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Raychem Circuit Protection ROV Databook: Metal Oxide Varistors
Raychem Circuit Protection ROV Databook: Metal Oxide Varistors
Raychem Circuit Protection ROV Databook: Metal Oxide Varistors
www.circuitprotection.com
Radial-leaded Metal Oxide Varistor
Resettable Devices
Fundamentals of ROV Varistor curve. In general, high alpha values Varistor voltage: A greater number of
Technology are desirable since they provide a adjacent boundaries in series (i.e.,
A varistor is a variable resistor—a more stable clamping voltage (i.e., the thickness of the device) leads
voltage dependent, non-linear device the voltage across the device remains to a higher varistor voltage value
whose resistance decreases as the relatively constant for a large increase
voltage applied across the device in current). Current handling: A greater number
increases. The voltage-current rela- of adjacent boundaries in parallel
tionship (commonly represented in a An ROV device is a varistor fabricated (i.e., the area of the device) leads
V-I characteristic curve) of a varistor using a Zinc Oxide (ZnO) powder, to a higher current handling
device is defined and depicted by the sintered with other metal oxide capability
equation below and the graph in ceramics. The resulting structure is a
Figure 1. polycrystalline ceramic that consists Energy absorption: A greater number
of distributed ZnO grains, separated of adjacent boundaries in series
I = KV by other metal oxide ceramics. This and parallel (i.e., the volume of the
polycrystalline structure is depicted in device) leads to higher energy
Where: Figure 2. absorption capability
K : Is a constant dependent on the
Since ROVs are composed of many
geometry and materials of the Figure 2. Polycrystalline Structure
ZnO grains spread throughout the
varistor device of a Metal Oxide Varistor
device, they are able to effectively
logI1/I2 and uniformly absorb energy and dis-
= : Represents the sipate heat throughout the device.
logV1/V2
Examples of Applications
2 ROV Devices
Raychem Circuit Protection
Examples of Applications
Sensor
Sensor
Electronic circuit
SIG.1
SIG.2
SIG.3
SIG.4
Protected
equipment
COM.
ID
VM VB VC
Voltage
General characteristics
• Maximum response time: 25ns
• Storage temperature: -40°C~+125°C
• Maximum operating temperature: -40°C~+85°C
• Maximum working surface temperature: +115°C
• Temperature coefficient of voltage: +0.05% / °C maximum
• Insulation resistance of coating (at 500 VDC): Over 1000MΩ
100%
50%
0
-40 0 50 100 125 150
Temperature (˚C)
Peak value
100
90 t1 = 8µs t2 = 20µs for 8 x 20µs
Current (%)
10
0
t1 Time (µs)
t2
Impulse width
Rated Wattage
The rated wattage is the maximum steady state power that can be applied to an ROV device, within the ambient tempera-
ture range specified on page 4.
Energy (E)
The ROV device rating and characteristics tables list the maximum energy absorption capability, E, for an ROV device
when one surge of a 10x1000µs waveform is applied to the device and the change in varistor voltage is ±10%. The
following equation is used to determine the energy absorption capability, E:
Where:
K : Constant = 1.4
Ime : Maximum allowable single surge current value of a 10x1000µs waveform (where the change in
varistor voltage value is ±10%).
Capacitance
The ROV device rating and characteristics tables list the reference capacitance value of an ROV device. The reference
capacitance value is the typical capacitance measured across an ROV device’s terminals at 1kHz and 0V DC bias. The
reference capacitance value of an ROV device typically increases as the device’s diameter increases and typically
decreases with increasing ROV device varistor voltage.
Certifications
The ROV device rating and characteristics tables list the certifications that have been obtained for each device. An ROV
device may have certifications for the following standards:
ρ =10
12-13
-cm
( a ) Pre-breakdown region
α=1
Voltage (V)
I=KV
( b ) Varistor clamping region
α ~40
ρ =1-10 -cm
α=1 ( c ) Upturn region
The curve is separated into three regions that depict an ROV device’s V-I relationship at various stages:
Pre-breakdown region (a): This region of the curve represents the V-I characteristics of an ROV device during nor-
mal operating conditions (i.e., in the absence of a transient overvoltage condition). In this
region the ROV device essentially acts as an open circuit: the resistance of the device, ,
(measured at DC voltage) is extremely high; the leakage current in this region is much
less than 1mA.
Varistor clamping region (b): This region of the curve represents the V-I characteristics of an ROV device during an
overvoltage transient. In this region the ROV device’s resistance decreases, the device
conducts current and clamps the voltage across the protected device. The V-I values fol-
low the I = KV relationship as described on page 1. In this region, the V-I curves depict
the maximum clamping voltage of a device over a range of 8x20µs waveform impulse
currents.
Upturn region (c): This region of the curve represents the V-I characteristics of an ROV device when the
maximum surge current rating of the device is exceeded. In this region the voltage across
the device and across the protected device increases exponentially. Region (c) of the
curve is useful to understand the worst case operating scenarios of the device and the
conditions which should be avoided to prevent damage to the varistor.
Step 1. Determine the circuit’s operating parameters (complete as much of the following information
as possible).
1-a. Source and path of the transient ________ Source ________ Path
1-c. Tolerance of normal operating voltage (1-b) ________ (V) or ________ Unknown
1-e. Maximum expected surge current* and number of hits ________ (A) ________ (# of hits)
*Specify 8x20µs waveform equivalent of surge current
1-f. Maximum energy applied to device in surge event ________ (Joules) (E=1.4xVxIxT)
1-g. Maximum power applied to device in surge event ________ (W) (P=VxI)
2-a. The required varistor voltage value should be equal to: (the operating voltage of the protected equipment
or device*) + (the tolerance of the operating voltage). If the tolerance is not known, multiply the operating
voltage of protected equipment or device by 1.10 to 1.25 (i.e. 10–25% above operating voltage value).
*If the operating voltage is in AC (VRMS), convert to VDC.
____ Operating voltage of equipment or device (VDC) + ____ Tolerance (V) = ____ Required varistor voltage (V)
or
____Operating voltage of equipment or device (VDC ) X ____ (1.10 to 1.25) = ____ Required varistor voltage (V)
If the response to one of the requirements below is “False”, refer to the appropriate corrective action notes (A-F)
at bottom of list:
3-a. Varistor voltage value - Tolerance of varistor Required varistor voltage value (2-a)
______True ______False (A)
3-b. Varistor maximum clamping voltage value Maximum allowable voltage of protected
equipment or device (1-d)*
*Max. current should be less than or equal to the current at which maximum clamping voltage is measured.
______True ______False (B)
3-c. Varistor maximum peak current value Maximum expected surge current (1-e)*
______True
*If surge current waveform is not 8 x 20µs, use Pulse Lifetime Ratings curves. ______False (C)
3-d. Varistor maximum energy rating Maximum energy applied to system (1-f)
______True ______False (D)
3-e. Varistor maximum rated power Maximum power applied to system (1-g)
______True ______False (E)
4-a. Leakage current of the selected varistor is appropriate for the circuit
______True ______False
4-b. Verify the performance of the varistor under fault conditions* ______Verified
*This selection guide is intended to assist the user in selecting a Raychem Circuit Protection ROV device.
However, users should independently evaluate the suitability of, and test each ROV device in their application.
B B1
15 max.
D1
D
E E F
B
B
D
D
E E
F F
B B
D D
E E
F F
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40006997
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
6 90
Imax (A)
10 2 ROV05-180M
80
4 10 3 70
60
10 4 80K
50 5-6
2 O V0 60K
10 5 40 R 5-5
V0 0K
10 6 RO 05-470K
1 30 V 9
0.8 RO 05-3 0K
V 3
0.6 ROV05-3 K
20 RO 5-270L
0.4 V0 20
15 RO 05-2 0M
V
RO 05-18
V
0.2 10 RO
9
0.1 8 TEST CURRENT WAVEFORM
7 10-6~10-3 A : DIRECT CURRENT
0.08 6 -1 2
0.06 10 ~10 A : 8 x 20µs
5 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
20 100 1,000 10,000 10 10 10 10 10 10 10 10 10 10 10 10
1P ROV05-471K
100 uls
80 e ROV05-431K
60 1.000 ROV05-391K
900 ROV05-361K
2 800 ROV05-271K
40 ROV05-431K
700 ROV05-241K
10 600 ROV05-391K
ROV05-361K ROV05-221L
20 500 ROV05-201K
10 2 ROV05-151K
400 71K
10 3 5-4
V0 ROV05-121K
10 300 RO
Voltage (V)
10 4 ROV05-101K
Imax (A)
8
10 5 71K ROV05-820K
5-2
6 200 V0 41K
10 6 RO 05-2
V
4 RO
150
51K
2 5-1
O V0 21K
100 R 5-1
V0 K
1 90 RO 5-101
0.8 80 O V0 820K
R 05-
0.6 70 V
60 RO
0.4 50 TEST
-6
CURRENT
-3
WAVEFORM
ROV05-201K 10 ~10 A : DIRECT CURRENT
40 ROV05-221K
-1 3
10 ~10 A : 8 x 20µs
0.2 30 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
20 100 1,000 10,000 10 10 10 10 10 10 10 10 10 10 10 10
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40006997
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
10 3 100
10 90 ROV07-180M
8 10 4
80
6
80K
10 5 70
10 6 60 7-6
4 50 O V0 0K
R 7-56
V0 70K
2
40 ROV07-4 0K
9
R 07-330K
O
V 3
30 ROV07- 70K
1 ROV07-2 L
0.8
20 RO 7-220
0.6 V0 0M
RO 7-18
0.4
15 V0
RO
0.2 10 TEST CURRENT WAVEFORM
98
7 10-6~10-3 A: DIRECT CURRENT
6 10-1~103 A : 8 x 20µs
0.1 5 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
20 100 1,000 10,000 10 10 10 10 10 10 10 10 10 10 10 10
300
Imax (A)
10 3
ROV07-820K
20 71K
10 4 200 07-2
10 5 ROV07-241K
RO V
10 10 6 150
8 51K
07-1
6 100 ROV 7-121K
V0
4 90 RO 01K
80 07-1
70 ROV 7-820K
0
2 60 ROV
50
TEST CURRENT WAVEFORM
40 ROV07-221K 10-6~10-3 A : DIRECT CURRENT
1 ROV07-201K 10-1~104 A : 8 x 20µs
0.8 30
20 100 1,000 10,000 10
-6
10
-5
10
-4 -3
10
-2
10 10
-1
10
0
10
1
10
2
10
3
10
4
10
5
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40006997
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40006997
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40006997
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
10 60
680
Imax (A)
10 50 5H
10 2 O V0 560K
40 R 5H K
V0 70
10 3 RO 05H490K
30 V 3
10 4 RO 05H 30K
V 3
10 5 RO 05H 0K
V
20 RO 5H270L
10 6 V0 22
1 15 RO 05H 0M
V 8
RO 5H1
V0
10 RO
9
8 TEST CURRENT WAVEFORM
7 10-6~10-3 A : DIRECT CURRENT
6 -1 2
10 ~10 A : 8 x 20µs
0.1 5 -6
20 100 1,000 10,000 10 10-5 10-4 10-3 10-2 10-1 100 101 102 103 104 105
Rectangular wave (µs) Current (A)
1P ROV05H471K
uls ROV05H431K
e ROV05H391K
2 1.000
100 900 ROV05H361K
800 ROV05H271K
10 ROV05H431K
700 ROV05H241K
600 ROV05H391K ROV05H221K
10 2 ROV05H361K
500 ROV05H201K
10 3
400 K ROV05H151K
471
Voltage (V)
05H
10 4 ROV05H121K
V
Imax (A)
10 10 5 300 RO ROV05H101K
K
10 6 271 ROV05H820K
5H K
200 V0 241
RO 05H
V
150 RO
K
151
5H
O V0 121K
1 100 R 5H
90 V0 1K
80 RO 5H10 K
70 O V0 820
60 R 05 H
V
50 RO
TEST CURRENT WAVEFORM
40 ROV05H201K 10-6~10-3 A : DIRECT CURRENT
ROV05H221K 10-1~103 A : 8 x 20µs
30 -6
20 100 1,000 10,000 10 10-5 10-4 10-3 10-2 10-1 100 101 102 103 104 105
Rectangular wave (µs) Current (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
10 3 K
10 680
Imax (A)
10 4 50 7H
O V0 60K
10 5 40 R 7H5 K
V0 470
30 ROV07H390K
10 6
ROV07H330K
ROV07H 70K
2
20 RO 07H 0L
V 2
1 RO 7H2
15 V 0 0K
RO 7H18
V0
10 RO
9
8 TEST CURRENT WAVEFORM
7 10-6~10-3 A : DIRECT CURRENT
6 10-1~103 A : 8 x 20µs
0.1 5 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5
20 10 1000 10000 10 10 10 10 10 10 10 10 10 10 10 10
Rectangular wave (µs) Current (A)
100 10 ROV07H820K
300 271K
07H K
10 2 ROV07H241
10 3 200 ROV
10 4 151K
07H
10 5 150 ROV07H121K
10 6 RO V
10 01K
100 07H1
90 ROV 7H820K
0
80 ROV
70
60 TEST CURRENT WAVEFORM
50 ROV07H221K 10-6~10-3 A : DIRECT CURRENT
-1 4
40 ROV07H201K 10 ~10 A : 8 x 20µs
30 -6
10 10-5 10-4 10-3 10-2 10-1 100 101 102 103 104 105
20 100 1,000 10,000
Rectangular wave (µs) Current (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
10 1000 10000
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Voltage (V)
Imax (A)
*Certification
Standard UL1414 UL1449 (2nd Edition)** CSA VDE
Title Across-the-Line Transient Voltage Accessories and Parts Varistors for Use in
Components Surge Suppressors for Electronic Equipment Electronic Equipment
Symbols
File Number E223034 E223033 220978 40007001
**For UL1449 (2nd Edition), the maximum clamping voltage is measured at 500A.
Maximum Voltage
The specified voltage is applied between the terminals of the part for 1 minute. No mechanical damage should be
noticeable.
Classification (Nominal Varistor Voltage) Test Voltage (AC)
5mm devices: V@ 0.1mA 330V 2500 VRMS
Dielectric 7,10,14,20mm devices: V@ 1.0mA 330V 2500 VRMS
Withstand 5mm devices: V@ 0.1mA 330V 2500 VRMS
7,10,14,20mm devices: V@ 1.0mA 330V 2500 VRMS
H1(Kinked lead)
P2 P T
h h
1/2" pitch
H0(Straight lead)
H0(Kinked
W2
lead)
W1
W0
W
Ø
l
P1 F D
0
P0
H1(Kinked lead)
P P2
1.0" pitch
H0(Straight lead)
d
H0(Kinked
W2
lead)
W1
W0
t1 t2
l
P1 F Ø
D
0
P0
471K
VDE
65
ma
x.
260max.
345max.
Arbor hole
0.1
30 0.1 x.
0 ma
35
58
m
ax
.
All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco
Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics' only
obligations are those in the Company's Standard Terms and Conditions of Sale for this product, and in no case will Tyco Electronics be liable for any incidental, indirect,
or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Tyco Electronics
reserves the right to make changes—without notification to Buyer—to materials or processing that do not affect compliance with any applicable specification.