DANEM ENGINEERING WORKS WLL.

INSPECTION TEST PLAN

PROJECT : FABRICATION AND INSTALATION OF PIPING for the Project "EPIC OF PRECAST CONCRETE WALL,SHELTERS AND OTHER FACILITIES AT VARIOUS STATIONS IN DUKHAN
FIELDS"
QCP NO: DEW Rev:0 Project/Contract No: GC09113800
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Verifying Responsible Person Remarks
Documents/Reports DANEM QP

Site survey and Contractual Documents Relevent Contractual Documents Drawing Calculations Design Engg:
1.0 Engineering Approved Drawings Standards & Relevent Standards &Requirements. Project Manager H H

Preliminary activities
Drawing approval , Approved Drawings & Approved Drawings & Approved letter of
2.0 ITP approval & Technical - signature on Project Manager H H
documents to start of Specifications Specifications documents
fabrication and installation .

Drawing, Test certificates &

Material Certificate , QA/QC ,
3.0 Material Grade &Heat Store record MTC ,Drawing Material inspection Fab:SUPVR H R
report
Number

Clearly identified ,Segregated Store Keeper ,

3.1 Material storage to prevent MTC , Store Record Identification as per MTC - H R
damage&contamination SUPVR

4.0
Shop Fabrication prior to Dimensions, Heat Number Project specification & approved Project specification & Inspection Report QA/QC , H R
cutting of pipe ,Grade, Size&Specs drawings approved drawings Fab:SUPVR

Approved WPS,Check weld Fit Accordance with QA/QC ,

4.1 Fit-Up up as per WPS Approved Drawings approved WPS and Inspection Report Fab:SUPVR H R
project spec

Electrode baking/Holding/Issue QA/QC , Store

5.0 Welding Monitoring Welding control procedure Records MFRS Recommendations Records Keeper H R

ApprovedWPS ,Welders ASME SEC-IX,Project

5.1 Welding WPS /PQR,Welders certificate specification & approved Weld /NDT summary QA/QC H R
certificate drawings report

5.2 Visual Inspection 100% Visual inspection on Approved Drawings & Project specification & Inspection Report QA/QC H R
completed weld Weld map approved drawings

ASME.SEC V,NDT
6.0 NDT Radiogrphy Testing 20 % Weld map/ Records / Asper Scope Procedure &Project Test Reports QA/QC H R
for butt weld of Work and Approved Drawings Specification

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 DANEM ENGINEERING WORKS WLL. INSPECTION TEST PLAN

PROJECT : FABRICATION AND INSTALATION OF PIPING for the Project "EPIC OF PRECAST CONCRETE WALL,SHELTERS AND OTHER FACILITIES AT VARIOUS STATIONS IN DUKHAN
FIELDS"
QCP NO: DEW Rev:0 Project/Contract No: GC09113800
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Verifying Responsible Person Remarks
Documents/Reports DANEM QP

7.0 Blasting&Painting

Inspection of Surface Preparation & Painting As per approved drawings QA/QC

7.1 Surface preparation . surface profile / Blasting Report. H R
(As per Schedule 1Un ) procedure / Project Spec. Project Spec. PAINTING. SUPVR

Paint DFT Surface Preparation /Painting As per approved drawings QA/QC

7.2 Painting ( DFT) (As per Schedule 1Un ) procedure and Project Spec. / Project Spec. painting Report. PAINTING. SUPVR H W/R

9.0 Shipping

9.1 Shipping to Site Final Review Delivery Note Relevant Document Delivery Note FAB.SUPVR. H R
( Document &Reports ) ,

10.1 Site Installation

Accordance with
10.2 Fit-Up Approved WPS,Check weld Fit Approved Drawings approved WPS and Inspection Report QA/QC , H R
up asper WPS project spec Fab:SUPVR

Approved WPS /PQR,Welders WPS /PQR,Welders certificate ASME SEC-IX,Project

10.3 Welding specification & approved Weld /NDT summary QA/QC H R
certificate drawings report

Stage wise Inspection during As per approved drawings

10.4 Stage wise Inspection Installation. As per approved drawings and Project Spec. Inspection Report QA/QC H R

10.5 Alignment Alignment Check of all As per approved drawings As per approved drawings Inspection Report QA/QC H R
Flanges and Project Spec.

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 DANEM ENGINEERING WORKS WLL. INSPECTION TEST PLAN

PROJECT : FABRICATION AND INSTALATION OF PIPING for the Project "EPIC OF PRECAST CONCRETE WALL,SHELTERS AND OTHER FACILITIES AT VARIOUS STATIONS IN DUKHAN
FIELDS"
QCP NO: DEW Rev:0 Project/Contract No: GC09113800
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Verifying Responsible Person Remarks
Documents/Reports DANEM QP

Orientation check of all As per approved drawings

10.6 Orientation Flanges. As per approved drawings and Project Spec. Inspection Report QA/QC H R

10.7 Alignment Alignment Check of all valves As per approved drawings As per approved drawings Inspection Report QA/QC H R
and Project Spec.

As per approved drawings

10.8 Orientation Orientation check of all valves As per approved drawings and Project Spec. Inspection Report QA/QC H R

10.9 Overall dimension Overall dimension check As per approved drawings As per approved drawings Inspection Report QA/QC H R
and Project Spec.

10.11 Visual Inspection 100% Visual inspection on Approved Drawings Weld map As per approved drawings Inspection Report QA/QC H R
completed weld and Project Spec.

Radiogrphy 20 % Weld map Records / Asper Scope ASME.SEC V,NDT

9.10 NDT Procedure &Project RT-Reports QA/QC H R
for butt weld of Work and Approved Drawings Specification

Hydro Test Hydro Test of Piping Weld map /Records / Asper Scope App. Drawing &Project Test Report QA/QC H H
10
of Work and Approved Drawings Specification

Mechanical Completion Activities have to be Weld Map and Records App. Drawing Project QC Documents QA/QC H H
12
completed Specification FAB. SUPVR.

Quality Inspection Test

13 Quality Dossier Contractual Requirements Documents and Reports Plan & QC Dossier QA/QC Engineer H H
Clients Requirements

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 DANEM ENGINEERING WORKS WLL. INSPECTION TEST PLAN

PROJECT : FABRICATION AND INSTALATION OF PIPING for the Project "EPIC OF PRECAST CONCRETE WALL,SHELTERS AND OTHER FACILITIES AT VARIOUS STATIONS IN DUKHAN
FIELDS"
QCP NO: DEW Rev:0 Project/Contract No: GC09113800
Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Verifying Responsible Person Remarks
Documents/Reports DANEM QP

Legends: H: Hold point I:Inspection R:Review W:Witness S: Surveillance

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