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Waste Management 28 (2008) 993–999


www.elsevier.com/locate/wasman

Durability of recycled aggregate concrete using pozzolanic materials


a,*
K.Y. Ann , H.Y. Moon b, Y.B. Kim b, J. Ryou b

a
School of Civil and Environmental Engineering, Yonsei University, Seoul, Republic of Korea
b
Department of Civil Engineering, Hanyang University, Seoul, Republic of Korea

Accepted 12 March 2007


Available online 1 May 2007

Abstract

In this study, pulverized fuel ash (PFA) and ground granulated blast furnace slag (GGBS) were used to compensate for the loss of
strength and durability of concrete containing recycled aggregate. As a result, 30% PFA and 65% GGBS concretes increased the com-
pressive strength to the level of control specimens cast with natural granite gravel, but the tensile strength was still lowered at 28 days.
Replacement with PFA and GGBS was effective in raising the resistance to chloride ion penetrability into the concrete body, measured
by a rapid chloride ion penetration test based on ASTM C 1202-91. It was found that the corrosion rate of 30% PFA and 65% GGBS
concretes was kept at a lower level after corrosion initiation, compared to the control specimens, presumably due to the restriction of
oxygen and water access. However, it was less effective in increasing the chloride threshold level for steel corrosion. Hence, it is expected
that the corrosion time for 30% PFA and 65% GGBS concrete containing recycled aggregate mostly equates to the corrosion-free life of
control specimens.
 2007 Elsevier Ltd. All rights reserved.

1. Introduction strong bond between cement past and aggregate (Poon


et al., 2004; Sani et al., 2005; de Oliveira and Vazquez,
Recycled aggregate from a deteriorated concrete struc- 1996; Tu et al., 2006). Moreover, recycled aggregate in con-
ture has currently received increasing attention, due to its crete could have induced the plastic shrinkage of concrete
potential to be used in environmentally friendly concrete due to higher water absorption (Levy and Helene, 2004;
structures. Moreover, the deficiency of natural aggregates Olorunsogo and Padayachee, 2002), which has been par-
leads to develop recycled aggregate as alternative fillers in tially sorted out by using polypropylene and metallic fibres
many countries. For example, in Korea, it is advised to (Mesbah and Buyle-Bodin, 1999). Water absorption still
use/apply recycled aggregates in concrete structures, since imposes a risk of freeze–thaw resistance of concrete (Topçu
a huge amount of construction wastes were generated, and Sengel, 2004).
accounting for 2,000,000 tons yearly, including mainly the Compared to the wide use of pulverized fuel ash (PFA)
concrete fragments from the demolition of dilapidated and ground granulated blast furnace slag (GGBS) in con-
housing (KICT, 2006). Hence, a number of studies have crete structures, their use in concrete containing recycled
been performed by using recycled aggregate in concrete, aggregate has been rarely investigated in terms of durabil-
but they always resulted in a lower level of concrete ity of concrete structures, although PFA and GGBS
strengths. This was due to the residual impurities on the enhance the resistance to chloride or/and carbonation-
surface of the recycled aggregates, which blocked the induced corrosion of steel in concrete. It was previously
reported that PFA was not effective in enhancing the com-
pressive strength, and moreover, abrasion and drying
*
Corresponding author. Tel.: +82 02 2123 2806; fax: +82 02 364 5300. shrinkage of concrete became more severe (Sagoe-Crentsil
E-mail address: k.ann@cmme.yonsei.ac.kr (K.Y. Ann). et al., 2001). However, PFA in recycled aggregate concrete

0956-053X/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.wasman.2007.03.003
994 K.Y. Ann et al. / Waste Management 28 (2008) 993–999

increases the resistance to skid marks, when used in pave- Table 2


ment. GGBS aids in raising the compressive strength, but Physical properties of granite and recycled aggregate
lowers the resistance to the carbonation of concrete (Poon Type Density Absorption (%) F.M. (%) Gmax (mm)
and Chan, 2006). Granite 2.63 0.73 6.95 25
The present study used PFA and GGBS in binder to Recycled 2.48 4.25 6.65 25
enhance the durability of concrete in terms of the resistance
to chloride-induced corrosion. The influence of the pozzo-
lanic materials on the concrete strength was assessed by chamber with 95% humidity at 20 ± 2 C. The compressive
measuring the compressive strength at 7, 28, 90 and strength was measured at 7, 28, 91 and 180 days and the
180 days, as well as measuring the ion penetrability at tensile strength at 28 days.
180 days by using the rapid chloride ion penetration test.
The corrosion rate was measured at 28 days by the polar- 2.2. Testing for ion permeability
ization method and the obtained data on the corrosion rate
was used to calculate the chloride threshold. Rapid chloride ion permeability tests were used to eval-
uate the permeability of concrete containing recycled
2. Experimental work aggregate. This test was based on the standard test method
of ASTM C 1202-91 (1991). After having been cured for
Concrete specimens were manufactured using ordinary 180 days, a concrete disc, 50 mm in thickness and
Portland cement (OPC), as well as mixtures of OPC with 100 mm in diameter, was connected to two chambers:
pulverized fuel ash (PFA) and ground granulated blast fur- one was filled with 3% sodium chloride and the other with
nace slag (GGBS). The oxide composition is given in Table 0.3 M sodium hydroxide to form electrodes, as shown in
1. Recycled aggregates derived from a crushed concrete Fig. 1. An electric charge of 60 V was applied to the elec-
building, built in Seoul in 1963, were used for all mixes, trodes for 6 h. The current flowing through the concrete
except for the ‘Control’ specimens cast with natural granite specimen and the temperature of the solution in the cham-
gravel. Very little of the debris on the aggregate (i.e., bers were monitored every 30 min. Then, the total charge
cement paste contaminants on the natural aggregate) indi- passed through the cell in 6 h was calculated to determine
cated carbonation, when exposed to the phenolphthalein the penetrability. The higher level of charge passed repre-
indicator. Physical properties for both aggregates are given
in Table 2, including water absorption, density and fineness
– +
modulus.

2.1. Testing for strength

The compressive strength of concretes was tested on


cylindrical concrete specimens (200 mm in length and
100 mm in diameter). The mix proportion for manufactur-
ing concrete specimens was 350 kg/m3 binder, 787 kg/m3
fine aggregate (density: 2.61), and 1055 kg/m3 25 mm
coarse aggregate. The free water/binder ratio was 0.45,
and PFA and GGBS were admixed in concrete in the ratio
of 30% and 65% by weight of binder, respectively. This
concrete mix was used for testing strength, ion permeability
and corrosion behaviour. In the testing of fresh concrete,
the slump of control (i.e., OPC with natural aggregates),
OPC, 30% PFA and 65% GGBS concretes containing recy-
cled aggregates were 11.4, 10.6, 7.1 and 6.4 cm, respec-
tively. After demoulding, the specimens were cured in a Fig. 1. Set-up for rapid chloride ion penetration test (ASTM C 1202-91).

Table 1
Oxide composition of binders (% w/w)
Binder Oxides Ignitiona
CaO SiO2 Al2O3 MgO Fe2O3 SO3 Na2O
OPC 61.4 20.5 6.4 3.0 2.9 2.1 1.2 0.8
PFA 4.22 55.0 21.1 1.2 10.9 0.06 1.0 5.0
GGBS 33.5 44.2 14.0 4.9 0.8 1.4 0.9 0.1
a
Loss on ignition.
K.Y. Ann et al. / Waste Management 28 (2008) 993–999 995

Table 3 calibrated by using a current interruption technique. An


Chloride ion penetrability based on charge passed experimental set-up is shown in Fig. 2.
Charge passed (Coulombs) Chloride ion penetrability
ba bc
>4000 High I CORR ¼ ð1Þ
2000–4000 Moderate
2:3RP ðba þ bc Þ
1000–2000 Low where, ICORR is the corrosion rate, ba is the anodic Tafel’s
100–1000 Very low
slope, bc is the cathodic Tafel’s slope, and RP is the polar-
<100 Negligible
ization resistance.
In this study, Tafel’s extrapolation method was used in
sents the higher permeability of concrete, which is determining the corrosion rate of steel in concrete, rather
addressed in more detail in ASTM C 1202-91, as given in than the anodic polarization technique, to consider the var-
Table 3. iation in the corrosion potential with the state of steel.
More details of measuring the corrosion rate of steel in
2.3. Testing for corrosion concrete is addressed elsewhere (Broomfield, 1997).

The present study used a polarization method to identify 3. Results


the corrosion behaviour of steel embedded in concrete con-
taining recycled aggregate. Concrete specimens with a cen- 3.1. Concrete strengths
trally located 20 mm diameter mild steel bar were cast in a
cube mould (150 · 150 · 150 mm) to create a 65 mm cover The development of compressive strength of concrete
depth. Eight levels of chlorides were added to the mixing containing recycled aggregate is given in Fig. 3, showing
water, ranging from 0.1% to 2.0% of binder weight. Prior the strengths at 7, 28, 90 and 180 days. The compressive
to casting concrete, the ends of steel re-bars were masked strength for all specimens increased with time regardless
with cementitious materials and then covered with heat of aggregate type and binders. The range of strength varied
shrink insulation to avoid corrosion under the masking. from 14.4 to 17.3 MPa at 7 days, from 19.5 to 24.0 at 28
After demoulding, the specimens were cured at 20 ± 2 C days, from 25.1 to 27.6 at 90 days and from 26.5 to 32.4
for 4 weeks. Before measuring the corrosion rate, the con- at 180 days, depending on aggregate type and binders. It
crete specimens and probes were immersed in 0.5 M was seen that the compressive strength of OPC concrete
sodium chloride solution for 24 h to ensure chemical stabil- specimen with recycled aggregate only was the lowest in
ity, but the top of the specimen was kept aerated for the the long-term, whereas replacement with 30% PFA and
supply of oxygen. The potential was initially set 25 mV 65% GGBS increased the compressive strength the most.
below the corrosion potential and then swept at a low scan However, at an early stage, the compressive strength for
rate of about 0.1 mV/s to a potential of 25 mV above the 30% PFA and 65% GGBS concrete containing recycled
corrosion potential. Then, the corrosion rate was calcu- aggregate was lower than that of the control specimens,
lated by extrapolating Tafel’s curves that determine the presumably due to the lower hydration rate of 30% PFA
cathodic and anodic slopes as given in Eq. (1). The electri- and 65% GGBS concrete. However, statistical tests (t-test)
cal resistance of concrete (i.e., IR drop) was automatically showed that the compressive strength did not depend on
the aggregate or binders at 7, 28 and 90 days, but was
dependent on the binders at 180 day. This suggests that
30% PFA and 65% GGBS concretes are effective in enhanc-
ing the compressive strength of concrete at a lower rate, but
are subsequently prominent for increasing the compressive
strength in the long term.
Fig. 4 gives the tensile strength of concretes and the ratio
of tensile to compressive strengths, measured at 28 days. It
was seen that replacement with 30% PFA and 65% GGBS
lowered the tensile strength of concrete containing recycled
aggregate, as compared to the strength of control speci-
mens and even of OPC specimens with recycled aggregate
only. However, the ratio of tensile to compressive strengths
of 30% PFA and 65% GGBS concretes was kept at a sim-
ilar level for the control specimens.
Concrete specimen
3.2. Permeability

Fig. 2. Experimental set-up for testing the corrosion rate of steel in Results of the rapid chloride ion penetration test are
concrete containing recycled aggregate. given in Fig. 5, showing the total charge that passed
996 K.Y. Ann et al. / Waste Management 28 (2008) 993–999

40

30
Compressive strength (MPa) 1

20

Control
10 Recycled-OPC
Recycled-30% PFA
Recycled-65% GGBS

0
7 28 90 180

Time (days)
Fig. 3. Development of compressive strength of concrete containing granite (control) or recycled aggregate with PFA and GGBS.

2.00 0.20

Ratio of tensile to compressive strengths


1.75 0.15
Tensile strength (MPa) 1

1.50 0.10

1.25 0.05
Tensile strength
Ratio of tensile to compressive

1.00 0.00
Control Recycled-OPC Recycled-30% PFA Recycled-65% GGBS
Type of binder
Fig. 4. Tensile strengths and the ratio of tensile to compressive strengths of concrete containing granite (control) or recycled aggregate with PFA and
GGBS.

through the concrete specimens in 6 h. It was seen that 6587, 3521 and 3305 Coulombs for the control, OPC with
recycled aggregate in OPC concrete increased the total recycled aggregate only, 30% PFA and 65% GGBS con-
charge, as compared to the control specimen, but the cretes, respectively. It is evident that PFA and GGBS
charge that passed through 30% PFA and 65% GGBS con- enhanced the resistance to the chloride ion penetrability
cretes was slightly lower than that for control specimens. into the concrete containing recycled aggregate. According
The charge passed for all concrete specimens were 3875, to the standard (i.e., ASTM C 1202-91), the charge passed
K.Y. Ann et al. / Waste Management 28 (2008) 993–999 997

8000

6000
Total charge passed (Coulombs) 1

4000

2000

0
Co ntrol Recycled-OPC Recycled-30% PFA Recycled-65% GGBS

Type of binders

Fig. 5. Total charge passed through concrete specimens containing granite (control) or recycled aggregate with PFA and GGBS in rapid chloride ion
penetration test (ASTM C 1202-91).

for the control, as well as the 30% PFA and 65% GGBS m2 at corrosion initiation (Gonzalez and Andrade, 1982).
concretes, equated to the level of ‘Moderate’’ and ‘High’ The order of chloride threshold level is 30% PFA > con-
for OPC with recycled aggregate (see Table 3). The temper- trol = 65% GGBS > OPC with recycled aggregate only,
ature in the chambers of each cell was well sustained, rang- ranging from 0.20% to 0.73% by weight of cement, depend-
ing from 40 to 43 C for 6 h, which implies that it is not ing on binders and aggregate.
likely to have affected the mobility of chloride ions (i.e.,
Joule’s effect). 4. Discussion

3.3. Corrosion resistance 4.1. Effect of recycled aggregate

The results for corrosion test of concrete containing Recycled aggregates are by-products of crushed con-
recycled aggregate are given in Fig. 6, which shows the cor- crete, usually deteriorated by a chemical or/and physical
rosion rate for various levels of chlorides. It was seen that attack, such as carbonation, sulphate attack, chloride-
an increase in the chloride content resulted in an increase in induced corrosion or a loss of strength. Hence, the benefits
the corrosion rate, irrespective of binders and aggregate from cement paste in recycled aggregate, such as chloride
type. The corrosion rate does not seem to depend on the binding, an inhibitive nature to steel corrosion and a resis-
binder and aggregate for a lower level of chlorides, ranging tance to aggressive ions, are less likely to be expected.
between less than 0.2% and 0.3% by weight of cement, but Moreover, recycled aggregate is more porous, compared
with a ratio of more than 0.5% of chlorides, the binders to natural aggregate, which is considered as being impervi-
and the aggregate significantly changed the corrosion rate. ous inert filler. Increased porosity of recycled aggregate
It is evident that 30% PFA and 65% GGBS concretes were may lower the bond strength between the cement paste
more effective in mitigating corrosion reaction at a higher and the aggregate (i.e., interfacial transition zone), thereby
level of chlorides, as compared to the control specimens. leading to a loss of concrete strengths (Figs. 3 and 4), an
For example, the corrosion rate at the chloride content of increase in ion penetrability (Fig. 5) and presumably a
2% was 18.63, 33.14, 12.34 and 6.32 mA/m2 for the control reduction of the corrosion resistance.
specimen, OPC with recycled aggregate, 30% PFA and 65% Apart from the capillary pores in cement matrix, the
GGBS concretes, respectively. continuous porosity at the interfacial transition zone
Table 4 gives the chloride threshold level for corrosion, between cement paste and recycled aggregate provides a
calculated by fitting the relationship in the quadratic equa- well-networked path for ions (Oh et al., 2002), which
tion between the corrosion rate and chloride contents for may be held responsible for increased accessibility of
each mix, assuming that the corrosion exceeds 1–2 mA/ aggressive ions into the concrete body. Moreover, the high
998 K.Y. Ann et al. / Waste Management 28 (2008) 993–999

100
Control
Recycled-OPC
Recycled-30% PFA
Recycled-65% GGBS
Corrosion rate (mA/m2)1
10

Corrosion initiation zone


1

0.1
0.0 0.5 1.0 1.5 2.0 2.5

Chloride content (%, cement)


Fig. 6. Corrosion rate of steel in concrete specimens containing granite (control) or recycled aggregate with PFA and GGBS.

Table 4 4.2. Role of pozzolanic materials


Measurements of the corrosion rate and chloride threshold level of
concrete containing recycled aggregate Pozzolanic materials, such as PFA and GGBS in this
Chloride (%, cem.) Corrosion rate (mA/m ) 2 study, have been preferred to enhance the concrete proper-
Control RA-None RA 30% RA 65% ties: the long-term strength development, the resistance to
PFA GGBS chloride permeability and thus to chloride-induced corro-
0 0.22 0.15 0.13 0.21 sion. Highly grained PFA and GGBS would fill up the
0.1 0.61 0.89 0.55 0.71 pores in cement matrix to block the path for external ions
0.2 0.87 1.56 0.77 0.89 to reach the embedded steel in the concrete. Moreover, a
0.3 1.32 2.65 1.00 1.22 latent hydration characteristic of pozzolanic materials pro-
0.5 2.56 4.36 1.78 2.27
duces a dense, insoluble calcium silicate hydrate gel in the
1.0 6.58 12.34 3.27 4.21
1.5 11.02 21.37 6.22 5.35 cement matrix, resulting from the reaction of silicious oxide
2.0 18.63 33.14 12.34 6.32 in PFA or GGBS with calcium hydroxide or/and the free
CaO in the concrete pore water (i.e., pozzolanic reaction).
Chloride threshold 0.21–0.42 0.12–0.24 0.41–0.73 0.20–0.43 The pozzolanic reaction proceeds at the lower rate than
(%, cem.)
that of cement hydration, and thus the development of
strength of concrete may be delayed (Neville, 1995). How-
level of water absorption of recycled aggregate increases ever, this reaction enhances the concrete properties, includ-
sorptivity. This suggests that recycled aggregate in concrete ing an increase of compatibility, a lowering segregation,
may impose a high risk to the durability of concrete struc- and densifying the concrete pore structure, thereby resist-
tures in terms of chloride-induced corrosion of steel. Chlo- ing against an attack of external aggressive ions (Schiessl
ride ions will enter the concrete cover containing recycled and Breit, 1996). The present study showed that the com-
aggregate more easily due to a higher rate of permeability pressive strength, ion penetrability and the resistance to
altogether with water sorption, and subsequently reach corrosion for 30% PFA and 65% GGBS concretes contain-
the depth of the steel faster. Then, a rapid build-up of chlo- ing recycled aggregate equated to the levels of control spec-
rides beyond the critical threshold level will corrode the imens or above. This may be due to the fact that PFA
embedded steel. Porous networks will provide an easier refined the concrete pore structures in the finer size (Huss-
access to oxygen and water, which will in turn allow the ain and Rasheeduzafar, 1994), and GGBS increased the
corrosion to accelerate. Hence, it is not advised to use recy- chloride binding capacity and thus removed some of the
cled aggregate in concrete exposed to a corrosive environ- chlorides in the concrete (Dhir et al., 1996).
ment, for example, a marine environment, with no The use of PFA and GGBS has an important implica-
particular protection treatment. tion in corrosion behaviour: it lowers the access of chlo-
K.Y. Ann et al. / Waste Management 28 (2008) 993–999 999

rides and mitigates further development of corrosion after reduced by PFA and GGBS, due to the restriction
the onset. A reduction of ion penetrability for 30% PFA of cathodic reaction, which needs a sufficient supply
and 65% GGBS concretes containing recycled aggregate of oxygen and water.
may imply that it will take longer for the corrosion critical
chloride content to reach the depth of the steel and thus the
time to corrosion initiation will be increased (Bamforth, References
1999). Also, it was seen in Fig. 6 that 30% PFA and 65%
GGBS concretes containing recycled aggregate were not ASTM C 1202-91, 1991. Standard test method for electrical indication of
effective in increasing the chloride threshold level, which concrete’s ability to resist chloride ion penetration.
Bamforth, P.B., 1999. The derivation of input data for modelling chloride
is strongly associated with the resistance to corrosion initi- ingress from eight-years UK coastal exposure trials. Magazine of
ation, but the rate of corrosion propagation was signifi- Concrete Research 51, 87–96.
cantly lower than that of the control specimens. This Bentur, A., Diamond, S., Berke, N.S., 1997. Steel Corrosion in Concrete,
suggests that the refined denser pore structure by PFA first ed. E&FN SPON.
Broomfield, J.P., 1997. Corrosion of Steel in Concrete – Understanding,
and GGBS prevents oxygen and water from reaching the
Investigation and Repair. E&FN SPON.
depth of the steel, and thus the cathodic reaction in corro- Dhir, R.K., El-Mohr, M.A.K., Dyer, T.D., 1996. Chloride binding in
sion, strongly related to corrosion propagation, is limited GGBS concrete. Cement and Concrete Research 26, 1767–1773.
(Bentur et al., 1997). Consequently, PFA and GGBS may Gonzalez, J.A., Andrade, C., 1982. Effect of carbonation and relative
compensate for the loss of concrete strengths, as well as a ambient humidity on the corrosion of galvanised rebars embedded in
lower level of the resistance to chloride ion permeability concrete. British Corrosion Journal 17, 21–28.
Hussain, S.E., Rasheeduzafar, S., 1994. Corrosion resistance performance
and chloride-induced corrosion by a refinement of the con- of fly ash blended cement concrete. ACI Material Journal 91, 264–273.
crete pore structure (i.e., filler effect) and chloride binding KICT, 2006. Standardization for quality control of construction wastes in
to cripple the chloride ions in the corrosion reaction. reuse, Korea Institute of Construction Technology, Internal Report.
Hence, it is expected that the corrosion-free life of 30% Levy, S.M., Helene, P., 2004. Durability of recycled aggregates concrete: a
PFA and 65% GGBS concrete containing recycled aggre- safe way to sustainable development. Cement and Concrete Research
34, 1975–1980.
gate will nearly equate to the life of the control specimens. Mesbah, H.A., Buyle-Bodin, F., 1999. Efficiency of polypropylene and
metallic fibres on control of shrinkage and cracking of recycled
5. Conclusion aggregate mortars. Construction and Building Materials 13, 439–447.
Neville, A.M., 1995. Properties of Concrete, fourth ed. Longman Group
Ltd..
This study used recycled aggregate from crushed con-
Oh, B.H., Cha, S.W., Jang, B.S., Jang, S.Y., 2002. Development of high-
crete, and PFA and GGBS were partially replaced for performance concrete having high resistance to chloride penetration.
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recycled aggregate at 7, 28, 90 and 180 days was Concrete Research 32, 179–185.
lower than that of the control specimen, but was Poon, C.S., Chan, D., 2006. Paving blocks made with recycled concrete
recovered by replacing with 30% PFA and 65% aggregate and crushed clay brick. Construction and Building Materials
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Poon, C.S., Shui, Z.H., Shui, Lam, L., 2004. Effect of microstructure of
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containing recycled aggregate forms a more open pore Sagoe-Crentsil, K.K., Brown, T., Taylor, A.H., 2001. Performance of
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