PADI - CAT Overall - BIQ Tracker Feb '20 To 10th Oct '2020

WK # Month DATE WIL PART CAT PART PART Name Q Gate M F N DEFECT SYMPTOM ROOT CAUSE Causal Area
EFECT SYMPTOM ROOT CAUSE Causal Area ACTION REWORK STATUS REWORK TIME [min]
1 Feb 01.02.2020 EW803 226-1885 1 Oil mark Painting Cleared 5
1 Feb 04.02.2020 EWC322 356-2431 2 Oil mark Painting Cleared 5
1 Feb 06.02.2020 EWC457 289-9726 1 Runover Painting Cleared 5
2 Feb 11.02.2020 EW559 299-2437 2 Runover Painting Cleared 5
2 Feb 12.02.2020 EW559 299-2437 1 Poor coverage Painting Cleared 5
2 Feb 12.02.2020 EW714 371-0300 1 Roughness Shot blasting Cleared 5
3 Feb 20.02.2020 EW669 371-0301 1 Paint sagging Painting Cleared 5
3 Feb 21.02.2020 EW559 299-2437 1 Sander mark Shot blasting Cleared 5
4 Feb 27.02.2020 EW760 475-0572 4 Paint mist Painting Cleared 5
5 Mar 05.03.2020 EW559 299-2437 1 Low dft Painting Cleared 5
5 Mar 05.03.2020 EW658 2457613 3 Oil mark Painting Cleared 5
5 Mar 05.03.2020 EW559 299-2437 1 Oil mark Painting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 1 Roughness Shot blasting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 2 Runover Painting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 1 Sander mark Shot blasting Cleared 5
6 Mar 11.03.2020 EW770 2745551 1 Poor coverage Painting Cleared 5
6 Mar 11.03.2020 EW770 2745551 3 Paint sagging Painting Cleared 5
6 Mar 11.03.2020 EW770 2745551 1 Runover Painting Cleared 5
6 Mar 12.03.2020 EW714 371-0300 3 Poor coverage Painting Cleared 5
7 Mar 19.03.2020 EW712 373-4068 1 Sander mark Shot blasting Cleared 5
7 Mar 20.03.2020 EW669 3710301 1 Oil mark Painting Cleared 5
8 Mar Not run 0
9 Apr Not run 0
10 Apr Not run 0
11 Apr Not run 0
12 Apr Not run 0
13 Apr Not run 0
14 May 02.05.2020 EW559 299-2437 29 Oil mark Painting Cleared 5
14 May 02.05.2020 EW559 299-2437 10 Poor coverage Painting Cleared 5
14 May 03.05.2020 EW559 299-2437 5 Runover Painting Cleared 5
16 May 21.05.2020 EW669 3710301 8 Poor coverage Painting Cleared 5
16 May 21.05.2020 EW669 3710301 5 Runover Painting Cleared 5
16 May 23.05.2020 EW559 299-2437 21 Poor coverage Painting Cleared 5
17 May 31.05.2020 EW669 3710301 3 Roughness Shot blasting Cleared 5
18 Jun 01.06.2020 EW559 299-2437 5 Oil mark Painting Cleared 5
19 Jun 13.06.2020 EW559 299-2437 7 Runover Painting Cleared 5
19 Jun 13.06.2020 EW559 299-2437 3 Poor coverage Painting Cleared 5
19 Jun 14.06.2020 EW559 299-2437 4 Roughness Shot blasting Cleared 5
22 Jul 04.07.2020 EWC302 290-1505 4 Roughness Shot blasting Cleared 5
22 Jul 04.07.2020 EW559 299-2437 4 Poor coverage Painting Cleared 5
23 Jul 09.07.2020 EW559 299-2437 1 Oil mark Painting Cleared 5
23 Jul 10.07.2020 EW559 299-2437 7 Roughness Painting Cleared 5
24 Jul 16.07.2020 EW669 3710301 7 Oil mark Painting Cleared 5
24 Jul 16.07.2020 EW669 3710301 4 Runover Painting Cleared 5
25 Jul 22.07.2020 EW712 373-4068 9 Runover Painting Cleared 5
25 Jul 24.07.2020 EW559 299-2437 7 Poor coverage Painting Cleared 5
26 Jul 30.07.2020 EW712 373-4068 14 Roughness Shot blasting Cleared 5
27 Aug 01.08.2020 EW714 371-0300 7 Oil mark Painting Cleared 5
27 Aug 01.08.2020 EW559 299-2437 5 Roughness Shot blasting Cleared 5
28 Aug 11.08.2020 EW770 2745551 4 Oil mark Painting Cleared 5
28 Aug 11.08.2020 EW770 2745551 4 Oil mark Painting Cleared 5
28 Aug 12.08.2020 EW714 371-0300 2 Poor coverage Painting Cleared 5
28 Aug 13.08.2020 EW559 299-2437 5 Runover Painting Cleared 5
30 Aug 25.08.2020 EW669 3710301 4 Runover Painting Cleared 5
30 Aug 25.08.2020 EW669 3710301 3 Roughness Shot blasting Cleared 5
31 Sep 01.09.2020 EW770 2745551 3 Runover Painting Cleared 5
Caterpillar: Confidential Green

#
32 Sep 09.09.2020 EW712 373-4068 2 Roughness Shot blasting Cleared 5
32 Sep 12.09.2020 EW714 371-0300 3 Oil mark Painting Cleared 5
33 Sep 17.09.2020 EWC302 290-1505 5 Oil mark Painting Cleared 5
33 Sep 17.09.2020 EWC302 290-1505 8 Runover Painting Cleared 5
33 Sep 18.09.2020 EW669 3710301 4 Oil mark Painting Cleared 5
33 Sep 18.09.2020 EW669 3710301 5 Roughness Shot blasting Cleared 5
33 Sep 16.09.2020 EW559 299-2437 3 Poor coverage Painting Cleared 5
34 Sep 21.09.2020 EW559 299-2437 3 Runover Painting Cleared 5
34 Sep 24.09.2020 EW585 289-9726 1 Poor coverage Painting Cleared 5
34 Sep 29.09.2020 EW712 373-4068 5 Runover Painting Cleared 5
35 Oct Not run
36 Oct 06.10.2020 EW559 299-2437 3 Runover Painting Cleared 5
36 Oct 06.10.2020 EW559 299-2437 4 Poor coverage Painting Cleared 5
36 Oct 10.10.2020 EW770 2745551 3 Runover Painting Cleared 5
Caterpillar: Confidential Green

#
WK # Month Dispatch Qty
1 Feb 25
2 Feb 507
3 Feb 444
4 Feb 580
5 Mar 205
6 Mar 830
7 Mar 369
8 Mar 84
9 Apr 0
10 Apr 0
11 Apr 0
12 Apr 0
13 Apr 0
14 May 291
15 May 428
16 May 408
17 May 1163
18 Jun 84
19 Jun 349
20 Jun 156
21 Jun 1177
22 Jul 20
23 Jul 224
24 Jul 224
25 Jul 335
26 Jul 252
27 Aug 84
28 Aug 300
29 Aug 132
30 Aug 403
31 Sep 361
32 Sep 398
33 Sep 264
34 Sep 979
35 Oct 2
36 Oct 252
37
38
39
40
41
42
43
44
# Caterpillar: Confidential Green

45
46
47
48
49
50
51
52

1 2 3 4 5 6 7 8 9 10 11
M 0 0 0 0 0 0 0 0 0 0 0
F 4 22 38 25 24 26 53 0 0 0 0
N 0 0 0 0 0 0 0 0 0 0 0
Despatch 25 507 444 580 205 830 369 84 0 0 0
Rework time(Mins) 15 75 115 70 65 50 125 0 0 0 0
70
60
53
50
830
40 38
30 580
25 26
24
22507
444
20
369
10 205
4
84
0 25
0 0 0 0 0 0 0 0 0 0 0 0 0 000 000 000 000
0 0 0 0
1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 64 30 44 19 5 55 5 31 8 25 15 61 22
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 291 428 408 1163 84 349 156 1177 20 224 224 335 252
0 0 25 5 25 25 5 45 5 30 10 15 15 40 10
WEEKLY MFN T
64
61
1163 1177
55
44
30 31 30
25
22
428 408 19
9 349 15 335
291
252
8 224 224
5 5 156
84 84
000 000 000 000 000 000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
M F N De

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
30 41 7 29 5 13 45 57 0 28 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
84 300 132 403 361 398 264 979 2 252 0 0 0 0 0
20 55 10 40 10 30 55 80 0 45 0 0 0 0 0
WEEKLY MFN Trend 2020
61
57
979
45
41
30 29 28
25
22
403 398
15 335 361
300 13
252 264 252
224 224
7
132 5
84
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 000 0 0 000 000 000 000 000 000
2 0 0 0 0 0 0
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M F N Despatch Rework time(Mins)

42 43 44 45 46 47 48 49 50 51 52
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
1400
1200
1000
800
600
400
200
00 000 000 000 000 000 000 000 000 000 000 000 000 000 000
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Jan Feb Mar Apr May Jun Jul
M 0 0 0 0 0 0 0
F 0 89 103 0 157 96 131
N 0 0 0 0 0 0 0
Despatch 0 1556 1488 0 2290 1766 1055
Rework time(Mins) 0 275 240 0 80 85 90
BIQ Monthly Report 2020

180
2290
160 157
200
140
131
1766 120
120
1556 107
1031488
100 96
89
80
1055
919
60
40
20 275 240
175
90 125
0 0 80 85
0 0 0
Jan Feb Mar Apr May Jun Jul Aug Sep
M F N Despatch Rework time(Min

Aug Sep Oct Nov Dec
0 0 0 0 0
107 120 28 0 0
0 0 0 0 0
919 2002 254 0 0
125 175 45 0 0
Report 2020
2500
2002 2000
131
120
107
1500
1055
1000
919
500
28
254
175
90 125
45 0 0
0 0 0
Jul Aug Sep Oct Nov Dec
Despatch Rework time(Mins)

Inspection Gate's Jan Feb Mar Apr May Jun
Incoming 0 0 0 0 0 0
Rimline 0 0 0 0 0 0
Press shop 0 0 0 0 0 0
DF Shop 0 0 0 0 0 0
Machine shop 0 0 0 0 0 0
Assembly 0 0 0 0 0 0
CV & SV assembly 0 0 0 0 0 0
Shot blasting 0 7 9 0 1 3
Painting 0 48 39 0 15 14
Design 0 0 0 0 0 0
Quality 0 0 0 0 0 0
Production Volume 0 1556 1488 0 2290 1766
Offender Chart
60
50
40
30
20
10
0
Jan Feb Mar Apr May Jun Jul Aug Se
Incoming Rimline Press shop D

Machine shop Assembly CV & SV assembly S
Painting Design Quality P

Jul Aug Sep Oct Nov Dec
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
2 7 18 0 0 0
16 18 17 9 0 0
0 0 0 0 0 0
0 0 0 0 0 0
1055 919 2002 254 0 0
Offender Chart
2500
2000
1500
1000
500
0
Jun Jul Aug Sep Oct Nov Dec
Press shop DF Shop

bly CV & SV assembly Shot blasting
Quality Production Volume

CAT-OVERALL BIQ Defect Pareto from Feb'20 to 10th O
DEFECT FEB MAR APR MAY JUNE JULY AUG SEP
Oil mark 39 57 0 95 43 59 45 28
Runover 26 15 0 20 20 36 5 32
Roughness 8 12 0 3 10 25 19 76
Poor coverage 8 13 0 39 23 11 2 4
Sander mark 3 2 0 0 0 0 0 0
Paint sagging 1 3 0 0 0 0 0 0
Paint mist 4 0 0 0 0 0 0 0
Low dft 0 1 0 0 0 0 0 0
TOTAL 89 103 0 157 96 131 71 140

b'20 to 10th Oct'20
OCT TOTAL % % CAT-OVERALL BIQ Defect Pareto from Feb'20 to 1
98 99 99
0 366 43.8 44 800

84
30 184 22.0 66
600 66
0 153 18.3 84
QTY
18 118 14.1 98 44
400 366
0 5 0.6 99
0 4 0.5 99 184
200 153
118
0 4 0.5 100
5 4
0
0 1 0.1 100
Poor coverage
Paint sagging
Runover
Oil mark
Roughness
Sander mark
48 835 100
DEFECTS
Pareto from Feb'20 to 10th Oct'20
98 99 99 100 100
100
80
60
40
118 20
5 4 4 1
0
Poor coverage
Paint mist
Low dft
Paint sagging
Sander mark
DEFECTS

PADI - CAT Overall - BIQ Tracker Feb '20 To 10th Oct '2020

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PADI - CAT Overall - BIQ Tracker Feb '20 To 10th Oct '2020

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WK # Month DATE WIL PART CAT PART PART Name Q Gate M F N DEFECT SYMPTOM ROOT CAUSE Causal Area

Caterpillar: Confidential Green

Caterpillar: Confidential Green

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

WEEKLY MFN Trend 2020

M F N Despatch Rework time(Mins)

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

BIQ Monthly Report 2020

M F N Despatch Rework time(Min

# Caterpillar: Confidential Green

Despatch Rework time(Mins)

# Caterpillar: Confidential Green

Incoming Rimline Press shop D

# Caterpillar: Confidential Green

Press shop DF Shop

# Caterpillar: Confidential Green

TOTAL 89 103 0 157 96 131 71 140

0 366 43.8 44 800

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