CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.

MAPNA GENAVEH MESSINAN ENGINEERING Co.

POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

HRSG_RECOMMENDED LAY UP PROCEDURE

IN-HOUSE REVISIONS DOCUMENT REVISIONS

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EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
Page 1 of 9
Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

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EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
Page 2 of 9
Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

CONTENTS:

CLAUSE NO. DESCRIPTION PAGE NO.

1. GENERAL 4

2. DRY LAY-UP 5

3. WET LAY-UP 7

4. MISCELLANEOUS 9

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
Page 3 of 9
Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

1. GENERAL
There are two methods to protect the HRSG heat transfer internal surfaces :
a) Dry Lay-up method
b) Wet Lay-up method
It is generally considered that the Dry Lay-up method is more effective.

The Wet Lay-up method is frequently used when the HRSG is shut-down for a short period of
time or the HRSG is expected to be rapidly on line again or freezing is not a problem.

The following are the specific recommendations for this HRSG:

. Wet Lay-up
Case A: Medium shut-down (outage) period (maximum 2 weeks) and or If freezing is a not
problem,
A.1 The HRSG shall be filled with deaerated alkaline feedwater up to the top of the drum
level gauge, containing 200ppm hydrazine (N2H4) with nitrogen cap applied.
A.2 The superheater sections shall be sealed with nitrogen gas (N2).

. Dry Lay-up
Case B : Long shut-down outage period (more than 2 weeks) or If freezing is a problem,
The HRSG should be drained under a nitrogen blanket and stored with a slight
positive N2 pressure(min. 0.2 barg) on the boiler.

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
Page 4 of 9
Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

2. DRY LAY-UP METHOD

The Dry Lay-up method, which requires nitrogen sealing, is a typical and effective method
used for a long outage period (more than 2 weeks), as previously indicated.

The following are mandatory requirements for the nitrogen gas sealing method :

2-1 Decrease the HRSG pressure down to 1.5 barG, in accordance with HRSG shut down
procedure. If air is in the HRSG, air should be removed by means of following methods
whichever suits:
1) Increase the HRSG drum pressure to 1.5 barG.
2) Fill up with water completely.

2-2 After the HRSG pressure has reached the 1.5 barG, the water existing in the HRSG shall
be gradually drained by opening the blow off valves(HP section: 1HAH31AA051,
1HAH32AA051, 1HAH33AA051, 1HAC30AA401~406, 1HAD40AA401~402, LP section :
1LBB20AA051, 1HAD60AA401~402, Deaerator section : 1HAC80AA401~403,
1HAD90AA401~402)

2-3 When nitrogen gas, instead of water, starts to come out from the blowdown tank outlet (to
the sump), drums blow off valves shall be closed(HP section: 1HAH31AA051,
1HAH32AA051, 1HAH33AA051, 1HAC30AA401~406, 1HAD40AA401~402, LP section :
1LBB20AA051, 1HAD60AA401~402, Deaerator section : 1HAC80AA401~403,
1HAD90AA401~402)

2-4 Charge nitrogen gas from air vent valves(1HAH30AA501, 1HAJ50AA501,

1HAD80AA501) with draining from nitrogen gas injection system of each drum.

2-5 After all HRSG sections have been filled with nitrogen gas, all valves shall be closed.

2-6 The nitrogen pressure in all sections shall be maintained at 0.5 barG (min. 0.2 barG).
Nitrogen gas shall be recharged when the pressure reaches 0.3 barG. The nitrogen gas
pressure in all sections shall be checked with the related existing pressure gauges.

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
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Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

2-7 Nitrogen gas pressure shall be checked daily at the pressure gauges.

2-8 As the HRSG cools to the ambient temperature, the nitrogen gas pressure shall be
checked frequently because HRSG cooling will decrease nitrogen pressure.

Note) The volumes of the HRSG components for nitrogen gas filling lay-up are as follows, this
value can be changed slightly due to piping route.

Equip Integ. ID LP LP LP HP HP HP HP
CPH Dea. Eva. Drum Eva. S/H Eco. Drum Eva. S/H Total
ment
Capa
. (㎥) 9.3 70 8.6 14.2 14.2 3.4 13.9 30 23 13.7 200

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
Page 6 of 9
Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

3. WET LAY-UP METHOD

The Wet Lay-up method requires the HRSG, except the superheater, to be completely filled
with feedwater and be kept in this state for up to 2 weeks.
The following are mandatory requirements for the Wet Lay-up method :
3-1 The water quality shall be feedwater with deaerated chemicals and amines.
3-2 The recommended chemicals are hydrazine for eliminating oxygen and ammonia for
maintaining pH value between 9.0 ~ 10.5.
3-3 When the HRSG is required to be shutdown, the chemicals shall be added 30 minutes
before taking the HRSG out of service.
3-4 When the HRSG has been already drained for inspection, the water used for Wet Lay-up
shall be condensate.
3-5 Chemicals shall be injected.
The chemicals shall be hydrazine : 100 to 200 ppm of condensate water in the HRSG.
The hydrazine solution shall be 80% N2H4 in H2O, before being used for this method.
Recommend pH value of the solution should be 9.0∼10.5.
3-6 The injected chemicals shall be thoroughly mixed with the water so that corrosion may not
occur in the HRSG sections.
3-7 When in a cold state, the HRSG shall be completely filled with feedwater. The verification
shall be made by checking the water over flow thru the drums dedicated vent
valves(1HAC30AA501~505, 1LAC70AA501~502, 1HAC80AA501~502).
3-8 After the HRSG complete filling, all valves shall be closed, to avoid any air flow into the
HRSG sections.
3-9 The hydrazine concentration in the HRSG water shall be tested weekly.
The chemical sampling system should be used for these tests.

3-10 Hydrazines shall be added, as required, to maintain the proportion of 100 to 200 ppm.
3-11 HRSG water level shall be checked. If required, additional feedwater shall be filled in.
Also, hydrazine shall be filled in, in order to maintain the required proportion.
3-12 During the Wet Lay-up, the HRSG superheater sections will be filled and sealed in with
nitrogen gas, as follows :
3-12-1 After the drum pressure has reached 1.5 barG, charge the pressurized nitrogen
gas into the superheater the air vent valve(1HAH31AA501~502, 1LBA30AA052,
1HAJ50AA501~502) of each steam drum with draining from the superheater

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
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Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

headers drain valves(1HAH31AA051, 1HAH32AA051, 1HAH33AA051,
1LBB20AA051).
3-12-2 HRSG shall be filled with feedwater to the top end of the level gauge glass.
3-12-3 Nitrogen gas pressure shall be maintained at 0.3 barG at any time (min. 0.2
barG).
3-12-4 Checking items are the same as those indicated for the Dry Lay-up and Wet
Lay-up, mentioned before.
3-12-5 pH value shall be maintained at 9 to 10.5, required by the system pressure
condition.

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
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Engineering& Manufacturing Co & Construction Co., LTD
CLIENT: CONSULTANT: MESSINAN ENGINEERING CO.
MAPNA GENAVEH MESSINAN ENGINEERING Co.
POWER GENERATION Co. Eng. & Consultancy of Power Plant & Ind.
Consultancy of Power Plant & ind.
MAPNA GROUP

PROJECT: GENAVEH COMBINED CYCLE POWER PLANT

4. MISCELLANEOUS RECOMMENDATIONS
At the beginning of the "Lay Up" method, the combustion gas side shall also be inspected.
Soot, etc. must be removed. The surface of the drums, tubes and the combustion gas side
should be inspected for corrosion.
Gas side corrosion typically occurs when moist air is present with tube deposits containing
sulfuric acid or other fuel-borne contaminants. The gas side can only be laid up dry, and
Electrical Heaters should be used to prevent condensate. And also silica gel can be placed
inside the gas side. The quantities are 0.5 kg / m3. Periodic inspection of the gas side should
be performed to ensure that conditions promoting rapid corrosion are not present.

EPC CONTRACTOR : Doc. No.: ISP/GV-00/BL-M-06-PG0-605 Rev. 0

MAPNA GROUP DOC TITTLE : File No.:

SUB CONTRACTOR/MANUFACTURER:
HRSG_RECOMMENDED LAY UP PROCEDURE

CONTRACT NO. : FA/BJ/88

MAPNA Boiler Doosan Heavy Industries
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