heating Operation
At first, the hot water valve must be opened, then do according “aeration operation”.
FIG. 5 FIG. 6
3.8.2 Special operations

(1) Strong refrigeration operation
When it is very hot, especially d a period of time after just turning on the air
conditioner, you should choose this operation. That is: choose refrigeration pattern, press
“wind speed increasing button” to choose the highest wind speed, press “set increasing
button” to choose the lowest temperature.
(2) Weak refrigeration operation
When it is slightly hot, especially the period of time after turning on air conditioner,
the indoor temperature is suitable or even a little cool, you should choose this operation.
That is: choose refrigeration pattern, press “wind speed decreasing button” to choose the
lowest wind speed, press “set decreasing button” to choose the highest temperature.
(3) Strong heating operation
When it is very cold, especially the period of time after just turning on the heater, it is
cold inside the vehicle or sometimes there is frost, snow which needs removing, you should
choose this operation. That is: choose heating pattern, press “wind speed increasing button”
to choose the highest wind speed, press “set increasing button” to choose the highest
temperature.
(4) Weak heating operation
When it is slightly cold, especially the period of time after turning on the heater, the
indoor temperature is suitable or slightly warm, you should choose this operation. That is:
choose heating pattern, press “wind speed decreasing button” to choose the lowest wind
speed, press “set decreasing button” to choose moderately low temperature.
(5) Dehumidification and defrosting operation
50
When it is damp (including the indoor vapor and sweat made by human) and indoor
temperature is higher than outdoor (including using heater), except the discomfort of
dampness to human, a layer of frost will form on the inner side of the glass which will
affect the view. Now you should choose this operation.
There are two ways of this operation:
a. When it is moderate or slightly hot, choose “weak refrigeration operation” (see ②
for details)
b. When it is slightly cold, choose defrost pattern ( will appear on the screen).
At defrosting pattern, the refrigeration amount is set by the program, it can not be
adjusted and there’s no display; the heating amount can be adjusted by operator
according to requirements of the indoor temperature.
3.4 Other instructions
(1) Machine set up: As long as you change the system operation pattern, the system
will close the extrinsic cycle air door automatically (enter internal circulation pattern). If
operator has to use the extrinsic cycle after changing the operation pattern or just start up,
press .
(2) The machine will automatically remember any patterns (expect circulation wind
pattern) or the change of set (including automatically remember the condition before shut
down when turning off the machine), when you use this pattern again, the machine will
return to the last condition (including automatically return to the condition before last shut
down after start). It’s very convenient for the users, e.g when start the machine in the
afternoon, it will automatically return to the using condition of the shut down in the
morning.
3.8.3 Warning
(1) For the air-conditioner cabinet with dust screen, the dust screen must be monthly
cleaned, or it will be jammed by the dust, so the air in the cab cannot swimmingly flow
through the heat exchanger and the air-condition effect will be worse.
(2) Under special conditions, (e.g damp or not too hot environment, dust screen jam,
circulating port jam by foreign materials), using strong refrigeration for a long time, you
will feel the wind is becoming smaller or even no wind, this is the representation of air
conditioner vaporization and frosting. The frost on the vaporizer surface blocks the passage
of air flow which makes refrigeration worse. But this is not malfunction, now you should
stop refrigeration for a moment, remove the blocking materials, choose big wind and restart
refrigeration after several minutes then it will become normal. After it’s normal, do not
51
choose small wind and strong refrigeration at the same time, e.g you can choose medium
refrigeration and weak refrigeration

(3) Please close the hot water valve before using the refrigeration system in summer
or the aeration system in spring or autumn. In winter, please open the hot water valve
before using the heating system.
(4) When using heating system in winter , use it after the water temperature of engine
increases.
(5) For the radiator interlinks to the water tank of the engine, so, once it leaks, the
water tank will lack water and the engine will overheat. In winter, protecting the radiator
from being frozen crack is as important as the water tank. To prevent the cooling fluid from
freezing and causing the radiator or the water tank cracks, please use the prescribed cooling
fluid by the main engine plant. You’d better effuse the cooling fluid if the engine stops for a
long time in winter, or it will freeze.

(6) The refrigerant will frostbite your skin and eyes especially. Furthermore, it will
release poisonous light and gas when meets the naked flame. So, any time before the
refrigeration system is disassembled, the refrigerant must be reclaimed or released at first,
in order to avoid it sprays over skin or into eyes. During disassembling, please ensure no
open flame aside.
(7) Please run the refrigeration system for 5 to 10 minutes every half a month if it is
not be used over a long period of time.
(8) Items for regular check
Frequency
Num Items to check Detail to check
monthly seasonally
1 all the fasteners loose and drop or not √
2 belt tautness and abrasion √
3 pipelines gall or break √
4 joints gall or leak √
5 condenser jammed by dust or not √
6 cluster wear out, burn or not √
electromagnetic clutch
7 (compressor) skid or not √
8 compressor anomalous sound √

9 quantity bubble in √
52
of refrigerant the fluid-inspection lens
10 dust screen dirty or jammed √

Note: (1) As figure 7 shows, when check the tautness of the belt, press it by force in
15N. The sinkage between 5mm to 7mm (4~5mm) is appropriate.
(2) As figure 8 shows, when check the quantity of the refrigerant, please judge it
according to the bubble in the fluid-inspection lens.
FIG. 12a
FIG. 12b
Fluid inspection lens
Refrigerant photos/figures
Other
filling The After Condition note
amount conditions
moment working shut description
of start down
Fluid Air outlet is not Check
inspection lens cold enough, and
condenser inlet release
is clear with no
is very hot and the
bubble at the the condenser excessive
moment of outlet is like the refrigerant
Too much start, working environment
or after shut temperature, the
pressure at both
down.
sides is high
(especially the
high pressure
side)
53
Fluid
inspection lens
is clear with no
Slightly bubble, bubble
much appears at start
and 10 minutes
after shut
down.
Fluid Air outlet is
inspection lens cold, condenser
no need to
inlet is very hot,
is clear with no
condenser check and
bubble when outlet is hot or
repair
Proper working, a few warm, air
amount bubbles appear intake duct is
at start and in cold with
normal pressure
10 seconds
at both sides.
after shut
down.
A few bubbles
Slightly appear during
insufficient work
Too many Air outlet is not

bubbles appear cold enough,
condenser inlet
during work
is not hot
enough, Check,
condenser repair and
Extremely outlet is like the
environment fill
insufficient
temperature, air refrigerant
intake duct is
warm and the
pressure of high
pressure side is
very low.
Fluid Air outlet is not
inspection lens cold, condenser
inlet is not hot,
is clear with no
Almost no condenser
bubble at start, outlet is like
when working environment
or shut down. temperature, air
54
No bubble at intake duct is

start and after warm and the
side pressure is
shut down, a
low.
few bubbles
appear when
working with
long strings of
oil dripping and
oil stain
sometimes.
Note： The above mentioned outcomes all happen on hot days. Owing to the external
conditions, etc, sometimes it’s hard to judge the condition of fluid inspection lens, so pay
attention to the high and side pressure and fluid inspection lens at the same time when
filling refrigerant.
(9) Cautions while disassembling the pipeline system
①.The joints disassembled from the pipelines must be sealed in time to make the inner
system exposed to air for a short time as possible, avoiding the wet air from entering the
system.
②.Please dip some drops of refrigerant oil onto the O-type gasket before assembling
the pipelines.
③.While assembling or disassembling the pipe joint, two spanners must be strong in an opposite
direction to avoid distorting the pipe.
④.The following is the reference torques for screwing down the pipeline joint:
Joint Type Torque (N·m)
Nut (HEX 19mm) 12-15
Nut (HEX 22-24mm) 20-25
Nut (HEX 27mm) 30-35
Bolt with flange (M6) 4-7
Bolt with flange (M8) 13-19
(10) If you find the electromagnetic clutch of the compressor attracts and disengages
frequently, that is because the condenser is too dirty, there is some air in the system or the
refrigerant is overfull to make too high pressure, the air-conditioner must be shut down at
once and be repaired by professional maintenance people.
55
4. MAINTENANCE
Fuel and lubrication chart：
4.1 Correct maintenance and inspection procedure

Please read this manual book carefully and learn
how to maintain excavator correctly. Follow the
correct maintenances and inspection procedures in
this manual.
Check excavator before daily operation.
z Check monitor.
z Check all liquids level.
z Check the leakage, distortion, abrasion, and
damage of hoses and pipes.
z Check the noise, temperature around excavator.
z Check the slack or loss of parts.
z Repair the excavator before operation if the

1
machine has problems, or consult your
dealer.
【Important】
z Use recommended fuel, hydraulic oil, and
lubricant.
z Only use original SUNWARD parts.
z If user doesn’t use recommended fuel,
hydraulic oil, lubricant, and original
SUNWARD parts, the warranty is
automatically invalid.
z Never adjust engine rev limiter or hydraulic
system safety valve.
z Avoid electric parts touching with water and
vapour.
56
z Never disassemble engine pump controller, sensor, etc.

Periodic maintenance
Carry out all recommended maintenance in this manual.
Check work calculagraph usually
Determine when the machine needs periodic maintenance according to the calculagraph ①.
The intervals in the periodic maintenance list are based on the normal condition. If operate
excavator in malcondition, the intervals should be shorten.
Use fuel and lubricant correctly
【Important】Always use recommended fuel and lubricant, otherwise it will damage

the machine and lose the warranty of Sunward.
Preparation for maintenance
A. Place the machine on a hard horizontal ground.
B. Lower the bucket to the ground.
C. Operate engine at low rev for 5 minutes.
D. Stop engine, and take out the key from switch. (If it is necessary to maintain the
machine as the engine runs, operator can’t leave cabin)
E. Pull the pilot control lever to “LOCK” position.
F. Before maintenance, please hang the label “DO NOT OPERATE” tag on left joystick.
Engine maintenance
Please carry out periodic maintenance as the engine manual book.
Periodic replacement of hydraulic hose

A. Make sure to carry out periodic inspection of machine to guarantee safe work. If listed
parts damaged, it may cause serious fire. Because it is difficult to judge the aging
situation of these parts by vision, you should replace them at listed intervals. However,
if any part is found bad in the inspection, it should be replaced before operation without
consideration of intervals. Also check the hose couplers, if they are distorted, cracked,
or aged, replace them if necessary.
B. Make sure to check all hoses periodically, and replace them if necessary.
C. Consult your dealer how to replace hose correctly.
57
Recommended periodic replaced hose list

Replacement
Periodic replaced parts
Interval
Fuel hose (from fuel tank to precipitator, from precipitator to oil
Engine 1.5 years
feeding pump)
Pump inhaling hose (from oil tank to main pump) 2 years
Machine Pump output hose (from pump output to multipurpose valve) 2 years
Body Multipurpose valve hose (from multipurpose valve to working
2 years
device, slewing coupler, slewing motor)
Low pressure hose (pilot hose, oil-returning hose) 2 years
Boom cylinder hose 2 years
Working Arm cylinder hose 2 years
Device Bucket cylinder hose 2 years
Note: Make sure to replace seals (such as O ring) when replace hoses.
58
4.2 Maintenance guide

All filters maintenance list:
Periodic inspection interval

Every Every Every Every
System Check item Daily Every 250 Every 500
50 400 1000 1500
hours hours
hours hours hours hours
Clean oil / water
○
separator
Fuel oil
Fuel filter
◇
replacement
Engine oil
◇
replacement ◇
Engine oil 1st
Engine oil filter 2nd & after
time
replacement
Air cleaner
element cleaning & ○ ◇★
replacement
◇★
Intake & Outer filter core ○ Or indicator
exhaust light alarm
◇★
Inner filter core ○ When outer
filter replaced
Discharge hydraulic
oil tank sundries ○
Replace hydraulic oil ◇★
Hydraulic
oil inhaling filter ◇★
system
Replace hydraulic oil
tank filter ◇
Replace pilot oil filter ◇
○：Check
◇：Replace
★：means that the replacement intervals will be different with different working condition.
59
4.2.1 Add lubricant grease
Interval (hours)
Qt
Parts name 10 25 50 100 200
8 50
y 0 0 0 0 0
Connection pins for boom and
1 ★△ △
platform
Connection pins for boom
2 ★△ △
Connecti cylinder ends
on pins of Pins for bucket and arm ★△
8 △
working ★★
device Pins for dozer blade cylinder ends 2 △
Connection pins for dozer blade
2 △
and platform
Slewing support 1 △
Slewing inner gear ring 1 △
★★ means that these parts need maintaining when working in water or mud.
Recommended lubricant grease brand and specification
Position: bucket, arm, boom, slewing gear, slewing bearing, etc.
From —20 to 40°C（from —4 to 104F）
BP petroleum BP Energrease Ls—EP2
Caltex petroleum Multifax EP2
Esso Beacon EP2
Japan Daphne Coronex Grease EP2
Mobil petroleum Mobilux EP2
Germany 2# lithium grease ★
Shell Shell Alvania EP Grease 2
Remark Heavy duty lithium grease
[Note]：The delivered excavator from factory has been injected grease with “★” mark.
Butter filling mark：
60
4.2.2 Engine oil
Interval（hrs） Remar
Parts name Qty
8 50 100 250 500 1000 2000 k
Check
1.Engine oil 1 △
oil level
7.4
2.Engine oil Replace △★ △
L
3.Engine oil filter Replace 1 △
Note：★ mean that it must replace oil in the first 50 hours operation of machine.
Please maintain as per the requirement in diesel engine manual book.
z The performance of engine oil is very different, commonly the engine oil adopts API or
CCMC standard.
z YANMAR engine company recommends using SAE15W-40 engine oil of (API)
CE4/SG grade.
Recommended engine oil
Engine oil brand
-20℃--0℃ -10℃--35℃ 25℃--40℃
Manufacturer
Esso Essolube D-3 10W 30 40
Apollo Apollo oil Super Wide 15W-40
Mobil 1310 Mobil Delvac1330 1340 ★
Fuchs 15W-40
Fina CF15W-40
Note: The excavator departed from factory has been filled“★” marked engine oil.
1 Check engine oil level
Important: In order to get correct value, you should check oil level before starting
engine everyday and make sure to park the excavator on horizontal ground.
A. Park the excavator on a horizontal ground.
B. Take out dipstick, wipe the oil with clean cloth, and insert dipstick into engine again.
C. Take out dipstick again, the oil level must lies between MAX and MIN marks.
Fill engine oil through filler filter, if necessary, make sure to use recommended
61
The reading will be imprecise if check oil

level immediately after stopping machine.
Make sure to cool down the engine oil at
least 15 minutes before inspection.
2 Replace engine oil

z It must replace engine oil after the first 50 hours operation.
z After first replacement, please carry out replacement as per < YANMAR diesel engine
manual>.
3 Replace engine oil filter…every 500 hours
4 Steps to replace engine oil and filter

A. Warm up engine oil before start, but don’t overheat.
B. Park the excavator on a horizontal ground.
C. Lower the bucket to ground.
D. Pull the pilot control lever to “LOCK” position.
E. Run engine idle at low rev for 5 minutes.
F. Shut off engine, and take out key switch.
The engine oil may be very hot, please

remember to prevent scald.
1.
A. Take out outlet plug, make the oil flowing into a 10L container.
B. After oil vented, check whether there is metallic chipping on cloth or not.
C. Fit and screw down outlet plug.
D. Clean surrounding area of engine oil filter seat. Turn anti-clockwise to remove engine
oil filter cartridge. Take out old seals.
E. Clean sealed washer surface of filter seat.
F. Wipe clean oil on the seals of new filter.
G. Fit new filter, turn filter clockwise until the washer touch interface. Ensure not to
damage washer when fit filter.
H. Screw down engine oil filter. Remember not too tight to prevent screw thread distortion
or filter core seals damaging.
I. Open oil filter cover, and fill recommended oil in engine. 15 minutes later, check
whether the oil level lies in the marking range or not.
J. Fit filler cap.
K. Start engine, run at low rev for 5 minutes.
L. Check whether the engine oil pressure indicator light goes out at once or not, if not ,
stop engine and search the cause.
M. Stop engine, take out key from key switch.
N. Check whether there is any leakage at outlet plug.
62
O. Check oil level on the dipstick.
4.2.3 Gear oil
Interval (hours)
Parts name Qty
8 50 100 250 500 1000 2000
Check oil
— △
1、Slewing reducer level
Replace 2L △
Check oil
— △
2、Traveling reducer level
Replace 2x2 L △
Recommend gear oil

Brand
Gear oil -20℃--40℃
Manufacturer
Esso Esso Gear Oil GP80-90,GP85W-90
Nippon Petroleum Gear Lube Sp90
Mobil Mobilube Gx90 ★
Fina GL-580W-90
GREAT WALL brand of China

85W/90
Petrochemical
Shanghai oil refining factory API-GL-4 85W/90
Note: The excavator departed from factory has been filled “★” marked
gear oil.
Traveling reducer
a) Check oil level…every 250 hours
z Place excavator on a horizontal ground.
z Lower the bucket to ground.
z Run engine at low rev for 5 minutes.
z Stop engine, and take out key switch.
z Pull pilot control lever to lock position.
z Open oil level inspection plug ②, check oil level.
z Fill oil to figured oil level through filler ②, if necessary.
63
In the figure, ② is reducer filler, ③ is oil outlet.
b) Replace gear oil…every 1000 hours

z Place excavator on a horizontal ground.
z Lower the bucket to ground.
z Run engine idle at low rev for 5 minutes.
z Stop engine, and take out key switch.
z Pull pilot control lever to lock position.
z Take out oil outlet plug ③, empty gear oil.
z Refit on oil outlet plug.
z Take out filler plug. Fill in gear oil until The gear oil may be very hot, please start
the oil level is equal to the filler orifice. work until the gear oil cool down.
4.2.4 Hydraulic system
Interval（hrs）
Parts name Qty
8 50 100 200 400 800 1500 2000
1．Check hydraulic oil lever —— △
2 ． Discharge sundries of
—— △
hydraulic oil tank
3．Replace hydraulic oil 140L △
4．Clean oil inhaling filter —— When replace hydraulic oil
5．Replace oil inhaling filter —— △
6．Clean oil returning filter △
7．Replace oil returning filter
—— △
core.
8．Replace pilot oil filter —— △ △
9 ． Check Leakage —— △ △
hose and Crack and
—— △
pipeline distortion
Note: The replacement interval will be different with various kinds of hydraulic oil.
64
Recommended hydraulic oil brand and specification

Oil species Hydraulic oil
Parts Hydraulic system
Replacement
2000(hrs) 1500(hrs)
interval
Temperature
-20℃--40℃ -10℃--40℃ -20℃--40℃ -10℃--40℃

Engine oil
Manufacturer
Fina HM46
Esso Standard
Mobil
Shell
Germany LC46
Caltex HD46
Note Abrasion-resisted hydraulic oil
Inspection and maintenance of hydraulic system
The hydraulic parts will be very hot during

operation. Please remember to cool down the
excavator before inspection or maintenance.
A. Make sure to place the machine on a hard horizontal ground when maintain hydraulic
system.
B. Lower bucket to ground, and stop engine.
C. Start hydraulic system maintenance after parts, hydraulic oil, and lubricant cool down
completely. When remove screw plug or bolts, keep your body and face away from
them.
D. Before maintain hydraulic system, it must exhaust air of hydraulic oil tank to release
pressure.
E. Make sure to operate control lever a few time to release remnant pressure.
F. Avoid checking and maintaining the traveling and slewing circuit at slope.
G. When connect hydraulic hose with pipe, pay special attention to keep seals surface
clean and avoid damaging them. Please remember following items:
z Wash interior of hose, pipe, and oil tank with cleanser; and wipe up them before
connection.
z Use scatheless or non-defective O rings. Don’t damage them in the assembly.
z Never distort high pressure hose, the lifetime of distorted hose will be shortened
greatly.
H. Fill same brand & spec. hydraulic oil, never use different brands oil at one time.
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I. Never use other hydraulic oils not included in the list.

J. Don’t start engine when the hydraulic oil tank is empty.
1 Check hydraulic oil level…everyday
【Important】: Never start engine when the hydraulic oil tank is empty.
A. Place the machine on a horizontal ground.
B. Arm cylinder retracted and bucket cylinder
extends completely to fix excavator.
C. Lower bucket to ground
D. Run engine idle for 5 minutes.
E. Stop engine, and take out key switch.
F. Pull pilot control lever to lock position.
G. Open right side cover, check oil level meter. The
oil level must lies between marks. Otherwise it
should fill oil.
Fill oil：
H. Screw withershins and open screw cover on the top.
I. Fill oil through netting, and check oil lever meter again.
J. Screw cover down.
2 Discharge hydraulic oil tank sundries…every 200 hours.
【Important】:Never start engine when the hydraulic oil tank is empty.

A. For easy access, swing superstructure 90o，and place the machine horizontally.
B. Lower bucket to the ground.
C. Run engine idle for 5 minutes.
D. Stop engine, and take out key switch.
E. Pull pilot control lever to lock position.
Don’t loosen outlet plug before oil cooled

down, the hydraulic oil may be hot enough to
cause scald.
F. Keep body and face far away from oil outlet

plug.
G. Loosen outlet plug on the bottom of hydraulic oil tank after oil cooled down, vent water
and sediments.
H. Screw down outlet plug after water and
sediments vented.
3 Replace hydraulic oil…every 2000 or 1500

hours.
4 Clean oil inhaling filter …when replace
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hydraulic oil.
Important: The replacement interval of hydraulic oil is different with its specification.
A. For easy access, swing superstructure 90o，and place the machine on a horizontal
ground.
The hydraulic oil may be hot, cool it down

2
before operation.
1
B. Arm cylinder retracted and bucket cylinder extend

completely to fix excavator.
C. Lower the bucket to ground.
D. Run engine idle at low rev for 5 minutes.
E. Stop engine, and take out key.
G. Clean hydraulic oil tank top to avoid feculency entering
into hydraulic system. 3
H. Keep body and face far away from oil outlet plug.
I. Loosen outlet plug on the bottom of hydraulic oil tank
after oil cooled down to discharge oil.
J. Remove cover ①.
K. Take out oil inhaling filter and hanger rod assembly ③.
L. Clean inner of filter and oil tank, if change filter, fit new filter on hanging rod. Screw
nuts to 14.5-19.5N•m (1.5-2kgf·m).
M. Fit on filter and hanger rod assembly ③.
N. Clean, fit on, and screw down oil outlet plug. ① ②
O. Fit on cover ①, ensure filter and hanging rod on
correct position, and screw bolts to 49N·m (5kgf·m).
P. Unscrew the cover of press-type air filter ② on the
top of hydraulic tank.
Q. Fill clean hydraulic oil to tank through filter netting.
The oil level should reach the scheduled marks of oil
meter.
R. Tightening the cover of press-type air filter ②.
③
5 Replace hydraulic oil-returning filter…every
500 hours
A. Place excavator on a horizontal ground.
B. Lower the bucket to ground.
C. Run engine at low revs for 5 minutes.
E. Pull pilot control lever to lock position.
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F. Loosen and remove bolt ② carefully to

separate the two connection parts.
G. Open bolt ① to take out the whole
oil-returning filter③, unscrew and clean the outer cartridge of filter.
Take out filter core, check whether there is metal particle or chipping at filter tin bottom.
Exceeding bronze and steel particle means that hydraulic pump, motor, valve have been or
will be damaged. Rubber particle means that hydraulic cylinder seals have been damaged.
H. Replace new filter core.

I. Screw cleaned outer cartridge of filter, replace new O rings.
J. Fit on filter cover and transition cover, and screw down their bolts.
z You should replace filter core after the first 200 hours operation, since the first replacement
replace filter core when pollution indicator light comes on, or replace it every 400 hours
operation, or replace filter core and clean filter if failure occurs because of hydraulic device
pollution.
z The hydraulic oil may be hot, it should be cooled down before cleaning work.
z Keep body and face far away from filter cover board.
z In installation, pay attention to the correct positions of O ring and pressure spring.
6 Replace pilot oil filter…every 400 hours

A. Park the machine on a horizontal ground.
C. Run engine idle at low revs for 5 minutes.
E. Operate left and right pilot joystick to release pressure of pilot press accumulator.
G. Turn withershins with filter spanner to remove filter shell from filter top.
H. Remove filter and abandoned O-ring.
I. Clean the touching area of filter head and O-ring & filter core.
J. Wipe clean oil on new O-ring, and fit it on correct position.
K. Smear clean oil to ring part of new filter. Fit on filter core slowly.
L. Clean filter shell.
M. Turn clockwise to fit filter shell on filter head cover, tighten the shell to 19.5-29.5N•m
（2-3kgf•m）.
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Check hose and pipeline…every day

7
or every 250 hours
The gushing liquids of high pressure can

pierce skin, causing GBH.
In order to prevent being hurted, use a cardboard to look for the leakage, don’t make the
hand and body touch high pressure liquid, in case of accident, ask the qualified doctor to
treat at once, any liquid pierced into skin must be cleaned out by surgical within few hours,
otherwise it will cause gangrene.
The leaked hydraulic oil and lubricant may

cause fire. In order to prevent this danger,
you should operate as below.
A. Park the excavator on a hard horizontal ground.

C. Run engine at low revs for 5 minutes.
E. Pull the pilot control lever to lock position.
F. Check whether there is loosened or lost clamp, distorted hose, abraded pipeline or hose,
damaged oil cooler, slack flange bolts, and oil leakage or not.
G. Check whether there is leakage or damage at following inspection points of hose,
pipeline, and oil cooler. Replace or tighten them if any abnormity happened.
H. Tighten, repair, or replace any loosened, damaged, or lost hose, pipeline, and flange
bolts of oil cooler, don’t bend or impact high pressure pipeline, and never fit on tortuous
or damaged hose and pipeline.
Hose
Interval(hrs) Inspection point Abnormity Solution
Hose side Leakage Replace
Everyday Hose end Leakage Replace
Coupler Leakage Tighten or replace hose or O ring
Hose side Crack Replace
Hose end Crack Replace
Hose side Reinforce material Replace
Hose exposed Replace
Every 200 Hose end and Partial raised Replace
hours operation coupler Distortion or Replace (adopt proper bend
corruption radius)
Note: Only use original SUNWARD spare parts.

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4.2.5 Fuel system
Interval (hours)
Parts name Qty 200
8 50 100 250 500 1000
0
1. Vent fuel tank sediment 1 △
2. Check and vent sundries in
1 △※1 △
precipitator
3. Vent water and sediment in water
1 △
segregator
4. Replace fuel filter 1 △
5. Check fuel Leakage, crack, etc ─

△
hose
Crack, bend, etc ─ △
Note: ※1. . Check and vent precipitator every 50 hours, replace every 1000 hours.
Recommended fuel:
Only use high quality diesel oil, don’t use kerosene.
Fill oil
Dispose fuel carefully, you must stop engine

before filling fuel. Never smoking when you
fill fuel into tank or fuel system works.
A. Refer to “stop engine” chapter, park excavator and stop engine correctly.
B. Check fuel display, and fill fuel if necessary.
C. Prevent dirt, dust, water, and other sundries entering into fuel tank and fuel system.
D. To prevent clogging, fill fuel after daily work, and not to splash fuel on excavator or
ground.
E. Fit on the cover after fill fuel.
1 Vent fuel tank sediment……Daily
F. In order to easy access, swing superstructure 90o，place the machine on horizontal

ground.
G. Lower bucket to the ground.
H. Run engine at low revs for 5 minutes.
I. Stop engine, and take out key switch.
J. Pull pilot control lever to lock position.
K. Open discharging valve on fuel tank bottom for a
few seconds, discharge water and sediment. Shut
discharging valve
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2 Check and vent sundries in precipitator…every 50 hours
Fuel precipitator, i.e. primary fuel filter,

through which the fuel from tank is filtered
first, then conveyed to feeding pump, in this
way, the feeding pump is well protected.
3 Vent water and sediment in water segregator…daily

A. You should vent water and sediment in water segregator daily.
B. Stop engine as correct mode. Open bottom discharging valve, turn valve widdershins 4
circles until the valve drop 25mm. Discharge water in filter catchment trough until
discharge clean fuel.
After discharging water, ensure to exhaust

air from fuel system.
4 Replace fuel filter…every 400 hours
A. For safety and environment protection purpose, always use proper container to load
discharged fuel. Never pour fuel to ground, raceway, river, mere, or lake. Dispose
wasted fuel properly.
B. Clean filter surrounding area, dismantle filter, and clean seal washer of filter seat.
C. Replace O ring.
D. Fill clean fuel in the new fuel filter, and lubricate O-ring with clean engine oil.
E. Manually screw filter down, but not exceeding.
F. After replace filter, exhaust air from fuel system.
If tightening exceedingly, the screw thread

will be distorted and filter core seals or filter
shell will be damaged.
5 Check fuel hose…everyday…every 250

h
o
u
The leakage fuel will cause fire and
human injury. r
s
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In order to avoid this danger:

A. Place the machine on a hard horizontal ground, lower bucket to ground, stop engine as
per correct mode, and take out key from key switch.
B. Check whether fuel hose has distortion, attrition with other parts, and leakage. If any
abnormity occurs, replace the hose immediately.
C. Repair or replace any slack or damaged hose. Never fit on flexural or damaged hose.
Hose
Interval Inspection point Abnormity Solutions

Hose end Leakage Tighten or replace
Everyday Knitted protection layer Attrition Replace
Hose Crack Replace
Knitted protection layer Crack Replace

Hose Crack Replace
Every 250
Hose end Part protrusion Replace
hours
Hose Bend or crankle Replace
Hose end and fittings Distortion or corruption Replace
Note: Only use original parts from Hunan Sunward Intelligent Machinery Co., Ltd
6 Exhaust air from fuel system
【Important】The air in fuel system will cause engine starting difficulty and operation
abnormity. It should guarantee exhausting air from fuel system after vent water and
sediment in precipitator, replace fuel filter, or empty fuel tank.
Press handle of fuel filter seat to exhaust air in fuel system.
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4.2.6 Air filter
Qt Interval(hrs)
Parts name
y 8 50 100 250 500 1000 2000
Or indicator light
Clean 1 △
1．Outer filter core comes on
Replace 1 5 times clean or 1 year
2．Inner filter core Replace 1 When outer parts replaced
3.Connection Check
△
pipeline airproof
between air
When pipeline has crack and air leakage, replace
filter and Replace
it in time.
engine
1 Clean outer filter core…every 250 hours or clogging indicator light comes on
2 Replace outer and inner filter core…every 5 times clean or 1 year
【Important】Only clean air filter at scheduled time to prevent dust entering engine.
Also check airproof and fixation termly of elastic joint between engine and air filter.
A. Park excavator on a horizontal ground.
B. Lower the bucket to ground
C. Run engine idle for 5 minutes.
E. Pull pilot control lever to lock position
F. Loosen wing nut to take out cover of air filter.
G. Remove outer filter core.
H. Flap outer core lightly, never beat it with hard objects to prevent damaging core.
I. Clean outer core with compressed air. Remember to clean it from inside to outside.
z Decrease pressure of compressed air, keep other people away from operation site, beware of
flying debris, and wear personal safety implements.
z Wipe filter shell and sealed section with wet cloth, don’t clean them with compressed air.
J. Clean filter inside before fit on outer core.

K. Fit on outer core.
L. Fit on end cover and screw wing nut down.
M. Start engine and run at low revs.
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N. Check the air filter clogging indicator light

on display. If the light comes on, stop
You must underlay sealed washer when fit
engine immediately and replace outer core.
on core to avoid bad seal.
O. When change core of air filter, remember to
change inner and outer core at one time. First remove outer core, then remove inner
core slowly. Clean filter inside before fit on new core. Fit inner core first, then fit on
outer core.
3 Connection pipeline between air

filter and engine
Check seal…everyday
Replace…When pipeline has crack and
air leakage
If bad seal or crack occurred on connection

pipeline, dirty air will enter into and damage
engine.
4.2.7 Cooling system
Interval（hrs）
Parts name Qty 8 50 100 250 500 1000 2000
1. Check cooling water level 1 △
2. Check and adjust fan belt
1 ※1 △
tension
21.7
3. Replace cooling water Twice in a year ※2
L
4. Clean radiator △※
Outer 1
and hydraulic oil 3
cooler core Inner 1 When replace cooling water
5. Clean condensator of air- △※
1
condition (optional) 3
z Only maintain in the first inspection.

z When the machine is delivered, water and long lifetime cooling fluid have been
filled in the cooling system. You can replace the cooling water after a years or
2000 hours operation if you always use manufacturer’s original long lifetime
time cooling fluid.
z Operate the machine at dust area, shorten maintenance interval.
1. Cooling water
Fill soft and pure tap water or bottled water.
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2. Antifreeze
If the air temperature will be lower than 0℃(32℉), you should add a mixture of antifreeze
and soft water to the cooling system. In general, the ratio of antifreeze should be from 30%
to 60%. If the ratio less than 30%, cooling system will be rusted; if the ratio more than 60%,
engine will be overheated. Use 50% water and 50% glycol antifreeze, the engine can
operate at the -37℃ perennially. Use 60% water and 40% glycol antifreeze, the engine can
operate at the -20℃ perennially.
3. Antirust
Add about 0.43L (0.4 Usqt) antirust in the new cooling water when you change cooling
water, you don’t need to add antirust when you adopt antifreeze.
4. Replacement interval:
Once after a year or 2000 hours operation, no matter what become due.
z Antifreeze is poisonous, if ingested, will cause serious injury or death. In case drink it by
accident, should lead vomiting and go to hospital at once.
z Ensure storing the antifreeze with sealed cover and marked container, and the
antifreeze should be stored at the place that children can’t get.
z If the antifreeze splash into eyes by accident, wash the eyes 10 to 15 minutes with water,
and then go to hospital at once.
z Obey all the regulations when store or throw away the antifreeze.
1 Check cooling water level…everyday
Before the system cool down, don’t loosen the

water filler cover ① of radiator. Screw off
the cover slowly, release all the pressure
before removing the cover.
When engine operate, the cooling water level

should reach the lower surface of neck that filler
protrude into upper flume. If the water level is
lower than the lower surface, add cooling water to
water tank.
2 Check and adjust fan belt tension…every 100 hours (the first check should be at
50 hours operation)
【Important】 Lax fan belt may cause insufficient power of battery, engine overheated,
and quick & abnormal belt abrasion. On the other hand, over tight belt will damage
bearing and belt.
Press the belt with thumb at the middle point of strap wheel and crank, if the press is 58.8N,
the maximum flexibility should be 10mm.
Visually check the damage, crack, and abrasion of belt. If there is any ill evidence, change
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the belt.
z Don’t check, test, and replace belt when

engine runs.
z Mount new belt, run engine at low rev for
3-5 minutes, adjust tension again to
ensure the new belt perched correctly.
When the machine is delivered, water

and long lifetime SUNWARD brand
cooling fluid have been filled in the Before the engine cool down, don’t
cooling system. loosen the radiator cover. Screw off the
cover slowly, release all the pressure
3 Replace cooling water…twice in a year
(spring and autumn) before removing the cover.
z Remove radiator cover, open the outlet plug of radiator and engine, exhaust cooling
water.
z Shut outlet plug, fill the radiator with tap water and detergent, start engine and run at a
little higher rev than idle, the engine run at 80℃ or
higher for 10 minutes.
z Stop engine and open radiator outlet plug, wash
the cooling system with tap water until the
discharged water is clean. It can help to get rid of
rust and sediment.
z Shut outlet plug, fill the radiator with tap water and
antifreeze according to scheduled ratio. Start
engine to exhaust the air in cooling system
z To avoid air bubble entering into system, it should
add cooling water at the rate of less 10L/min.
z After filling cooling water, run the engine for a few minutes. Then, check the cooling
water level again, fill cooling water again if necessary.
4 Clean radiator and oil cooler core

Outer…every 250 hours operation
Inner……once in half year
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5
Clean air-condition condensator (if
mounted)…every 250 hours
Before cleaning work, remember to ask

surrounding people keeping away from site,
take care of possible flying off scraps, wear
safety implements, include eye protection
instrument. Use low pressure (less than
0.2MPa) compressed air to clean.
【Important】When operate machine at dusty circumstance, it should check whether

the radiator, oil cooler, and condensator cores are clogged and dirty or not everyday.
z Open radiator access door and cover.
z Clean air condition condensator.
z Use compressed air (less than 0.2MPa) or water to clean radiator and oil cooler.
4.2.8 Others
Interval (hours)
Parts name Qty 8 50 100 250 500 1000 2000
1 ． Check abrasion and
—— △
laxation of bucket teeth
2．Replace bucket 1 If necessary
3．Check crawler 2 △
4．Adjust crawler 2 If necessary
1 Check bucket teeth…everyday

1. Check the abrasion and laxation of bucket
teeth.
2. Replace the teeth if they are seriously
abraded.
3. The replacement procedure: (1)
Prevent the injury caused by flying off metal (2)

scrap. Wear goggle or safety glass.
a) Take out lock pin ① with hammer and

punch. When disassemble lock pin, take
77
care not to damage elastic steel ring ②.

b) Dismantle teeth, check the damage of lock
pin ① and elastic steel ring ②, replace
them if necessary
c) Clean the protruding seat surface.
z Various buckets may use various teeth

assembly.
z Fit the lock pin into the hole completely as
instructions.
Correct Wrong
Check the bucket teeth at regular interval to

ensure the abrasion don’t exceed the scheduled
limitation.
2 Replace bucket
Prevent the injury caused by flying off metal Connection rod

scrap when beat the connection rod in or out.
Wear goggle or safety glass and other safety
instrument.
(1) Place the machine on the horizontal

ground, lower the bucket to the ground and
place its plane surface on the ground.
Ensure the bucket won’t roll after remove
pins.
(2) Remove the outer clip spring and take out
orientation pin.
A B
(3) Remove bucket pin A and B, separate arm
and bucket. Clean orientation pin, pin and
holes, daub sufficient lubricant to them.
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(4) Calibrate the arm and new bucket, ensure the bucket not to roll.
(5) Fit pin A and B, and fit corresponding orientation pins and new clip springs.
(6) Adjust bucket connection clearance of pin A and B. Guarantee the unilateral
clearances between bucket and connection rod, and between clearance bucket and
arm are from 0.25mm to 0.7mm, the clearance between pin and bucket should be
as little as possible.
(7) Grease the pin A and B.
Check the droop of crawler…every 50 hours

3
Adjust the droop of crawler…if
necessary
z It need 2 people to check the crawler tension for safety purpose, one operate the excavator to
make one side crawler leaving the ground, the other one check the dimensions, preventing the
machine moving. Before carrying out above works, the excavator should be placed on a
horizontal ground and be supported by blocks if necessary, and warm up engine.
z The pressure in crawler adjustment urn is extremely high, so never reduce the pressure
abruptly. Don’t screw off a whole circle to grease lubricant urn valve body once, you should
release pressure slowly, meanwhile, human body should keep away from valve body.
Check the crawler tension regularly, and

adjust it if necessary.
(1) Support one side of crawler to check tension
as figures show.
(2) Inspect the clearance between lower edge of
undercarriage side frame and the upper edge
of lowest crawler shoe, the recommended
value should be 15--25mm..
If there are too much dirt, dust, or other on

undercarriage, the inspection value won’t be
accurate, so please clean undercarriage
before inspection.
(3) Adjust crawler tension by the connector that

is mounted on the center of crawler frame
outboard. Connect grease injector with tension device filler, inject grease, the
increasing urn length causes the higher pressure in crawler spring urn until the
enough crawler tension.
(4) If tight crawler causes insufficient clearance, it can screw off filler to discharge
grease, falling back the tension wheel.
Keep your head away from grease filler when
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Check crawler termly

z Every week, check whether the fastening bolts become loosened or not, screw them
down if necessary.
z The fixing torque for M12 bolt should be 108Nm.
4 Clean crawler system

(1) Before stopping machine, clean parts of crawler system if they are dirty. Hard and
frozen dirt will damage crawler system and shorten its lifetime. It can side support the
machine with working device, raise a side of crawler, underlay the machine, and then
start to clean.
(2) You should clean sand and dirt on slip surface of tension wheel sliding block.
5
Fastening torque of main bolts and nuts
Dia. of Fastening
Item Installation position bolt Qty torque Remark
(mm) (Nm)
1 Shock absorption anchor bolt of diesel M16 4 220
2 Oil pump and diesel engine connection M16 2 165
3 Fitting bolts for hydraulic oil and fuel tank. M10 8 126
4 Connection bolts of driving wheel and M14 18 137
5 Slewing coupler and traveling frame M10 4 73
6 Connection bolts of slewing motor M16 8 265
7 Fitting bolts of cabin M12 4 88
8 Slewing support connection bolts M14 64 422
9 Counter weight fitting bolts M22 4 453
10 Traveling motor connection bolts M14 18 137
11 Fixing bolts of track roller M14 48 128
12 crawler bolts M12 4 108

M8 22
13 Machine hood fixing bolts M10 42
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4.2.9 Electric system

Battery
1. Check electrolyte level and pole of battery
Battery gas can cause explosion, prevent spark and flame approaching battery. Check
electrolyte level with electric torch.
Vitriol in electrolyte has strong acidity, it can burn skin, if it enter into eyes, will cause
blindness.
Adopt following methods to avoid danger:

(1) Fill battery at well-ventilated place.
(2) Wear eye protection appliance and rubber gloves.
(3) Avoid inhaling fog when add electrolyte.

(4) Prevent electrolyte spilling and drippage.
(5) Adopt proper procedure to assist battery starting up.
If acid splashed by accident
1. Wash skin with water.
2. Use saleratus or lime to neutralize acid.
3. Wash eyes with water for 10 to 15 minutes,
and get medical treatment at once.
If acid swallowed by accident
(1) Drink a great deal of water or milk.
(2) Then drink magnesia latex, mixed egg

fluid, or vegetal oil.
(3) Get medical treatment at once.
Important: In frozen weather, add water or

electricize the battery before operating
machine.
a. The electrolyte level should lies between the
upper and lower level mark on battery case.
Add distilled water and ensure charging
the battery later, if necessary.
Always take off grounded (一)battery clamp

first, and fit on finally.
81
b. Always keep the pole and exhaust plug clean to avoid battery discharging. Check the
slack and rust of battery pole. Wipe vaseline to pole to avoid rust.
2. Check electrolyte specific gravity
Don’t connect the poles directly with metal

objects to check the battery deposit. You
should use voltage meter or gravimeter to
check.
Important: check the electrolyte specific gravity after it cool down.

Check electrolyte specific gravity of every battery unit.
The minimum electrolyte specific gravity limit will change along with temperature. The
specific gravity should be kept in following range, if the specific gravity is lower than that
of limit, charge the battery.
Recommended specific gravity range as per electrolyte temperature
1040F 400C
680F 200C
Working range
320F
00C
-40F
-200C
-400F -400C
1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32
Specific gravity of electrolyte
Replace battery
(1) There are 2 pieces of 12V battery whose negative poles earthy, if one piece loses
its function and the other is still all right. Replace the wearing battery with the
same model new battery.
(2) The charging rate may be different because of different models of battery, the
difference between them may cause one piece to lose its function for overload.
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4.2.10 Air conditioner maintenance (optional)
Interval (hours)
Item Method
8 50 250 1000 2000
Watch liquid flowing condition through
Refrigerant △
liquid gauge
Whether there is hose cracked or damaged
△
or not
Cooling system
Whether there is leakage at every coupler or

Pipeline △
not
Whether fixing hoop slack or damaged or
△
not
Coolant Replace SP—20 coolant △
Compressor
Belt Belt tension and abrasion △

Compressor
Whether intact and well fixed or not △
bracket
Condensator
Whether it is clean or damaged or not △
core
Foreside
Whether there is sundries △
Condensator
condensator
Condensator
Whether loosened, damaged or not △
bracket
Evaporator
Whether damaged, well fixed or not △
bracket
Cycling wind
Whether well ventilated or not △
Evaporator
inlet
Whether good touching, and motor in good
Fan motor △
condition or not.
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4.2.11 Maintenance in special conditions
Operation condition Maintenance request
1. Check whether the couplers, bolts, and nuts are loosened or

lost or not, whether there are obvious damage and leakage
in the machine or not.
Operation in mud, water, 2. After operation, clean mud, rock, sand on the machine,
or rain check whether there are damage, crack in the welded parts
or not.
3. Finish daily lubrication and maintenance.
4. If work in acid rain or corrosive condition, wash the
affected parts with rinsing.
1. Before operation, check and screw down all outlet plug and
embolism.
Operation at seaside
2. After operation, clean machine completely with rinsing.
Maintain electric equipment to avoid erosion.
1. Clean air filter core more frequently.
2. Clean radiator and oil cooler fins to remove dust and dirt.
Operation at dusty or hot
condition 3. Clean fuel-sucking core and filter more frequently.
4. Clean machine termly, especially the rectifier surface of AC
generator and starter.
1. Check whether there are damage and over abrasion on
chassis and crawler assembly.
2. Check whether the couplers, bolts, and nuts loosen, damage,
Operation on rocky or lose or not.
condition 3. Check whether bucket and knapper damaged and over
abraded or not.
4. If necessary, install a top and front frame to avoid injury by
falling objects.
1. Use high quality & low viscidity oil to conform to
surrounding temperature.
2. Make sure to use antifreeze to conform to surrounding
temperature.
Operation in cold weather 3. Charge battery to full deposit at little advance time. If the
battery deposit is not sufficient, the electrolyte will be
frozen.
4. Clean the dirt on the machine in time to avoid damaging the
machine by freezing.
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4.2.12 Machine out of use for an extended period
If the machine will be out of use for more than one month, you should carry out following
protective steps to ensure the performance of machine won’t be suffered during storage
period.
Protective steps for extended period

storage
Content
Clean machine Clean machine body completely, repair any problem.
Check whether lubricant is insufficient or dirty or not.

Add lubricant and grease
Add grease lubricant to lubrication demanded parts.
lubricant
Wipe lubricant on the possible rusting parts.
Battery Remove battery, charge sufficiently, then store.
Add antirust in the water, and add antifreeze if the
cooling water may be frozen; or exhaust cooling water,
Cooling water
place the “no water in radiator” label in cabin after water
exhausted.
Dustproof and dampproof
Store the machine in dry garage and cover it.
work
Tools Check and repair, and then store.
The parts will rust if the lubricant velum is demolished,
Lubrication operation— causing abnormal abrasion in next operation. In order to
Engine idle at low revs for prevent this happening, run the machine at least once
a few minutes every month to lubricate parts. Meanwhile, check
cooling water and lubricant level.
z “Lubrication operation” means warming up machine and repeat travel, swing,

digging operation 2 or 3 times.
z Even if the machine is out of use, the lubricant and grease lubricant will also be
aging. So, the machine should be get sufficient inspection before used.
85
5. TRANSPORTATION AND STORAE

5.1 General transportation rules
(1) Before transporting the machine with trailer, obey the related regulations of
freeway governing the length, width, height, and weight.
(2) If any measurement exceeds the regulation of freeway, must apply for special
permission, or separate the machine to smaller parts for transportation purpose.
5.2 Transportation measurement
SWE70H
Overall height: 2723mm

Overall width: 2080mm
Overall length: 5812mm (arm and bucket cylinder fully extend and foreside attachment on
the trailer shelf)
SWE70
Overall height：2723mm
Overall width：2080mm
Overall length：5985mm (arm and bucket cylinder fully extend and foreside attachment on
the trailer shelf)
86
5.3 Transportation on highway
Before transportation on highway, you should

know and follow all the related regulations.
A. Check the length, width, height, and weight
of the trailer that loads excavator.
B. Check transportation route conditions, such

as dimension and weight limitations and
traffic rules.
Sometimes, it is necessary to separate excavator to smaller parts to satisfy the limitations of
dimension or weight.
5.4 Transport excavator with trailer
Please choose proper trailer to transport the

whole excavator.
SWE70/70H: > 7 tons trailer transport
Please consult with your dealer for the trailer
choice. The trailer should be placed on hard
horizontal ground to load and unload excavator.
Make sure using slope or loading platform

to load or unload.
5.5 Slope or loading platform
(1) Before loading or unloading, clean the slope or loading platform and the
carriage bed. The slope, loading platform, and carriage bed with smear, earth,
or ice have the danger of slippage.
(2) Place chocks under the trailer head or wheels when use slope or loading
platform to load or unload.
(3) The slope should have enough width, length, and intensity. The obliquity of
slope should be less than 15° without fail.
(4) Loading platform must have plenty of width and intensity to support excavator,
and the gradient must be less than 15°.
87
5.6 Load and unload
1. The machine should travel at lowest speed on slope.

2. To avoid turning when move on slope, if need turning, the machine should return to the
ground or trailer bed, modify the travel direction, then pass the slope.
3. The intersection of slope top and trailer bed is protuberant, pass it carefully.
4. Prevent the possible upset and injury when the superstructure of excavator swings.
Retract, lower arm and swing superstructure slowly to achieve best stability.
(1) Loading
A. The direction of excavator is as follows:
z With foreside attachment: the machine moves forward with the working device ahead.
z Without foreside attachment: move backward
as figure shows.
B. The midline of excavator should be at the
trailer’s midline.
900~1100
C. Advance the excavator to the top of slope slowly

with foreside attachment:
z Lift dozer blade to highest position, support the

machine on trailer with bucket, the angle
between arm and boom should be 90°--110°.
z When the excavator begins leaning to the
trailer bed, place bucket on the trailer, travel
forward slowly, until the crawler reach trailer
entirely and be fixed on trailer bed.
Less than
150
z Lift bucket slightly, retract arm and keep it at
the underside. Slew superstructure slowly to
180°.
z Lower bucket to stow-wood.
D. Stop engine and take out the key.
E. Move control lever for a few times to release
the pressure of hydraulic cylinder.
F. Pull the pilot shutting off lever to locked

position.
G. Close the window, ventilation top window, and door, cover the exhaust outlet to prevent
rain entering into.
88
In cold weather, you should warm up the

machine before loading or unloading.
(2) Transportation
Tie the chain or thick rope on the chassis

frame, don’t traverse or press the chain or
thick rope on the hydraulic pipe or hose.
z Place chocks at the front and rear of crawler

to fasten machine.
z Fasten the 4 corners and foreside attachment of machine on the trailer with chain or
thick rope.
3) Unloading
z The machine should travel at lowest

speed on slope.
z To avoid turning when move on slope, if
need turning, the machine should return 900~1100
to the ground or trailer bed, modify the

travel direction, then pass the slope.
z The intersection of slope top and trailer
bed is protuberant, pass it carefully.
【Important】Prevent the possible damage to working device. During unloading, keep

the angle between arm and boom as 90°,
unloading with arm retracted may cause the
machine damaged.
A. When the machine travel from trailer bed to
900~1100
slope as illustrated, place the bucket to the
ground as figure, the angle between arm and
boom should be 90°--110°.
【Important】Prevent the possible damage to the hydraulic cylinder. Don’t allow the
bucket to collide with the ground.
89
B. You must place the bucket to ground before the machine heel over.
C. During the excavator moving forward, lift boom and extend arm, until the excavator
leave the slope.
Storage
Long-term storage of machine
While storing the machine, retract the cylinder piston rod to the inside of cylinder as much
as possible to avoid piston rod corrosion caused by rain and wind, clean machine surface
and all the exposed parts.
Machine handling before storage

(1) Grease the parts that need lubrication until fresh grease runs out.
(2) Change engine oil.
(3) Grease the exposed surface of piston rod.
(4) Fill in diesel oil to the fuel oil tank to the full.
(5) Choose a proper storage place：It’s best to store the machine in a room, if it can only
be stored outdoors, you should choose a flat ground and cover the machine with
cloth.
Machine storage period
(1) Run the machine once a month during storage period.
(2) Run the air-conditioner system once a month.
Machine handling after storage

(1) Wipe the grease off on piston rod surface.
(2) Grease all the places that need lubrication.
(3) Check engine oil level to make sure it is in a stipulated position, otherwise you
should fill oil. If there is any water in oil, change oil
(4) Turn the key to “ON” position, switch accelerograph button from low to high
speed and last for 3 seconds, then switch to low speed and start engine.
90
6. TROUBLE SHOOTING
EXAMINE AND REPAIR FAULT
If failure occurs, you must stop machine, and maintain the machine as following methods.
【Important】：Only authorized people can disassemble and repair the hydraulic parts,
please consult with manufacturer if mentioned works is necessary.
Note: The diesel engine failure and its solution, please see the 《Yanmar 4TNV98-SSU
engine manual》.
Failures and solutions
Failures Causes Solutions

1. Hydraulic failure.
1． Consult with your
2. Air bubble in hydraulic system.
dealer.
Control levers don’t 3. Aging hydraulic oil,
2． Check whether air
work or work slowly degenerative oil by moisture,
leakage at oil pump inlet
wrong brand and specification
pipeline.
Noisy hydraulic pump hydraulic oil.
3． Replace oil.
and vibratory pipeline 4. Hydraulic oil temperature is too
4． Warm up machine by
low and viscidity of hydraulic
low rev engine run.
oil is too high.
1． The machine is out of use for a 1． Operate control levers
long time, air separate from oil for a few times.
and float in pilot control pipeline 2． Check hydraulic control
and hydraulic cylinder. system, low pressure
2． No pressure or exceeding relief valve, and gear
Control levers don’t
pressure in pilot system. pump.
work or work slowly.
3． Too low hydraulic oil 3． Warm up machine
temperature and too high viscidity 4． Consult with your
of hydraulic oil dealer.
4． Hydraulic pump failure. 5． Consult with your
5． Main safety relief valve failure dealer.
1． Corresponding pilot valve
failure.
1． Repair
2． Corresponding reversal valve
2． Consult with your dealer
failure
A cylinder doesn’t work 3． Consult with your dealer
3． Corresponding overload valve
or work slowly. 4． Consult with your dealer
failure
5． Replace seals
4． Hydraulic cylinder pole damaged
5． Hydraulic cylinder inner seals
damaged
91
1．The pilot valve failure.

1．Repair
Swing platform doesn’t 2．The swing reducer failure
2．Consult with your dealer
slew or slew slowly or 3．The swing bearing failure
3．Check and repair
slew unsteadily 4．The swing bearing needs injecting
4．Inject butter.
butter.
Engine stops, operate 1． No or insufficient pressure in 1． Add nitrogen gas.
pilot valve but doesn’t accumulator 2． Check and repair valve
move or moves slowly 2． Oil leakage in cone way valve. orifice.
1． Pilot valve failure.
2． Corresponding commutator valve 1． Repair
and brake valve failure. 2． Consult with your dealer
One crawler doesn’t run
3． Central connector seals damaged 3． Consult with your dealer
or run slowly (serious
4． Hydraulic motor failure. 4． Consult with your dealer
traveling deflexion)
5． Traveling reducer failure 5． Consult with your dealer
6． Different output of twin-linked 6．Consult with your dealer
hydraulic pump.
1． Clean
Hydraulic oil 1． Dirt on oil cooler surface 2． Consult with your dealer
temperature raise too 2． Hydraulic parts abrasion 3． Change excavating
rapidly or exceeding 3． Relief valve, overload valve turn methods to avoid
high temperature on too frequently excessive excavation and
overload.
Some movements occur

1． Control valve pole blocked 1． Consult with your dealer
but without any
2． Pilot valve core blocked 2． Consult with your dealer
operation
Oil leakage of pilot Pilot valve mandril seals damage or
Check and replace
valve mandril aging
Liking “Noding” of Generally, the single-direction valve
Clean and repair
working device of main valve is held up
Abnormal sound, Pay attention usually and
Air in the system or oil aging
vibration, and scent dispose in time
Slewing platform 1． Pilot valve failure 1． Repair.

doesn’t slew, slew 2． Hydraulic motor failure 2． Consult with your dealer
slowly, or slew 3． Slewing reducer failure 3． Consult with your dealer
unsteadily. 4． Slewing support failure 4． Check and repair.
5. Lack of grease in slewing bearing 5. Fill in grease.
92
Air conditioner maintenance

Malfunction Causation Disposal
Noise some connector slops so the electromagnetic infix again or repair

clutch makes noise
the belt becomes limp strain, replace if wear
out
blast fan and electric vane slop fix again
blast fan and electric vane rotate abnormally repair or replace
the compressor bearing is damaged replace
the tension pulley bearing is damaged replace
the fuse is blown out check for short circuit

and replace
the amplifier is damaged replace
Refrigeration
the relay can not work replace
failure the electric wiring repair or replace
breakdown
the air-condition repair or replace
switch trouble
check for leak, repair,
lack of refrigerant
fill refrigerant
the system is jammed clean or replace
the belt becomes limp or broken adjust or replace
the expansion valve trouble clean or replace
the compressor rotates abnormally repair or replace
the pressure switch trouble Replace
poor contact of circuit check and repair
Sometimes belt becomes limp adjust properly
work, Improper coldness adjustment of main readjust/increase
sometimes does switch/very small refrigeration output set-up of refrigeration output
not controller set-up
too much water in the system replace the desiccator
the refrigerant is overfull or insufficient discharge or fill up

Insufficient revacuumize and fill
too much air in the system
refrigeration with refrigerant
clutch skid or abrasion repair or replace
the expansion valve is partly jammed clean
93
other trouble with the expansion valve replace

the desiccator jam replace
the dust screen or vaporizer surface is too
clean
dirty
the circulating port is jammed by foreign
clean
materials
the condenser’s surface is too dirty clean
compressor trouble repair or replace
improper use of controller, heating is opened turn off heating pattern
Hot water flow controller/electromagnetic hot clean and replace

valve malfunction or the water valve block at
open position
Mechanical hot valve is opened Close hot valve
The controller can not control hot water control replace
flow controller owing to malfunction
/electromagnetic water valve is closed
use it after water
very low water temperature of engine temperature of engine
increases
Heating failure The controller can not control hot water control
or insufficient flow controller owing to malfunction replace
heating /electromagnetic water valve is closed
hot water flow controller/electromagnetic hot

repair or replace
valve circuit malfunction
Hot water flow controller/electromagnetic hot

valve malfunction or the water valve block at replace
close or slightly open position
mechanical hot valve is not opened or slightly turn hot valve to
opened increase flow
increase heating amount
very small heating amount set of controller
set
Improper use of controller/controlling panel, close refrigeration
refrigeration is opened patter/main switch
dust screen surface is too dirty clean
the circulating port is jammed by foreign

clean
materials
94
7. SPECIFICATIONS
7.1. Dimension
7.1.1 SWE70H dimensions
A Track length on ground ………………………………… …………………2240 mm

B Track length ……………………… ……………………………………2745 mm
C Length over track ………………………………………………………………3081 mm
D Counter weight ground clearance………………………………………………758 mm
E Height over cab……………… …………………………………………2692mm
F Shipping length…………………………………………………………………5812 mm
G Rear swing radius …………………………………………………………… 1580 mm
G’ Tail length …………………………………………………………… 1580 mm
H Overall height (to top of boom)………………………………………………………2042mm
I Shoe length …………………………… ………………………………… 400 mm
J Track gauge…………………………… ………………………………………1660 mm
L Width over track ……………………………………………………………2080 mm
K Min. ground clearance……………………………………… …………………338 mm
M Cabin width…………………………………………………… ………………960 mm
N Machine cab width ………………………………………………………… 2015 mm
P Track height ……………………………………………………………………603 mm
X Blade lift height …………………………………………………………………427 mm
Y Blade digging depth…………………………………………………………………… 254 mm
95
7.1.2 SWE70 dimensions
A Track length on ground ………………………………… …………………2240 mm

B Track length ……………………… ……………………………………2745 mm
C Length over track ………………………………………………………………3081 mm
D Counter weight ground clearance………………………………………………758 mm
E Height over cab……………… …………………………………………2692mm
F Shipping length…………………………………………………………………5985 mm
G Rear swing radius …………………………………………………………… 1580 mm
G’ Tail length …………………………………………………………… 1580 mm
H Overall height (to top of boom)………………………………………………………2042mm
I Shoe length …………………………… ………………………………… 400 mm
J Track gauge…………………………… ………………………………………1660 mm
L Width over track ……………………………………………………………2080 mm
K Min. ground clearance……………………………………… …………………338 mm
M Cabin width…………………………………………………… ………………960 mm
N Machine cab width ………………………………………………………… 2015 mm
P Track height ……………………………………………………………………603 mm
X Blade lift height …………………………………………………………………427 mm
Y Blade digging depth…………………………………………………………………… 254 mm
96
7.2 Technical parameter
Operating Weight………………………………………………………………………6600KG
Bucket capacity (SAE Standard)………………………………………………………0.26m3
Bucket capacity range………………………………………………………………0.09-0.32 m3
Digging force
Bucket digging force …………………………………………………………………44KN
Arm digging force …………………………………………………………………31.5KN
Max. traction force …………………………………………………………………50.4KN
Ground pressure …………………………………………………………………0.37kg/cm2
Ground clearance …………………………………………………………………419mm
Engine…………………………………………………………………………………Yanmar
Model……………………………………………………………………Yanmar
4TNV98-SSU
No. of cylinder ……………………………………………………………………4
Displacement ……………………………………………………………………3.32L
Rated power……………………………………………………42.9KW (60HP)/2200rpm
Hydraulic system
Main pump
Type…………………………………………………………………2 Axial piston pumps
Rated
flow………………………………………………………………………2x26.9mL/Rev
Implement pressure ……………………………………………………………25MPa
Gear pump
Pilot pressure …………………………………………………………………21MPa
Rated flow ……………………………………………………………………19.2mL/Rev
Pilot pump
Pilot pressure …………………………………………………………………3.9MPa
Rated flow ……………………………………………………………………4.5mL/Rev
Hydraulic cylinder
Boom cylinder ……………………………………………………………φ110×55-775mm
Arm cylinder ……………………………………………………………95×60-760mm
Bucket cylinders……………………………………………………………φ85×55-625mm
Dozer blade cylinder ………………………………………………………φ110×60-141mm
Swing motor ………………………………………………………Inclined variable piston motor
Travel motor ………………………………………………………Inclined variable piston motor
Hydraulic oil tank …………………………………………………………………105L
Swing mechanism
97
Reducer model and name……………………………………………………Planet reducer

Swing speed ……………………………………………………………………10r/min
Swing brake ………………………………………………………………Hydraulic
brake“+”
spring pressure
multi-brake
Electric equipment
Battery…………………………………………………………………………2×12V,
95Ah
Starter…………………………………………………………………………12V, 2kW
Generator………………………………………………………………………12V, 45A
Fuel equipment
Fuel tank capacity ………………………………………………………………118L
Travel mechanism
Max. output torque
High speed ………………………………………………………………… 7155.82
N.m
Low speed …………………………………………………………………10478.16
N.m
Travel speed
High…………………………………………………………………………0~4.1 km/h
Low…………………………………………………………………………0~2.8 km/h
Gradeability …………………………………………………………………30°
Optional equipments:
3
Standard bucket: …………………………………………………………………………712mm, 0.22 m
3
Optional bucket: ………………………………………………………… （ 650mm, 0.20 m ） ,
3 3 3 3
(330mm,0.1 m ), (400mm, 0.12 m ), (460mm, 0.14 m ), (600mm, 0.18 m ), (710mm,
3 3 3
0.26m ) ,(900mm, 0.27 m ), (850mm, 0.26 m )
Arm can be lengthened with 300 mm and the quick coupler is optional.
98
7.3 Working range
Model SWE70H（mm） SWE70（mm）
Excavation parameter
A Max. digging reach 6140 6212
A’ Max. digging reach at ground level 5994 6075
B Max. digging depth 3884 3918
B’Max. digging depth of cut for （8’ level） 3453 3510
C Max. digging height 6068 4790
D Max. dumping height 4231 4188
E Max. vertical wall digging depth 2479 2838
F Min. swing radius 2145 2215
99
7.4 Technical data
SWE70/70H is an all hydraulic track excavator with beautiful appearance, 360° rotatable
flat roof, 1580mm long small rear end, all of these ensure the work in limited place.
The engine is YANMAR 4 cylinder water-cooling diesel engine which has a normal rated
power of 42.9kW/2200rpm. We use flexible supporting breadthwise and install engine at
the rear end of machine.
Air filter is a fixed equipment of YANMAR; safety device on engine inlet pipe ensures
more safety and stability of the engine.
Large capacity water tank with air exhaust device for the engine cooling system can
effectively protect engine and ensure normal work in high temperature and prevent
overheating.
Full power constant flow main pump and engine directly connected with flange, maximum
work pressure is 25 Mpa.
Use flexible shaft coupling installed in the diesel motor flywheel to drive the main pump,
perfectly avoid the influence on main pump, which is caused by the vibration of diesel
motor.
Hydraulic system and pilot system

We adopts KYB products from Japan for hydraulic pump, main valve, drive motor and
swing motor with perfect quality and stable work condition that ensures the stable work of
the whole system.
z Three-pump full power quantified system can make full use of the engine power.
z Aboratively matched drive control element can ensure the good control of the
whole machine.
z The system has the functions of straight travel, boom lock, boom prior and boom
confluence, it can reasonably distribute and make use of flow to improve machine
performance.
z The system can appropriately distribute and make use of flow to improve and
promote machine performance.
z High pressure double speed travel motor provides high traction and travel speed.
z We use a 95L oil tank to supply the oil pump.
z Oil pump supplies oil to the entire working device through multitandem valve,
and the oil comes back to oil tank through oil cooler and magnetism papery filter.
z The pilot control mechanism in cabin can ensure the multitandem valve action.
z The gear pump connected with main pump can directly supply pilot oil circuit
hydraulic oil.
z The high precision high-pressure filter in pilot oil passage can avoid interferer
from outside.
When the engine stops suddenly, the pressure accumulator in pilot oil circuit can ensure
the emergency operation of excavators thus lower work device back to the ground.
100
Hydraulic oil cooling

We adopt aluminium oil air exchanging cooler. Hydraulic oil can be perfectly cooled.
Fuel device
Diesel tank can be supplied from a 118L fuel tank, the compact and appropriate design
makes it very easy to add fuel and clean.
Slewing drive
Hydraulic swing motor drives the swing supporting of inner joggle through a planetary
reducer. The normally engaged brake in drive system can ensure the safety of the machine.
Undercarriage
The excavator undercarriage is a high tortuosity rigid steel structure part.
The large dimension pilot wheel and drive wheel provide best travel ability on severe road
condition and self-clean ability.
The wheels and track are Shan Tui and Jing Jiang products with high stability and quality.
The single element of track device, such as oriented wheel, carrier roller, track wheel, have
a long lubricant cycle and don’t need to be maintained frequently.
Hydraulic track tension device can conveniently tension and loosen track.
The helix spring provides huge tension power for oriented wheel and ensures the track
orientation, avoid track digression.
High alloy steel track has good adhesion, stability and long service life.
Travel drive
We use axial piston double speed oil motor for power supply, providing high travel speed
and more traction.
Novel travel mechanism is a build-in structure with compact structure and high
universality.
For we adopt the variable system, the traveling speed varies from 0~2.8km/h to 0~4.1km/h.
Travel brake
We use Japanese KYB piston motor and well-assorted brake drive and hydraulic
brake“+”multiple spring pressure brake (normally closed) to provide stable brake ability
while working, especially when working on the slope.
Compensation valve connected with travel motor can avoid overdrive when machine
traveling on slope.
Cabin
The elastically installed cabin tallies with international standard on width ， height and
structure. In addition, The test result according to the ISO10262 and ISO12117 standard of
cabin protection structures by the engineering equipment lab center of JinLin University
shows that the prototype meets the lowest performance requirements.
Wide front door can extend to the front and ensure convenient passage.
Glass around the cabin and turnover front window provides best view for operator.
101
Cabin seat is designed according to the ergonomics and can provide more comfort. The
surface, backrest and rigidity are adjustable and can suit different kinds of requirement
from different operators.
Seat with safety belt and pillow is optional.
Control lever is appropriately integrated with left & right control box, the light handle of
the lever can prevent fatigue caused by long time work.
Double action pedal switch control the travel drive. Also it can be controlled manually.
Monitor is within operator’s sight and it is very easy to recognize the indicators on it, such
as engine, electronic device and hydraulic system. All the indicator’s sketch maps comply
with SAE certification.
There is radio installed in cabin.
Also, there is an air conditioner in cabin. The air conditioner we adopt is world famous Pu
Fa product with perfect performance.
Machine canopy and sound insulation

The whole canopy is composed of firm middle machine canopy and back cover. It can
protect the engine and pumps, the high quality sound insulation materials reduce noise to
comply with European standard.
Arm teeth
We adopt knockdown tooth, which has a tooth cover and tooth holder made by wearable
alloy steel. The cover and holder are connected with lateral pin, which allows easy
replacement. Though there is no special bucket tooth on the side of the bucket, there are
side blades with clearance angle to help digging.
102
8. ATTACHMENT
8.1 Electric system
103
8.2 Hydraulic system
104
8.3 Hydraulic component list
No. Name No. Name

1 diesel engine 14 main pump
2 pilot filter 15 accumulator
3 pilot solenoid valve 16 double-speed solenoid
valve
4 traveling foot valve 17 right pilot handle
5 left pilot handle 18 bulldozing valve
6 breaking foot valve 19 selector valve
7 central swinging joint 20 left traveling motor
8 right traveling motor 21 slewing motor
9 boom swinging cylinder 22 arm cylinder
10 boom cylinder 23 bucket cylinder
11 bulldozing cylinder 24 oil tank
12 oil suction filter 25 oil cooler
13 oil return filter 26 accumulator
105
9. ABOUT MANUFACTURER
Company name: Hunan SUNWARD intelligent machinery Co., LTD.
Trade mark:
Address: 16 LiXiang Road, Xingsha economic and technologic development district,
Changsha, Hunan.
Tel: 0086-0731-4020688 4020666
Maintenance point: our office in some provinces and cities of China
About distributor
About distributor
Distributor name:
Address:
Tel:
Fax:
Email:
Service personnel:
Note
106

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FOREWORD

Hunan Sunward Intelligent Machinery Co., Ltd

2.7 Air conditioner .................................................................................................................................. 24

8.2 Hydraulic system............................................................................................................................. 104

There are various labels at various points of

1.3 General safety instruction

1.4 Prepare for emergencies

All concerned people should be cautions so as to

1.5 Wear safety protective articles

Before operation, always wear protective articles

Skintight work clothes

Safety glasses, goggles, or veil

Respirator or filtration veil

1.6 Check machine before start-up

1.7 Adjust operator seat

If you use this machine for the first time, or change

1.8 Enter or leave machine correctly

1) Always face the machine when you use the

2) Never use any control lever as hand-hold.

3) Never enter or leave machine when the

1.9 Start engine correctly

The operator must sit on cab seat to start engine.

Not allow starting engine with short circuit

1.10 Forbid hitching other people

When the machine is in operating or traveling,

1.11 Keep machine away from electricity transmission line

Any part or load of machine touching electricity

Prohibit machine or its load closing to electricity

1.12 Move machine safely

1) Before the machine travels and swings, operator

1.13 Prevent accident while backing or swinging

1) In order to prevent accident while backing or

2) Before back or swing the machine, look round

3) Ensure that other people standing out of the

4) Pay attention to that whether other people stay in

5) If the operator’s vision is blocked when the

8) Keep the cleanness of window, mirror, and lamp.

1.14 Operate digging work safely

1) Before digging work, operator should be aware

2) All the non-working people should be away

3) Make sure the ground of working site is hard

4) When the machine works at pithead, the tension

5) When the machine works in the deep, it should

6) Turn over prevention

z When the machine work on slope, the

1.15 Avoid accident by control failure

When the machine loses control, if someone tries

To avoid the machine losing control, pay

z Place the machine on horizontal ground, try

z Lower the bucket to the ground.

z Run engine at low revs for 3 minutes to cool

If the machine has to stay on slope, use chocks to

Fix the machine well to avoid accidental movement.

1.16 Park machine safely

Stop machine as following schedule:

z Lower the bucket to the ground.

z Run engine at low rev for 3 minutes.

z Place the timing handle at stop position,