TECHNISCHE DOKUMENTATION

TECHNICAL DOCUMENTATION
DOCUMENTATION TECHNIQUE
TECHNISCHE DOCUMENTATIE

Besteller: BÜHLER BINDLER GMBH

Customer:
Commettant:
Leverancier:

Auftrags-Nr.: 75296 / 11
Confirmation-No.:
Confirmation-No.:
Ordernummer:

Gerätetyp: STL 1-4-B5/10-TK6

Type of unit:
Type:
Apparaatentype:

Geräte-Nr.: 113705
Unit-No.:
Appareil-No.:
Serienummer:

TECHNISCHE ÄNDERUNGEN UND VERBESSERUNGEN

VORBEHALTEN !

WE RESERVE THE RIGHT FOR TECHNICAL ALTERATIONS AND

IMPROVEMENTS !

SPECIFICATIONS ET DESCRIPTIO NS SOUS RESERVE DE MODIFICATION

DANS LE SENS DU PROGRES TECHNIQUES !

TECHNISCHE WIJZIGINGEN EN VERBETERINGEN VOORBEHOUDEN !

Dokument9

73269 Ostring 17 - 19 Tel.: +49 71 53 / 30 09-0 Fax: +49 71 53 / 30 09 50

73269 Hochdorf Postfach 11 54 e-mail: info@single-temp.de internet: http://www.single-temp.de
Contents

TECHNICAL DOCUMENTATION T0827-E for

U:\SINGLE\T-DOKU'S\00000ER\T0827\T-0827-E_B.Doc
14.10.09 - Im STL 1-..-..-TK6
STL 1-..-..-TKN6
STL 1-..-..-TKS6
STL 1-..-..-TKSG6
STW1-..-..-ZNS

SBC

1 Technical Data

1.1 Order-data sheet

1.2 Diagram

1.3 Flow diagram

1.4 Circuit diagram

1.5 Spare- and expandable-list of the temperature unit

1.6 Acceptance record

1.7 Parameterlist

1.8 Manufacturer`s Declaration

2 Operation / Construction

2.1 General Hints

2.1.1 Purpose
2.1.2 Construction and mode of action
2.1.3 Method of operation
2.1.4 Monitoring devices

2.2 Advice on safety

2.2.1 Correct use of equipment
2.2.2 Notes on safety for the operator

2.3 Transport, storage

2.3.1 Transport
2.3.2 Storage
 2.4 Assembly
2.4.1 Electrical connection
2.4.2 Mechanical connection

2.5 Commissioning / Starting-up / Operation

2.5.1 Switching ON
2.5.2 Filling
2.5.3 Venting
2.5.4 Operation
2.5.5 Shutting the plant down

2.6 Maintenance

2.7 Malfunctions and rectification

3 Appendix

3.1 Decalcification

3.2 Water quality

3.3 Controller instructions "SBC"

Order-Data-sheet Page 1
02.08.11
Customer: Bühler Bindler GmbH
51689 Bergneustadt

Customer's order No.: 31055178-100/110 / 26.07.11 / Frau Braun

Acknowledgement No.: 75296 / 11

Number of unit.: 113705

Description: SINGLE-temp.control unit

STL 1-4-B5/10-TK6
480 V / 60 Hz
heating capacity: 4.5 kW
cooling capacity: 23,200 W
circulating medium: water up to 90°C
in customized version and
according to our technical
specification attached: U:\SINGLE\
Artikel-Spezifikationen\S T L\
eng\Version 6\TK6 PLWT ENG.doc

special equipment (installed or attached):

- voltage / frequency:
480 V / 60 Hz
- execution U S A / U L containing:
pump motor with UL-authorization
(as far as technically possible),
electric components with
UL-authorization
(as far as technically possible),
wiring according to UL-authorization
(as far as technically possible) -
however w i t h o u t single
conductor marking,
marking with SCCR (Short Circuit
Current Rating) value
- connection for external controller with
contacts for HEATING and COOLING
on clamp as well as temperature sensor
PT100, installed in r e t u r n run;
changeover switching internal / external
controller: switch i n s i d e of frame,
accessible by external only possible
with tool
- fluid non-return with solenoid valve
and non-return valve 0.05 bar
(item no. 08729), return run with
strainer and fine strainer
(item no. 12797, mesh size: 0.25 mm)
- strainer in cooling water inlet

Hausanschrift Single Temperiertechnik GmbH Telefax Telefon Banken Volksbank Plochingen (BLZ 6 11 913 10) 605 855 005
Ostring 17 - 19 Sitz:73269 Hochdorf/ Registergericht: Stuttgart HRB 214065 (07153) (07153) IBAN DE 09 6119 1310 0605 8550
73269 Hochdorf Geschäftsführer: Karlheinz Gruber, Frank Spork 3009-50 3009-0 Baden-Württemberg.Bank Esslingen (BLZ 611 200 30) 2000 1350 00
Ident-Nr. . Dresdner Bank AG, Plochingen (BLZ 611 800 04) 4 562 847
DE813658420 . Commerzbank Esslingen (BLZ 600 400 71) 8 200 040
USt.-Nr. . Postbank Stuttgart (BLZ 600 100 70) 199 88-708
59350 / 32588 Betriebszeiten:Mo.-Do 7.00-12.15 Uhr und 12.45-15.30 Uhr / Frei. 7.00-12.15 Uhr e-Mail: info@single-temp.de Internet: www.single-temp.de
Order-Data-sheet Page 2
02.08.11
Customer: Bühler Bindler GmbH
51689 Bergneustadt

Customer's order No.: 31055178-100/110 / 26.07.11 / Frau Braun

Acknowledgement No.: 75296 / 11

- separate connection for system

filling with strainer
- connections:
circulating medium, cooling water and
filling: G 1/2" IG

accessories (delivered loosely):

- 4 rollers for type series TK6
for self installation
==================================
pos. 00001, material no. SNNN-40258-090
==================================

Hausanschrift Single Temperiertechnik GmbH Telefax Telefon Banken Volksbank Plochingen (BLZ 6 11 913 10) 605 855 005
Ostring 17 - 19 Sitz:73269 Hochdorf/ Registergericht: Stuttgart HRB 214065 (07153) (07153) IBAN DE 09 6119 1310 0605 8550
73269 Hochdorf Geschäftsführer: Karlheinz Gruber, Frank Spork 3009-50 3009-0 Baden-Württemberg.Bank Esslingen (BLZ 611 200 30) 2000 1350 00
Ident-Nr. . Dresdner Bank AG, Plochingen (BLZ 611 800 04) 4 562 847
DE813658420 . Commerzbank Esslingen (BLZ 600 400 71) 8 200 040
USt.-Nr. . Postbank Stuttgart (BLZ 600 100 70) 199 88-708
59350 / 32588 Betriebszeiten:Mo.-Do 7.00-12.15 Uhr und 12.45-15.30 Uhr / Frei. 7.00-12.15 Uhr e-Mail: info@single-temp.de Internet: www.single-temp.de
1 Technical Data

1.1 Order-data sheet

1.2 Diagram

1.3 Flow diagram

1.4 Circuit diagram

1.5 Spare- and expandable-list of the temperature unit

1.6 Acceptance record

1.7 Parameterlist

1.8 Manufacturer`s Declaration

TECHNICAL SPECIFICATION

S INGLE - Temperature control unit

Equipment series: STL 1-TK6 PLWT
Circulating medium: Water up to 90° C (194° F)
max. external volume at 90° C (194° F): 50 liters (13.2 gallons)
Heating capacity: Refer to our quotation/order confirmation
Cooling capacity: Refer to our quotation/order confirmation
Reference values for cooling capacity:
80° C (176° F) pre-run temperature
15° C (59° F) cooling water temperature
difference of pressure: cooling water inlet and outlet at least 3 bar (43.5 PSI)
Equipment:
• Control unit ‘SBC’:
digital display of set-value and prerun temperature, alarm displays and many other features
• Level monitoring by magnetic float-switch
• Leak-stop function
• Cooling with copper-soldered stainless steel plate heat exchanger and solenoid valve
• Heating with Incolloy stainless steel tubular heaters
• Dirt trap in return line of circulating system
• Manual filling via filling nozzle or automatic filling via cooling water system
• Corrosion-resistant system (stainless steel/nonferrous metal)
• Heating-control by solid-state-relay (SSR)
• Terminal position provided for alarm signal
• Electrical wiring to series terminal strips
• Control cabinet IP 54
• Unit on rubbers and ready for connection
Submersible pump Standard: T 401
• Output rate max. 40 l/min (10.56 gal/min)
• Pressure max. 3.8 bar (55.11 PSI)
• Motor capacity 0.5 kW (0.67 hp)

Connections:
• Circulating medium Hose nipple G 1/2 (14 mm)
• Cooling water Hose nipple G 3/8 (14 mm)

Dimensions:
• Length x Width x Height 590 mm x 265 mm x 480 mm (without connections)
• Weight (approx.) 50 kg
• Color case: RAL 7035 light grey
front door: RAL 5014 pigeon blue

Technical changes reserved

D-Hochdorf, June 10, 2010

U:\SINGLE\Artikel-Spezifikationen\S T L\eng\Version 6\TK6 PLWT ENG.doc

 —˜ ™š •¢ £¤ ›¬ ¹º °» Áà ÆÇ ÈÉ

“‘•‚ƒÒ‚ƒÓ‰ƒŠ•ŽÔ„ƒ†…–Ž

‰ƒŠ•ŽÛ‚ƒÜˆ–¨Šƒ•‰ˆ‰¨‘•
™

ƒŠ•Ž®ÎœŸª–ƒ„Ï¿ƒ†–ƒ„

‰ƒŠ•Ž®Ð“ƒ•“‘„Ñ©‘•‰„Ž

•„ƒ„…•Ú‰ƒŠ•ƒ„ˆ‰…„ƒ
Ù‘„–ˆ…•‰ƒŠ•ƒ„ˆ‰…„
¥Œ²

© ‘• ‰ ˆ© ‰ƒ …„ Ö× Ø •– ‘‰ ‰ƒ … „
¥©ª¸¨ŠŠƒ„“©ªŽ

•–‘ˆ‰Õ“¸¨‰©ª

„ƒŠ•–¨““ˆ†ƒ

„ ƒ• „ ‘¨ ‚¨ ““ ƒŠ ƒ •‰
©ªˆ…••ˆ†ƒ

Œƒ•Ÿ––…•†
ªƒˆ‰¨•†

•¨––¨•†

©‘‘–¨•†
ªƒ¨Ëƒ•

«Ÿª–ƒ•
·…Š•ƒ

•‘Š•ƒ
•…Š•
ÞžŸª–¸ˆ““ƒ„ˆ••–…““
©‘‘–¨•†á¸ˆ‰ƒ„â‘…‰–ƒ‰

ã©‘…–ƒŠƒ•‰ä‚僈…æ•„‘¨‚ƒ
Æ
™™
ßÙ‘„–ˆ…•
‰‘ç•„‘©ƒ““

Ê•‰¨‘• ‚㕈„‰
Á
Œƒ•Ÿ––…•†
•¨––¨•†
°
„ƒŠ•–¨““ˆ†ƒ Ê•‰¨‘•
Á
àžŸª–¸ˆ““ƒ„Ë…•–…““
©‘‘–¨•†è¸ˆ‰ƒ„騕–ƒ‰

ˆ„„¨êãƒë‚僈…ì•„‘¨‚ƒ
£ ¹ £
• ” ”
ŒÍ•ˆ““

Ê•‰¨‘•

›
Šˆ•…ƒ––ƒÝŒƒ•Ÿ––…•†
•¨––¨•†

„ƒŠ•–¨““ˆ†ƒ

£ ”
Ì•ƒ„–ˆ…•

™— Á
í¿Ÿ©«–ˆ…•
•„‘Šî•„‘©ƒ““

„ƒ‰‘…„

•
‡ˆ‰…Š ™›Žœƒ•Ž•—™™
ƒŠ•ƒ„ˆ‰…„„ƒ†ƒ–†ƒ„¡‰ ¥¦‹•§” ¥ §-™®ŽŽ®ŒŽŽ¯ŽŽ® ž° Œˆ…„ƒ¨ªƒÂ ž°
Œƒˆ„•Ž žŸ•–ƒ„
ƒŠ•ƒ„¨ƒ„‰ƒ©ª•¨« Š¨‰±¥Œ²³´“ƒ•ˆ„ˆ‰ƒµŒƒ•Ÿ––…•†³
•ƒ•„Ž
¼ƒ¨©ª•…•†“®‹„Ž½
¿Ÿ©«–ˆ…•“¨©ªƒ„…•†³ÄœŸª–ƒ„ŨŠ¿§ Œ–Ž ™
€•‚ƒ„…•† ‡ˆ‰…Š ‹ˆŠƒ ‹‘„Š ’„“•„Ž ”„“Ž•Ž ”„“Ž‚Ž
Š¨‰¶·–ˆ‰‰ƒ•¸¡„Šƒ‰ˆ…“©ªƒ„
¾¥¿À£›™Á • Œ–Ž
 —ï ™ð •ñ £ò ›ó ¹ù °ú Áý Æ È

§ƒ†ƒ•‚ƒ
–ƒ†ƒ•‚
–ㆃ•‚ƒ

™ ¥Œ² ¥¨•†–ƒŒˆ“¨© ²‘•‰„‘––ƒ„ ™— ¾ˆ†•ƒ‰êƒ•‰¨–¿Ÿ©«–ˆ…•

“‘–ƒ•‘¨‚ꈖêƒ•„‘Š•„‘©ƒ““

ã–ƒ©‰„‘ꈕ•ƒ„ƒ‰‘…„

• ·…Š•ƒ ™™ ¿Ÿ©«“©ª–ˆ†êƒ•‰¨–
•…Š• • ‘ • ® „ ƒ ‰ … „ • ê ˆ – ê ƒ

•‘Š•ƒ ©–ˆ•ƒ‰‚ƒ„ƒ‰ƒ•…ƒ

£ ƒŠ•ƒ„ˆ‰…„•Ÿª–ƒ„
‰ƒŠ•ƒ„ˆ‰…„ƒ“ƒ•“‘„

“‘•‚ƒ‚ƒ‰ƒŠ•ã„ˆ‰…„ƒ

› ¥©ª¸¨ŠŠƒ„“©ªˆ–‰ƒ„
•–‘ˆ‰“¸¨‰©ª

©‘•‰ˆ©‰ƒ…„×•–‘‰‰ƒ…„

¹ ¾ˆ†•ƒ‰êƒ•‰¨–Œƒ•Ÿ––…•†
“ ‘ – ƒ • ‘ ¨ ‚ ê ˆ – ê ƒ • ¨ – – ¨ • †

ã–ƒ©‰„‘ꈕ•ƒ„ƒŠ•–¨““ˆ†ƒ

° ¾ˆ†•ƒ‰êƒ•‰¨–«Ÿª–ƒ•
“ ‘ – ƒ • ‘ ¨ ‚ ê ˆ – ê ƒ © ‘ ‘ – ¨ • †

ã–ƒ©‰„‘ꈕ•ƒ„ƒ•„‘¨‚¨„

Á ¥©ªŠ…‰Ë•¡•†ƒ„
“‰„ˆ¨•ƒ„

•¨–‰„ƒ

Æ  ¡„Šƒ‰ˆ…“©ªƒ„
ªƒˆ‰ƒ©ªˆ•†ƒ„

ƒ©ªˆ•†ƒ…„‚ƒ©ªˆ–ƒ…„

È  ƒ¨Ë…•†
ªƒˆ‰ƒ„

©ªˆ…••ˆ†ƒ

™
‡ˆ‰…Š ™›Žœƒ•Ž•—™™
ƒŠ•ƒ„ˆ‰…„„ƒ†ƒ–†ƒ„¡‰ ¥¦‹•§” ¥ §ô™®ŽŽ®ŒŽŽ¯ŽŽ® ž° Œˆ…„ƒ¨ªƒü ž°
Œƒˆ„•Ž žŸ•–ƒ„
ƒŠ•ƒ„¨ƒ„‰ƒ©ª•¨« Š¨‰õ¥Œ²³ö“ƒ•ˆ„ˆ‰ƒ÷Œƒ•Ÿ––…•†³
•ƒ•„Ž
¼ƒ¨©ª•…•†“®‹„Ž½
¿Ÿ©«–ˆ…•“¨©ªƒ„…•†³þœŸª–ƒ„¨Š¿§ Œ–Ž •
€•‚ƒ„…•† ‡ˆ‰…Š ‹ˆŠƒ ‹‘„Š ’„“•„Ž ”„“Ž•Ž ”„“Ž‚Ž
Š¨‰ø·–ˆ‰‰ƒ•¸¡„Šƒ‰ˆ…“©ªƒ„
¾¥¿û£›™Á • Œ–Ž
 0 1 2 3 4 5 6 7 8 9

??? SINGLE TEMPERIERTECHNIK GMBH

OSTRING 17-19
73269 HOCHDORF
TEL.: 07153/3009-0
FAX: 07153/3009-50
E-MAIL: INFO@SINGLE-TEMP@.DE
INTERNET: HTTP://WWW.SINGLE-TEMP.DE

CUSTOMER MAINS : 480V +-10%, 60Hz

: BUEHLER BINDLER GmbH
RATED CURRENT : 6,8A
PLANT DESIGNATION : TEMPERATURE CONTROL UNIT
PRE-FUSE : 10A
WIRING DIAGRAM NO. : E19217
APPARENT POWER : 5,4KVA
COMISSION :
CONTROL VOLTAGE : 24V/DC
PROJECT-NO. :

TERMINAL BLOCKS OVERVIEW WIRE COLOURS

MAIN CIRCUIT : BK
CONTROL 24V/DC : BU / BU
X1 : MAIN CIRCUIT
: CONTROL 24V/DC
SCCR = 10KA GROUND : GN/YE
X2 WITHOUT POTENTIAL : OG

MODIFICATION:
NAME: TYP: DATE:

2
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 1
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

TABLE OF CONTENTS F06_001

PAGE PAGE DESCRIPTION SINCE ADDITIONAL FIELD DATE OPERATOR X

1 FIRST PAGE 06.10.2011 GUTER X
2 TABLE OF CONTENTS: 1 - 13 06.10.2011 GUTER
3 MAIN CIRCUIT 06.10.2011 GUTER
4 R8300-1 06.10.2011 GUTER
5 R8300-2 06.10.2011 GUTER
6 R8300-3 06.10.2011 GUTER
7 R8300-4 06.10.2011 GUTER
8 R8300-5 21.07.2011 guter
9 ??? 06.10.2011 GUTER
10 TERMINAL DIAGRAM X1 06.10.2011 GUTER
11 TERMINAL DIAGRAM X2 06.10.2011 GUTER
12 TERMINAL DIAGRAM X2 06.10.2011 GUTER
13 ARTICLE BILL 06.10.2011 GUTER

1 3
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 2
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

L1 / F2:3 4.0
L2 / F2:1 4.0

AWG14

AWG14

AWG14

AWG14

AWG14

AWG14

AWG14

AWG14

AWG14
BK

BK

BK

BK

BK

BK

BK

BK

BK
1 3 5
Q5
6.8 2 4 6

1 3 5
X1 1 2 3 X1 4 5 Q4
6.3 2 4 6

Q2 Q3
L1 SSR L1 SSR
T1 - + T1 - +
T1 T2 T3
Q1
BU
20A L1 L2 L3 1 3 5 95 97
BU
1+ / X2:11 5.7 F1
BU
1- / X2:12 5.7 1,0-1,6 A 2 4 6 96 98
I=1,4A 5.4

PE1 4.0
AWG14

AWG14

AWG14

AWG14

AWG14
GNYE

GNYE
BK

BK

BK
X1 PE X1 6 7 8 PE X1 9 10 11 PE

W2 W3
GNYE 1 2 3 4AWG14x BK BN GY GNYE 4AWG14x 1 2 3 GNYE
W1
4AWG14x
PE L1 L2 L3
U V W PE
L1 L2 L3

E1 PE
M1
M
4,5KW 0,5KW 3
4,9A 1,4A

PUMP
HEATING

480V +-10%, 60Hz

2 4
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 3
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

Q4:1 3.9 / L1
Q4:3 3.9 / L2 24V/DC PT100 PT100
REGELUNG TO PROCESS
1 3 5
F2
0,4-0,63 A
???
I> I> I>
2 4 6 K1

SBC
5.1
AWG14 1 6.1

AWG14

+24V/DC
7.1

0V/DC
BK

BK
8.1

SINGLE
BASIC
CONTROLLER 1 2 3 4 5 6

BUWH
T1

BU
72VA
0
-20V

+20V

+24V/DC
38

44

50

0V/DC

AWG18 AWG18

*
X2 PE 1 2 X2 3 4
AWG14
GNYE

1,0

1,0
BU

BU
X1:PE 3.8 / PE1

BN WH

F3 B1 B1
??? 4.5 4.4
GN YE
ISOLATION MONITORING
AUXILIARY CIRCUITS
NON GROUNDED

REQUIRED

+24V/DC
A / X2:6 5.0
0V/DC
B / X2:12 5.0

3 5
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 4
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

DI0 DI1 DI2 DI3 DO0

LEVEL LEVEL MOTOR PROTECTION CIRCULATION HEATING
MIN. MAX. ECO / 2 SETPOINT

K1

SBC
4.2

MAX.
MIN.
SINGLE
BASIC
CONTROLLER 7 8 9 10 11

BU

BU

BU

BU

BU
H1 / X2:22 9.0
H2 / X11:2 9.0

X2 5 X2 7 X2 8 X2 9 X2 10

53
Q4
6.3 54
W4
5.2
SIHF X2 11
2x1 BN

Q3:+ 3.5 / 1+
Q2:- 3.5 / 1-
BN
B2 95
BU F1
3.8 96
W4
5.2
2x1 BU

+24V/DC X2 6 X2 12 13
X2:4 4.9 / A A / S1:3 9.0
0V/DC
X2:2 4.9 / B B / X2:15 6.0
HEATING

4 6
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 5
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

DO1 DO2 DO3 DO4 DO5

COOLING PUMP FILLING SYSTEM CLOSING LOGIC

K1

SBC
4.2

SINGLE
BASIC
CONTROLLER 12 13 14 15 16

BU

BU

BU
BU
K1 / X2:21 9.0
K2 / X11:4 9.0

X2 14 X2 16 X2 17 X2 19 C / X2:20 9.0

W6 W7 W8
6.2 6.5 6.6
PUR PUR PUR
3x1 1 3x1 1 3x1 1

1 1 1

R1 K2 R2 K3 R3 K4
2 PE 2 PE 2 PE
A1 A1
W6 Q4 W7 W8 Q5
6.2 BU GN/YE 6.5 BU GNYE 6.6 2 GNYE
A2 A2

0V/DC X2 15 PE X2 18 PE
X2:13 5.9 / B B / K5:A2 9.0
ELECTROVALVE PUMP ELECTROVALVE ELECTROVALVE HEATING
COOLING WATER FILLING IN RETURN RUN
1 2 1 2
INLET 3.7 3.3
3 4 3 4
3.7 3.3
5 6 5 6
3.7 3.3
13 14 13 14

53 54
5.7

5 7
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 6
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

MOULD DRAINING LEAK-STOP TROUBLE DETECTION SYSTEM

LIMIT COMPARATOR

K1

SBC
4.2

NC

SINGLE
BASIC
CONTROLLER 17 18 1 2 3

AWG16

AWG16
YE

YE
X11:5 9.7 / S1

X11:6 9.7 / S2
6 8
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 7
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

INTERFACE

K1

SBC
4.2

SINGLE
- +
BASIC
CONTROLLER 85 86 87 88

7 9
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 8
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

FOR THE CONTACTS " HEAT" AND "COOL" NOTE:

1.
UNTER 10 SEK.

TROUBLE DETECTION SYSTEM

TROUBLE DETECTION SYSTEM

2.
UNTER 2 SEK.
HEATING COOLING

PT100

PT100
X11 1 2 X11 3 4 X11 5 6 X11 7 8 X11 PE

AWG16

AWG16
K1:12 6.2 / K1 BU
X2:14 6.2 / K2 BU

YE

YE
K1:11 5.9 / H1 BU
X2:10 5.9 / H2 BU
K1:16 6.9 / C BU

X2 20 X2 21 X2 22
CONTROL

S1
K1:1 7.7

S2
K1:2 7.7
I = INTERNAL
WH
II = EXTERNAL
B3
RD

I. II.

1 3 11 21 31 41
S1 K5 K5 K5 K5
2 9.2 12 14 9.2 22 24 9.2 32 34 9.2 42 44

A1
K5
A2

X2:9 5.9 / A BU

Q5:A2 6.9 / B BU/WH PT100

CHANGE-OVER IN RETURN RUN
INTERFACE

14
12 11
9.3
24

INTERFACE
22 21
9.3
34
32 31
9.4
44
42 41
9.5

BUEHLER BINDLER GMBH

8 10
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 9
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM SIN_001

NAME OF CABLE

NAME OF CABLE
W3

W2

W1
TERMINAL STRIP
X1

TYPE OF CABLE

TYPE OF CABLE
CONNECTION

CONNECTION
JUMPER
CLAMP
MM²
FUNCTIAL TEXT GOAL DESIGNATION GOAL DESIGNATION SIDE/COLUMN

PE GNYE PE 2,5 05275 3L PE 3.0

L1 2,5 05955 4L 1 Q5 1 3.0

Q1 T1
L2 2,5 05955 4L 2 Q5 3 3.1

Q1 T2
L3 2,5 05955 4L 3 Q5 5 3.1

Q1 T3
L1 2,5 05955 4L 4 Q5 2 3.3

Q2 L1
L2 2,5 05955 4L 5 Q5 4 3.3

Q3 L1
HEATER L1 BK E1 L1 2,5 05273 3L 6 Q2 T1 3.4
HEATER L2 BN E4 L2 2,5 05273 3L 7 Q3 T1 3.4
HEATER L3 GY E4 L3 2,5 05273 3L 8 Q5 6 3.4
PE GNYE E4 PE 2,5 05275 3L PE 3.4
PUMP L1 1 M1 U 2,5 05273 3L 9 F1 2 3.7
PUMP L2 2 M1 V 2,5 05273 3L 10 F1 4 3.7
PUMP L3 3 M1 W 2,5 05273 3L 11 F1 6 3.7
PE GNYE M1 PE 2,5 05275 3L PE 3.8

9 11
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 10
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM SIN_001

NAME OF CABLE

NAME OF CABLE
W7

W6

W5

W4

W8
TERMINAL STRIP
X2

PUR

PUR

SIHF

PUR
TYPE OF CABLE

TYPE OF CABLE
CONNECTION

CONNECTION
JUMPER
CLAMP
MM²
FUNCTIAL TEXT GOAL DESIGNATION GOAL DESIGNATION SIDE/COLUMN

PE 1,0 19834 4L PE 4.3

19836
0V/DC 1,0 19833 4L 1 T1 0V/DC 4.3

19836
0V/DC 1,0 19833 4L 2 K1 1 4.3

X2 12
24V/DC 1,0 19833 4L 3 K1 2 4.3

19836 F3
24V/DC 1,0 19833 4L 4 X2 6 4.4
BN B2 BN 1,0 19833 4L 5 K1 7 5.2
BU B2 BU 1,0 19833 4L 6 X2 4 5.2

F1 96

1,0 19833 4L 7 K1 8 5.2

1,0 19833 4L 8 K1 9 5.4

F1 95

1,0 19833 4L 9 K1 10 5.5

F1 96

S1 3
SSR 1,0 19833 4L 10 X11 2 5.7

K5 32

Q4 53
SSR 1,0 19833 4L 11 Q4 54 5.7

Q3 +
SSR 1,0 19833 4L 12 Q2 - 5.7

19836 X2 2
SSR 1,0 19833 4L 13 X2 15 5.8
COOLING 1 K2 1 1,0 19833 4L 14 X11 4 6.2

K5 22
COOLING BU K2 2 1,0 19833 4L 15 X2 13 6.2

Q4 A2
PE GN/YE PE 1,0 19834 4L PE 6.2
PUMP 1,0 19833 4L 16 K1 13 6.4

Q4 A1

K4 1 1
FILLING 1 K3 1 1,0 19833 4L 17 K1 14 6.5

10 12
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 11
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

TERMINAL DIAGRAM SIN_001

NAME OF CABLE

NAME OF CABLE
W7
TERMINAL STRIP
X2

PUR

TYPE OF CABLE

TYPE OF CABLE
CONNECTION

CONNECTION
JUMPER
CLAMP
MM²
FUNCTIAL TEXT GOAL DESIGNATION GOAL DESIGNATION SIDE/COLUMN

FILLING BU K3 2 1,0 19833 4L 18 Q4 A2 6.5

2 K4 2 Q5 A2
PE GNYE PE 1,0 19834 4L PE 6.5
GNYE PE
HEATING 1,0 19833 4L 19 K1 16 6.8

X2 20

Q5 A1
HEATING K5 11 1,0 19833 4L 20 X2 19 9.3
COOLING K5 21 1,0 19833 4L 21 K1 12 9.3
HEATING K5 31 1,0 19833 4L 22 K1 11 9.4

11 13
DATE 06.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 12
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
 0 1 2 3 4 5 6 7 8 9

PARTS LIST

CONSTR. DESIG. QUANTITY NUMBER DESIGNATION MODEL NUMBER MANUFACTURER

B1 1 07439 RESISTANCE THERMOMETER W 6/260 m.1,5 m PVC-Messltg. JUMO

B2 1 02458 MAGNET FLOAT SWITCH EVS(H)-L100-SV-1,0M SIL KSR-KUEBLER
B3 1 04483 RESISTANCE THERMOMETER W 6/70 m.2,0 m Silikonltg. JUMO
E1 1 20386 HEATER ELEMENT WITH PROTECTION TUBULAR 403C450/23/3B 460V ELTRA HEIZELEMENTE
F1 1 20252 BI-METAL-RELAY ZB12 1,0-1,6A ART.-NR. 278436 EATON ELECTRIC GMBH
F2 1 10463 MOTOR PROTECTION SWITCH PKZM 0-0,63 (0,4-0,63A) EATON ELECTRIC GMBH
F3 1 02099 FINE WIRE FUSE 2,0 A 20x5 TRAEGE WICKMANN
F3 1 04377 SAFETY DEVICE CLAMP ASK 1/TS 35 Nr. 4745.6 WEIDMUELLER
F3 1 02020 SEAL PLATE AP (1,5) Nr. 3803.6 WEIDMUELLER
K1 1 18270 OPEN- AND CLOSED LOOP CONTROL SYSTEM SBC R 8300-01-SI1-0-6 ELOTECH
K2 1 05321 SOLENOID VALVE SV04E5 3/8" M.SPULE M20 24VDC RAUSCH & PAUSCH
K3 1 05321 SOLENOID VALVE SV04E5 3/8" M.SPULE M20 24VDC RAUSCH & PAUSCH
K4 1 14947 ELECTROVALVE VALVE 5281TB-A13,0AAMSGM84-5-024/DC- BUERKERT GMBH
K5 1 16631 RELAY 24V/DC 4 WECHSLER FINDER
M1 1 11035 PUMP T401/110.0058 460-480V 60HZ SPECK PUMPENFABRIK
Q1 1 02482 MAIN SWITCH KG20A T203/03 FT2 KRAUS & NAIMER
Q2 1 10105 SOLIDSTATERELAY 3GN1BH 75ADC-660VACSCR CRYDOM
Q3 1 10105 SOLIDSTATERELAY 3GN1BH 75ADC-660VACSCR CRYDOM
Q4 1 14741 CONTACTOR DILM7-10 24V/DC EATON ELECTRIC GMBH
Q5 1 14741 CONTACTOR DILM7-10 24V/DC EATON ELECTRIC GMBH
S1 1 09941 TOGGLE SWITCH SF 108 16 A 1pol. HAGER
T1 1 16215 TRANSFORMER UL 72VA 380/440/500V +/-20V TRANSFORMATOREN TECHNIK
W2 1 04495 HEATING CABLE SIL. 1,0M 4x2,5 STW 150/S R + S INNOVATIVE PRODUKTE
W6 1 04530 SINGLE SOLENOID VALVE CABLE 24V SAC-3P-1,0-PUR/A-1L-Z 0,1 24V PHOENIX CONTACT
W7 1 04530 SINGLE SOLENOID VALVE CABLE 24V SAC-3P-1,0-PUR/A-1L-Z 0,1 24V PHOENIX CONTACT
W8 1 04530 SINGLE SOLENOID VALVE CABLE 24V SAC-3P-1,0-PUR/A-1L-Z 0,1 24V PHOENIX CONTACT
X1 3 05275 PE-CLAMP 3-WIRE NR.: 280-637 2,5mm² 3-L WAGO KONTAKTTECHNIK
X1 5 05955 TERMINAL BLOCKS NR.: 280-646 2,5mm² 4-L WAGO KONTAKTTECHNIK
X1 6 05273 TERMINAL BLOCKS NR.: 280-641 2,5mm² 3-L WAGO KONTAKTTECHNIK
X2 3 19834 PE-CLAMP 4-WIRE NR.: 2000-1407 1mm² 4-L WAGO KONTAKTTECHNIK
X2 4 19836 LINK PLUG NR.: 2000-402 1mm² 2-FACH GR WAGO KONTAKTTECHNIK
X2 22 19833 TERMINAL BLOCKS NR.: 2000-1401 1mm² 4-L WAGO KONTAKTTECHNIK
X11 8 19833 TERMINAL BLOCKS NR.: 2000-1401 1mm² 4-L WAGO KONTAKTTECHNIK
X11 1 19834 PE-CLAMP 4-WIRE NR.: 2000-1407 1mm² 4-L WAGO KONTAKTTECHNIK

SIN_04_1033 / 1.Jan.2007

12
DATE 20.10.2011 TEMPERATURE CONTROL UNIT STL 90/1-4-B5/10-TK6 SERIES: =
EDITOR EEC TK6 +
BUEHLER BINDLER GmbH 13
E19217
EXAMINED DRAWING-NO.: EPLAN P8 PAGE
MODIFICATION DATE NAME ORIGINAL REPLACEMENT OF REPLACED THROUGH
480V +-10%, 60Hz EN61346-2 FROM 13
Single Temperiertechnik GMBH 20. October 2011
Page 1
IMRICH
Spare and expendable parts-list no. TK660110.11

STL 1-4-B5/10-TK6 08.20 460-480V/60Hz/ UL/Möller

Design: BÜHLER sep.Bef./Umsch.int/ext innen/RL-Sich. 31.

Parts Qty. Description

No. Parts

11035 1 PUMP UL
T401/110.0058 460-480V 60HZ
16215 1 STEUERTRANSFORMATOR UL
72VA 380/440/500V +/-20V
20386 1 HEATER ELEMENT WITH PROT.P
403C450/23/3B 460V
10973 1 RESISTANCE THERMOMETER
W 6/150 m.1,5 m Messltg. 350'C
02482 1 MAIN SWITCH
KG20A T203/03 FT2
02458 1 MAGNETIC FLOAT SWITCH
EVS(H)-L100-SV-1,0M SIL
14741 2 contactor
DILM7-10 24V/DC
10463 1 motor protection switch
PKZM 0-0,63 (0,4-0,63A)
20252 1 BIMETAL RELAY
ZB12 1,0-1,6A ART.-NR. 278436
02099 1 FINE WIRE FUSE
2,0 A 20x5 TRAEGE
04377 1 FUSE CLAMP
ASK 1/TS 35 Nr. 4745.6
10070 1 MAGNETIC COIL
M 20 24 VDC
04626 1 ARMATURE
SV 04 E kompl.m.O-Ring u.Feder
05321 2 SOLENOID VALVE
SV04E5 3/8" M.SPULE M20 24VD
01498 1 STRAINER
R 1/2" Nr. 112 00 04
..03606 1 STRAINER
R 1/2" Nr. 112 30 04
12797 1 SCHMUTZFAENGER M. FEINSIEB
R 1/2" Nr. 1121004
03606 1 STRAINER
R 1/2" Nr. 112 30 04
17430 1 PLATE HEAT EXCHANGER
E5Tx10
07549 1 VITON-O-RING F. HEATER
49 x 3,5
06895 1 Viton-O-Ring
27 x 2,0
01238 1 SHAFT PACKING RING
101/130 x 2,0 n.Zg.Nr. 1323 S4
10326 1 Packing for cooling block
L 160 Crouzet Typ GN
07547 1 Packing f. controller
96 x 96 mm Zellkautschuk EPDM
Single Temperiertechnik GMBH 20. October 2011
Page 2
IMRICH
Spare and expendable parts-list no. TK660110.11

STL 1-4-B5/10-TK6 08.20 460-480V/60Hz/ UL/Möller

Design: BÜHLER sep.Bef./Umsch.int/ext innen/RL-Sich. 31.

08387 4 SEAL
24x18x1 mm Mat.AFM 34
08314 1 SEALING
30x21x1 mm, AFM 34
10215 1 Solidstaterelais
Typ 3GN1BH 2xGN4-32/75A
..10105 1 RELAY
3GN1BH 75ADC-660VACSCR
10105 1 RELAY
3GN1BH 75ADC-660VACSCR
04627 1 GUIDE TUBE
SV 04 kompl. Nr. 5649902
04483 2 RESISTANCE THERMOMETER
W 6/70 m.2,0 m Silikonltg.
09941 1 Switch
SF 108 16 A 1pol.
16631 1 RELAIS KOMPLETT
24V/DC 4 WECHSLER
14947 1 SOLENOID VALVE 02/02-WAY
5281TB-A13,0AAMSGM84-5-024/D
08729 1 NON-RETURN VALVE MS
TYP32 R1/2"
18270 1 OPEN-/CLOSED LOOP CONTROL
SBC R 8300-01-SI1-0-6
13897 1 strainer
R 1/2" Maschenweite: 0,25 mm

The right is reserved to carry out technical specification

-prices are valid for 3 months-

The specified number of expendable parts is only a pragmatical value without obligation!
 Abnahme-Protokoll
Acceptance-Record
Kunde: Bühler Bindler GmbH AB-Nr.: 75296 / 11
Customer Confirmation-No.

Gerätetyp: STL 1 - 4 - B5 / 10 - TK6 Geräte-Nr.: 11 3705

Type of unit Unit-No.

1.0 Mechanische Prüfungen 2.10 Filmtemperaturbegrenzer

Film temperature limiter
Mechanical test
- eingestellt auf Ansprechtemp. - °C
Set to response temperature
1.1 Gerät auf Dichtheit geprüft - Störmeldung und Funktion geprüft
Unit checked for leaks
Fault indication and performance checked

1.2 Prüfung der Pumpe auf 2.11 Funktionsprüfung und Stromwerte

Pump checked for
- Förderleistung der Heizungen
Performance check and current-values of the heating circuits
Output rate
- Förderdruck Spannung 400 V
Output pressure Votage
L1 L2 L3
2.0 Prüfung der elektrischen Ausrüstung
Check of the electrical equipment I/II 5,7 5,7 5,7
III/IV
2.1 Sichtprüfung auf Einhaltung der V/VI
VDE-Vorschriften VIIVIII
Visual inspection of compliance with VDE-regulations
IX/X
2.2 Gesamt-Funktion XI/XII
nach Schaltplan Nr.: E 19217
Overall performance according to circuit diagram No.: 2.12 Kühlleistung 23200Watt
Cooling capacity
2.3 Isolationsprüfung  M bei 80 °C Vorlauftemperatur
Insulation test at °C to process temperature
und 15 °C Kühlwassereintrittstemperatur
2.4 Hochspannungsprüfung 1000VAC and °C cooling water inlet temperature
High voltage test
2.13 Durchflussmessung
2.5 Schutzleiterprüfung < 0,1 überprüft und eingestellt
PE-conductor test Flow measurement checked and adjusted

2.5.1 Ableitstrom - mA
Leakage current 2.14 Schnittstelle - Funktion getestet
Interface - performance checked

2.6 Schwimmerschalter Funktionsprüfung Typ:

Type
Float switch performance test

2.7 Motorschutzschalter auf Nennstrom Hochdorf, den 14.10.2011

eingestellt 1,4 A
Motor protection switch set to nominal current of
Prüfer:
Tester:
2.8 Strömungsüberwachung
Flow monitoring
- eingestellt auf Ansprechpunkt - °C
Set to response point
- Störmeldung und Funktion geprüft
Fault indication and performance checked

2.9 Vorlauftemperaturwächter
Inlet temperature monitor
- eingestellt auf Ansprechtemp. 95 °C
Set to response temperature
- Störmeldung und Funktion geprüft
Fault indication and performance checked

Ostring 17-19 Tel.: +49 (0)7153 3009 0 Fax: +49 (0)7153 3009 50
D - 73269 Hochdorf Postfach 11 54 info@single-temp.de http://www.single-temp.de
Kunde:
Customer: BÜHLER BINDLER GMBH Datum:
Date:
14.10.2011

Gerätetyp:
Type of unit: STL 1 - 4 - B5 / 10 - TK6 SBC R8300
Geräte-Nr.:
Number of unit:
11 3705 S.Nr.:
W ERKSEITIG EINGESTELLTE REGEL- UND STEUERPARAMETER
BASIC SETTING VALUE
Arbeitsebene Parameterebene Konfigurationsebene
Workinglevel Parameterlevel Configurationlevel

Parameter eingestellter Parameter eingestellter Parameter eingestellter

Bezeichnung Wert Bezeichnung Wert Bezeichnung Wert
Parameter Setting Parameter Setting Parameter Setting
Designation Value Designation Value Designation Value

AL OFF hP 3,0 LOC PC

SP2 0 hd 18 ECO OFF
AP.I 95 hI 90 niV on
Ati 10 cP 4,0 c.60 50
Cti OFF cd 18 C.OIL Aqua
LS OFF cI 90 C.di OFF
remo OFF db OFF C.AL OFF
niV Auto hC 4 C.SA cl
CHG no.CH cC 10 Chl dd
dir indi SPH 90 E.Ls LOC
Bled OFF SPL 0 ASt 60
C.OFF co.OF SCL OFF FILL 2
Set SP 1 C-F °C EMO OFF
Adr 1 Opt OFF OF1 OFF
1
AL.2 n.v. SP/ OFF OF4 OFF
t.out SP\ OFF OF6 OFF
2
HY.Hi n.v. P.Fi OFF
HY.Lo3 n.v. dn1 113
h dn2 705
C.OFF C.OFF
4
C.A2 n.v.
ConF 3P
PSI ---

1
AL.2 nur bei Reglerkonfiguration 2PC sichtbar!
2
HY.Hi nur bei Reglerkonfiguration 2PC sichtbar!
3
HY.Lo nur bei Reglerkonfiguration 2PC sichtbar!
4
C.A2 nur bei Reglerkonfiguration 2PC sichtbar!
73269 Ostring 17-19 Tel.: +49 7153 / 30 09-0 Fax: +49 7153 / 30 09-50
73269 Hochdorf Postfach 1154 e-mail: info@single-temp.de internet: http://www.single-temp.de
 EG - KONFORMITÄTSERKLÄRUNG
im Sinne der EG-MASCHINENRICHTLINIE 2006/42/EG, Anhang II 1.A
Declaration of conformity
within the meaning of the EC machinery directive-lines 2006/42/EG, annex II 1.A
Déclaration de conformité
au sens déf. par les dispositions européennes 2006/42/EG, annexe II 1.A
Declaratión de conformidad
A efectos de la norma sobre máquinas de la 2006/42/EG, apéndice II 1.A
Verklaring van overeenstemming
conform de EG-machinerichtlijn 2006/42/EG, bijlage II 1.A

Hersteller: SINGLE
Manufacturer: Fabricant: TEMPERIERTECHNIK GMBH
Fabricante: Fabrikant: Ostring 17 - 19
D- 73269 Hochdorf

Hiermit erklären wir, daß die /das

We hereby declare, that the
Par la présente, nous déclarons que le/la
Por la presente declaramos que el/la
Hiermee verklaren wij, dat de

Bezeichnung:
SINGLE - Temperiergerät
Designation:
Indication:
Referencia:
Omschrijving:

Typ:
STL 1-4-B5/10-TK6 Geräte-Nr.:
o
113705
Type: Unit N .:
Type: Appareil:
Tipo: Numero de aparato:
Type: Seriennummer:

den folgenden Dokumenten und Bestimmungen entspricht.

complies with the following documents and regulations.
est conforme aux documents et stipulations cités ci-aprés.
cumple los siguientes documentos y disposiciones.
aan de volgende documenten en bepalingen voldoet.

Angewandte harmonisierte Normen, insbesondere DIN EN ISO 12100-1:2003

Applied, harmonized standards, in particular EN 60204-1 :2006
Normes appliquées et harmonisée, en particulier EN 61000-6-2 :2005
Norma armonizada y utilizada, particularmente EN 61000-6-4 :2007
Toegepaste geharmoniseerde normen, in het bijzonder
Dokumente: Bedienungsanleitung: Bestimmungen:
Documents: Manual Regulations: EMV-Richtlinie 2004/108/EG
Documents: Mode d'emploi Stipulations: Niederspannungsrichtlinie 2006/95/EG
Documentos: Manual de instrucciones Disposiciones:
Documenten: Handleiding Bepalingen:

Name der Person, die bevollmächtigt ist, die technischen

Unterlagen zusammenzustellen:

Johannes Kübler
Hochdorf, den 20. Oktober 2011 i.A. J. Kübler Geschäftsführer Kh. Gruber
73269 Ostring 17 - 19 Tel.: +49 71 53 / 30 09-0 Fax: +49 71 53 / 30 09 50
73269 Hochdorf Postfach 11 54 e-mail: info@single-temp.de internet: http://www.single-temp.de
2 Operation / Construction

2.1 General Hints

2.1.1 Purpose

The heat-balancing unit transfers heat by liquid media. In this case, water is being
employed, to which an appropriate corrosion resisting agent has been added
The inlet temperature of 90°C must not be exceeded.

2.1.2 Construction and mode of action

2.1.3 Method of operation

The heat-balancing unit consists of the following main components:

• Float switch
• vessel
• Circulation pump
• Heater
• Heat exchanger
• Temperature controller
• Safety temperature watchdog (monitor)

The float switch ensures, that the level of the heat transfer medium is adequate. It also
controls the solenoid valve for FILLING.
With sufficient heat transfer medium in the expansion tank, the circulation pump circu-
lates this through the consumer and back to the expansion vessel.
The actual temperature is measured in the inlet line and the value is fed into the tem-
perature controller.
When the actual temperature exceeds the set-value, the COOLING solenoid opens.
Cooling water then flows through the heat exchanger, cooling the medium down to the
set temperature.
In the reverse case, the heating element receives a signal for heating the transfer me-
dium to the set-value programmed.
Malfunctions occurring within the heat-balancing unit are displayed.
The unit is protected from overheating !
Should the inlet temperature exceed the permissible maximum, the respective tempera-
ture monitor triggers the FAIL SAFE mechanism. The inlet temperature monitor turns
the heating OFF.
If the actual-value temperature drops below the set value, the inlet temperature monitor
enables the heating to come ON. The flow-rate of the heat transfer medium circulation
is being registered via the temperature at the heating element !
If the flow-rate at the heating element drops, the heating energy generated cannot be
dissipated and the heat transfer medium is being overheated.
The film-temperature fail-safe responds and turns the heating OFF.
It is impossible to continue with heating.
2.1.4 Monitoring devices

• Inlet temperature monitoring

This cut-out for monitoring the incoming heating medium switches the heating OFF, as
soon as the maximum permissible inlet temperature has been reached. Once the tem-
perature of the incoming medium has dropped below the one set on the cut-out, the
latter switches the heating ON again automatically. The temperature setting can be
freely selected at any time, (see also SBC Temperature-setting instruction) but care
must be taken, that the max. permissible inlet temperature- which is always specific to
the equipment - must not be exceeded. At our factory, the maximum permissible inlet
temperature has been set and locked on the temperature monitor.

2.2 Advice on safety

2.2.1 Correct use of equipment

The heat-balancing unit is suitable for water as circulating medium at temperatures of up

to 90 °C.
In order to prevent malfunctions, please take note of the data regarding the water quality
() “Water quality”; in the technical documentation).

2.2.2 Notes on safety for the operator

• Only carry out authorised work on the unit when it has been isolated from the electric
power supply!

• Adhere to the general rules regarding safety in the electrical engineering sector!

• Always wear protective clothing when working on hot machine components!

• Turn the plant OFF when leaks occur! Rectify the fault!

• Check tightness of pipe-line fittings and connections at operating temperature!

• Coupled-up pipes and connecting lines get hot!

Risk of getting burnt!

2.3 Transport, storage

2.3.1 Transport

Transport the heat-balancing unit in an upright position.

Empty the unit completely before transporting!
Lift the heat-balancing unit by the lower frame !

2.3.2 Storage

Storing temperature: 5 ° C - 50 ° C

Store heat-balancing units in dry, closed rooms.

2.4 Assembly

2.4.1 Electrical connection

Before connecting and commissioning the heat-balancing unit,
please ensure, that the mains supply is identical with that on the
machine label !

The heat transfer unit is supplied complete with connecting plug.

Connect the unit to a properly installed socket-outlet, which is protected by slow fuses,
or to any other suitable supply!

The heat-balancing unit’s total connected load can be found either in the circuit diagram
or on the performance label.

The unit has been wired in our factory for connection to a clockwise rotating 3 phase
supply.

Connect the cable as follows:

Phase Coloured Numbered

cable cable
L1 black black 1
L2 brown black 2
L3 grey black 3

PE green/yellow green/yellow

Ensure that the installation meets the requirements of your local Electricity Authority and
the Safety at Work Code of Practice !
2.4.2 Mechanical connection

• Connecting the circulating medium

The consumer is connected to the heat-balancing unit with the connections marked

INLET and RETURN

Hoses and connections must be absolutely leak-proof, as well as heat- and pressure-
resistant.

We recommend, that metal-armoured Teflon-hoses are employed for this purpose, or

that special corrugated metal hoses are used, equipped at either end with the correct
size of fitting (refer to our delivery program).

The connecting sizes for the heat-balancing unit are given in the enclosed dimensions
sheet under point 2.

• Connecting the cooling water

The cooling water connections on the heat-balancing unit are marked

C o o l i n g w a t e r i n l e t and
Cooling water return

These connecting sizes are also shown in the above mentioned dimensions sheet.

Cooling water pressure: Δp min. 3 bar max. 6 bar

If cooling water inlet and outlet are beeing cut off, a safety valve between unit and
shut off valve with a respanding pressure of 6 bar has to installed by customer.

Optional: Connection for mould evacuation

The compressed air is connected to the port so labelled by a hose suitable for that pur-
pose. The pressure must not exceed a maximum of 5 bar!

2.5 Commissioning / Starting-up / Operation

2.5.1 Switching ON

• Turn the main switch „ON“

OFF must light up in the Process display..

• Switch the heat-balancing unit ON with the „I“ key

If the unit is still empty, it will require filling.
2.5.2 Filling

Type: Internal capacity:: max.External capacity:

STL1...TK6 6 Litre 50 Litre

STL1...TKN6 20 Litre 61 Litre

STL1...TKS6 38 Litre 159 Litre

STL1...TKSG6 98 Litre 240 Litre

STW1...ZNS 20 Litre 103 Litre

Having switched the supply-voltage "ON", the LED's indicate the respective operational
statue.

There may be selected two ways of filling via parameter "niv" in the working level of the
SBC:

• manual filling / parameter "niv" = manual

• automatic filling / parameter "niv" = auto

Manual filling
Water is poured into the filler-tube of the expansion vessel, until the heat-balancing unit
and the external consumer have been filled.

The filling process is completed, as soon as the "min" LED in the alarm display extin-
guishes and the pump starts up.

In order to ensure problem-free running of the heat-balancing unit, we recommend that

an anti-corrosion agent is added to the water. In the subsequent text, the circulating
medium will be termed "heat transfer medium", as this does not always consist of wa-
ter.

Furthermore, when filling the unit manually, care must be taken that the system is not
overfilled. Due to the heat-expansion of the medium, the expansion vessel becomes
over-full so that the heat-balancing unit overflows.

Automatic filling
If automatic filling is selected, the temperature control unit is beeing filled with cooling
water via cooling water inlet.
It is imperative, that the cooling water supply line is open and that the cooling water sup-
plied is as clean and as soft as possible.

Although this filling method facilitates working, there is always a risk of contamination
and furring-up of heating circuit and pump, however.
2.5.3 Venting

Venting and overflow of the system occurs above the filling nozzle.

2.5.4 Operation
• Turn the main switch ON.
• Switch on the "I" button.
• The LED marked „Pump“ lights up, when the unit has been filled.
• Determine the pump’s direction of rotation (D.o.r.), as soon as it has started up. The
D.o.r. must coincide with the arrow on the pump motor’s fan cowling. If necessary,
exchange 2 phases on the plug.

• The unit is now operative. Heat-balancing of the control circuits and therefore the
connected moulds starts. It is expedient, to check the return lines from the moulds
to the unit for flow of the heat transfer medium.

Operation: Max. employment temperature is now up to 90°C.

If the parameter LS is activated, emergency operation with slight leakage can take place.
The direction of rotation of the pump is then reversed.

2.5.5 Shutting the plant down

On principle, the heat-balancing unit should be cooled down to approx. 60°C before it is
switched OFF.
There are 2 possibilities for achieving this:

• With the first one, the set-value is set to 60°C with the "▼" key on the controller panel
and accepted with the "acknowledge" button.
The whole of the system is thus cooled down to 60°C.
Then the red "0" (red) key can be actuated for switching the heat-balancing unit OFF.

• If a value is programmed actuating the "O" button with the parameter C.6, the tem-
perature stabiliser first cools to this value and then switches off.

The heat-balancing unit's supply voltage stays on in either case (the "OFF" display is
illuminated).
If the heat-balancing unit is to be isolated from the power-supply altogether, the main-
switch will have to be turned OFF, or the connecting plug will have to be pulled out.
2.6 Maintenance
When using hard water for cooling purposes, descaling of the heat-exchanger must be
carried out at regular intervals (e.g. once every 12 weeks). Also refer to “Descaling”.
When refilling with fresh water, we recommend adding an anti-corrosion agent) to the
heat transfer medium.
The solenoid-, non-return and safety valves installed must be checked regularly for cor-
rect functioning.
The dirt-traps installed at the cooling water inlet and in the heat-balancing unit’s return
line must be cleaned weekly. This requires the dirt trap to be opened, so that the screen
insert can be cleaned.
Components found to be faulty must be exchanged immediately. Replacement parts can
be obtained from our Replacement Parts Department. When ordering parts, it is impera-
tive, that the unit model and number are quoted. Also, a correct description of the com-
ponent as well as its accurate part number must be quoted!

Retighten electrical terminal clamps and fuse caps regularly, at least once a year.
2.7 Malfunctions and rectification

Fault Cause Rectification

• The medium in the expansion • Fill the unit with medium
vessel is below the minimum
LED „ “ lights up level

• Unit has not been filled • Fill the unit

• Cooling water supply not con- • Connect the cooling water supply
nected

• Cooling water supply is shut off • Open the cooling water supply

• Float switch is broken • Check / replace the float switch

• Refilling process active • For manual filling, water must be

refilled.

ATTENTION!
The pump can only be taken into
operation, when the medium is at
the correct level.

• Inlet temp. up to limiting value • check the set limiting value

• Controller malfunction
LED „ “ alight
3 Appendix

3.1 Decalcification
Cleaning requirements:
Scale formation which adversely affects the required operation can be expected due to insufficient
flow speeds, high temperatures, unfavourable turbulence, high degrees of hardness or strong con-
tamination. Therefore, SINGLE Temperiertechnik recommends cleaning at regular intervals. Various
factors and issues must be noted for the optimum cleaning of tempering machines and other affected
system parts.

Instructions for optimum cleaning:

The cleaning agent flow rate should be similar to the normal flow rate. If the flow rate is smaller, the
cleaning time is extended accordingly. Only use approved cleaning systems for the cleaning, e.g. de-
calcification pump SRG EKP 20 S U (or the larger EKP 45 or EKP 90; cleaning systems can be re-
quested from SINGLE Temperiertechnik).

Decalcification and removal of inorganic coatings:

Fill the cleaning system with water, circulate the water and check the connections for leaks before the
actual cleaning. Do not add the concentrated acids until there are no leaks. For example, 5 – 20%
inhibited phosphoric acid (e.g. Beizer 640) should be used for the cleaning. The cleaning liquid must
be pumped through the parts of the system to be cleaned. The formation of gas can be expected if
calcium or similar deposits are present. It should be ensured that gases produced are purged and that
no gas cushion is generated. In the case of gas formation, the formation of foam can also be ex-
pected; a suitable antifoam agent (e.g. ST-DOS S-913) should therefore be ready for use.
The cleaning is monitored using pH measurement. The pH vale should be approx. 2.0 when phospho-
ric acid is used. If the pH value increases, the cleaning solution should be intensified with acid. How-
ever, a concentration of 40% should not be exceeded.
When the cleaning is complete (no rise of the pH value during the cleaning), the cleaning solution
must be neutralised outside the tempering machine using an appropriate alkaline solution (e.g. sodium
hydroxide, e.g. Beizer N-720) (pH value between 6.5 and 10.0) and can then be disposed of accord-
ingly. Afterwards, the cleaned system must be carefully rinsed with clean water. For neutralising the
inhibited residual acid in the tempering machine, this must be treated with a weak sodium hydroxide
solution (e.g. Beizer N-730) before the last rinsing.
If other cleaning chemicals are used, strictly observe the instructions and recommendations of the
manufacturer or supplier.

Summary of the cleaning process:

- Product selection
- Completely disconnect heat exchanger / tempering machine from the mains power supply
- Connection of the cleaning pump (pump, hoses, preparation tank)
- Execution of the leak tightness test (only with water)
- Preparation of the cleaning solution
The basic principle is: First the water then the acid,
otherwise it won’t be placid!
- Circulation of the cleaning solution
- pH control. Monitoring of the cleaning progress and the tempering machine
- Completion of the cleaning / neutralisation outside the system
- Post-treatment / rinsing the cleaned system.

Suitable cleaning products and cleaning equipments can be ordered from, for example, Schweitzer–
Chemie GmbH in 71691 Freiberg, http://www.schweitzer-chemie.de .
3.2 Water quality

REQUIREMENTS AND WATER-CARE FOR COOLING SYSTEMS (CHILLERS)

AND TEMPERATURE CONTROL UNITS

Depending on the unit to be cooled or heat-balanced, certain requirements have to be met by the
cooling water regarding its quality. In order to protect all parts of the unit against corrosion and scales,
SINGLE Temperiertechnik GmbH recommends as a matter of principle to treat the water with a
suitable cleaning agent, e.g. ST-DOS H-390 (anticorrosive as well as non-ferrous metal protector
and hardness stabilizer). In addition, depending on the materials installed, the temperatures and the
type of process, the following water quality data have to be met.

As a rule the following data apply:

HYDROLOGICAL DATA MAX UNIT
PH-value 7,5 – 9 -
Conductivity < 150 mS/m
Total hardness < 15 °dH
Carbonate hardness <4 °dH
Carbonate hardness in case of stabilization of hardness < 15 °dH
Chlorid Cl <100 mg/l
Sulphate-So4 < 150 mg/l
Ammonium NH4 <1 mg/l
Iron Fe < 0,2 mg/l
Manganese < 0,1 mg/l
free from solids
Furthermore the following applies:
1. Systems with stainless steel (e.g. V2A or V4A)
Chlorid Cl Temp. < 50 °C max. 100 mg/l
Chlorid Cl Temp. 50 up to 90 °C max. 50 mg/l
Chlorid Cl Temp. > 90 °C max. 30 mg/l

2. Temperatures below 5°C

When employing chillers at temperatures below + 5°C, an anti-freeze medium with corrosion
inhibitor must be added, e.g. ST-DOS F-190.

3. Temperatures over 90°C

In case the water is heated to over 90°C, we recommend the use of a water softener. For
suitable water softening systems please feel free to ask SINGLE Temperiertechnik GmbH or
http://www.schweitzer-chemie.de .

4. Temperatures over 120°C

At water temperatures over 120°C glycol may not be used.
If the recommended water qualities are not met, the components of the unit will be damaged
due to corrosion and scales. SINGLE Temperiertechnik GmbH will not accept any liability for
any such damages.
3.3 Controller instructions "SBC"
 Operating Instructions

SINGLE SBC – Controller

SBC_EN_08_29
Contents
1 Configuration and operation of the controller..................................................................................................2
1.1 Operating elements ................................................................................................................................2
1.2 Control panel ..........................................................................................................................................2
1.3 Alarm panel and display information ......................................................................................................3
2 Parameter description.....................................................................................................................................4
2.1 Working level..........................................................................................................................................4
2.2 Parameter level ......................................................................................................................................6
2.3 Configuration level..................................................................................................................................7
3 Connecting diagram......................................................................................................................................10
4 Technical data...............................................................................................................................................10
1 Configuration and operation of the controller
1.1 Operating elements
-button (P)
Button P gives access to the parameters of each level.
For accessing the individual processing levels:

working level: push the P key

parameter level: push P and ENTER keys simultaneously

configuration level: keep P and ENTER keys depressed

simultaneously for about four seconds

- button (Enter)
All changes must be confirmed with this button. (set-point and
parameter)

- button (+)
The (+) button is used to increase the set-point and parameter values.
Each change must be confirmed by pressing the  button.

- button (Off)
All systems are “off”. If power is still present the start screen is displayed.

- button (On)
The system is “working”, the pump and controller are “active”.

- button (–)
The (-) button is used to decrease the set-point and parameter values.
Each change must be confirmed by pressing the  button.

1.2 Control panel

Display PROCESS:
Display of pre-run temperature's actual-value.
Display of parameter designation, when operating at working-, parameter- and configuration-level.

Display SET
Display of the current or programmed set-values.
Display of numerical values or parameter values when at working-, parameter- and configuration-level.
1.3 Alarm panel and display information
Symbol Designation LED glows because: Rectification / explanation
Water: with manual filling:
replenish with heat transfer medium
with automatic filling:
Minimum level Minimum level not made
open cooling water supply, wait till
filled
Oil: fill or replenish with oil
Not up to temperature, or outside band-
Limit-comparator outside spread (limit)
Limit-comparator band-spread, limiting Band-spread too narrow or limiting value
value exceeded made. Turn OFF at working level, parameter
AL, or set band-spread.
Check set limiting value;
Pre-run temperature up
Pre-run insufficient heat dissipation by consumer.
to limiting value
temperature Subsequent to cooling by 5 K, heating comes
Heating switches OFF
ON again

Heating Heating on -

Cooling Cooling on -

Operating mode Temperature control unit LED flashes when the TCU is switched off via
display (TCU) activated the pump after-run control.
2 Parameter description
2.1 Working level
Pushing the P-button, will access the working level. Individual parameters are accessed by pushing the button
marked P. The PROCESS-display shows the parameter. The SET-display shows the parameter value.

The first indication on the display is the status bar:

AlAr flo = flow error
AlAr pump = motor contactor triggered

Parameter description:
Parameter Set-values range Signifying
OFF OFF Alarm outputs selected.
Alarm output programmed as signal contact  max. OFF-ON.
OFF, -99 100 The setting-value corresponds to the alarm’s response value,
relative to the set point-value.
Alarm output programmed as limiting contact  max OFF-ON.
MR*-start MR*-end The set point-value corresponds to the absolute response-value of
the alarm.
Alarm output programmed as limit comparator  OFF-ON-OFF.
OFF, 0 100
The set point-value corresponds to the set point’s tolerance-value.
Alarm output, programmed as signal contact  max. ON-OFF.
AL OFF, -99 100 The setting-value corresponds to the alarm’s response value,
relative to the set point-value.
Alarm output programmed as limiting contact  max ON-OFF.
MR-start MR-end The set point-value corresponds to the absolute response-value of
the alarm.
Alarm output programmed as limit comparator  ON-OFF-ON.
OFF, 0 100
The set point-value corresponds to the set point’s tolerance-value.
Alarm output programmed as limit comparator  ON-OFF-ON
(with stand-by response).
OFF, 0 100
The set point-value corresponds to the set point’s tolerance-value.
No alarm during initial start-up, until the input range is made.
Programmed value corresponds to 2nd set-value.
Set-value Change-over to 2nd set-value takes place via parameter SET =
SP2 MR-start
limiting SP.2 at working level.
Also refer to configuration level.
Programmed value corresponds to the response temperature of
AP.I MR-start MR-end the inlet-temperature limitation. If up to end of measuring range is
programmed, the value end of measuring range +5°C is displayed.
Aquatimer:
Ati OFF=0 40 set point-value corresponds to the max. permissible filling cycles
after 1 hour of operation.
Change time; evacuation / vacuum time on units with automatic
Cti OFF, 10 900 mold draining. Set point-value corresponds to the compressed-air
assisted evacuation time or else the vacuum-time in seconds.
Turning the leak-stop mode ON and OFF.
LS OFF on ON means leak-stop mode turned ON.
OFF means leak-stop mode turned OFF.
rEMo OFF on Turning the remote function ON and OFF at units with interface.
*MR = metering range
Parameter Set-values range Signifying
Hand = manual filling of the unit
niv Hand Auto Auto = automatic filling of the unit
Auto not possible for heat transfer units with oil
no.Ch mould draining not active
Chg mould draining active.
CHG no.Ch Chg
Only for units with mould draining!
Change-over must be set free in the configuration level!
indi = Cooling via heat exchanger
dir = direct Cooling
dir indi dir
Direct cooling only possible at units with water
Change-over must be set free in the configuration level!
OFF means, that the unit is turned OFF directly with the „0“ key.
C.OFF OFF Co.OF Co.OF means, that when pushing the "0" key, the unit is cooled
down first, before it is turned OFF. (Pump lag control)
Change-over
SEt SP.1 SP.2 SP.1 = internal set-value active
SP.2 = second set-value active
Input of unit addressing.
Adr 1 255 If several units are operated by the same interface, different
addresses must be chosen.
AL2 Compare with parameter AL
t.out Shows the pre-run temperature in the SET-display
2.2 Parameter level
Pushing the buttons P and  will access the parameter level. Individual parameters are accessed by pushing
the P-button. The PROCESS-display shows the parameter. The SET-display shows the parameter value.

Parameter Set-values range Signifying

Y% Indication of the actual limitation of regulation ratio
hL% 0 100 Limitation of regulation ratio for heating in %1
cL% 0 100 Limitation of regulation ratio for cooling in %1
hP OFF, 0.1 99.9 XP-Heating in %, the control system’s proportional range
hd OFF, 1 200 TV-Heating in sec., derivative action time of the control system
hl OFF, 1 999 TN-Heating in sec., integral action (reset) time of control system
cP OFF, 0.1 99.9 XP-Cooling in %, the control system’s proportional range
cd OFF, 1 200 TV-Cooling in sec., derivative action time of the control system
cl OFF, 1 999 TN-Cooling in sec., integral action (reset) time of control system
Switching hysteresis between heating and cooling.
This parameter is used for increasing the set-value (switching
point) for cooling by the value entered. That way, possibly too
db OFF, 0.1 10.0
frequently occurring switching changes between heating- and
cooling modes can be prevented. Simultaneous switching of
heating and cooling can be ruled out generally. Settings are in °C.
hC 1 240 Heating switch-cycle time in sec.2
cC 1 240 Cooling switch-cycle time in sec.2
Upper set point limitation in °C.
SP.Hi SP.Lo MR-end
Here the final value for the set point setting range can be selected.
Lower set point limit in °C. The start value of the set point
SP.Lo MR-start SP.Hi
adjustment range can be preselected here.
System Closed = system shut-off
on units employable at > 90°C,
the water system is shut-off to atmosphere.
SCL OFF, 35 90
Water: temperature selection for system shut-off in °C
Oil: evacuation by vacuum only possible below the set SCL-value
(CHANGE)
C-F C 0,1 C Selection °C, °F or 1/10 °C
Turning self-optimization ON and OFF.
ON = Self-optimization started.
OPt OFF on The controller determines the optimum control parameters by
closed-loop control. Also refer to Chapter 4 „Setting the closed-
loop control parameters”.
SP/ OFF_ 0,1 99,9 Set point ramp rising
SP\ OFF_ 0,1 99,9 Set point ramp decreasing
HY.Hi 0,5 10,0 Cooling ON hysteresis
HY.Lo 0,5 10,0 Cooling OFF hysteresis
h Operating hours
1
Limitation of the regulation ratio is only required with an excessively overdimensioned energy supply for the
control system, or for turning-OFF the corresponding actuating output port (setting 0 %).
It should be inoperative under normal circumstances (setting 100 %). Limitation of the regulation ratio becomes
active, when the regulation ratio calculated by the controller is greater than the max. permissible (limited)
regulation ratio. Please note: Limitation of regulation ratio is ineffective during the self-optimization phase.
2
The control element’s maximum switching frequency is determined with the assistance of the switch-cycle time.
This is the period during which the controller carries out one ON and one OFF switching action.
We recommend the following settings:
Relay-setting outputs with downstream installed contactors: switching cycle > 10 s
Bi-stable voltage output ports for actuating Solid State Relays (SSR): Switch-cycle time 1 ... 10 s
Continuous actuator output: Switch-cycle time 1 s
2.3 Configuration level
Pushing the buttons P and  for about four seconds will access the parameter level. Individual parameters are
accessed by pushing the P-button. The PROCESS-display shows the parameter. The SET-display shows the
parameter value.

Parameter Set-values range Signifying

Keyboard interlock
 OFF= parameter values can be changed.
 PC = Parameter level and configuration level barred.
Parameters can only be viewed.
 SP.t = set point-value can be altered.
All function keys are enabled, if not barred by the configuration
level.
LOC OFF ALL  o.SP = all keys, except for „0“ and „I“ are barred; only the set
point-value can be altered
 ALL = complete keyboard interlocking; it is only possible to
switch ON and OFF; no set point-value alteration possible!

Please note!
When changing the LOC-parameters, ENTER must be kept
depressed, until the moving illumination has passed-through for
the second time (about 5 s )!
Enabling the filling modes „AUTOMATIC/MANUAL“
 on = change-over facility of the key marked LEVEL is enabled
niv on LOC
 LOC = change-over facility of the key marked LEVEL is
blocked.
Enabling or locking the software-key of the pump-lag control
c60 OFF, 10 100  OFF = „OFF“-key blocked
 10...100 °C = adjustable switch-OFF temp.
Interlocking of the “direct cooling” key
(unit must be equipped with hydraulics)
cdi OFF on
 on = change-over to direct cooling is enabled
 OFF = no direct cooling allowed
Configuration of the alarm output port
 OFF = Alarm has been turned OFF
  = Signal contact OFF-ON
  = Limiting contact OFF-ON
  = Limit comparator OFF-ON-OFF
C.AL OFF 7   = Signal contact ON-OFF
  = Limiting contact ON-OFF
  = Limit comparator ON-OFF-ON
  = Limit comp. with stand-by response
In the ON-position, output port is open.
In OFF-position, output-port is closed.
Configuration group interrupt
C.SA oP cL  oP = n/c contact
 cL = n/o contact
Parameter Set-values range Signifying
Change-logic configuration
The change sequence will have to be preselected as a function of
the unit’s hydraulic and electrical specifications.
 dd = Mold evacuation by compressed air
ChL dd Ldd  LS = Mold evacuation by vacuum suction (leak stop-function)
 Ldd = at present as per dd
 8-9 = Mold evacuation with compressed air, when units with
“System shut-off in cooling water return” are employed, e.g.
STW 1-HTK and STW 150/1-HK + HN
Interlocking of “LS” leak-stop parameter at working level (when
hydraulic prerequisite is missing).
 ON = Changing of the “LS”-parameter enabled at working
E.LS on LOC
level
 LOC = Changing of the „LS“-parameter blocked at working-
level
Aquatimer-Start-time (min)
Aquatimer (filling-impulse-counter) becomes active following the
ASt 5 min 120 time set in the "ASt".
Previously not monitored random filling cycles.
Renewed start of the "AST" time, following the On/Off.
Restart lockout after power reset
off = Restart lockout not active
on = Restart lockout active

Following a power reset, the control system stays turned OFF, to

start with.
Display "Info". "EMO" message – flashing.
EMO OFF on
LED in the "O"-key flashes. All other displays – except for Power
LED – are OFF.
The control system can be turned ON with the following sequence.
ENTER the "EMO"-message with the "O"-key.
LED in "O"-key is now permanently alight.
The “EMO”-message must then be deleted.
Now the control system can be turned ON with the “I”-key.
OF1 OFF, -100 100 Temperature correction of the internal temperature probe in °C
OF4 OFF, -100 100 Temperature correction of the probe for inlet temperature in °C
Duty cycle offset info for system output cooling.
Use of the parameter:
OF6 OFF, 1 100
To equalize unsteadiness of a cooling valve, an offset (OFF-Set)
can be entered here in %.
P.Fi OFF, 0,1 60 Filter for stabilization of the actual-value display
Setting of the various interface protocols
 OFF = interface mode turned OFF. Parameter Adr, b and For
are without any significance
 A = Arburg-protocol active
Pro OFF St  b = Dr. Boy-protocol active
 E = Engel-protocol active
 CП = Krauss Maffei-protocol active
 St = SINGLE Standard-protocol active
 Pb = Profibus active only at SBC with Profibus interface
Parameter Set-values range Signifying
b OFF, 0.3 19.2 This is where the transmission speed – baud rate – of the
interface is being programmed.
Possible settings are as follows:
 OFF = no baud rate set
 0.3 = 0.3 kBaud
 0.6 = 0.6 kBaud
 1.2 = 1.2 kBaud
 2.4 = 2.4 kBaud
 4.8 = 4.8 kBaud
 9.6 = 9.6 kBaud
 19.2 = 19.2 kBaud
For 7E1 8n2 Here the Interface’s data format is being programmed.
The data-format is comprised of: Data-bits, parity bit, stop bit.
Possible settings are:
7E1, 7o1, 7E2, 7o2, 7n2, 8E1, 8o1, 8n1, 8n2
dn1 0 999 Here the first 3 digits of the equipment No. are programmed.
dn2 0 999 Here the last 3 digits of the equipment No. are programmed.
C.OFF c.OFF c.Gr Programming c.OFF
After switch-off via the pump run-on control, 100% cooling is
effective until cooling temperature is reached.
Programming c.Gr
After switch-off via the pump run-on control, the default cooling
gradient is effective until the cooling temperature is reached.
C.A2 Compare with parameter C.AL
ConF 3P 2PC Control response configuration
3P 3-point controller heating/cooling
2PC 2-point controller cooling
PSI -
3 Connecting diagram
Interface optional! St3 PIN

RS 485 GND 1
RS 485 IN-B 2
RS 485 IN-A 3
TTY 20 mA + 4
TTY 20 mA - 5
RS 485 OUT-B 6
RS 485 OUT-A 7
8

St1 PIN
draining 17 18 leak-stop
system closing 15 16 pilot contact heating
pump 13 14 filling
heating 11 12 cooling
motor protection 9 10 flow watchdog
level min. 7 8 level max.
5 6 Pt 100 temperature
Pt 100 control
3 4 monitoring
0V 1 2 24 V

St2 PIN

3 normally open contact

group alarm 2 opener
1 two-way contact

4 Technical data
Power supply 24V DC 0,1A

Actual value monitoring Pt 100 2-two-wire lead

Resolution 0,1°K
Data sampling 0,1s
Measuring range -30…400°C
Sensor break and short circuit monitoring are present
Sensor voltage ≤ 1mA
Calibration accuracy ≤ 0,2%
Linearity and indication error ≤ 0,2% +/-1digit
Ambient temperature influence on the span ≤ 0,02% / K

Inputs Switching voltage 24V DC

Input current 1mA
Suitable for the connection of external, floating contacts

Outputs 24V DC
0,5A
2A max.
SMD fuse 4A
Short circuit proof, suitable for inductive loads

Relay 1 two-way contact

250V AC
3A
cos phi 1