Serial Number Range: From SN 3084-101 To 3090-2213

Serial Number Range
Z-30/20HD from SN 3084-101 to 3090-2213
Part No. 139382

Rev A6
April 2012
April 2012
2 Z-30/20HD Part No. 139382

April 2012
How to Read Your Serial Number
Part No. 139382 Z-30/20HD 3

April 2012
Table of Contents
311.1 HD Turntable Printed Circuit Board Assembly...........60

This manual is updated frequently. If you have a 312.1 Valve Block Assembly (from SN 3086-823)...............62
printed manual, you can keep it up to date by
312.2 Valve Block Assembly (from November 1986)...........64
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 400 Boom Components
Genie website at www.genielift.com. 401.1 Secondary Boom Installation.....................................66
402.1 Primary Boom Installation.........................................68
403.1 Steering, Boom Lifting & Extension Cylinder
How to Read Your Serial Number..........................................3 Assemblies..........................................................................70
Parts Stocking List.................................................................7 404.1 HD Primary Boom Assembly.....................................72
How to Order Parts................................................................8 405.1 Master and Slave Cylinder Detail..............................74
Service Parts Fax Order Form...............................................9
500 Platform Components
501.1 Platform Control Box Assembly.................................76
502.1 Accelerator Switch Assembly....................................78
Electronic Version
503.1 Platform Installation...................................................80
Click on any page number to view the figure.
504.1 Foot Switch Assembly...............................................82
505.1 HD Platform Assembly...............................................84
100 Decals 506.1 HD Control Box Assembly.........................................86
101.1 Decals - View 1..........................................................10 507.1 Platform Gearbox Assembly......................................88
102.1 Decals - View 2..........................................................12 508.1 Platform Leveling System Assembly..........................90
200 Drive Chassis Components 600 Hydraulic Hoses and Electrical Cables
201.1 Chassis Assembly.....................................................14 601.1 Hydraulic Hose Assembly..........................................92
202.1 SCR/Charger Module Assembly................................16 602.1 Chassis Electrical Cable and Wire Assembly............94
203.1 Battery Charger Assembly.........................................18 603.1 SCR Module Electrical Cable and Wire Assembly.....96
204.1 SCR Control Assembly..............................................20 604.1 Turntable Electrical Cable and Wire Assembly..........98
205.1 Contactor Panel Assembly........................................22 605.1 Platform Control Electrical Cable and Wire
206.1 Drive Train Installation................................................24 Assembly...........................................................................100
207.1 Front End/Steering Installation..................................26
208.1 Battery Box Installation..............................................28
700 Accessories
701.1 Options/Accessories................................................102
209.1 HD Wheel Assembly..................................................30
210.1 HD Drive Line/Service Brake Assembly....................32 Indices
211.1 HD Brake Power Unit Assembly................................34 Part Number Index.............................................................104
212.1 HD Brake Printed Circuit Board Assembly................36 Part Description Index.......................................................106
Cross References
300 Turntable Components Fittings Cross Reference...................................................110
301.1 Turntable Gearbox Assembly.....................................38
302.1 Turntable Installation..................................................40
303.1 Hand Pump Assembly...............................................42
304.1 Hydraulic Valve Manifold Assembly (to SN
3086-822)............................................................................44
305.1 Printed Circuit Board Assembly.................................46
306.1 Rotation & Speed Limit Switch Assemblies...............48
307.1 Lower Control Box Assembly.....................................50
308.1 Hydraulic Filter Assembly..........................................52
309.1 Hydraulic Power Unit Assembly.................................54
309.2 Hydraulic Power Unit (Replacement).........................56
310.1 Turntable Cover Assembly.........................................58
4 Z-30/20HD Part No. 139382

April 2012
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 139382 Z-30/20HD 5

April 2012
Notes
6 Z-30/20HD Part No. 139382

April 2012
Parts Stocking List
Part No. 139382 Z-30/20HD 7

April 2012
How To Order Parts
8 Z-30/20HD Part No. 139382

April 2012
Fax Order Form
Part No. 139382 Z-30/20HD 9

100 Decals April 2012
101.1 Decals - View 1
10 Z-30/20HD Part No. 139382

April 2012 100 Decals
Item Part No. Description Qty.
1 12255 DECAL,"FORWARD-REVERSE"
BOOM..............................................1
2 12254 DECAL,LEFT-RIGHT" 300LB
BOOM..............................................1
3 16575 DECAL,NEUTRAL/PLAT.LEVEL(PLAT).1
4 12396 DECAL"TURRET ROT."(CONTROL
BOX.................................................1
5 12333 DECAL,"CAUTION BODY BELT"
BOOM..............................................1
6 12385 DECAL,SAFETY RULES,BOOM.....1
7 12384 DECAL,OPERATING
INSTRUCT-300LB...........................1
8 8765 DECAL,300 LB. MAX. PLC..............3
-- 11857 DECAL,NON-INSULATED
PLATFORM
9 12441 DECAL,BRAKE SWITCH
INSTRUCT.".....................................1
10 12220 DECAL,Z-30/20" WITH STRIPES....1
11 12245 DECAL,"ELECTROCUTION
HAZARD"GB...................................4
12 12335 DECAL,CAUTION AIR FILLED
TIRES..............................................4
13 12463 DECAL,FORK LIFTING" BOOM......4
14 12216 DECAL,WHITE STRIPING, G.
BOOM..............................................1
15 12215 DECAL,BOOM, 6" X 15"..................2
16 12234 DECAL,GENIE" 6" X 19" (BOOM)....2
17 12218 DECAL,"GENIE BOOM"WITH
STRIPES.........................................1
18 19052 MANUAL,OP.INST.Z30/20HD,PRE'90.1
19 77046 SERIAL # LABEL,MYLAR 4X8***.....1
Part No. 139382 Z-30/20HD 11

100 Decals April 2012
12 Z-30/20HD Part No. 139382

April 2012 100 Decals
8 8765 DECAL,300 LB. MAX. PLC..............3

-- 11857 DECAL,NON-INSULATED
PLATFORM
11 12245 DECAL,"ELECTROCUTION
HAZARD"GB...................................4
12 12335 DECAL,CAUTION AIR FILLED
TIRES..............................................4
20 12545 DECAL,BATTERY
CONNECT"Z45DC..........................1
21 12334 DECAL,TRANS. TIE DOWN
BOOM..............................................3
22 12214 DECAL,GENIE BOOM"...................2
23 12331 DECAL,"DANGER BATTERY
GAS"BOOM.....................................1
24 45402 DECAL,LEFT ARROW....................1
25 45403 DECAL,FORWARD ARROW...........1
26 12336 DECAL,BATTERY PACK, BOOM.....1
27 45401 DECAL,RIGHT ARROW..................1
28 12445 DECAL"TURRET ROT."
(TURNTABLE).................................1
29 12444 DECAL,PUMP
ON"-(TURNTABLE).........................1
30 12515 DECAL,POWER TO PLAT."
BOOM..............................................1
31 45404 DECAL,REVERSE ARROW............1
32 12332 DECAL,BATTERY CHARGER,
BOOM..............................................1
Part No. 139382 Z-30/20HD 13

200 Drive Chassis Components April 2012
201.1 Chassis Assembly
14 Z-30/20HD Part No. 139382

April 2012 200 Drive Chassis Components
201.1 Chassis Assembly
1 6198 NUT,NYLOCK,1/2-13.......................4
2 12461 SCREW,HHC,1/2-13 X 5,GRD.8.....4
3 13066 WASHER,FLAT,.5 HARDENED.......8
4 13212 TURNTABLE GEARBOX ASSY......1
5 13541 SHIM-TURNTABLE GEARBOX.....As
N e c .
6 13065 BEARING,TURNTABLE **OLD
Z30/20.............................................1
7 SCR/Charger Module......................1
refer to section 202.1
8 13503 BUMPER WELDMENT....................1
9 5224 SCREW,HHC,3/8-16 X 2.................6
10 8516 SCREW,HHC,3/8-16 X 1.50............2
11 4828 NUT,NYLOCK,3/8-16.....................16
12 Drive Train Inst. - ref. to fig. #6-8......1
13 10255 SCREW,HHC,3/4-10 X 10...............6
14 117234 SCREW,HHC,3/4-10X9" GR5..........4
15 10258 NUT,NYLOCK,3/4-10.....................10
16 Front-end/Steering Inst....................1
17 Battery Box Inst...............................1
18 12901 PIN,LOCK-1 X 6..............................2
19 13064 WASHER,FLAT,.625
HARDENED..................................16
20 13004 SCREW,HHC,5/8-11 X 3 GRD.8.....8
21 13424 ANGLE ACTUATOR........................1
22 6024 NUT,NYLOCK,5/8-11.......................8
Part No. 139382 Z-30/20HD 15

202.1 SCR/Charger Module Assembly
16 Z-30/20HD Part No. 139382

202.1 SCR/Charger Module Assembly
Item Part No. Description Qty. Item Part No. Description Qty.
1 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....2 37 13002 SCREW,HHC,5/16-18 X 1 GR5.......1

2 6097 WASHER,FLAT,USS,3/8",Y.............2 38 13081 CONTACT ASSEMBLY....................1
3 12878 SCR COVER W/DECALS & 39 6090 SCREW,HHC,1/4-20 X .7................2
PAINT..............................................1 40 6091 NUT,NYLOCK,1/4-20.......................2
4 13008 CHARGER, 110/60--GENIE 41 6830 TERMINAL,RING,RED,.313,INSUL..2
BOOM..............................................1
5 6091 NUT,NYLOCK,1/4-20.......................4
6 6090 SCREW,HHC,1/4-20 X .7................4
7 12348 SCREW,RHM,6-32 X .75.................2
8 12344 NUT,NYLOCK,6-32..........................2
9 13098 TERMINAL STRIP,10 POLE............1
10 6622 GROUND CONNECTOR,1/2".........3
11 13586 HANDY BOX,STD.,SINGLE SIZE.....1
12 6271 RIVET,STL,STL.MAN,P,.25 X .25.....2
13 13585 OUTLET,110V GFCI***....................1
14 13587 COVER,HANDY BOX......................1
15 11697 NUTSERT,3/8-16 STEEL CAD
PLTD................................................2
16 13234 FLATBAR-SCR SPACER---1"..........2
17 13409 SCR Tray..........................................1
18 66717 FUSE BLOCK, ANN & ANL FUSE...1
19 13104 FUSE,300 AMP,VERY FAST
ACTING...........................................1
20 6873 SCREW,FHM,10-32 X 1..................2
21 6178 NUT,NYLOCK,10-32........................2
22 13096 FUSE HOLDER,2 POLE.................1
23 13097 FUSE,10 AMP.................................2
24 12348 SCREW,RHM,6-32 X .75.................2
25 12344 NUT,NYLOCK,6-32..........................2
26 13475 SOLENOID-24 VOLT COIL
DC(BOOM)......................................1
27 6090 SCREW,HHC,1/4-20 X .7................2
28 6091 NUT,NYLOCK,1/4-20.......................2
29 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....3
30 4828 NUT,NYLOCK,3/8-16.......................3
31 13080 SCR CONTROL ( COMPLETE ).....1
32 6595 PLUG,ELECTRICAL,DOMESTIC.....1
33 10539 OBS.SEE 6599 @ 23"-14/3 SO....23"
34 5224 SCREW,HHC,3/8-16 X 2.................2
35 4828 NUT,NYLOCK,3/8-16.......................2
36 6002 NUT,LP NYLOCK,5/16-18...............2
Part No. 139382 Z-30/20HD 17

203.1 Battery Charger Assembly
18 Z-30/20HD Part No. 139382

203.1 Battery Charger Assembly
1 13008-1 TIMER ASSY(13008 BOOM

CHARGER).....................................1
2 13008-2 AC RECEPTACALE-BOOM
CHARGER.......................................1
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*.................1
4 27262 HEATSINK ASSY W/DIODES
(23442)............................................1
5 13008-5 AMMETER-BOOM CHARGER.......1
6 13008-6 FUSE ASSY-BOOM CHARGER......1
Part No. 139382 Z-30/20HD 19

204.1 SCR Control Assembly
20 Z-30/20HD Part No. 139382

204.1 SCR Control Assembly
1 13080-1 SCR-CONTROL
CARD-EV10-CONTROL..................1
2 13080-2 SCR, THERMAL PROTECTER,......1
3 13080-3 SCR, RECTIFIER,NO.1...................1
4 13080-4 SCR, RECTIFIER,NO.2,SILICON....1
5 13080-5 RECTIFIER,NO.5............................1
6 13080-6 RECTIFIER,NO.4............................1
7 13080-7 RECTIFIER.NO.3,SILICON.............1
8 13080-8 TRANSFORMER,SCR CONTROL...1
9 13080-9 CAPACITOR,SCR CONTROL.........1
Part No. 139382 Z-30/20HD 21

205.1 Contactor Panel Assembly
22 Z-30/20HD Part No. 139382

205.1 Contactor Panel Assembly
1 1-A Contact Assembly Consists of

No.'s 2 & 3.......................................1
2 13081-2 CONTACT ASM STATION,
REV.PANEL.....................................2
3 13081-3 CONTACT
MOVE.ASM,REVERSE.PANEL.......1
4 13081-4 COIL,1A,REVERSER PANEL..........1
5 13081-1 DRIVER,REVERSER PANEL..........2
6 13081-5 COIL,F & R,REVERSER PANEL.....2
7 F & R Contact Assembly - Consists of
No.'s 8-11........................................1
8 13081-6 CONTACT, STNRY.CHNGOVR
ASM.................................................2
9 13081-7 CONTACTOR,DUAL,STATION
CHNGOVR......................................1
10 13081-8 CONTACT,MOVEABLE, RVRSR
PANEL.............................................2
11 13081-2 CONTACT ASM STATION,
REV.PANEL.....................................4
Part No. 139382 Z-30/20HD 23

206.1 Drive Train Installation
24 Z-30/20HD Part No. 139382

206.1 Drive Train Installation
-- 13062-1 MOTOR BRUSH-ELEC.DRIVE 30 6019 SCREW,HHC,3/8-16 X 1.25 GRD

MOTOR...........................................4 5.......................................................1
Not Shown 31 13328 WELDMENT-ELEC
1 13045 TIRE, 7.00-15LT 8 PLY....................2 MOTOR/REDUCER MT..................1
2 13046 TIRE TUBE 7.00-15.........................2 32 13349 FLATBAR-10.62"MOTOR
3 13043 WHEEL,RIM- 15 X 6 +1" OFFSET...2 BRACKET%%.................................1
4 6198 NUT,NYLOCK,1/2-13.......................8 33 35682 DRIVE REDUCER KIT,Z30.............1

this component is no longer available
5 13047 NUT,LUG,1/2-20 X
90DEG-13/16HX............................10 34 6198 NUT,NYLOCK,1/2-13.......................4
6 REAREND WELDMENT-300 LB 35 13324 PLATE-GEARBOX, REAR...............1

BOOM..............................................1 36 10439 1/2-13 x 4-1/2" GRD 5 Bolt..............4
this component is no longer available 37 13070 Drive Shaft.......................................1
7 13048 U-BOLT, 1/2-13 X 5 GRADE 5 38 13015 SCREW,SET,HS 3/8-16 X .375.......1
STL..................................................4
8 13050 U-BOLT KIT (1 BOX).......................2
9 13052 YOKE STUB....................................1
10 13051 YOKE, SLIP, "UN-PAINTED"............1
11 13049 U-JOINT KIT....................................2
12 13053 Yoke.................................................1
13 13598 KEY, DRIVE SHAFT 2"....................1
14 12873 PIN,ROLL,.125 X .5.........................1
15 13000 SCREW,HHC,5/16-18 X 1.25..........6
16 6886 WASHER,LOCK,.313......................6
17 13016 SCREW,SET,HS 1/4-28 X .375.......3
18 13056 COUPLER HALF, 4 INCH (ALUM)...1
19 13058 COUPLING-RUBBER, #0 SIZE 4.....1
20 13016 SCREW,SET,HS 1/4-28 X .375.......2
21 13057 COUPLER HALF, 2 INCH
(STEEL)...........................................1
22 13060-1 BRAKE-SPLINED DRIVE HUB
%%..................................................1
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
24 6021 WASHER,LOCK,.375......................4
25 13060 BRAKE-7/8" BORE W/MAN.
RELEA.............................................1
Includes No. 22
26 13062 MOTOR,ELECTRIC,DRIVE OLD
Z30..................................................1
27 13002 SCREW,HHC,5/16-18 X 1 GR5.......6
28 6886 WASHER,LOCK,.313......................6
29 4828 NUT,NYLOCK,3/8-16.......................1
Part No. 139382 Z-30/20HD 25

207.1 Front End/Steering Installation
26 Z-30/20HD Part No. 139382

207.1 Front End/Steering Installation
1 13365 TIE ROD WELDMENT.....................1

2 5361 PIN,COTTER,.125 X 1.5..................4
3 13472 OBS.SEE 45386-TIE ROD PIN
WELD..............................................2
4 23154-S WELDMENT,ROD END...................1
5 13114 ELBOW,070202-4-6.........................2
6 13472 OBS.SEE 45386-TIE ROD PIN
WELD..............................................2
7 13078 CYLINDER,HYD-2 X 6 X 16.25.......1
8 13359 SPINDLE/CYL LUG Z30HD RH......1
9 6198 NUT,NYLOCK,1/2-13.......................2
10 12461 SCREW,HHC,1/2-13 X 5,GRD.8.....2
11 13073-7 WHEEL HUB W/RACES-300# HUB
KIT...................................................2
Includes inner & outer cups, lug nuts,
and studs
12 13073-1 COTTER PIN-300# HUB KIT...........2
13 13073-3 LUG NUT-300# HUB KIT...............10
14 13046 TIRE TUBE 7.00-15.........................2
15 13045 TIRE, 7.00-15LT 8 PLY....................2
16 13073-2 Hub Cap - 2.449" O.D......................2
17 13072 WHEEL,RIM- 15 X 6 -.25
OFFSET..........................................2
18 13073-4 CASTLE NUT-300# HUB KIT..........2
19 13073-6 WASHER,300# HUB KIT.................2
20 13073-10 SEAL-GREASE,300#......................1
20 13073-5 HUB REPAIR KIT-300 LB................1
20 13073-8 BEARING,OUTER 13073-7 HUB
KIT...................................................1
20 13073-9 BEARING,INNER, 13073-7 HUB
KIT...................................................1
21 13337 AXLE-300 LB SPINDLE YOKE........2
22 13071 WASHER,THRUST 2 7/8X1 1/4
X1/8.................................................2
23 6605 SCREW,HHC,3/8-16 X 3.5..............2
24 4828 NUT,NYLOCK,3/8-16.......................2
25 13079 BUSHING 1.25 X 1 X 1, OILITE......1
26 13360 SPINDLE/CYL LUG Z30HD LH.......1
27 13012 BUSHING, 1.5 X 1.25 X 1,OILITE....4
28 13366 PIN,KING,7.25", Z30/20..................2
29 13079 BUSHING 1.25 X 1 X 1, OILITE......3
Part No. 139382 Z-30/20HD 27

208.1 Battery Box Installation
28 Z-30/20HD Part No. 139382

208.1 Battery Box Installation
-- 13193 BATTERY BOX CABLE KIT.............1

Includes Item No.'s 4, 5 and 15; Not
Shown
-- 13538 BATT.BOX W/CABLES &
DECALS-Z30...................................1
Includes Battery Box Cable Kit; Not
Shown
1 12877 BATT. BOX COVER
W/DECAL,PAINT.............................1
2 57881 LATCH, RUBBER, 3-13/32 X
1-7/8................................................2
3 6272 RIVET,STL,STL,P,.125 X .25...........8
4 13192 BAT.CABLE ASSY-BAT.BOX
CAB.KIT...........................................2
5 13191 BAT.CABLE ASSY-BAT.BOX............3
6 Battery - 6 Volt, 220A, H, Group GC2H
(H-11-3/8" x W-10-3/8" x
D-7-3/16")........................................6
8 Steel Angle (rear)............................1
9 13410 BATTERY BOX
WELDMENT-BOOM........................1
10 Steel Angle (front)............................1
11 6356 WASHER,LOCK,.25........................2
12 6090 SCREW,HHC,1/4-20 X .7................2
13 6037 NUT,HEX,5/16-18..........................12
14 13002 SCREW,HHC,5/16-18 X 1 GR5.....12
15 13188 BATTERY BOX POWER CORD
ASSY...............................................1
16 128138 CONN HOUSING SBX175, BATT....2
-- 32147 TERMINAL,5/16 RING,#2 CABLE
-- 32148 WELDING CABLE #2
BLACK...............................14-inches
17 12347 1/4-20 x 4-1/2" GRD 5 Bolt..............4
18 6091 NUT,NYLOCK,1/4-20.......................4
Part No. 139382 Z-30/20HD 29

209.1 HD Wheel Assembly
30 Z-30/20HD Part No. 139382

209.1 HD Wheel Assembly
1 13948 OBS.-}13883(5)13907(2)13909(1)...1
2 13770 REAREND WELD-500 LB BOOM
OBS.................................................1
3 13639 RIM,Z30HD,15 X 8(8 HOLE)...........2
4 13047 NUT,LUG,1/2-20 X
90DEG-13/16HX............................10
5 13637 TIRE,Z30/20HD,11L X 15%%.........4
6 13638 TIRE TUBE, FOR 13637.................4
7 13643 ASSY,TIRE &
WH.,Z30HD,DRIVE,FF....................2
7 13846 ASSY,TIRE &
WH.,Z30HD,DRIVE,AF....................2
8 13635-1 HUB REPAIR KIT, 500 LB BOOM....2
9 13642 ASSY,TIRE &
WH.,Z30HD,STEER,FF...................2
9 13845 ASSY,TIRE &
WH.,Z30HD,STEER,AF...................2
10 13635-5 BOLT-WHEEL LUG,500 LB
BOOM............................................12
11 13635-6 CAP, DUST, 13635 HUB KIT...........2
12 13636 RIM,V24RT/Z30HD,15X8(6
HOLE)..............................................2
13 13635-3 NUT,SPINDLE,3/4-16......................2
14 13635-4 WASHER,SPINDLE, 500 LB
BOOM..............................................2
15 22881 HUB KIT,ARMSTRONG...................2
16 13745 AXLE-500 LB SPINDLE YOKE........2
17 13748 SPIN/TIE LUG ASSY-RH/500LB.....1
17 13749 SPIN/TIE LUG ASSY-LH/500LB......1
18 6073 SCREW,HHC,1/2-13 X 5.5,GRD.8...2
19 6198 NUT,NYLOCK,1/2-13.......................2
Part No. 139382 Z-30/20HD 31

210.1 HD Drive Line/Service Brake Assembly
32 Z-30/20HD Part No. 139382

210.1 HD Drive Line/Service Brake Assembly
1 13049 U-JOINT KIT....................................2 32 13920 ELBOW,070202-4-2.........................2

2 13050 U-BOLT KIT (1 BOX).......................2 33 13770 REAREND WELD-500 LB BOOM
3 13051 YOKE, SLIP, "UN-PAINTED"............1 OBS.................................................1
4 13984 CORK GASKET-SLIP YOKE

(STD,HD).........................................1
5 13985 WASHER,SPLIT-SLIP
YOKE(STD,HD)...............................1
6 13874 SPICER YOKE SHAFT....................1
7 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
8 4828 NUT,NYLOCK,3/8-16.......................4
9 13873 SPICER FLANGE YOKE.................1
10 13877 BRAKE DISC, 10"............................1
11 13016 SCREW,SET,HS 1/4-28 X .375.......4
12 13056 COUPLER HALF, 4 INCH (ALUM)...1
13 13822 DRIVE SHAFT-STANDARD AND
HD!!.................................................1
14 15622 KEY-Z30/20 REDUCER/DRIVE
SHAFT.............................................1
15 13598 KEY, DRIVE SHAFT 2"....................1
16 12873 PIN,ROLL,.125 X .5.........................1
17 13876 BRAKE CALIPER............................2
Incl. Fasteners
18 13324 PLATE-GEARBOX, REAR...............1
19 13914 PLATE,DISC BRAKE
MOUNT-DRILLED............................1
20 14723 SCREW,HHC,5/16-18 X 1.75..........4
21 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8...4
22 6198 NUT,NYLOCK,1/2-13.......................4
23 13898 BRAKE CALIPER BRACKET
WELDMENT....................................1
24 13349 FLATBAR-10.62"MOTOR
BRACKET%%.................................1
25 94195 SCREW,HHC,3/8-16 X .75,GR 8.....2
26 13922 POWER UNIT ASSY--BOOM
BRAKES..........................................1
27 13921 ELBOW,070220-4-4.........................1
28 13521 HYD.HOSE ASSY
W/FITTINGS-29.75..........................2
29 13755 CONNECTOR,070120-4-4..............3
30 12875 CLIP,HAIR PIN .125 X 3.25.............2
31 13915 PIN,CALIP/BRKT
INSTALL----4.75...............................2
Part No. 139382 Z-30/20HD 33

211.1 HD Brake Power Unit Assembly
34 Z-30/20HD Part No. 139382

211.1 HD Brake Power Unit Assembly
1 13878 OBS.SEE 19162 BRAKE POWER

UNIT................................................1
2 13826 TERMINAL,FEM.BUTT
SEAM:16/14....................................3
3 13825 TERMINAL,COUPLER,MALE,14-16GA.3
4 13755 CONNECTOR,070120-4-4..............3
5 13902 ADAPTER,6402-4-4........................2
6 13921 ELBOW,070220-4-4.........................1
7 13879 SWITCH,BRAKE PRESSURE........1
8 58221 SOLENOID COIL,(BOOM
BRAKES)***.....................................1
Note: Valve coil 58221 (321119) is not
compatible with the original solenoid
valve 13881 (158G5878). If a
replacement coil is required, be sure
solenoid valve 58220 (134719) is
installed on the machine; if not, also
order item 9, below.
9 58220 VALVE,SOLENOID***......................1
10 13901 Manifold...........................................1
Part No. 139382 Z-30/20HD 35

212.1 HD Brake Printed Circuit Board Assembly
36 Z-30/20HD Part No. 139382

212.1 HD Brake Printed Circuit Board Assembly
1 13883 RELAY,DPDT,(BOOM
BRAKES)Z30HD.............................5
2 6090 SCREW,HHC,1/4-20 X .7................8
3 6638 WASHER,FLAT,USS,1/4"Y..............4
4 6091 NUT,NYLOCK,1/4-20.......................8
5 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
6 13916 BRACKET-LH, BRAKE P.C.
BOARD............................................1
7 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................1
8 13917 BRACKET-RH, BRAKE P.C.
BOARD............................................1
9 13909 PCB,ASSY,BOOM BRAKES............1
10 13907 RELAY,TIME DELAY,BOOM
BRAKES..........................................2
Part No. 139382 Z-30/20HD 37

300 Turntable Components April 2012
301.1 Turntable Gearbox Assembly
38 Z-30/20HD Part No. 139382

April 2012 300 Turntable Components
301.1 Turntable Gearbox Assembly
1 13063-1 GASKET KIT-TURN.GEARBOX

MOTOR...........................................1
2 13063-2 HYDR. MOTOR-TURNTABLE
GEARBOX.......................................1
3 12460 SCREW,HHC,1/2-13 X 6.5..............1
4 13067 GEARBOX COUPLER.....................1
5 6198 NUT,NYLOCK,1/2-13.......................1
6 13086 LOCKING ASSEMBLY....................1
7 13063-3 TURN.GEARBX ASSY-LESS
HY.MOTOR......................................1
Part No. 139382 Z-30/20HD 39

302.1 Turntable Installation
40 Z-30/20HD Part No. 139382

302.1 Turntable Installation
1 6096 SCREW,HHC,1/2-13 X 2 GR5.........4 36 6175 SCREW,HHC,3/8-16 X 1.................2

2 6198 NUT,NYLOCK,1/2-13.......................4 37 13007 Hydraulic Power Unit.......................1
3 6024 NUT,NYLOCK,5/8-11.......................4 refer to section 309.1
4 13064 WASHER,FLAT,.625 HARDENED....8 38 6994 NIPPLE,GALV.,3/8 X 2.5..................1
5 13003 SCREW,HHC,5/8-11 X 3.5 39 6995 COUPLER,GALV.............................1

GRD.8............................................12 40 6950 BREATHER CAP, ALUMINUM
6 13343 GEARBOX BRACKET.....................1 PRODUCT.......................................1
7 12460 SCREW,HHC,1/2-13 X 6.5..............4 41 13121 ELBOW,071502-6-6.........................1
8 6198 NUT,NYLOCK,1/2-13.......................4 42 10356 ELBOW,070202-6-6.........................1
9 8179 SCREW,HHC,1/4-20 X 2.25............4 43 6600 INSTRUCT.TUBE W/CAPS-1.75 X

12.....................................................1
10 6091 NUT,NYLOCK,1/4-20.......................4
44 6653 CLAMP,1.88,#30 X 1/4,RUB
11 Hand Pump......................................1 CUSH..............................................2
12 13222 HYD.CONTROL VALVE 5
STATION..........................................1 46 13221 SWITCH ASSY, LIMIT, SPEED.......1
13 8915 SCREW,HHC,1/4-20 X 1.25............4 47 6179 SCREW,RHM,10-32 X 1.25.............2
14 13211 PCB,ASSY,500 LB ONLY................1 48 13212 TURNTABLE GEARBOX ASSY......1
15 4513 SPACER - .50..................................4 49 13115 ELBOW,070202-4-8.........................2
16 6091 NUT,NYLOCK,1/4-20.......................4
17 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....4
18 4828 NUT,NYLOCK,3/8-16.......................4
19 6637 SCREW,HHC,1/4-20 X 1.75............2
20 13220 Rotation Limit Switch.......................1
21 6091 NUT,NYLOCK,1/4-20.......................2
22 13103 ALARM,97DB ELECTRONIC..........1
23 6606 SCREW,RHM,10-32 X .75...............2
24 6178 NUT,NYLOCK,10-32........................2
25 13102 OBS.SEE 21045 (SWITCH-LVL.).....1
26 6090 SCREW,HHC,1/4-20 X .7................2
27 6091 NUT,NYLOCK,1/4-20.......................2
28 6090 SCREW,HHC,1/4-20 X .7................3
29 6356 WASHER,LOCK,.25........................3
30 13572 Lower Control Box...........................1
31 Hydraulic Filter Assembly................1
32 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....2
33 4828 NUT,NYLOCK,3/8-16.......................2
34 4828 NUT,NYLOCK,3/8-16.......................2
35 6097 WASHER,FLAT,USS,3/8",Y.............2
Part No. 139382 Z-30/20HD 41

303.1 Hand Pump Assembly
42 Z-30/20HD Part No. 139382

303.1 Hand Pump Assembly
1 13120 ELBOW,070220-6-6.........................1
2 6091 NUT,NYLOCK,1/4-20.......................4
3 12880 OBSOLETE,REF.#13664P..............1
4 8179 SCREW,HHC,1/4-20 X 2.25............4
5 6647 ELBOW,070202-4-4.........................1
Part No. 139382 Z-30/20HD 43

304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)
44 Z-30/20HD Part No. 139382

304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)
1 10-24 x 3/4" HEX SHCS-Incl'd w/No.

3.......................................................8
2 13497 SCREW,SHC,10-24 X 3.75...........12
3 13111 OBS.SEE 13222-3...........................5
4 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................5
5 13119 TEE,RUN,070428-6-6......................1
6 33681 SCREW,HHC,3/8-16 X .625............4
6 6021 WASHER,LOCK,.375......................4
7 21306 MANIFOLD-HYDRAULIC................1
Includes Item #6
8 13120 ELBOW,070220-6-6.........................1
9 13123 REDUCER,STR.THREAD,1/2-3/8....2
10 13118 PLUG,MALE,090109B-8.................1
11 13112 CONNECTOR,070120-8-4............10
12 Plug...............................................10
Included w/No. 7
13 Gasket w/"O" Rings.........................5
Included with No. 14 & 15
14 13470 VALVE,RELIEF,(SINGLE)................2
15 13107 VALVE,RELIEF,CROSS PORT
(DUAL).............................................1
Part No. 139382 Z-30/20HD 45

305.1 Printed Circuit Board Assembly
46 Z-30/20HD Part No. 139382

305.1 Printed Circuit Board Assembly
1 13099 Terminal Strip - 10 Pole...................5

2 13100 RESISTOR,3.3K OHM,.25W...........1
3 13083 DIODE,2 AMP...............................21
4 13084 RESISTOR,10 OHM, 1/2 WATT
CF....................................................3
5 13211 PCB,ASSY,500 LB ONLY**..............1
6 Wire - 16 Gage................................4
Part No. 139382 Z-30/20HD 47

306.1 Rotation & Speed Limit Switch Assemblies
48 Z-30/20HD Part No. 139382

306.1 Rotation & Speed Limit Switch Assemblies
1 13095 ACTUATOR ARM-SPEED LIMIT

SWITC.............................................1
2 13095-1 Actuator...........................................1
3 6179 SCREW,RHM,10-32 X 1.25.............2
.38-.50,SM.......................................2
5 12348 SCREW,RHM,6-32 X .75.................4
6 12344 NUT,NYLOCK,6-32..........................4
7 13092 SWITCH,LIMIT,ROTATION..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 13430 SWITCH MOUNT............................1
10 6637 SCREW,HHC,1/4-20 X 1.75............2
Part No. 139382 Z-30/20HD 49

307.1 Lower Control Box Assembly
50 Z-30/20HD Part No. 139382

307.1 Lower Control Box Assembly
1 12893 TURN.CONTR.BOX
COVER-W/DECALS........................1
2 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................4
3 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................1
5 28987 CONTROL BOX,GROUND,30/20.....1
6 6090 SCREW,HHC,1/4-20 X .7................3
7 6356 WASHER,LOCK,.25........................3
8 8920 RIVET,ALUM,ALUM,P,.156 X
.375..................................................2
9 13511 RECEPTICAL,SNAP-IN (1450G1)...1
10 12346 10 X .5 FLT TS SCREW..................4
Part No. 139382 Z-30/20HD 51

308.1 Hydraulic Filter Assembly
52 Z-30/20HD Part No. 139382

308.1 Hydraulic Filter Assembly
1 13422 FILTER BRACKET WELDMENT.....1

2 10355 CONNECTOR,070102-6-6..............1
3 13117 BUSHING,140140-12-6...................2
4 45087 FILTER-RETURN 10 MICRON**.....1
5 4828 NUT,NYLOCK,3/8-16.......................2
6 10356 ELBOW,070202-6-6.........................1
7 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....2
8 6356 WASHER,LOCK,.25........................2
9 6090 SCREW,HHC,1/4-20 X .7................2
Part No. 139382 Z-30/20HD 53

309.1 Hydraulic Power Unit Assembly
54 Z-30/20HD Part No. 139382

309.1 Hydraulic Power Unit Assembly
-- Ref., HYDRAULIC POWER UNIT

component no longer available. Refer
to 309.2
1 CHECK VALVE
component no longer available
2 SPRING RETAINER
3 SPRING AND BALL
4 O-RING
5 RESERVOIR
6 RELIEF VALVE CAP
7 ADJUSTING SCREW
8 SPRING AND BALL
9 CHECK VALVE
10 PUMP
11 MANIFOLD AND ADAPTER
12 MOTOR
13 BRUSHES
Part No. 139382 Z-30/20HD 55

309.2 Hydraulic Power Unit (Replacement)
56 Z-30/20HD Part No. 139382

309.2 Hydraulic Power Unit (Replacement)
-- 40186 POWER UNIT,FUNCTION,36VDC***

1 65780 MOTOR 36VDC (40186).................1
2 46239 VALVE,RELIEF KIT,MONARCH
42401...............................................1
3 44794 PUMP,MONARCH
(36447,36178)***.............................1
-- 40401 SEAL,MOTOR.................................1
4A 52307 TUBE - SUCTION, PWR UNIT,
TMZ.................................................1
4B 38160 FILTER,PICK-UP SCREEN***.........1
5 46234 RESERVOIR,MONARCH,42401,Z30STD.1
6 44796 BREATHER CAP,MONARCH..........1
7 38161 GAUGE-SIGHT................................1
8 46246 PLUG,DRAIN,MONARCH,42401,42403.1
Part No. 139382 Z-30/20HD 57

310.1 Turntable Cover Assembly
58 Z-30/20HD Part No. 139382

310.1 Turntable Cover Assembly
1 6888 SCREW,HHC,1/4-20 X 1.................4

2 6638 WASHER,FLAT,USS,1/4"Y..............8
3 6091 NUT,NYLOCK,1/4-20.......................4
4 12883 COVER ASSY "FIBERGLASS",RR
Z30..................................................1
5 13508 COVER HOLD DOWN
WELDMENT....................................2
6 13481 TURNTABLE COVER SUPPORT
WELDMT.........................................2
7 6888 SCREW,HHC,1/4-20 X 1...............20
8 6638 WASHER,FLAT,USS,1/4"Y............20
9 6091 NUT,NYLOCK,1/4-20.....................20
10 6888 SCREW,HHC,1/4-20 X 1.................4
11 6091 NUT,NYLOCK,1/4-20.......................4
12 13507 COVER LOCATOR WELDMENT.....4
13 12884 COVER ASSY FIBERGLASS RF
Z30..................................................1
14 13509 ANGLE-COVER LOCATR(3
HOLES)-1".......................................2
15 12885 COVER ASSY,
FIBERGLASS--L.F...........................1
16 6095 WASHER,FLAT,USS,1/2",Y.............2
17 12875 CLIP,HAIR PIN .125 X 3.25.............2
18 12886 COVER ASSY,FIBERGLASS,L
REAR...............................................1
Part No. 139382 Z-30/20HD 59

311.1 HD Turntable Printed Circuit Board Assembly
60 Z-30/20HD Part No. 139382

311.1 HD Turntable Printed Circuit Board Assembly
1 13099 Terminal Strip - 10 Pole...................5

2 13100 RESISTOR,3.3K OHM,.25W...........2
3 13083 DIODE,2 AMP...............................21
4 13084 RESISTOR,10 OHM, 1/2 WATT
CF....................................................3
5 Wire - 16 Gauge..............................1
Part No. 139382 Z-30/20HD 61

312.1 Valve Block Assembly (from SN 3086-823)
62 Z-30/20HD Part No. 139382

312.1 Valve Block Assembly (from SN 3086-823)
1 13119 TEE,RUN,070428-6-6......................2
2 13112 CONNECTOR,070120-8-4..............1
4 13222-1 Manifold-5 Station............................1
5 13222-2 VALVE,RELIEF 1000 PSI................4
6 13755 CONNECTOR,070120-4-4............10
7 13111 OBS.SEE 13222-3...........................5
8 #10-24 x 1 3/4 Hex SHCS.............20
Incl'd w/No. 7
.38-.50,SM.......................................5
10 13111-1 SOLENOID COIL,4 WAY 3 POS....10
Incl'd w/No. 7
Part No. 139382 Z-30/20HD 63

312.2 Valve Block Assembly (from November 1986)
64 Z-30/20HD Part No. 139382

312.2 Valve Block Assembly (from November 1986)
1 13119 TEE,RUN,070428-6-6......................2
2 13112 CONNECTOR,070120-8-4..............1
4 13222-4 VALVE,RELIEF 500 PSI..................2
5 13222-2 VALVE,RELIEF 1000 PSI................2
6 13222 HYD.CONTROL VALVE 5
STATION..........................................1
7 13755 CONNECTOR,070120-4-4............10
8 O-RING; .5" OD x .063" THK.........20
included with item 10
9 6832 TERMINAL,FLAG.90 DEG.BLUE...20
10 41768 VALVE,D03,5 STAT.VALVE**...........5
11 SCREW,SHC,10-24 x 1.75............20
included with item 10
12 16520 COIL,#13222-3,4-WAY VALVE......10
Part No. 139382 Z-30/20HD 65

400 Boom Components April 2012
401.1 Secondary Boom Installation
66 Z-30/20HD Part No. 139382

April 2012 400 Boom Components
401.1 Secondary Boom Installation
1 13125 Boom Riser......................................1

2 5224 SCREW,HHC,3/8-16 X 2.................4
3 4828 NUT,NYLOCK,3/8-16.......................4
4 13317 PIN,BOOM RISER
PIVOT-15.625".................................2
5 13485 LINK--(BORED)...............................1
6 13233 Boom Lifting Cylinder......................1
7 5224 SCREW,HHC,3/8-16 X 2.................2
8 4828 NUT,NYLOCK,3/8-16.......................2
9 13319 PIN,CYLINDER MOUNT,4".............2
10 13012 BUSHING, 1.5 X 1.25 X 1,OILITE....2
11 6271 RIVET,STL,STL.MAN,P,.25 X
.25..................................................20
12 6833 CLAMP,0.50,#8 X 1/4,RUB
CUSH............................................15
13 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................5
14 13413 SHIM,PRIMARY BOOM SLIDE
BLOCK..................................As Nec.
15 13496 BOOM REST PAD (.5
MATL)---4".............................As Nec.
16 9266 SCREW,FHM,3/8-16 X 1.................4
17 4828 NUT,NYLOCK,3/8-16.......................4
18 13391 PIN,BOOM
PIV.TURN.RISE-13.75"...................2
19 13009 BEARING,1.25 ID X 1.5 OD X 1.5....8
20 13444 Pivot Spacer....................................4
21 Secondary Boom.............................1
Part No. 139382 Z-30/20HD 67

402.1 Primary Boom Installation
68 Z-30/20HD Part No. 139382

402.1 Primary Boom Installation
1 13268 CLAMP,0.75,#12 X 1/4,RUB 33 11697 NUTSERT,3/8-16 STEEL CAD

CUSH..............................................1 PLTD................................................4
2 13408 LUG-EXTENSION CYLINDER........1 34 13001 NUT,NYLOCK,5/8-18.......................1
3 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....3 35 8514 SCREW,FHS,1/4-20 X .75...............8
4 6021 WASHER,LOCK,.375......................3 36 13340 PRIMARY CYLINDER MOUNT.......2
5 13486 PRIMARY BOOM--(BORED)...........1 37 13445 SPACER-PRI.EXT.CYL.MOUNT
6 13444 Pivot Spacer....................................1 5".....................................................1
7 13009 BEARING,1.25 ID X 1.5 OD X 1.5....2 38 13346 GUIDE-PRI.EXT.CYL.ROD(300#)-6".1
8 5224 SCREW,HHC,3/8-16 X 2.................2 39 13347 OBS.SEE

13996-CYL.SUPT.WELD.................1
9 4828 NUT,NYLOCK,3/8-16.......................2
40 7104 1/4-20 x 1-1/4" GRD 5 Bolt..............4
10 13318 PIN-PRIMARY BOOM
PIVOT-11.375".................................1 41 6638 WASHER,FLAT,USS,1/4"Y..............4
11 13012 BUSHING, 1.5 X 1.25 X 1,OILITE....2 42 6091 NUT,NYLOCK,1/4-20.......................4
12 5224 SCREW,HHC,3/8-16 X 2.................2 43 13014 CLAMP,HOSE,2.25" DIA.................2
13 4828 NUT,NYLOCK,3/8-16.......................2 44 13486 PRIMARY BOOM--(BORED)...........1
14 13125 Boom Riser......................................1 45 9266 SCREW,FHM,3/8-16 X 1...............10
15 13233 Boom Lifting Cylinder......................1 46 4828 NUT,NYLOCK,3/8-16.....................10

refer to section 403.1 47 13341 SLIDE BLOCK-PRIMARY
16 13319 PIN,CYLINDER MOUNT,4".............2 BOOM---2".......................................5
17 6090 SCREW,HHC,1/4-20 X .7................8 48 13590 Ext. Cylinder Assembly....................1

18 6356 WASHER,LOCK,.25........................8
49 28443 CABLE TIE,11.5" BLACK................6
19 13451 PLATE-RET.,TAP
BLOCK(LG)-5.25"............................2 50 13442 PIN-PRIMARY
EXT.CYL.MOUNT,2"........................1
20 13353 WELDMENT-RETAINER PLATE......8
51 5361 PIN,COTTER,.125 X 1.5..................2
21 13450 PLATE-RETAIN.,TAP
BLOCK(SM)-3"................................2 52 6091 NUT,NYLOCK,1/4-20.......................1
22 13352 SLIDE BLOCK-PRIMARY 53 8915 SCREW,HHC,1/4-20 X 1.25............1

EXT.-6.375.......................................2
23 13351 SLIDE BLOCK-PRIMARY
EXTEN.--5"......................................2
24 13413 SHIM,PRIMARY BOOM SLIDE
BLOCK..................................As Nec.
26 94195 SCREW,HHC,3/8-16 X .75,GR 8.....4
27 6021 WASHER,LOCK,.375......................4
28 Platform Control Box........................1
29 13373 Cable Guide.....................................1
30 6090 SCREW,HHC,1/4-20 X .7................2
31 6091 NUT,NYLOCK,1/4-20.......................2
32 Coil Cord Assembly.........................2
Part No. 139382 Z-30/20HD 69

403.1 Steering, Boom Lifting & Extension Cylinder Assemblies
70 Z-30/20HD Part No. 139382

403.1 Steering, Boom Lifting & Extension Cylinder Assemblies
-- 13018-1 SEAL KIT,HOLDING VALVE 28 Rod Static Seal................................1

REPAIR............................................1 29 Piston Seal......................................1
Not Shown
30 Back-Up Ring..................................2
-- 13018-2 OBS NOT AVAILABLE,SEAL KIT.....1
Not Shown 31 Lock Wire.........................................1
-- 49326 SEAL KIT,UNIVERAL (EXT CYL)**
Includes Items 2 - 8; Not Shown
-- 49328 SEAL KIT,UNIVERSL(STEER CYL)**
-- 49329 SEAL KIT,UNIVERSAL(LIFT CYL)**
1 13649 CYLINDER,HYD-1.5 X 84 X
114.50..............................................1
2 Rod Static Seal................................1
3 Gland Static Seal.............................1
4 U-Cup, Rod Seal..............................1
5 Rod Wiper........................................1
6 Lock Wire.........................................1
7 Piston Seal......................................1
8 Back-Up, Piston...............................2
9 90 Male, 1/4 JIC x 3/8 SAE.............1
2501-04-06-FG
10 13018 VALVE,HOLDING............................1
11 6145 SCREW,HHC,1/4-20 X 1.5..............2
12 13113 TEE,RUN,070428-6-4......................1
13 O-Ring (ARP #110).........................1
Included w/Item 10
14 6647 ELBOW,070202-4-4.........................1
15 13231 CYLINDER WELDMENT-BOOM
LIFTING...........................................2
16 O-Ring.............................................1
17 Rod Static Seal................................1
18 Rod Seal..........................................1
19 Rod Wiper........................................1
21 Piston Seal......................................1
22 Wear Strip........................................1
23 Consists of Items 9-14.....................1
24 13078 CYLINDER,HYD-2 X 6 X 16.25.......1
25 Rod Wiper........................................1
26 Back-Up Ring..................................1
27 Rod Seal..........................................1
Part No. 139382 Z-30/20HD 71

404.1 HD Primary Boom Assembly
72 Z-30/20HD Part No. 139382

404.1 HD Primary Boom Assembly
1 13848 PIN,1.00DIAX4.75LG,2HOLE..........1
2 13779 PIN,COTTER,.25 X 1.5....................8
3 13741 PIN,ROLL,.25 X .625.......................6
4 13977 BOOM RISER
WELD-500(AFTERBR)....................1
5 6090 SCREW,HHC,1/4-20 X .7..............16
6 6091 NUT,NYLOCK,1/4-20.....................18
7 13630 TRACK,PLASTIC CABLE,35 LINK...1
8 13713 CHANNEL,LWR-PLASTIC
TRACK%%......................................1
9 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
10 6888 SCREW,HHC,1/4-20 X 1.................2
11 13775 WASHER,FLAT,1.063 X 2 X .134.....6
12 Slave Cylinder..................................1
13 13706 PIN,1 X 4.........................................1
14 13615 BEARING,GARLOCK,16DU08........2
15 13705 PIN,1 X 6.........................................2
16 13721 WELDMENT,PIVOT,BOOM
EXTENSION....................................1
17 13729 Extension Tube-Primary Boom........1
18 13804 COVER,PRI.EXTENSION
TUBE-4.38"......................................1
19 12346 10 X .5 FLT TS SCREW..................2
20 77692 SCREW,HHC,3/8-16 X 1 GRD 8....16
21 4828 NUT,NYLOCK,3/8-16.....................16
22 13715 SUPPORT,UPPER
CHAN.PLAST.TRACK.....................1
23 13820 Outer Tube Weldment-Primary
Boom...............................................1
24 13714 CHANNEL,UPPER-PLASTIC
TRACK............................................1
25 Valve Block......................................1
26 Master Cylinder...............................1
27 13707 PIN,MASTER CYL.MNT.,1 X
4.25"................................................1
28 1569-387 TUBE,RD,STL 1.44 X .065..............1
29 13009 BEARING,1.25 ID X 1.5 OD X 1.5....2
30 13318 PIN-PRIMARY BOOM
PIVOT-11.375".................................1
Part No. 139382 Z-30/20HD 73

405.1 Master and Slave Cylinder Detail
74 Z-30/20HD Part No. 139382

405.1 Master and Slave Cylinder Detail
1 16427 RETRO KIT, SLAVE CYL. OLD

Z30..................................................1
NOTE: A new piston (item 4) is
required with the seal kit to retrofit
slave cylinder #15979 when the
cylinder does not have the letter "C"
stamped in the cylinder barrel as
shown in illustration. Once cylinder
has been rebuilt, stamp the letter "C"
2 49327 SEAL KIT,UNIVERSL(MASTER
CYL)*...............................................1
3 15980 CYLINDER KIT,MASTER-GENIE
BOOM
3 49327 SEAL KIT,UNIVERSL(MASTER
CYL)*...............................................1
Includes Items 6-12
4 16624 PISTON-SLAVE CYL.(CROWN
SEAL)..............................................1
5 Piston Crown Seal...........................1
6 Backup Ring....................................1
7 Wear Ring........................................1
8 Rod Static Seal................................1
10 Rod Seal..........................................1
11 Rod Wiper........................................1
12 Piston Seal......................................1
Part No. 139382 Z-30/20HD 75

500 Platform Components April 2012
501.1 Platform Control Box Assembly
76 Z-30/20HD Part No. 139382

April 2012 500 Platform Components
501.1 Platform Control Box Assembly
1 13887 PLAT.CNTRL.BOX COVER-3HOLE

3&5..................................................1
MOMEN...........................................5
MAINT.............................................1
4 13477 CONTROL BOX GUARD (PRI.
BOOM)............................................1
5 94195 SCREW,HHC,3/8-16 X .75,GR 8.....2
6 4828 NUT,NYLOCK,3/8-16.......................2
7 12892 DIRECT / ACCEL. SWITCH
W/DECAL........................................1
9 31153 OUTLET CONVERSION KIT...........1
11 13267 SWITCH
BOX,NON-METALIC,SINGLE..........1
12 12888 CONTROL BOX W/DECALS...........1
13 12346 10 X .5 FLT TS SCREW..................3
14 13417 BOOM END COVER.......................1
15 12346 10 X .5 FLT TS SCREW..................4
16 13471 COVER, AUXILIARY POWER
SWITCH..........................................1
17 13091 SWITCH,TOGGLE,DPST,2POS
MAINT.............................................1
Part No. 139382 Z-30/20HD 77

502.1 Accelerator Switch Assembly
78 Z-30/20HD Part No. 139382

502.1 Accelerator Switch Assembly
1 13039-1 POTENTIOMETER,DIR/ACCEL.SWITCH.1
2 13039-2 SWITCH,1A &
DIRECT.CONTROL.........................3
3 13094 CONTROL ROD HUB......................1
4 13016 SCREW,SET,HS 1/4-28 X .375.......1
5 13040 ROD-CONTROL LEVER, ZINC.......1
6 13089 BALL KNOB,SPEED
LEV.-1.375"DIA................................1
7 6090 SCREW,HHC,1/4-20 X .7................4
Part No. 139382 Z-30/20HD 79

503.1 Platform Installation
80 Z-30/20HD Part No. 139382

503.1 Platform Installation
1 94195 SCREW,HHC,3/8-16 X .75,GR 8.....4 35 6708 SCREW,HHC,3/8-16 X 2.25............4

2 6021 WASHER,LOCK,.375......................4 36 13369 PLAT. BEARING BLOCK.................1
3 13069 SPACER, NYLON-.0625 X 3 X 2 37 13068 BUSHING 2.25 X 2 X .75, OILITE....2
GB...................................................2 38 13090 BALL KNOB,PLAT.LOCK , 1"
4 8516 SCREW,HHC,3/8-16 X 1.50............4 DIA...................................................1
5 6115 SCREW,HHC,1/4-20 X 3.5..............1 39 13432 PIN HOUSING.................................1
6 6356 WASHER,LOCK,.25........................1 40 5167 SPRING,LOCK PIN.........................1
7 13372 TUBE-PLAT.PIVOT ROD 41 12873 PIN,ROLL,.125 X .5.........................1
COLLAR-.75....................................1 42 13431 STOP PIN - ZINC PLTD%%............1
8 11697 NUTSERT,3/8-16 STEEL CAD 43 13439 PLATFORM STOP & BEARING
PLTD................................................4 MOUNT...........................................1
9 13456 WELDMENT-DAMPER MOUNT......1 44 13454 PLATE-PLATFORM LOCK
10 13484 SHOCK ABSORBER.......................1 (DRILLED).......................................1
11 4828 NUT,NYLOCK,3/8-16.......................2
12 6097 WASHER,FLAT,USS,3/8",Y.............2
14 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....3
15 6884 SCREW,HHC,1/4-20 X 2.5..............4
16 6638 WASHER,FLAT,USS,1/4"Y..............4
17 6091 NUT,NYLOCK,1/4-20.......................4
18 6090 SCREW,HHC,1/4-20 X .7................8
19 6091 NUT,NYLOCK,1/4-20.......................8
20 12889 TOE BOARD W/DECALS-GENIE
BOOM..............................................1
21 13561 PLYWOOD PLATFORM--300 LB
BOOM..............................................1
22 6888 SCREW,HHC,1/4-20 X 1.................4
23 6091 NUT,NYLOCK,1/4-20.......................4
24 13581 FOOT SWITCH ASSY-BOOM.........1
25 12458 TUBE-SLIDING MIDRAIL-19.18".....1
26 6091 NUT,NYLOCK,1/4-20.......................2
27 12443 MIDRAIL GUIDE ( HOOK )..............2
28 6090 SCREW,HHC,1/4-20 X .7................2
29 13247 PLATFORM RAILING
WELDMENT....................................1
30 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......5
31 6638 WASHER,FLAT,USS,1/4"Y............10
32 4828 NUT,NYLOCK,3/8-16.....................10
33 12891 PLATFORM DECAL PLATE
W/DECALS......................................1
34 13371 PLATFORM SUPPORT
WELDMENT-300#...........................1
Part No. 139382 Z-30/20HD 81

504.1 Foot Switch Assembly
82 Z-30/20HD Part No. 139382

504.1 Foot Switch Assembly
1 12890 FOOT SWITCH GUARD

W/DECALS......................................1
Includes Switch MTG Fasteners
2 6091 NUT,NYLOCK,1/4-20.......................4
3 13482 FOOT SWITCH***...........................1
4 8915 SCREW,HHC,1/4-20 X 1.25............4
Part No. 139382 Z-30/20HD 83

505.1 HD Platform Assembly
84 Z-30/20HD Part No. 139382

505.1 HD Platform Assembly
1 6888 SCREW,HHC,1/4-20 X 1.................4

2 6091 NUT,NYLOCK,1/4-20.......................4
3 Foot Switch Assembly, Refer to Fig.
6-26.................................................1
4 13840 FOOT SWITCH MOUNTING
PLATE-6".........................................1
5 Control Box......................................1
6 Platform Gearbox Assembly............1
6 15519 PLAT. ASSY
W/DECALS-HD&Z45'4FT................1
Incl. Items #7-#22
7 7266 RIVET,STL,STL,P,.25 X .75...........16
8 13693 ANGLE-PLAT.
STEP,HDBOOM-22"........................1
9 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......6
10 4828 NUT,NYLOCK,3/8-16.....................12
11 8920 RIVET,ALUM,ALUM,P,.156 X
.375..................................................8
12 15623 DECAL PLATE W/DECALS-500#
PLAT................................................1
13 6090 SCREW,HHC,1/4-20 X .7................2
14 6638 WASHER,FLAT,USS,1/4"Y..............4
15 6091 NUT,NYLOCK,1/4-20.......................2
16 12443 MIDRAIL GUIDE ( HOOK )..............2
17 53819 TUBE,SLIDING MIDRAIL,20.69
IN.....................................................1
18 13859 Midrail Cushion................................2
19 13701 PLAT.WLDMNT,ALUM-DOMESTC,
4'......................................................1
20 7265 RIVET,STEEL,P, .25 X .375...........14
21 13700 OBS.SEE 45204,TOEBOARD.........1
22 13677 PLATFORM GRATING,45" X 27".....1
23 12906 WASHER,FENDER,.25 X 1.25
X.062.............................................10
Part No. 139382 Z-30/20HD 85

506.1 HD Control Box Assembly
86 Z-30/20HD Part No. 139382

506.1 HD Control Box Assembly
1 15621 PLAT.CNTRL.BOX
COVER-4HOLE,500........................1
MOMEN...........................................6
MAINT.............................................1
4 6090 SCREW,HHC,1/4-20 X .7................6
5 6356 WASHER,LOCK,.25........................4
6 13802 BUMPER,RUBBER-1 X 1.5.............1
7 13803 NUT,NYLOCK,5/16-24.....................1
8 13646 CONTROL BOX-HEAVY DUTY.......1
9 6091 NUT,NYLOCK,1/4-20.......................1
10 13856 SWITCH,GE
DIR/ACC,CUT/DRILLED.................1
11 13794 Control Cable, #16-12 x 576"..........2
12 12960 CABLE SQUEEZE CONN.,XTRA
LRG.................................................2
13 13267 SWITCH
BOX,NON-METALIC,SINGLE..........1
16 13825 TERMINAL,COUPLER,MALE,14-16GA.2
17 13842 Foot Switch Cord, 16-2 x 38"...........1
.38-.50,SM.......................................1
19 6935 LOCKNUT,ELEC,1/2"......................1
20 13091 SWITCH,TOGGLE,DPST,2POS
MAINT.............................................1
21 12346 10 X .5 FLT TS SCREW..................4
22 13471 COVER, AUXILIARY POWER
SWITCH..........................................1
Part No. 139382 Z-30/20HD 87

507.1 Platform Gearbox Assembly
88 Z-30/20HD Part No. 139382

507.1 Platform Gearbox Assembly
1 8514 SCREW,FHS,1/4-20 X .75...............7

2 13716 OBS.SEE 16591-GEARBOX
COVER............................................1
3 29764 NUT,NYLOCK,1-8............................1
4 13775 WASHER,FLAT,1.063 X 2 X .134.....1
5 12900 CLUTCH COLLAR%%....................2
6 13610 WORM GEAR,R.H.PER GENIE
DWG................................................1
7 13708 KEY-CLUTCH COLLAR...................1
8 13782 GEARBOX CASTING,
PLAT.ROTATE%%............................1
9 13614 SEAL, OIL,470094
PLAT.GEARBOX..............................1
10 13722 PIVOT WELDMENT,PLATFORM.....1
12 13781 PIVOT CASTING, PLAT.
ROTATE...........................................1
13 6086 NUT,LP NYLOCK,1/2-13.................1
14 13869 WINCH HANDLE
ASSY-(LL/BOOM)**.........................1
15 13002 SCREW,HHC,5/16-18 X 1 GR5.......4
16 13783 WASHER,STAR,INTERNAL,.313.....4
17 13681 FLANGE-BEARING.........................1
18 13612 BUSHING,FLANGE .875 X 1 X
.625..................................................2
19 35831 WORM & WORM SHAFT
ASSY-SERV***................................1
20 13611 WORM,RIGHT HAND.....................1
21 10665 PIN,ROLL,.25 X 1.5.........................1
Part No. 139382 Z-30/20HD 89

508.1 Platform Leveling System Assembly
90 Z-30/20HD Part No. 139382

508.1 Platform Leveling System Assembly
1 13788 HOSE 28 13788 HOSE

ASSY-VALVE/MASTER-32.5"..........1 ASSY-VALVE/MASTER-32.5"..........1
2 13789 HOSE 29 13521 HYD.HOSE ASSY
ASSY-VALVE/TANK-218.5"..............1 W/FITTINGS-29.75..........................1
3 13799 CONNECTOR,070120-6-4..............1 30 45481 VALVE,CHECK................................2
4 13755 CONNECTOR,070120-4-4..............5 31 13761-4 VALVE,MANUAL.POPPET
5 13761 VALVE-PLATFORM LEVELING.......1 PLAT.LEVEL....................................1
Incl. #24,25,30
6 12343 SCREW,HHC,1/4-20 X 3.................2
7 13783 WASHER,STAR,INTERNAL,.313.....2
8 13231 CYLINDER WELDMENT-BOOM
LIFTING...........................................1
9 13018 VALVE,HOLDING............................1
10 6145 SCREW,HHC,1/4-20 X 1.5..............4
11 Elbow, Male, 1/4 JIC x 3/8 SAE.......3
2501-04-06-FG
12 13519 HOSE ASSY,PRI-VB/A-V,-179.9".....1
13 13113 TEE,RUN,070428-6-4......................2
14 13520 HOSE ASSY,PRI-VB/B-P,181.75".....1
15 13757 TEE,RUN,070432-4.........................1
16 13830 HOSE ASSY,500#
PRI.B.LIF-20.5"................................1
17 6647 ELBOW,070202-4-4.........................1
18 13787 HOSE
ASSY-VALVE/SLAVE-254.5"............2
19 16254 FLARE TUBE ASSY-SLAVE
CYLINDER......................................1
20 13852 VALVE ASSY,BLEED***...................3
22 16427 RETRO KIT, SLAVE CYL. OLD
Z30..................................................1
Incl. Bearings, Cotter Pin & Roll Pin
-- 16252 BUSHING,140140-4-2
23 13685 VALVE,HOLDING,GASKET
MOUNTED......................................1
24 19968 VALVE,RELIEF (18660)...................1
25 27837 VALVE,RELIEF 1000
PSI,S60/V24D.................................1
26 15980 CYLINDER KIT,MASTER-GENIE
BOOM..............................................1
Incl. Bearing, Cotter Cotter Pin and
Roll Pin
27 13756 CONNECTOR,070120-4-6..............1
Part No. 139382 Z-30/20HD 91

600 Hydraulic Hoses and Electrical Cables April 2012
601.1 Hydraulic Hose Assembly
92 Z-30/20HD Part No. 139382

April 2012 600 Hydraulic Hoses and Electrical Cables
601.1 Hydraulic Hose Assembly
1 Primary Lift Cylinder refer to fig. 23 13519 HOSE ASSY,PRI-VB/A-V,-179.9".....1

6-22.................................................1 24 13523 HOSE
2 13526 HOSE ASSY,LIFT ASSY,EX.RE.B,P-VBB,204.5".........1
CYLINDER--22"...............................1 25 13524 HOSE
3 Secondary Lift Cylinder ref. to fig. ASSY,EX.RE.B,V-VBA,202.6"..........1
#6-22...............................................1 26 13525 HOSE ASSY,EXTENSION
4 13526 HOSE ASSY,LIFT CYL-100.7"......................................1
CYLINDER--22"...............................1 27 Hose End Swiv, 1/4 JIC FEM..........2
5 13521 HYD.HOSE ASSY Note: All Hose Assemblies Include
W/FITTINGS-29.75..........................1
6 13522 HOSE ASSY,SEC-VB/B-P,31.5"......1
7 13516 HOSE
ASSY-MNFLD/ROT.GEARBOX.......1
8 13517 HOSE ASSY-MNFLD TO
GEARBOX.......................................1
9 Turntable Gear Box
10 13577 HOSE ASSY--HAND PUMP TO
MNFLD............................................1
11 13576 HOSE ASSY,VB-HAND
PUMP,13.5"......................................1
12 Hand Pump - ref. to fig. #6-12..........1
13 Hyd. Valve Block - ref. to fig.
#6-13...............................................1
13A Rotation Valve - ref. to fig. #6-13......1
13B Steering Valve - ref. to fig. #6-13......1
13C Secondary Lift Valve - ref. to fig.
#6-13...............................................1
13D Primary Lift Valve - ref. to fig.
#6-13...............................................1
13E Extension Valve - ref. to fig. #6-13....1
14 Steering Cylinder - ref. to fig.
#6-13...............................................1
15 13518 HOSE
ASSY,STEER.CYL-VB--65.5"..........1
16 13518 HOSE
ASSY,STEER.CYL-VB--65.5"..........1
17 13529 HOSE ASSY,POWER
UNIT-VB,P-25.5...............................1
18 Filter - ref. to fig. #6-17.....................1
19 Hyd. Power Unit - ref. to fig. #6-18....1
20 13528 HOSE ASSY,HAND
PUMP-VB,---13"..............................1
21 13527 HOSE ASSY,HAND
PUMP-VB,32.50".............................1
22 13520 HOSE ASSY,PRI-VB/B-P,181.75".....1
Part No. 139382 Z-30/20HD 93

602.1 Chassis Electrical Cable and Wire Assembly
94 Z-30/20HD Part No. 139382

602.1 Chassis Electrical Cable and Wire Assembly
1 6599 WIRE CABLE,14/3

SO,BULK..........................100-inches
2 13202 BATTERY CABLE ASSY-RH
CAB.BUND......................................1
3 139027 CABLE ASSY #4 BLK B(-)/AP-D1....1
CAB.BUND......................................1
CAB.BUND......................................1
6 13204 ELEC.CORD ASSY-16/4
SJO,RHBUND.................................1
7 13188 BATTERY BOX POWER CORD
ASSY...............................................1
-- 128138 CONN HOUSING SBX175, BATT
BLACK...............................14-inches
8 13180 SCR PWR CORD ASSY-LH
CAB.BUND......................................1
BLACK.............................168-inches
9 13182 BATTERY CABLE ASSY-LH
CAB.BUND......................................1
10 13181 BATTERY CABLE ASSY-LH
CAB.BUND......................................1
11 6599 WIRE CABLE,14/3
SO,BULK............................98-inches
12 13183 ELEC.CORD ASSY,16-2 LH
CAB.BUN.........................................1
Part No. 139382 Z-30/20HD 95

603.1 SCR Module Electrical Cable and Wire Assembly
96 Z-30/20HD Part No. 139382

603.1 SCR Module Electrical Cable and Wire Assembly
1 13204 ELEC.CORD ASSY-16/4

SJO,RHBUND.................................1
2 13183 ELEC.CORD ASSY,16-2 LH
CAB.BUN.........................................1
SO,BULK............................98-inches
4 13180 SCR PWR CORD ASSY-LH
CAB.BUND......................................1
BLACK.............................168-inches
SO,BULK..........................100-inches
SO,BULK............................23-inches
7 13082 WELDING CABLE,#4
EXCELENE/BLK...............9.5-inches
two required
-- 32147 TERMINAL,5/16 RING,#2 CABLE....4
8 32148 WELDING CABLE #2
BLACK...............................14-inches
BLACK..............................7.5-inches
BLACK............................12.5-inches
BLACK..........................13.25-inches
BLACK.................................8-inches
Part No. 139382 Z-30/20HD 97

604.1 Turntable Electrical Cable and Wire Assembly
98 Z-30/20HD Part No. 139382

604.1 Turntable Electrical Cable and Wire Assembly
1 43958 WIRE CABLE,16GA/2

WHT/BRN..........................66-inches
Speed limit switch
2 43958 WIRE CABLE,16GA/2
WHT/BRN..........................18-inches
Rotate limit switch
3 43959 WIRE CABLE,16GA/3 CON.TPE
JKT.....................................35-inches
Rotation valve
JKT.....................................31-inches
Steer valve
JKT.....................................29-inches
Riser valve
JKT.....................................25-inches
Primary boom riser valve
JKT.....................................20-inches
Extend/retract valve
8 101172 WIRE CABLE,16/12
SEOW................................48-inches
Control box
Part No. 139382 Z-30/20HD 99

605.1 Platform Control Electrical Cable and Wire Assembly
100 Z-30/20HD Part No. 139382

605.1 Platform Control Electrical Cable and Wire Assembly
1 19802 RETRO KIT,CABL TRAC

Z30,300#**.......................................1
Z30,300#**.......................................1
3 35934 WIRE CABLE 18G/19
CONDUCT***...................288-inches
Z30,300#**.......................................1
Part No. 139382 Z-30/20HD 101

700 Accessories April 2012
701.1 Options/Accessories
102 Z-30/20HD Part No. 139382

April 2012 700 Accessories
701.1 Options/Accessories
1 13593 ALARM, MECHANICAL,MODEL

#660.................................................1
2 13600 FLASHING BEACON
OPTION-Z/30..................................1
2 56704 STROBE,FIREBOLT,12-80VDC,AMB**.1
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
3 9599-S TOOL TRAY ACCESSORY***.........1
4 13083 DIODE,2 AMP.................................3
4 13098 TERMINAL STRIP,10 POLE............1
4 13604 HOUR METER
ACCESSORY-Z30/20......................1
4 19506 HOUR METER,10-80 VOLTS***......1
5 13605 BATTERY CHARGE IND.
ACCESS..........................................3
5 13686 BATTERY CHARGE
INDICATOR,36V..............................1
Part No. 139382 Z-30/20HD 103

April 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101172 ......................99 13008-5 .....................19 13082 ........................97 13360 ........................27

10255 ........................15 13008-6 .....................19 13083 ........................47, 61, 103 13365 ........................27
10258 ........................15 13009 ........................67, 69, 73 13084 ........................47, 61 13366 ........................27
10355 ........................53 13012 ........................27, 67, 69 13086 ........................39 13369 ........................81
10356 ........................41, 53 13014 ........................69 13089 ........................79 13371 ........................81
10439 ........................25 13015 ........................25 13090 ........................81 13372 ........................81
10539 ........................17 13016 ........................25, 33, 79 13091 ........................77, 87 13373 ........................69
10665 ........................89 13018 ........................71, 91 13092 ........................49 13391 ........................67
11697 ........................17, 69, 81 13018-1 .....................71 13094 ........................79 13408 ........................69
117234 ......................15 13018-2 .....................71 13095 ........................49 13409 ........................17
11857 ........................11, 13 13037-S .....................51, 77, 87 13095-1 .....................49 13410 ........................29
122019 ......................103 13038-S .....................77, 87 13096 ........................17 13413 ........................67, 69
12214 ........................13 13039-1 .....................79 13097 ........................17 13417 ........................77
12215 ........................11 13039-2 .....................79 13098 ........................17, 103 13422 ........................53
12216 ........................11 13040 ........................79 13099 ........................47, 61 13424 ........................15
12218 ........................11 13043 ........................25 13100 ........................47, 61 13430 ........................49
12220 ........................11 13045 ........................25, 27 13102 ........................41 13431 ........................81
12234 ........................11 13046 ........................25, 27 13103 ........................41 13432 ........................81
12245 ........................11, 13 13047 ........................25, 31 13104 ........................17 13439 ........................81
12254 ........................11 13048 ........................25 13107 ........................45 13442 ........................69
12255 ........................11 13049 ........................25, 33 13111 ........................45, 63 13444 ........................67, 69
12331 ........................13 13050 ........................25, 33 13111-1 .....................63 13445 ........................69
12332 ........................13 13051 ........................25, 33 13112 ........................45, 63, 65 13450 ........................69
12333 ........................11 13052 ........................25 13113 ........................71, 91 13451 ........................69
12334 ........................13 13053 ........................25 13114 ........................27 13454 ........................81
12335 ........................11, 13 13056 ........................25, 33 13115 ........................41 13456 ........................81
12336 ........................13 13057 ........................25 13117 ........................53 13470 ........................45
12343 ........................91 13058 ........................25 13118 ........................45 13471 ........................77, 87
12344 ........................17, 49 13060 ........................25 13119 ........................45, 63, 65 13472 ........................27
12346 ........................51, 73, 77, 87 13060-1 .....................25 13120 ........................43, 45 13475 ........................17
12347 ........................29 13062 ........................25 13121 ........................41 13477 ........................77
12348 ........................17, 49 13062-1 .....................25 13123 ........................45, 63, 65 13480-S .....................51
12384 ........................11 13063-1 .....................39 13125 ........................67, 69 13481 ........................59
12385 ........................11 13063-2 .....................39 13180 ........................95, 97 13482 ........................83
12396 ........................11 13063-3 .....................39 13181 ........................95 13484 ........................81
12441 ........................11 13064 ........................15, 41 13182 ........................95 13485 ........................67
12443 ........................81, 85 13065 ........................15 13183 ........................95, 97 13486 ........................69
12444 ........................13 13066 ........................15 13188 ........................29, 95 13496 ........................67
12445 ........................13 13067 ........................39 13191 ........................29 13497 ........................45
12458 ........................81 13068 ........................81 13192 ........................29 13503 ........................15
12460 ........................39, 41 13069 ........................81 13193 ........................29 13507 ........................59
12461 ........................15, 27 13070 ........................25 13200 ........................95 13508 ........................59
12463 ........................11 13071 ........................27 13202 ........................95 13509 ........................59
12515 ........................13 13072 ........................27 13203 ........................95 13511 ........................51
12545 ........................13 13073-1 .....................27 13204 ........................95, 97 13516 ........................93
128138 ......................29, 95, 97 13073-10 ...................27 13211 ........................41, 47 13517 ........................93
12873 ........................25, 33, 81 13073-2 .....................27 13212 ........................15, 41 13518 ........................93
12875 ........................33, 59 13073-3 .....................27 13220 ........................41 13519 ........................91, 93
12877 ........................29 13073-4 .....................27 13221 ........................41 13520 ........................91, 93
12878 ........................17 13073-5 .....................27 13222 ........................41, 65 13521 ........................33, 91, 93
12880 ........................43 13073-6 .....................27 13222-1 .....................63 13522 ........................93
12883 ........................59 13073-7 .....................27 13222-2 .....................63, 65 13523 ........................93
12884 ........................59 13073-8 .....................27 13222-4 .....................65 13524 ........................93
12885 ........................59 13073-9 .....................27 13231 ........................71, 91 13525 ........................93
12886 ........................59 13078 ........................27, 71 13233 ........................67, 69 13526 ........................93
12888 ........................77 13079 ........................27 13234 ........................17 13527 ........................93
12889 ........................81 13080 ........................17 13247 ........................81 13528 ........................93
12890 ........................83 13080-1 .....................21 13267 ........................77, 87 13529 ........................93
12891 ........................81 13080-2 .....................21 13268 ........................37, 67, 69 13538 ........................29
12892 ........................77 13080-3 .....................21 13317 ........................67 13541 ........................15
12893 ........................51 13080-4 .....................21 13318 ........................69, 73 13561 ........................81
12900 ........................89 13080-5 .....................21 13319 ........................67, 69 13572 ........................41
12901 ........................15 13080-6 .....................21 13324 ........................25, 33 13576 ........................93
12906 ........................85 13080-7 .....................21 13328 ........................25 13577 ........................93
12960 ........................87 13080-8 .....................21 13337 ........................27 13581 ........................81
13000 ........................25 13080-9 .....................21 13340 ........................69 13585 ........................17
13001 ........................69 13081 ........................17 13341 ........................69 13586 ........................17
13002 ........................17, 25, 29, 89 13081-1 .....................23 13343 ........................41 13587 ........................17
13003 ........................41 13081-2 .....................23 13346 ........................69 13590 ........................69
13004 ........................15 13081-3 .....................23 13347 ........................69 13593 ........................103
13007 ........................41 13081-4 .....................23 13349 ........................25, 33 13598 ........................25, 33
13008 ........................17 13081-5 .....................23 13351 ........................69 13600 ........................103
13008-1 .....................19 13081-6 .....................23 13352 ........................69 13604 ........................103
13008-2 .....................19 13081-7 .....................23 13353 ........................69 13605 ........................103
13008-3 .....................19 13081-8 .....................23 13359 ........................27 13610 ........................89
104 Z-30/20HD Part No. 139382

April 2012
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
13611 ........................89 13876 ........................33 4828 ..........................15, 17, 25, 27, 8514 ..........................69, 89
13612 ........................89 13877 ........................33 33, 41, 53, 67, 8516 ..........................15, 81
13614 ........................89 13878 ........................35 69, 73, 77, 81, 85 8765 ..........................11, 13
13615 ........................73, 89, 91 13879 ........................35 49326 ........................71 8915 ..........................41, 69, 83
13630 ........................73 13883 ........................37 49327 ........................75 8920 ..........................51, 85
13635-1 .....................31 13887 ........................77 49328 ........................71 9266 ..........................67, 69
13635-3 .....................31 13898 ........................33 49329 ........................71 94195 ........................33, 69, 77, 81
13635-4 .....................31 13901 ........................35 5167 ..........................81 9599-S .......................103
13635-5 .....................31 13902 ........................35 5224 ..........................15, 17, 67, 69
13635-6 .....................31 139027 ......................95 52307 ........................57
13636 ........................31 13907 ........................37 5361 ..........................27, 69
13637 ........................31 13909 ........................37 53819 ........................85
13638 ........................31 13914 ........................33 56704 ........................103
13639 ........................31 13915 ........................33 57881 ........................29
13642 ........................31 13916 ........................37 58220 ........................35
13643 ........................31 13917 ........................37 58221 ........................35
13646 ........................87 13918 ........................33 6002 ..........................17
13649 ........................71 13920 ........................33 6019 ..........................25
13677 ........................85 13921 ........................33, 35 6021 ..........................25, 45, 69, 81
13681 ........................89 13922 ........................33 6024 ..........................15, 41
13685 ........................91 13948 ........................31 6037 ..........................29
13686 ........................103 13977 ........................73 6073 ..........................31
13693 ........................85 13984 ........................33 6086 ..........................89
13700 ........................85 13985 ........................33 6090 ..........................17, 29, 37, 41,
13701 ........................85 14723 ........................33 51, 53, 69, 73,
13705 ........................73 15519 ........................85 79, 81, 85, 87
13706 ........................73 15621 ........................87 6091 ..........................17, 29, 37, 41,
13707 ........................73 15622 ........................33 43, 49, 59, 69,
13708 ........................89 15623 ........................85 73, 81, 83, 85, 87
13713 ........................73 1569-387 ...................73 6095 ..........................59
13714 ........................73 15980 ........................75, 91 6096 ..........................41
13715 ........................73 16252 ........................91 6097 ..........................17, 41, 81
13716 ........................89 16254 ........................91 6115 ..........................81
13721 ........................73 16427 ........................75, 91 6145 ..........................71, 91
13722 ........................89 16520 ........................65 6175 ..........................41
13729 ........................73 16575 ........................11 6178 ..........................17, 41
13741 ........................73 16624 ........................75 6179 ..........................41, 49
13745 ........................31 19052 ........................11 6198 ..........................15, 25, 27, 31,
13748 ........................31 19506 ........................103 33, 39, 41
13749 ........................31 19802 ........................101 6271 ..........................17, 29, 41, 67, 81
13755 ........................33, 35, 63, 65, 91 19968 ........................91 6272 ..........................29
13756 ........................91 21306 ........................45 6356 ..........................29, 41, 51, 53,
13757 ........................91 226393 ......................103 69, 81, 87
13761 ........................91 22881 ........................31 6550 ..........................81, 85
13761-4 .....................91 23154-S .....................27 65780 ........................57
13770 ........................31, 33 27262 ........................19 6595 ..........................17
13775 ........................73, 89 27837 ........................91 6599 ..........................95, 97
13779 ........................73 28443 ........................69 6600 ..........................41
13781 ........................89 28987 ........................51 6605 ..........................27
13782 ........................89 29764 ........................89 6606 ..........................41
13783 ........................89, 91 31153 ........................77, 87 6622 ..........................17, 51, 69, 77
13787 ........................91 32147 ........................29, 95, 97 6637 ..........................41, 49
13788 ........................91 32148 ........................29, 95, 97 6638 ..........................37, 59, 69, 81, 85
13789 ........................91 33681 ........................45 6647 ..........................43, 71, 91
13794 ........................87 35682 ........................25 6653 ..........................41
13799 ........................91 35831 ........................89 66717 ........................17
13802 ........................87 35934 ........................101 6708 ..........................81
13803 ........................87 38160 ........................57 6830 ..........................17
13804 ........................73 38161 ........................57 6832 ..........................65
13820 ........................73 40186 ........................57 6833 ..........................37, 67, 73, 81
13822 ........................33 40401 ........................57 6873 ..........................17
13825 ........................35, 87 41768 ........................65 6884 ..........................81
13826 ........................35 43958 ........................99 6886 ..........................25
13830 ........................91 43959 ........................99 6888 ..........................59, 73, 81, 85
13840 ........................85 44794 ........................57 6935 ..........................87
13842 ........................87 44796 ........................57 6950 ..........................41
13845 ........................31 45087 ........................53 6994 ..........................41
13846 ........................31 4513 ..........................41 6995 ..........................41
13848 ........................73 45401 ........................13 7056 ..........................45, 49, 63, 87
13852 ........................91 45402 ........................13 7104 ..........................69
13854 ........................33 45403 ........................13 72282 ........................103
13856 ........................87 45404 ........................13 7265 ..........................85
13859 ........................85 45481 ........................91 7266 ..........................85
13869 ........................89 46234 ........................57 77046 ........................11
13873 ........................33 46239 ........................57 77692 ........................17, 41, 53, 69, 73
13874 ........................33 46246 ........................57 8179 ..........................41, 43
Part No. 139382 Z-30/20HD 105

April 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOOM REST PAD (.5 MATL)---4".....67 CONTROL BOX,GROUND,30/20.....51
# Boom Riser.....67, 69 CONTROL BOX-HEAVY DUTY.....87
BOOM RISER WELD-500(AFTERBR).....73 Control Cable, #16-12 x 576".....87
#10-24 x 1 3/4 Hex SHCS.....63
BRACKET-LH, BRAKE P.C. BOARD.....37 CONTROL ROD HUB.....79
BRACKET-RH, BRAKE P.C. BOARD.....37 CORK GASKET-SLIP YOKE (STD,HD).....33
1 BRAKE CALIPER.....33 COTTER PIN-300# HUB KIT.....27
1-A Contact Assembly Consists of No.'s 2 & BRAKE CALIPER BRACKET WELDMENT...33 COUPLER HALF, 2 INCH (STEEL).....25
3.....23 BRAKE DISC, 10".....33 COUPLER HALF, 4 INCH (ALUM).....25, 33
1/2-13 x 4-1/2" GRD 5 Bolt.....25 BRAKE-7/8" BORE W/MAN. RELEA.....25 COUPLER,GALV......41
1/4-20 x 1-1/4" GRD 5 Bolt.....69 BRAKE-SPLINED DRIVE HUB %%.....25 COUPLING-RUBBER, #0 SIZE 4.....25
1/4-20 x 4-1/2" GRD 5 Bolt.....29 BREATHER CAP, ALUMINUM PRODUCT....41 COVER ASSY "FIBERGLASS",RR Z30.....59
10 X .5 FLT TS SCREW.....51, 73, 77, 87 BREATHER CAP,MONARCH.....57 COVER ASSY FIBERGLASS RF Z30.....59
10-24 x 3/4" HEX SHCS-Incl'd w/No. 3.....45 BRUSHES.....55 COVER ASSY, FIBERGLASS--L.F......59
BUMPER WELDMENT.....15 COVER ASSY,FIBERGLASS,L REAR.....59
BUMPER,RUBBER-1 X 1.5.....87 COVER HOLD DOWN WELDMENT.....59
9 BUSHING 1.25 X 1 X 1, OILITE.....27 COVER LOCATOR WELDMENT.....59
90 Male, 1/4 JIC x 3/8 SAE.....71 BUSHING 2.25 X 2 X .75, OILITE.....81 COVER, AUXILIARY POWER SWITCH.....77,
BUSHING, 1.5 X 1.25 X 1,OILITE.....27, 67, 69 87
A BUSHING,140140-12-6.....53 COVER,HANDY BOX.....17
AC RECEPTACALE-BOOM CHARGER.....19 BUSHING,140140-4-2.....91 COVER,PRI.EXTENSION TUBE-4.38".....73
Actuator.....49 BUSHING,FLANGE .875 X 1 X .625.....89 CYLINDER KIT,MASTER-GENIE BOOM....75,
ACTUATOR ARM-SPEED LIMIT SWITC.....49 91
ADAPTER,6402-4-4.....35 C CYLINDER WELDMENT-BOOM LIFTING...71,
ADJUSTING SCREW.....55 91
CABLE ASSY #4 BLK B(-)/AP-D1.....95
ALARM, MECHANICAL,MODEL #660.....103 Cable Guide.....69 CYLINDER,HYD-1.5 X 84 X 114.50.....71
ALARM,97DB ELECTRONIC.....41 CYLINDER,HYD-2 X 6 X 16.25.....27, 71
CABLE SQUEEZE CONN.,XTRA LRG.....87
AMMETER-BOOM CHARGER.....19 CABLE TIE,11.5" BLACK.....69
ANGLE ACTUATOR.....15 CAP, DUST, 13635 HUB KIT.....31 D
ANGLE-COVER LOCATR(3 HOLES)-1".....59 CAPACITOR,6 MFD,660VAC-CHARGR*.....19 DECAL PLATE W/DECALS-500# PLAT.....85
ANGLE-PLAT. STEP,HDBOOM-22".....85 CAPACITOR,SCR CONTROL.....21 DECAL"TURRET ROT." (TURNTABLE).....13
ASSY,TIRE & WH.,Z30HD,DRIVE,AF.....31 CASTLE NUT-300# HUB KIT.....27 DECAL"TURRET ROT."(CONTROL BOX.....11
ASSY,TIRE & WH.,Z30HD,DRIVE,FF.....31 CHANNEL,LWR-PLASTIC TRACK%%.....73 DECAL,"CAUTION BODY BELT" BOOM.....11
ASSY,TIRE & WH.,Z30HD,STEER,AF.....31 CHANNEL,UPPER-PLASTIC TRACK.....73 DECAL,"DANGER BATTERY GAS"BOOM...13
ASSY,TIRE & WH.,Z30HD,STEER,FF.....31 CHARGER, 110/60--GENIE BOOM.....17 D E C A L , " E L E C T R O C U T I O N
AXLE-300 LB SPINDLE YOKE.....27 CHECK VALVE.....55 HAZARD"GB.....11, 13
AXLE-500 LB SPINDLE YOKE.....31 CLAMP,0.50,#8 X 1/4,RUB CUSH........37, 67, DECAL,"FORWARD-REVERSE" BOOM.....11
73, 81 DECAL,"GENIE BOOM"WITH STRIPES.....11
B CLAMP,0.75,#12 X 1/4,RUB CUSH......37, 67, DECAL,300 LB. MAX. PLC.....11, 13
Back-Up Ring.....71 69 DECAL,BATTERY CHARGER, BOOM.....13
Back-Up, Piston.....71 CLAMP,1.88,#30 X 1/4,RUB CUSH.....41 DECAL,BATTERY CONNECT"Z45DC.....13
Backup Ring.....75 CLAMP,HOSE,2.25" DIA......69 DECAL,BATTERY PACK, BOOM.....13
BALL KNOB,PLAT.LOCK , 1" DIA......81 CLIP,HAIR PIN .125 X 3.25.....33, 59 DECAL,BOOM, 6" X 15".....11
BALL KNOB,SPEED LEV.-1.375"DIA.....79 CLUTCH COLLAR%%.....89 DECAL,BRAKE SWITCH INSTRUCT.".....11
BAT.CABLE ASSY-BAT.BOX.....29 Coil Cord Assembly.....69 DECAL,CAUTION AIR FILLED TIRES....11, 13
BAT.CABLE ASSY-BAT.BOX CAB.KIT.....29 COIL,#13222-3,4-WAY VALVE.....65 DECAL,FORK LIFTING" BOOM.....11
BATT. BOX COVER W/DECAL,PAINT.....29 COIL,1A,REVERSER PANEL.....23 DECAL,FORWARD ARROW.....13
BATT.BOX W/CABLES & DECALS-Z30.....29 COIL,F & R,REVERSER PANEL.....23 DECAL,GENIE BOOM".....13
Battery - 6 Volt, 220A, H, Group GC2H CONN HOUSING SBX175, BATT.....29, 95, 97 DECAL,GENIE" 6" X 19" (BOOM).....11
(H-11-3/8" x W-10-3/8" x D-7-3/16").....29 CONN,SQUEEZE,1/2NPT .38-.50,SM.......45, DECAL,LEFT ARROW.....13
BATTERY BOX CABLE KIT.....29 49, 63, 87 DECAL,LEFT-RIGHT" 300LB BOOM.....11
Battery Box Inst......15 CONNECTOR,070102-6-6.....53 DECAL,NEUTRAL/PLAT.LEVEL(PLAT).....11
BATTERY BOX POWER CORD ASSY.......29, CONNECTOR,070120-4-4....33, 35, 63, 65, 91 DECAL,NON-INSULATED PLATFORM......11,
95 CONNECTOR,070120-4-6.....91 13
BATTERY BOX WELDMENT-BOOM.....29 CONNECTOR,070120-6-4.....91 DECAL,OPERATING INSTRUCT-300LB.....11
BATTERY CABLE ASSY-LH CAB.BUND.....95 CONNECTOR,070120-8-4.....45, 63, 65 DECAL,POWER TO PLAT." BOOM.....13
BATTERY CABLE ASSY-RH CAB.BUND.....95 Consists of Items 9-14.....71 DECAL,PUMP ON"-(TURNTABLE).....13
BATTERY CHARGE IND. ACCESS......103 CONTACT ASM STATION, REV.PANEL.....23 DECAL,REVERSE ARROW.....13
BATTERY CHARGE INDICATOR,36V.....103 CONTACT ASSEMBLY.....17 DECAL,RIGHT ARROW.....13
BEARING,1.25 ID X 1.5 OD X 1.5.....67, 69, 73 CONTACT MOVE.ASM,REVERSE.PANEL...23 DECAL,SAFETY RULES,BOOM.....11
BEARING,GARLOCK,16DU08.....73, 89, 91 CONTACT, STNRY.CHNGOVR ASM.....23 DECAL,TRANS. TIE DOWN BOOM.....13
BEARING,INNER, 13073-7 HUB KIT.....27 CONTACT,MOVEABLE, RVRSR PANEL.....23 DECAL,WHITE STRIPING, G. BOOM.....11
BEARING,OUTER 13073-7 HUB KIT.....27 C O N TA C T O R , D U A L , S TAT I O N DECAL,Z-30/20" WITH STRIPES.....11
BEARING,TURNTABLE **OLD Z30/20.....15 CHNGOVR.....23 DIODE,2 AMP.....47, 61, 103
BOLT-WHEEL LUG,500 LB BOOM.....31 Control Box.....85 DIRECT / ACCEL. SWITCH W/DECAL.....77
BOOM END COVER.....77 CONTROL BOX GUARD (PRI. BOOM).....77 DRIVE REDUCER KIT,Z30.....25
Boom Lifting Cylinder.....67, 69 CONTROL BOX W/DECALS.....77 Drive Shaft.....25
106 Z-30/20HD Part No. 139382

April 2012
Part Description Index (continued)
DRIVE SHAFT-STANDARD AND HD!!.....33 HOSE ASSY,EX.RE.B,P-VBB,204.5".....93 N

Drive Train Inst. - ref. to fig. #6-8.....15 HOSE ASSY,EX.RE.B,V-VBA,202.6".....93
NIPPLE,GALV.,3/8 X 2.5.....41
DRIVER,REVERSER PANEL.....23 HOSE ASSY,EXTENSION CYL-100.7".....93
NUT,HEX,5/16-18.....29
HOSE ASSY,HAND PUMP-VB,---13".....93
NUT,LP NYLOCK,1/2-13.....89
E HOSE ASSY,HAND PUMP-VB,32.50".....93
NUT,LP NYLOCK,5/16-18.....17
HOSE ASSY,LIFT CYLINDER--22".....93
Elbow, Male, 1/4 JIC x 3/8 SAE.....91 NUT,LUG,1/2-20 X 90DEG-13/16HX.....25, 31
HOSE ASSY,POWER UNIT-VB,P-25.5.....93
ELBOW,070202-4-2.....33 NUT,NYLOCK,1-8.....89
HOSE ASSY,PRI-VB/A-V,-179.9".....91, 93
ELBOW,070202-4-4.....43, 71, 91 NUT,NYLOCK,1/2-13.....15, 25, 27, 31, 33, 39,
HOSE ASSY,PRI-VB/B-P,181.75".....91, 93
ELBOW,070202-4-6.....27 41
HOSE ASSY,SEC-VB/B-P,31.5".....93
ELBOW,070202-4-8.....41 NUT,NYLOCK,1/4-20.....17, 29, 37, 41, 43, 49,
HOSE ASSY,STEER.CYL-VB--65.5".....93
ELBOW,070202-6-6.....41, 53 59, 69, 73, 81, 83, 85, 87
HOSE ASSY,VB-HAND PUMP,13.5".....93
ELBOW,070220-4-4.....33, 35 NUT,NYLOCK,10-32.....17, 41
HOSE ASSY--HAND PUMP TO MNFLD.....93
ELBOW,070220-6-6.....43, 45 NUT,NYLOCK,3/4-10.....15
HOSE ASSY-MNFLD TO GEARBOX.....93
ELBOW,071502-6-6.....41 NUT,NYLOCK,3/8-16.....15, 17, 25, 27, 33, 41,
HOSE ASSY-MNFLD/ROT.GEARBOX.....93
ELEC.CORD ASSY,16-2 LH CAB.BUN......95, 53, 67, 69, 73, 77, 81, 85
HOSE ASSY-VALVE/MASTER-32.5".....91
97 NUT,NYLOCK,5/16-24.....87
HOSE ASSY-VALVE/SLAVE-254.5".....91
ELEC.CORD ASSY-16/4 SJO,RHBUND.....95, NUT,NYLOCK,5/8-11.....15, 41
HOSE ASSY-VALVE/TANK-218.5".....91
97 NUT,NYLOCK,5/8-18.....69
Hose End Swiv, 1/4 JIC FEM.....93
Ext. Cylinder Assembly.....69 NUT,NYLOCK,6-32.....17, 49
HOUR METER ACCESSORY-Z30/20.....103
Extension Tube-Primary Boom.....73 NUT,SPINDLE,3/4-16.....31
HOUR METER,10-80 VOLTS***.....103
Extension Valve - ref. to fig. #6-13.....93 NUTSERT,3/8-16 STEEL CAD PLTD....17, 69,
Hub Cap - 2.449" O.D......27
81
HUB KIT,ARMSTRONG.....31
F HUB REPAIR KIT, 500 LB BOOM.....31
F & R Contact Assembly - Consists of No.'s HUB REPAIR KIT-300 LB......27 O
8-11.....23 Hyd. Power Unit - ref. to fig. #6-18.....93 O-RING.....55
Filter - ref. to fig. #6-17.....93 Hyd. Valve Block - ref. to fig. #6-13.....93 O-Ring.....71
FILTER BRACKET WELDMENT.....53 HYD.CONTROL VALVE 5 STATION.....41, 65 O-Ring (ARP #110).....71
FILTER,PICK-UP SCREEN***.....57 HYD.HOSE ASSY W/FITTINGS-29.75.......33, O-RING; .5" OD x .063" THK.....65
FILTER-RETURN 10 MICRON**.....53 91, 93 OBS NOT AVAILABLE,SEAL KIT.....71
FLANGE-BEARING.....89 HYDR. MOTOR-TURNTABLE GEARBOX.....39 OBS.-}13883(5)13907(2)13909(1).....31
FLARE TUBE ASSY-SLAVE CYLINDER.....91 Hydraulic Filter Assembly.....41 OBS.SEE 13222-3.....45, 63
FLASHING BEACON OPTION-Z/30.....103 Hydraulic Power Unit.....41 OBS.SEE 13996-CYL.SUPT.WELD.....69
FLASHTUBE,STRAIGHT,360DEG,BULB....103 OBS.SEE 16591-GEARBOX COVER.....89
FLASHTUBE,U SHAPED,360DEG,BULB...103 I OBS.SEE 19162 BRAKE POWER UNIT.....35
FLATBAR-10.62"MOTOR BRACKET%%....25, OBS.SEE 21045 (SWITCH-LVL.).....41
INSTRUCT.TUBE W/CAPS-1.75 X 12.....41
33 OBS.SEE 45204,TOEBOARD.....85
FLATBAR-SCR SPACER---1".....17 OBS.SEE 45386-TIE ROD PIN WELD.....27
Foot Switch Assembly, Refer to Fig. 6-26.....85 K OBS.SEE 6599 @ 23"-14/3 SO.....17
FOOT SWITCH ASSY-BOOM.....81 KEY, DRIVE SHAFT 2".....25, 33 OBSOLETE,REF.#13664P.....43
Foot Switch Cord, 16-2 x 38".....87 KEY-CLUTCH COLLAR.....89 Outer Tube Weldment-Primary Boom.....73
FOOT SWITCH GUARD W/DECALS.....83 KEY-Z30/20 REDUCER/DRIVE SHAFT.....33 OUTLET CONVERSION KIT.....77, 87
FOOT SWITCH MOUNTING PLATE-6".....85 OUTLET,110V GFCI***.....17
FOOT SWITCH***.....83 L
Front-end/Steering Inst......15 P
LATCH, RUBBER, 3-13/32 X 1-7/8.....29
FUSE ASSY-BOOM CHARGER.....19
LENS,AMBER,STROBE,FIREBOLT.....103 PCB,ASSY,500 LB ONLY.....41
FUSE BLOCK, ANN & ANL FUSE.....17
LINK--(BORED).....67 PCB,ASSY,500 LB ONLY**.....47
FUSE HOLDER,2 POLE.....17
Lock Wire.....71 PCB,ASSY,BOOM BRAKES.....37
FUSE,10 AMP.....17
LOCKING ASSEMBLY.....39 PIN HOUSING.....81
FUSE,300 AMP,VERY FAST ACTING.....17
LOCKNUT,ELEC,1/2".....87 PIN,1 X 4.....73
Lower Control Box.....41 PIN,1 X 6.....73
G LUG NUT-300# HUB KIT.....27 PIN,1.00DIAX4.75LG,2HOLE.....73
GASKET KIT-TURN.GEARBOX MOTOR.....39 LUG-EXTENSION CYLINDER.....69 PIN,BOOM PIV.TURN.RISE-13.75".....67
Gasket w/"O" Rings.....45 PIN,BOOM RISER PIVOT-15.625".....67
GAUGE-SIGHT.....57 PIN,CALIP/BRKT INSTALL----4.75.....33
GEARBOX BRACKET.....41
M PIN,COTTER,.125 X 1.5.....27, 69
Manifold.....35
GEARBOX CASTING, PLAT.ROTATE%%.....89 PIN,COTTER,.25 X 1.5.....73
MANIFOLD AND ADAPTER.....55
GEARBOX COUPLER.....39 PIN,CYLINDER MOUNT,4".....67, 69
Manifold-5 Station.....63
Gland Static Seal.....71, 75 PIN,KING,7.25", Z30/20.....27
MANIFOLD-HYDRAULIC.....45
GROUND CONNECTOR,1/2".....17, 51, 69, 77 PIN,LOCK-1 X 6.....15
MANUAL,OP.INST.Z30/20HD,PRE'90.....11
GUIDE-PRI.EXT.CYL.ROD(300#)-6".....69 PIN,MASTER CYL.MNT.,1 X 4.25".....73
Master Cylinder.....73 PIN,ROLL,.125 X .5.....25, 33, 81
Midrail Cushion.....85 PIN,ROLL,.25 X .625.....73
H MIDRAIL GUIDE ( HOOK ).....81, 85 PIN,ROLL,.25 X 1.5.....89
Hand Pump.....41 MOTOR.....55 PIN-PRIMARY BOOM PIVOT-11.375".....69, 73
Hand Pump - ref. to fig. #6-12.....93 MOTOR 36VDC (40186).....57 PIN-PRIMARY EXT.CYL.MOUNT,2".....69
HANDY BOX,STD.,SINGLE SIZE.....17 MOTOR BRUSH-ELEC.DRIVE MOTOR.....25 Piston Crown Seal.....75
HEATSINK ASSY W/DIODES (23442).....19 MOTOR,ELECTRIC,DRIVE OLD Z30.....25 Piston Seal.....71, 75
HOSE ASSY,500# PRI.B.LIF-20.5".....91 PISTON-SLAVE CYL.(CROWN SEAL).....75
Part No. 139382 Z-30/20HD 107

April 2012
PIVOT CASTING, PLAT. ROTATE.....89 S SHIM,PRIMARY BOOM SLIDE BLOCK.....67,

Pivot Spacer.....67, 69 69
SCR CONTROL ( COMPLETE ).....17
PIVOT WELDMENT,PLATFORM.....89 SHIM-TURNTABLE GEARBOX.....15
SCR COVER W/DECALS & PAINT.....17
PLAT. ASSY W/DECALS-HD&Z45'4FT.....85 SHOCK ABSORBER.....81
SCR PWR CORD ASSY-LH CAB.BUND.....95,
PLAT. BEARING BLOCK.....81 Slave Cylinder.....73
97
PLAT.CNTRL.BOX COVER-3HOLE 3&5.....77 SLIDE BLOCK-PRIMARY BOOM---2".....69
SCR Tray.....17
PLAT.CNTRL.BOX COVER-4HOLE,500.....87 SLIDE BLOCK-PRIMARY EXT.-6.375.....69
SCR, RECTIFIER,NO.1.....21
PLAT.WLDMNT,ALUM-DOMESTC, 4'.....85 SLIDE BLOCK-PRIMARY EXTEN.--5".....69
SCR, RECTIFIER,NO.2,SILICON.....21
PLATE,DISC BRAKE MOUNT-DRILLED.....33 SOLENOID COIL,(BOOM BRAKES)***.....35
SCR, THERMAL PROTECTER,.....21
PLATE-GEARBOX, REAR.....25, 33 SOLENOID COIL,4 WAY 3 POS.....63
SCR-CONTROL CARD-EV10-CONTROL.....21
PLATE-PLATFORM LOCK (DRILLED).....81 SOLENOID-24 VOLT COIL DC(BOOM).....17
SCR/Charger Module.....15
PLATE-RET.,TAP BLOCK(LG)-5.25".....69 SPACER - .50.....41
SCREW,FHM,10-32 X 1.....17
PLATE-RETAIN.,TAP BLOCK(SM)-3".....69 SPACER, NYLON-.0625 X 3 X 2 GB.....81
SCREW,FHM,3/8-16 X 1.....67, 69
Platform Control Box.....69 SPACER-PRI.EXT.CYL.MOUNT 5".....69
SCREW,FHS,1/4-20 X .75.....69, 89
PLATFORM DECAL PLATE W/DECALS.....81 SPICER FLANGE YOKE.....33
SCREW,HHC,1/2-13 X 2 GR5.....41
Platform Gearbox Assembly.....85 SPICER YOKE SHAFT.....33
SCREW,HHC,1/2-13 X 4.5,GRD.8.....33
PLATFORM GRATING,45" X 27".....85 SPIN/TIE LUG ASSY-LH/500LB.....31
SCREW,HHC,1/2-13 X 5,GRD.8.....15, 27
PLATFORM RAILING WELDMENT.....81 SPIN/TIE LUG ASSY-RH/500LB.....31
SCREW,HHC,1/2-13 X 5.5,GRD.8.....31
PLATFORM STOP & BEARING MOUNT.....81 SPINDLE/CYL LUG Z30HD LH.....27
SCREW,HHC,1/2-13 X 6.5.....39, 41
PLATFORM SUPPORT WELDMENT-300#...81 SPINDLE/CYL LUG Z30HD RH.....27
SCREW,HHC,1/4-20 X .7....17, 29, 37, 41, 51,
Plug.....45 SPRING AND BALL.....55
53, 69, 73, 79, 81, 85, 87
PLUG,DRAIN,MONARCH,42401,42403.....57 SPRING RETAINER.....55
SCREW,HHC,1/4-20 X 1.....59, 73, 81, 85
PLUG,ELECTRICAL,DOMESTIC.....17 SPRING,LOCK PIN.....81
SCREW,HHC,1/4-20 X 1.25.....41, 69, 83
PLUG,MALE,090109B-8.....45 Steel Angle (front).....29
SCREW,HHC,1/4-20 X 1.5.....71, 91
PLYWOOD PLATFORM--300 LB BOOM.....81 Steel Angle (rear).....29
SCREW,HHC,1/4-20 X 1.75.....41, 49
POTENTIOMETER,DIR/ACCEL.SWITCH.....79 Steering Cylinder - ref. to fig. #6-13.....93
SCREW,HHC,1/4-20 X 2.25.....41, 43
POWER UNIT ASSY--BOOM BRAKES.....33 Steering Valve - ref. to fig. #6-13.....93
SCREW,HHC,1/4-20 X 2.5.....81
POWER UNIT,FUNCTION,36VDC***.....57 STOP PIN - ZINC PLTD%%.....81
SCREW,HHC,1/4-20 X 3.....91
PRIMARY BOOM--(BORED).....69 STROBE,FIREBOLT,12-80VDC,AMB**.....103
SCREW,HHC,1/4-20 X 3.5.....81
PRIMARY CYLINDER MOUNT.....69 SUPPORT,UPPER CHAN.PLAST.TRACK....73
SCREW,HHC,3/4-10 X 10.....15
Primary Lift Cylinder refer to fig. 6-22.....93 SWITCH ASSY, LIMIT, SPEED.....41
SCREW,HHC,3/4-10X9" GR5.....15
Primary Lift Valve - ref. to fig. #6-13.....93 SWITCH BOX,NON-METALIC,SINGLE......77,
SCREW,HHC,3/8-16 X .625.....45
PUMP.....55 87
SCREW,HHC,3/8-16 X .75,GR 8.....33, 69, 77,
PUMP,MONARCH (36447,36178)***.....57 SWITCH MOUNT.....49
81
SWITCH,1A & DIRECT.CONTROL.....79
SCREW,HHC,3/8-16 X 1.....41
R SWITCH,BRAKE PRESSURE.....35
SCREW,HHC,3/8-16 X 1 GRD 8.....17, 41, 53,
SWITCH,GE DIR/ACC,CUT/DRILLED.....87
REAREND WELD-500 LB BOOM OBS......31, 69, 73
SWITCH,LIMIT,ROTATION.....49
33 SCREW,HHC,3/8-16 X 1.25 GRD 5.....25
SWITCH,TOGGLE,DPDT,2POS MOMEN.....51
REAREND WELDMENT-300 LB BOOM.....25 SCREW,HHC,3/8-16 X 1.50.....15, 81
SWITCH,TOGGLE,DPDT,3POS MAINT.....77,
RECEPTICAL,SNAP-IN (1450G1).....51 SCREW,HHC,3/8-16 X 1.75,GRD.8.....33
87
RECTIFIER,NO.4.....21 SCREW,HHC,3/8-16 X 2.....15, 17, 67, 69
SWITCH,TOGGLE,DPST,2POS MAINT.....77,
RECTIFIER,NO.5.....21 SCREW,HHC,3/8-16 X 2.25.....81
87
RECTIFIER.NO.3,SILICON.....21 SCREW,HHC,3/8-16 X 3.5.....27
SWITCH,TOGGLE,SPDT,3POS MOMEN...51,
REDUCER,STR.THREAD,1/2-3/8.....45, 63, 65 SCREW,HHC,5/16-18 X 1 GR5......17, 25, 29,
77, 87
RELAY,DPDT,(BOOM BRAKES)Z30HD.....37 89
RELAY,TIME DELAY,BOOM BRAKES.....37 SCREW,HHC,5/16-18 X 1.25.....25
RELIEF VALVE CAP.....55 SCREW,HHC,5/16-18 X 1.75.....33 T
RESERVOIR.....55 SCREW,HHC,5/8-11 X 3 GRD.8.....15 TEE,RUN,070428-6-4.....71, 91
RESERVOIR,MONARCH,42401,Z30STD.....57 SCREW,HHC,5/8-11 X 3.5 GRD.8.....41 TEE,RUN,070428-6-6.....45, 63, 65
RESISTOR,10 OHM, 1/2 WATT CF.....47, 61 SCREW,RHM,10-32 X .75.....41 TEE,RUN,070432-4.....91
RESISTOR,3.3K OHM,.25W.....47, 61 SCREW,RHM,10-32 X 1.25.....41, 49 Terminal Strip - 10 Pole.....47, 61
RETRO KIT, SLAVE CYL. OLD Z30.....75, 91 SCREW,RHM,6-32 X .75.....17, 49 TERMINAL STRIP,10 POLE.....17, 103
RETRO KIT,CABL TRAC Z30,300#**.....101 SCREW,SET,HS 1/4-28 X .375.....25, 33, 79 TERMINAL,5/16 RING,#2 CABLE.....29, 95, 97
RIM,V24RT/Z30HD,15X8(6 HOLE).....31 SCREW,SET,HS 3/8-16 X .375.....25 TERMINAL,COUPLER,MALE,14-16GA.....35,
RIM,Z30HD,15 X 8(8 HOLE).....31 SCREW,SHC,10-24 x 1.75.....65 87
RIVET,ALUM,ALUM,P,.156 X .375.....51, 85 SCREW,SHC,10-24 X 3.75.....45 TERMINAL,FEM.BUTT SEAM:16/14.....35
RIVET,STEEL,P, .25 X .375.....85 SEAL KIT,HOLDING VALVE REPAIR.....71 TERMINAL,FLAG.90 DEG.BLUE.....65
RIVET,STL,STL,P,.125 X .25.....29 SEAL KIT,UNIVERAL (EXT CYL)**.....71 TERMINAL,RING,RED,.313,INSUL......17
RIVET,STL,STL,P,.25 X .75.....85 SEAL KIT,UNIVERSAL(LIFT CYL)**.....71 TIE ROD WELDMENT.....27
RIVET,STL,STL.MAN,P,.25 X .25....17, 29, 41, SEAL KIT,UNIVERSL(MASTER CYL)*.....75 TIMER ASSY(13008 BOOM CHARGER).....19
67, 81 SEAL KIT,UNIVERSL(STEER CYL)**.....71 TIRE TUBE 7.00-15.....25, 27
Rod Seal.....71, 75 SEAL, OIL,470094 PLAT.GEARBOX.....89 TIRE TUBE, FOR 13637.....31
Rod Static Seal.....71, 75 SEAL,MOTOR.....57 TIRE, 7.00-15LT 8 PLY.....25, 27
Rod Wiper.....71, 75 SEAL-GREASE,300#.....27 TIRE,Z30/20HD,11L X 15%%.....31
ROD-CONTROL LEVER, ZINC.....79 Secondary Boom.....67 TOE BOARD W/DECALS-GENIE BOOM.....81
Rotation Limit Switch.....41 Secondary Lift Cylinder ref. to fig. #6-22.....93 TOOL TRAY ACCESSORY***.....103
Rotation Valve - ref. to fig. #6-13.....93 Secondary Lift Valve - ref. to fig. #6-13.....93 TRACK,PLASTIC CABLE,35 LINK.....73
SERIAL # LABEL,MYLAR 4X8***.....11 TRANSFORMER,SCR CONTROL.....21
TUBE - SUCTION, PWR UNIT, TMZ.....57
108 Z-30/20HD Part No. 139382

April 2012
TUBE,RD,STL 1.44 X .065.....73 Wire - 16 Gage.....47

TUBE,SLIDING MIDRAIL,20.69 IN.....85 Wire - 16 Gauge.....61
TUBE-PLAT.PIVOT ROD COLLAR-.75.....81 WIRE CABLE 18G/19 CONDUCT***.....101
TUBE-SLIDING MIDRAIL-19.18".....81 WIRE CABLE,14/3 SO,BULK.....95, 97
TURN.CONTR.BOX COVER-W/DECALS.....51 WIRE CABLE,16/12 SEOW.....99
TURN.GEARBX ASSY-LESS HY.MOTOR.....39 WIRE CABLE,16GA/2 WHT/BRN.....99
TURNTABLE COVER SUPPORT WIRE CABLE,16GA/3 CON.TPE JKT.....99
WELDMT.....59 WORM & WORM SHAFT ASSY-SERV***.....89
Turntable Gear Box.....93 WORM GEAR,R.H.PER GENIE DWG.....89
TURNTABLE GEARBOX ASSY.....15, 41 WORM,RIGHT HAND.....89
U Y
U-BOLT KIT (1 BOX).....25, 33 Yoke.....25
U-BOLT, 1/2-13 X 5 GRADE 5 STL.....25 YOKE STUB.....25
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....81, 85 YOKE, SLIP, "UN-PAINTED".....25, 33
U-Cup, Rod Seal.....71
U-JOINT KIT.....25, 33
V
VALVE ASSY,BLEED***.....91
Valve Block.....73
VALVE,CHECK.....91
VALVE,D03,5 STAT.VALVE**.....65
VALVE,HOLDING.....71, 91
VALVE,HOLDING,GASKET MOUNTED.....91
VALVE,MANUAL.POPPET PLAT.LEVEL.....91
VALVE,RELIEF (18660).....91
VALVE,RELIEF 1000 PSI.....63, 65
VALVE,RELIEF 1000 PSI,S60/V24D.....91
VALVE,RELIEF 500 PSI.....65
VALVE,RELIEF KIT,MONARCH 42401.....57
VALVE,RELIEF,(SINGLE).....45
VALVE,RELIEF,CROSS PORT (DUAL).....45
VALVE,SOLENOID***.....35
VALVE-PLATFORM LEVELING.....91
W
WASHER,300# HUB KIT.....27
WASHER,FENDER,.25 X 1.25 X.062.....85
WASHER,FLAT,.5 HARDENED.....15
WASHER,FLAT,.625 HARDENED.....15, 41
WASHER,FLAT,1.063 X 2 X .134.....73, 89
WASHER,FLAT,USS,1/2",Y.....59
WASHER,FLAT,USS,1/4"Y.......37, 59, 69, 81,
85
WASHER,FLAT,USS,3/8",Y.....17, 41, 81
WASHER,LOCK,.25.....29, 41, 51, 53, 69, 81,
87
WASHER,LOCK,.313.....25
WASHER,LOCK,.375.....25, 45, 69, 81
WASHER,SPINDLE, 500 LB BOOM.....31
WASHER,SPLIT-SLIP YOKE(STD,HD).....33
WASHER,STAR,INTERNAL,.313.....89, 91
WASHER,THRUST 2 7/8X1 1/4 X1/8.....27
Wear Ring.....75
Wear Strip.....71
WELDING CABLE #2 BLACK.....29, 95, 97
WELDING CABLE,#4 EXCELENE/BLK......97
WELDMENT,PIVOT,BOOM EXTENSION.....73
WELDMENT,ROD END.....27
WELDMENT-DAMPER MOUNT.....81
WELDMENT-ELEC MOTOR/REDUCER
MT.....25
WELDMENT-RETAINER PLATE.....69
WHEEL HUB W/RACES-300# HUB KIT.....27
WHEEL,RIM- 15 X 6 +1" OFFSET.....25
WHEEL,RIM- 15 X 6 -.25 OFFSET.....27
WINCH HANDLE ASSY-(LL/BOOM)**.....89
Part No. 139382 Z-30/20HD 109

April 2012
Fitting Cross References
110 Z-30/20HD Part No. 139382

April 2012
Fitting Cross References (Continued)
Part No. 139382 Z-30/20HD 111

April 2012
112 Z-30/20HD Part No. 139382

April 2012
Part No. 139382 Z-30/20HD 113

April 2012
114 Z-30/20HD Part No. 139382

April 2012
Part No. 139382 Z-30/20HD 115

April 2012
116 Z-30/20HD Part No. 139382

Parts Manual
Part No.
139382
Rev A6
Z-30/20HD from SN 3084-101 to 3090-2213

Serial Number Range: From SN 3084-101 To 3090-2213

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Z-30/20HD from SN 3084-101 to 3090-2213

Part No. 139382

2 Z-30/20HD Part No. 139382

How to Read Your Serial Number

Part No. 139382 Z-30/20HD 3

311.1 HD Turntable Printed Circuit Board Assembly...........60

4 Z-30/20HD Part No. 139382

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 139382 Z-30/20HD 5

6 Z-30/20HD Part No. 139382

Parts Stocking List

Part No. 139382 Z-30/20HD 7

How To Order Parts

8 Z-30/20HD Part No. 139382

Fax Order Form

Part No. 139382 Z-30/20HD 9

101.1 Decals - View 1

10 Z-30/20HD Part No. 139382

101.1 Decals - View 1

Item Part No. Description Qty.

Part No. 139382 Z-30/20HD 11

102.1 Decals - View 2

12 Z-30/20HD Part No. 139382

102.1 Decals - View 2

Item Part No. Description Qty.

8 8765 DECAL,300 LB. MAX. PLC..............3

Part No. 139382 Z-30/20HD 13

201.1 Chassis Assembly

14 Z-30/20HD Part No. 139382

201.1 Chassis Assembly

Item Part No. Description Qty.

Part No. 139382 Z-30/20HD 15

202.1 SCR/Charger Module Assembly

16 Z-30/20HD Part No. 139382

202.1 SCR/Charger Module Assembly

1 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....2 37 13002 SCREW,HHC,5/16-18 X 1 GR5.......1

Part No. 139382 Z-30/20HD 17

203.1 Battery Charger Assembly

18 Z-30/20HD Part No. 139382

203.1 Battery Charger Assembly

Item Part No. Description Qty.

1 13008-1 TIMER ASSY(13008 BOOM

Part No. 139382 Z-30/20HD 19

204.1 SCR Control Assembly

20 Z-30/20HD Part No. 139382

204.1 SCR Control Assembly

Item Part No. Description Qty.

Part No. 139382 Z-30/20HD 21

205.1 Contactor Panel Assembly

22 Z-30/20HD Part No. 139382

205.1 Contactor Panel Assembly

Item Part No. Description Qty.

1 1-A Contact Assembly Consists of

Part No. 139382 Z-30/20HD 23

206.1 Drive Train Installation