Nuclear-sector forgings www.Ltshf.

com
Track Record

We have produced and supplied forgings for 700MWe PHWR steam generators and pressuriser. We
have supplied forgings for international nuclear projects like the spent fuel cask and the ITER project.

Steam generator forgings - NPCIL 700 MWe PHWR Formed Cone Shell Forging
Nuclear-Grade Heavy Forgings
Shell MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55
Made in India, made for the world
MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55 Unit Weight : 17.5 MT
Weight : 24 MT

Formed Torrispherical head Spherical Segment Hemi Head Forgings for Spent fuel MOC : SA 266M Gr2 Typical Nuclear MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55
Storage Casks Weight : 35 MT Tube sheet Weight : 11 MT

MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55 MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55

Unit Weight : 9.5 MT Unit Weight : 23.9 MT

Forgings for MOC : SA508 Gr 3 Cl 1 / 20MnMoNi55 Forgings for MOC : SA 266 Gr 3

Pressuriser Shells Weight : 18 MT nuclear project Weight : 15 MT

SS plates for ITER India – ITER France

MOC : SS 304L
Maximum Dimensions : Length 7m, Width 2m and thickness 300mm to 900mm
Maximum Weight : 20 MT

We have manufactured and supplied stainless steel plates of high thickness for ITER – the international nuclear fusion research
and engineering project that aims to produce electricity from fusion power. L&T is manufacturing the cryostat – the world's largest
high-pressure vacuum vessel.

Steam generator shell Formed torispherical head

CBMC/PRD/102015
Besides the Nuclear Sector, LTSSHF Supplies Heavy Forgings for critical industries like Hydrocarbon, Power, Steel, Mining & Metal,
Oil & Gas Etc in various grades of Carbon, Low Alloy and Stainless steel.

Forgings for Shells CREST – BARC
Formed cone shell forging Formed spherical segment hemi-head
L&T Special Steels and Heavy Forgings Private Limited Registered Office:
Hazira Manufacturing Complex L&T House, N. M. Marg
P. O. Bhatha, Surat, Gujarat- 394 510, INDIA Ballard Estate
Email: Ltshf.sales@larsentoubro.com Mumbai 400 001, INDIA L&T Special Steels and Heavy Forgings
www.Ltshf.com CIN : U27109MH2009PTC193699
 L&T Special Steels and Heavy Eliminating India's need for the For the Indian nuclear programme
Forgings Pvt. Ltd. is India's import of critical and strategic (nuclear plants) we have the
largest integrated steel-making, forgings, the Company manufactures capability to produce the following:
forging and machining facility – forgings of special grades for the For Nuclear PHWR programmes:
and is the only company of its nuclear, defense and power sectors. • Forgings for steam generators
kind in South-East Asia to It also manufactures heavy forgings (shells, cones, tube sheets, and
produce nuclear-grade forgings. for the hydrocarbon sector and other dished ends)
It is a joint venture of Larsen & core-sector industries like steel, • Forgings for pressurizer (shells and
Toubro Limited (L&T) and Nuclear cement, fertilizer. dished ends)
Power Corporation of India • SS plates for Calandria and end
We possess the integrated capability
Limited (NPCIL). shields
to manufacture forgings up to
• Lattice tubes & End fittings.
Larsen & Toubro is a multi- 120MT of finished weight from
• Headers and High pressure piping
billion-dollar technology, ingots made in-house up to 300MT
engineering, construction, weight. This facility can be enhanced Critical castings can also be
manufacturing and financial to make 600MT ingots and with developed in this unit.
services conglomerate, with these ingots, forgings heavier than
120MT can be manufactured. For LWR & IPWR programs:
global operations – and one of
• Forgings for reactors (shells and
the largest and most respected
dished ends)
companies in India's private
• Forgings for steam generators
sector.
(shells, cones, tube sheets, and
dished ends)
NPCIL operates under the
• Forgings for pressuriser (shells and
Department of Atomic Energy,
dished ends)
India. It is the sole operator of
• High-pressure piping
20 commercial nuclear power
plants in India, and has 320
reactor years of safe and reliable
operation.

Integrated Facility, Enhanced Efficiency Environment, Health & Safety – Globally Benchmarked Certified for Excellence

PROCESS FLOW Our integrated approach towards the

crucial area of Environment, Health Every piece of forging
L&T Special Steels and Forge Shop and Safety (EHS) is based on national equipment we create
Heavy Forgings Pvt. Ltd. is Equipment: and international standards, and undergoes a battery
a one-stop shop for • 9000 MT forging press extends beyond legal compliance. of mechanical,
nuclear-grade and heavy • 150 MT manipulator chemical,
forgings. The advantages • Re-heating furnaces Competency monitoring and metallurgical and
of an integrated • Heat-treatment furnaces behaviour-based safety methodology radioactivity tests at
manufacturing facility are bring our safety-based culture to every our world-class in-
SCRAP/DRI MELTING EAF REFINING LF VACUUM DEGASSING
many: convenience, aspect of operations. house testing
seamless interface, total Machine Shop facilities, which are
QC, cost-efficiency, faster Equipment: Our facility's environmental the only such facilities
delivery and total trust. • Vertical turning lathe management best practices in India for nuclear-
(250 MT) grade forgings.
include:
Our full spectrum of • Horizontal lathes
• Employing a high-efficiency fume-
world-class manufacturing (up to 12M) We are India's only
extraction system
shops comprises: • Floor-type horizontal forging company with
• Ensuring zero-liquid discharge
borer • 100% recycling of treated effluent ASME's QSC
FORGING RE HEATING INGOT STRIPPING INGOT CASTING
Steel Melt Shop • Other conventional • Reuse of treated sewage certificate as a
Equipment: machines for cutting, • Using advanced technology for Material Organization
• 100 MT electric arc milling and planing pollution-control (MO).
furnace • Rainwater harvesting
• Ladle Refining Furnace • Using green fuel (natural gas)
• VD/VOD
• Bottom pouring In recognition of our EHS efforts,
ingot-casting OHSAS has awarded us several
• Vacuum ingot-casting certificates: OHSAS 18001:2007 (for
HEAT TREATMENT TESTING MACHINING FINISHED PRODUCT Safety), ISO 14001:2004 (for
Environment) and OHSAS 18001 (for
Scrap to Finished forging EHS).