Service Training

MALAGA
320D/325D HYDRAULIC EXCAVATORS

PUMP & PUMP

CONTROLS Francis
Sep 06
 CHAPTER : Pump & Pump Controls

325D HYDRAULIC SYSTEM

(Neutral)

232-4102

Stk Out Bkt Close

206-3354
2500+/-50 kPa P

Heavy Lift
Solenoid
(121-6303)

Sw Prior Stk II

232-4102

MAIN
HYDRAULIC
PUMPS
P
Service Training Malaga 02
 CHAPTER : Pump & Pump Controls

MAIN HYDRAULIC PUMP

A1 A2

A3

P
Schematic

Service Training Malaga 3

 CHAPTER : Pump & Pump Controls

MAIN HYDRAULIC PUMP

SIDE VIEW

B B

A-A

B-B

Service Training Malaga 04

 CHAPTER : Pump & Pump Controls

325D PUMP COMPARTMENT

NEW PRESSURE
SENSOR LOCATION

NEW PRESSURE
SENSOR LOCATION

05
Service Training Malaga
 CHAPTER : Pump & Pump Controls

325D IMPLEMENT PUMP P-Q CURVE

h c
a b MODE (C)
l a 235 +/- 3 L / min at 0 kPa

b 226 +/- 3 L / min at 16930 kPa

M
O
D
c 149 +/- 3 L / min at 25000 kPa

E
(B
)
d 97 +/- 5 L / min at 35000 kPa
i
PRESSURE (P)

f e e 231 +/- 3 L / min at 7650 kPa

MO
DE 154 +/- 5 L / min at 15640 kPa
(A) f
g 52 +/- 5 L / min at 35000 kPa
MO d
DE h 234 +/- 3 L / min at 2570 kPa
(X)
i 157 +/- 5 L / min at 10520 kPa
g j 30 +/- 5 L / min at 35000 kPa

k 217 +/- 5 L / min at 35000 kPa

j

FLOW (Q)

Service Training Malaga 06

 CHAPTER : Pump & Pump Controls

LEFT PUMP REGULATOR

STANDBY

PIN A D

PIVOT
CROSS-SENSING PIN
CONTROL POWER SHIFT
LINKAGE PIN A
NFC

PIVOT

SLEEVE CONTROL SWASHPLATE

GUIDE PISTON PIN B
HORSEPOWER SHOULDER
CONTROL PILOT
PIN B PISTON SECTION D-D
SPOOL

Service Training Malaga 07

 CHAPTER : Pump & Pump Controls

MAIN PUMP REGULATOR

UPSTROKE

PIN A D

PIVOT CROSS-SENSING PIN

POWER SHIFT
CONTROL
LINKAGE PIN A
NFC

PIVOT

GUIDE PIN B PILOT

SLEEVE PIN B SWASHPLATE
PISTON
HORSEPOWER SHOULDER CONTROL
CONTROL PISTON
SECTION D-D
SPOOL

08
Service Training Malaga
 CHAPTER : Pump & Pump Controls

LEFT PUMP REGULATOR

DESTROKE

PIN A D

PIVOT
CROSS-SENSING PIN
CONTROL POWER SHIFT
LINKAGE PIN A
NFC

PIVOT

GUIDE PILOT
PIN B PISTON
SLEEVE PIN B SWASHPLATE
HORSEPOWER CONTROL
SHOULDER
CONTROL PISTON
SPOOL SECTION D-D

Service Training Malaga 09

 CHAPTER : Pump & Pump Controls

PROPORTIONAL RELIEF VALVE

Service Training Malaga 10

 CHAPTER : Pump & Pump Controls

323D INSTRUTION TEST 247-8963

(Main Hydraulic Pump)
Fig. 2

e b a 205 +/- 3 L / min at 0 kPa

a MODE (C) l
b 198 +/- 3 L / min at 12420 kPa
c 105 +/- 5 L / min at 22510 kPa

M
d 63 +/- 5 L / min at 35000 kPa

O
D
m

E
h

(B
e 203 +/- 3 L / min at 2030 kPa

)
i f
f 110 +/- 5 L / min at 12020 kPa
FLOW (Q)

c
MO
DE g 33 +/- 5 L / min at 35000 kPa
(A)
MO
DE
(X h 143 +/- 3 L / min at 0 kPa
)
d
i 115 +/- 5 L / min at 3070 kPa
g j 17 +/- 5 L / min at 31570 kPa
j
k k 16 +/- 5 L / min at 35000 kPa
l 191 +/- 5 L / min at 25670 kPa
PRESSURE (P)
m 145 +/- 5 L / min at 35000 kPa
INPUT OUTPUT
MODE

CONTROL PRESSURE Fig. 3

MAIN PUMP PILOT
SPEED TORQUE PS PRESS. FLOW CONTROL 205 +/- 3 L/min
(Fig. 2) PUMP at 1280 +/- 250 kPa
N.m kPa (Fig. 3)
BOTH PUMPS
X 284 3920
h-i-j-k

DELIVERY
A 392 2700 0 kPa a-e-f-g

B 1800 560 a-b-c-d

1300
RPM
ONE PUMP 30 +/- 3 L/min
at 3540 +/- 50 kPa
28.8 L/min MIN
0 kPa a-l-m
at 3920 kPa
C 560 980
OTHER PUMP STANDBY
NEGATIVE FLOW CONTROL PRESSURE
3920 No Load

Service Training Malaga 11

 CHAPTER : Pump & Pump Controls

324D INSTRUTION TEST 247-8964

(Main Hydraulic Pump)
Fig. 2
e b
a MODE (C)
a 220 +/- 3 L / min at 0 kPa
k
h b 211 +/- 3 L / min at 16840 kPa

M
O
D
c 132 +/- 5 L / min at 24720 kPa

E
(B
)
i f d 90 +/- 5 L / min at 35000 kPa
MO c
DE
FLOW (Q)

(A) e 216 +/- 3 L / min at 7200 kPa

MO f 138 +/- 5 L / min at 15000 kPa
DE
(X )
d g 53 +/- 5 L / min at 35000 kPa

h 195 +/- 3 L / min at 0 kPa

g
i 142 +/- 5 L / min at 5280 kPa
j 17 +/- 5 L / min at 35000 kPa
j
k 202 +/- 5 L / min at 35000 kPa

PRESSURE (P)

INPUT OUTPUT

CONTROL PRESSURE Fig. 3

MODE

MAIN PUMP PILOT

SPEED TORQUE PS PRESS. FLOW CONTROL 220 +/- 3 L/min
(Fig. 2) PUMP at 1280 +/- 250 kPa
N.m kPa (Fig. 3)
BOTH PUMPS
X 384 3920
h-i-j

DELIVERY
A 551 2600 0 kPa a-e-f-g

B 1800 758 a-b-c-d

1300
RPM
ONE PUMP 30 +/- 3 L/min
at 3540 +/- 50 kPa
28.8 L/min MIN
0 kPa a-k
at 3920 kPa
C 758 930
OTHER PUMP STANDBY
NEGATIVE FLOW CONTROL PRESSURE
3920 No Load

Service Training Malaga 12

 CHAPTER : Pump & Pump Controls

325D INSTRUTION TEST 247-8965

(Main Hydraulic Pump)
Fig. 2

h c
a b MODE (C)
a 235 +/- 3 L / min at 0 kPa
l
b 226 +/- 3 L / min at 16930 kPa

M
O
D
c

E
149 +/- 5 L / min at 25000 kPa

(B
)
i d 97 +/- 5 L / min at 35000 kPa
PRESSURE (P)

f e
MO e 231 +/- 3 L / min at 7650 kPa
DE
(A)
f 154 +/- 5 L / min at 15640 kPa
MO d
DE g 52 +/- 5 L / min at 35000 kPa
(X)
h 234 +/- 3 L / min at 2570 kPa
g
i 157 +/- 5 L / min at 10520 kPa

j j 30 +/- 5 L / min at 35000 kPa

k 217 +/- 5 L / min at 35000 kPa

FLOW (Q)

INPUT OUTPUT
MODE

CONTROL PRESSURE Fig. 3

MAIN PUMP
SPEED TORQUE PILOT 232 +/- 3 L/min
PS PRESS. FLOW CONTROL PUMP at 1340 +/- 250 kPa
N.m kPa (Fig. 3) (Fig. 2)
BOTH PUMPS
X 413 3200
a-h-i-j

DELIVERY
A 605 2550 1030 a-e-f-g

B 1800 a-b-c-d
826 1300
RPM
ONE PUMP 30 +/- 3 L/min
at 3470 +/- 50 kPa
28.8 L/min MIN
1030 a-l
at 3920 kPa
C 826 950
OTHER PUMP STANDBY
NEGATIVE FLOW CONTROL PRESSURE
3920 No Load

Service Training Malaga 13