JOB SAFETY ANALYSIS – NPPL-JSA-019

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).

4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).

5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).

TITLE: Manual welding PROJECT: Nawara Pipeline No: Rev:

DEVELOPED BY: HSE Team DATE: 07/07/17 APPROVED BY: SIGN: DATE:

Mandatory PPE to be
PPE worn as
→ required
→

SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS

 HSE team to assess continuously the

 Work condition not safe conditions of work in the assigned area
 Procedures and tasks not clear  One person to issue work permits PTW system Activity supervisor
 Lack of supervisory  Toolbox talks / Foreman
Permitting  Miscommunication High  Competency of personnel and supervisory Tool box Low
work  Not correct PPE worn for the activity Talk
 Equipment not inspected and  Define hierarchy and reporting flowcharts PTW system
certified Inspection coordinator
 Define proper PPE to be used for the work
certificates
 Check inspection certificates of equipment
for the job

Welding  Ignition source  Isolate area from combustibles Labelling Activity supervisor
And  Fire High  Keep away from flammable liquid and gases Low
Grinding  Explosion  Use designated welding area Fire extinguisher HSE officer / supervisor
 Fire extinguisher in place

/conversion/tmp/scratch/502330190.docx Page 1 of 5
JOB SAFETY ANALYSIS – NPPL-JSA-019

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).

4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).

5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).

SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS

 Burns  Wear long sleeves leather gloves PPE Activity supervisor

 Fire catch to clothes and PPE High  Wear fire retardant uniforms Low
 Wounds by hot torch at the face or  Wear welding mask when welding Fire retardant HSE officer / supervisor
parts of the body  Wear face shield when grinding uniform

 Welding fumes harming to eyes  Protect face and eyes with welding mask PPE Activity supervisor
 Welding fumes go with respiratory High  Use mask ventilation system Low
system causing suffocation and  Wear respiratory system protection with Ventilation system HSE officer / supervisor
Welding diseases replaceable cartridges
And
 Have ventilation system if enclosed area
Grinding

 Compressed gas bottles explosion  Inspect gas bottles before transportation and
 Person hit by fallen bottle use PPE Activity supervisor
 Bottle on the ground causing tripping High  Use proper lifting machines and trolley Low
hazard  Keep gas bottles stand and protected from Fire extinguisher HSE officer / supervisor
 Bottle valve failure falling
 Gas hoses burst causing fire or  Continuously check hoses condition and Trolley
suffocation replace if necessary, respect expiry date
 Check valve failure causing explosion stamped on the hose
 Inspect check valves between hoses and
replace if expired

/conversion/tmp/scratch/502330190.docx Page 2 of 5
JOB SAFETY ANALYSIS – NPPL-JSA-019

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).

4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).

5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).

SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS

 Toxic gas harm to health and cause  Have correct labelling on the gas bottles Activity supervisor
suffocation and / death High  Always check the valves on the bottles for Labelling Low
 Use of wrong gas material correct working or storage position HSE officer / supervisor
 Keep gas storage area ventilated

 Eyes harmed by welding arc radiation  Wear welding mask to protect eyes from Welding mask Activity supervisor
 Welding fumes harming to the eyes High radiation Low
 Welding fumes harming to respiratory  Have ventilation system in the mask Ventilation system HSE officer / supervisor
system
Welding
And
Grinding  Finger / hand cut by grinder  Wear long sleeves leather gloves PPE Activity supervisor
 Laceration or scratch due to file High  Inspect tools before use Low
slippage  Use proper tools for filing and hammering First aid kit HSE officer / supervisor
 Finger / hand injuries by hammering

 Power tools vibration harming to the  Avoid long exposure to vibration Fatigue Activity supervisor
body or parts of the body Medium  Wear ear defenders when working with management Low
 High noise when using grinder grinder or driller HSE Officer
Ear defender

House  Equipment and tools remain on site  Put back equipment to proper place Plastic bags Activity supervisor
keeping  Slip trip and fall Medium  Clear all work place from trash Low
 Trash left in the work place  Segregate trash Trash bins HSE Officer

/conversion/tmp/scratch/502330190.docx Page 3 of 5
JOB SAFETY ANALYSIS – NPPL-JSA-019

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).

4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).

5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).

/conversion/tmp/scratch/502330190.docx Page 4 of 5
JOB SAFETY ANALYSIS – NPPL-JSA-019

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).

4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).

5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).

Participants / Work Crew JSA Reviewed By: Name: Date:

Name (Print Clearly): Signature: Date: Review Comments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Responsible Supervisors / Foreman
1.
2.

/conversion/tmp/scratch/502330190.docx Page 5 of 5