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Contents

Motorcycle Safety P. 2

Operation Guide P. 16

Maintenance P. 31

Troubleshooting P. 80

Information P. 98

Specifications P. 119

Index P. 123

31KZZA30 CRF250L MOM 15637 (1410)


Welcome
Congratulations on your purchase of a new When service is required, remember that
Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle
Honda makes you part of a worldwide family best. If you have the required mechanical
of satisfied customers who appreciate “know-how” and tools, you can purchase an
Honda’s reputation for building quality into official Honda Service Manual to help you
every product. perform many maintenance and repair tasks.
2 P. 114

To ensure your safety and riding pleasure: Read the warranty information thoroughly so
● Read this owner’s manual carefully. that you understand the warranty coverage
● Follow all recommendations and and that you are aware of your rights and
procedures contained in this manual. responsibilities. 2 P. 115
● Pay close attention to safety messages
contained in this manual and on the You may also want to visit our website at
motorcycle. www.powersports.honda.com.
Canada www.honda.ca.

To protect your investment, we urge you to Happy riding!


take responsibility for keeping your California Proposition 65 Warning
motorcycle well serviced and maintained. WARNING: This product contains or emits
Also, observe the break-in guidelines, and chemicals known to the State of California to
always perform the pre-ride inspection and cause cancer and birth defects or other
other periodic checks in this manual. reproductive harm.
A Few Words About Safety
Your safety, and the safety of others, is very
important. Operating this motorcycle safely is 3 DANGER
an important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you don’t follow instructions.
safety, we have provided operating
procedures and other information on safety 3 WARNING
labels and in this manual. This information You CAN be KILLED or SERIOUSLY
alerts you to potential hazards that could HURT if you don’t follow instructions.
hurt you or others.
Of course, it is not practical or possible to 3 CAUTION
warn you about all hazards associated with You CAN be HURT if you don’t follow
operating or maintaining a motorcycle. You instructions.
must use your own good judgment.
Other important information is
You will find important safety information in provided under the following titles:
a variety of forms, including: NOTICE Information to help you avoid
● Safety labels on the motorcycle. damage to your motorcycle,
● Safety Messages preceded by a safety alert other property, or the
symbol and one of three signal words: environment.
DANGER, WARNING, or CAUTION.
These signal words mean:
Motorcycle Safety

This section contains important information for safe riding of your motorcycle.
Please read this section carefully.

Safety Guidelines .........................................P. 3


Safety Labels ................................................P. 7
Safety Precautions .......................................P. 9
Riding Precautions .....................................P. 10
Accessories & Modifications......................P. 13
Off-Road Safety..........................................P. 14
Loading .......................................................P. 15
Safety Guidelines

Safety Guidelines Before Riding


Make sure that you are physically fit, mentally

Motorcycle Safety
Follow these guidelines to enhance your safety:
focused and free of alcohol and drugs. Check
● Perform all routine and regular inspections
that you and your passenger are both wearing
specified in this manual.
an approved motorcycle helmet and protective
● Stop the engine and keep sparks and flame
apparel. Instruct your passenger on holding
away before filling the fuel tank.
onto the seat strap or your waist, leaning with
● Do not run the engine in enclosed or partly
you in turns, and keeping their feet on the
enclosed areas. Carbon monoxide in exhaust
footpegs, even when the motorcycle is stopped.
gases is toxic and can kill you.

Take Time to Learn & Practice


Always Wear a Helmet
Even if you have ridden other motorcycles,
It’s a proven fact: helmets and protective
practice riding in a safe area to become familiar
apparel significantly reduce the number and
with how this motorcycle works and handles,
severity of head and other injuries. So always
and to become accustomed to the motorcycle’s
wear an approved motorcycle helmet and
size and weight.
protective apparel. 2 P. 9

continued 3
Safety Guidelines

We recommend that all riders take a certified Ride Defensively


course approved by the Motorcycle Safety
Always pay attention to other vehicles around
Motorcycle Safety

Foundation (MSF). New riders should start with


you, and do not assume that other drivers see
the basic course, and even experienced riders
you. Be prepared to stop quickly or perform an
will find the advanced course beneficial.
evasive maneuver.
For information about the MSF training course
nearest you, call the national toll-free number:
(800) 446-9227. Make Yourself Easy to See
USA Other riding tips can be found in the You
Make yourself more visible, especially at night,
by wearing bright reflective clothing,
and Your Motorcycle Riding Tips booklet that
positioning yourself so other drivers can see
came with your motorcycle.
you, signaling before turning or changing lanes,
and using your horn when necessary.
Developing off-road riding skill is a gradual
step-by step process. Start by practicing at low
speeds in a safe area and slowly build your skills. Be Alert for Off-road Hazards
Ask your dealer if there are off-road riding
The terrain can present a variety of challenges
groups in your area where you can learn from
when you ride off-road.
experienced riders. Also be sure to read Tips &
Continually “read” the terrain for unexpected
Practice Guide for the Off-Highway Motorcyclist
turns, drop-offs, rocks, ruts and other hazards.
that came with your new motorcycle.
Always keep your speed low enough to allow
time to see and react to hazards.

4
Safety Guidelines

Ride within Your Limits Keep Your Honda in Safe Condition


Never ride beyond your personal abilities or It’s important to keep your motorcycle properly

Motorcycle Safety
faster than conditions warrant. Fatigue and maintained and in safe riding condition. Having
inattention can impair your ability to use good a breakdown can be difficult, especially if you
judgment and ride safely. are stranded off-road far from your base.
Inspect your motorcycle before every ride and
perform all recommended maintenance. Never
Don’t Drink and Ride exceed load limits (2 P. 15), and do not modify
Alcohol and riding don’t mix. Even one your motorcycle or install accessories that
alcoholic drink can reduce your ability to would make your motorcycle unsafe (2 P. 13).
respond to changing conditions, and your
reaction time gets worse with every additional
drink. Don’t drink and ride, and don’t let your
friends drink and ride either.

continued 5
Safety Guidelines

If You are Involved in a Crash Carbon Monoxide Hazard


Personal safety is your first priority. If you or Exhaust contains poisonous carbon monoxide,
Motorcycle Safety

anyone else has been injured, take time to a colorless, odorless gas. Breathing carbon
assess the severity of the injuries and whether it monoxide can cause loss of consciousness and
is safe to continue riding. Call for emergency may lead to death.
assistance if needed. Also follow applicable
laws and regulations if another person or If you run the engine in confined or even partly
vehicle is involved in the crash. enclosed area, the air you breathe could contain
a dangerous amount of carbon monoxide.
If you decide to continue riding, first turn the Never run your motorcycle inside a garage or
ignition switch off, and evaluate the condition other enclosure.
of your motorcycle. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, control levers, brakes, 3 WARNING
and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic.
Your motorcycle may have suffered damage Breathing it can cause
that is not immediately apparent. Have your
unconsciousness and even kill you.
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.

6
Safety Labels

Safety Labels hazards that could cause serious injury. Read


these labels carefully and don’t remove them.

Motorcycle Safety
Safety and information labels on your If a label comes off or becomes hard to read,
motorcycle provide important safety contact your dealer for a replacement.
information and may warn you of potential

continued 7
Safety Labels

8
Motorcycle Safety
Safety Precautions

Safety Precautions ● Face shield with unobstructed field of vision


or other approved eye protection.

Motorcycle Safety
● Ride cautiously and keep your hands on the
handlebar and feet on the footpegs. USA Look for a DOT (Department of
● Keep passenger’s hands onto the seat strap Transportation) certification label on any helmet
or your waist and passenger’s feet on the you buy.
footpegs while riding.
● Always consider the safety of your passenger,
as well as other drivers and riders. 3 WARNING
Not wearing a helmet increases the
Protective Apparel chance of serious injury or death in a
crash.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye
Make sure that you and any passenger
protection, and high-visibility protective
clothing. Ride defensively in response to always wear an approved helmet and
weather and road conditions. protective apparel.

❙ Helmet ❙ Gloves
Should be safety-standard certified, high- Full-finger leather gloves with high abrasion
visibility, and correct size for your head. resistance.
● Must fit comfortably but securely, with the
chin strap fastened.
continued 9
Riding Precautions

❙ Boots or Riding Shoes Riding Precautions


Sturdy boots with non-slip soles and ankle
Motorcycle Safety

protection.
Break-in Period
❙ Jacket and Pants During the first 300 miles (500 km) of running,
Protective, highly visible, long-sleeved jacket follow these guidelines to ensure your
and durable long pants for riding (or a motorcycle’s future reliability and performance.
protective suit). ● Avoid full-throttle starts and rapid
acceleration.
❙ Additional Off-road Gear ● Avoid hard braking and rapid down-shifts.
On-road apparel may also be suitable for casual ● Ride conservatively.
off-road riding. But if you plan on any serious
off-road riding you will need more serious off-
road gear. In addition to your helmet and eye Brakes
protection, we recommend off-road motorcycle Observe the following guidelines:
boots and gloves, riding pants with knee and ● Avoid excessively hard braking and down-
hip pads, a jersey with elbow pads, and a chest/ shifts.
shoulder protector. u Sudden braking can reduce the
motorcycle’s stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.

10
Riding Precautions

● Exercise caution on low traction surfaces. brakes further reduce braking efficiency.
u The tires slip more easily on such surfaces Exercise extra caution when braking in wet

Motorcycle Safety
and braking distances are longer. conditions.
● Avoid continuous braking. If the brakes get wet, apply the brakes while
u Repeated braking, such as when riding at low speed to help them dry.
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking Parking
with intermittent use of the brakes to ● Park on a firm, level paved surface.
reduce speed. ● If you must park on a slight incline or loose
● For full braking effectiveness, operate both surface, park so that the motorcycle cannot
the front and rear brakes together. move or fall over.
● Make sure that high-temperature parts
❙ Engine Braking cannot come into contact with flammable
Engine braking helps slow your motorcycle materials.
down when you release the throttle. For further ● Do not touch the engine, muffler, brakes and
slowing action, downshift to a lower gear. Use other high-temperature parts until they cool
engine braking with intermittent use of the down.
brakes to reduce speed when descending long, ● To reduce the likelihood of theft, always lock
steep slopes. the handlebar and remove the key when
leaving the motorcycle unattended.
❙ Wet or Rainy Conditions Use of an anti-theft device is also
Road surfaces are slippery when wet, and wet recommended.
continued 11
Riding Precautions

❙ Parking with the Side Stand Refueling and Fuel Guidelines


1. Stop the engine.
Follow these guidelines to protect the engine
Motorcycle Safety

2. Push the side stand down.


and catalytic converter:
3. Slowly lean the motorcycle to the left until its
● Use only unleaded gasoline.
weight rests on the side stand.
● Use recommended octane number. Using
4. Turn the handlebar fully to the left.
lower octane gasoline will result in decreased
u Turning the handlebar to the right reduces
engine performance.
stability and may cause the motorcycle to
● Do not use fuels containing a high
fall.
concentration of alcohol. 2 P. 113
5. Turn the ignition switch to the LOCK position
● Do not use stale or contaminated gasoline or
and remove the key. 2 P. 25
an oil/gasoline mixture.
● Avoid getting dirt or water in the fuel tank.

12
Accessories & Modifications

Accessories & 3 WARNING


Modifications

Motorcycle Safety
We strongly advise that you do not add any Improper accessories or modifications
accessories that were not specifically designed can cause a crash in which you can be
or approved for your motorcycle by Honda or seriously hurt or killed.
make modifications to your motorcycle from its
original design. Doing so can make it unsafe. Follow all instructions in this owner’s
Modifying your motorcycle may also void your manual regarding accessories and
warranty and make your motorcycle illegal to modifications.
operate on public roads and highways. Before
deciding to install accessories on your Do not pull a trailer with, or attach a sidecar to,
motorcycle be certain the modification is safe your motorcycle. Your motorcycle was not
and legal. designed for these attachments, and their use
can seriously impair your motorcycle’s handling.

13
Off-Road Safety

Off-Road Safety ● A muffler is required in most off-road areas.


Don’t modify your exhaust system.
Motorcycle Safety

Learn to ride in an uncongested off-road area Remember that excessive noise bothers
free of obstacles before venturing onto everyone and creates a bad image for
unfamiliar terrain. motorcycling.
● Always obey local off-road riding laws and
regulations.
● Obtain permission to ride on private property.
Avoid posted areas and obey “NO
Trespassing” signs.
● Ride with a friend on another motorcycle so
that you can assist each other in case of
trouble.
● Familiarity with your motorcycle is critically
important should a problem occur far from
help.
● Never ride beyond your ability and experience
or faster than conditions warrant.
● If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.

14
Loading

Loading Also follow these guidelines when you ride off-


road on rough terrain:

Motorcycle Safety
● Carrying extra weight affects your ● Do not carry a passenger.
motorcycle’s handling, braking and stability. ● Keep cargo small and light weight.
Always ride at a safe speed for the load you Make sure it cannot easily be caught on
are carrying. brush or other objects, and that it does not
● Avoid carrying an excessive load and keep interfere with your ability to shift position to
within specified load limits. maintain balance and stability.
2 Maximum weight capacity P. 119
● Tie all luggage securely, evenly balanced and 3 WARNING
close to the center of the motorcycle.
● Do not place objects near the lights or the
Overloading or improper loading can
muffler. cause a crash and you can be seriously
hurt or killed.

Follow all load limits and other


loading guidelines in this manual.

15
Parts Location
Rear brake fluid reservoir (P64)
Right side cover
Throttle grip (P78)
Operation Guide

(P53)

Front brake fluid reservoir (P64)

Coolant reserve tank (P62)

Engine oil fill cap (P58)

Engine oil filter (P60)

Spark Engine oil level inspection


arrester window (P58)
(P56) Engine oil drain bolt (P60)
Air cleaner (P76)

16
Clutch lever (P73) Fuel fill cap (P28)

Operation Guide
Battery (P51)
Main fuse (P97)
Fuse box (P96)
Seat (P52)

Left side cover (P53)

Crankcase breather
(P77)

Spark plug (P54)


Drive chain (P68)
Shift lever (P27)
Side stand (P67)

17
Instruments
Operation Guide

A button B button

Display Check
When the ignition switch is turned on, all the mode and digital segments
will show.
If any part of these displays does not come on when it should, have your
dealer check for problems.

18
Odometer [TOTAL] & Tripmeter
[TRIP A/B]
A button switches between odometer

Operation Guide
& tripmeters at the ordinary display.
• Odometer: Total distance ridden.
• Tripmeter: Distance ridden since
tripmeter was reset (press and hold
the B button to reset to 0.0 mile/km
at the tripmeter display).
Speedometer
Clock (12-hour display)
Fuel gauge
To set the clock: (P21)
Low fuel level is indicated when the
1st (E) LCD segment flashes, alternating
with a red colored non-LCD segment.
Remaining fuel is approximately
0.40 US gal (1.5 liters).

If the fuel gauge indicators repeat


flashing or turned off: (P84)

continued 19
Instruments (Continued)
Adjustment Mode If the A button was not pressed during the
You can adjust the following settings. adjustment, adjustment will be cancelled, by
• Changing of speed and mileage units the following conditions.
Operation Guide

• Clock setting • No buttons were pressed for about 30


seconds.
Ordinary display
• Turn the ignition switch off and then on.

Adjustment Mode
1 Changing of speed and mileage units:
!a Turn the ignition switch on.
Changing of speed and mileage units
!b Press and hold the A button and B button
until the units start flashing.
!c Press the B button to select either “mph” &
Clock setting (hour)
“mile” or “km/h” & “km” for the
speedometer, odometer and tripmeter.

Clock setting (minute)

Press and hold the A button and B button


Press the A button

20
!d Press the A button. The speed and mileage !d Press the B button until the desired minute is
units is set, and then the display moves to displayed.
the clock setting. u Press and hold to advance the minute

Operation Guide
fast.
2 Clock setting:
!a After speed and mileage units adjustment,
the hour digits start flashing.
!b Press the B button until the desired hour is !e Press the A button. The clock is set, and
displayed. then the display returns to the speed and
u Press and hold to advance the hour fast. mileage units adjustment.

!c Press the A button. The minute digits start


flashing.

21
Indicators
If one of these indicators does not come on when it should, have your dealer
check for problems.
High coolant temperature
Operation Guide

indicator
Neutral indicator
Comes on briefly when the ignition
Comes on when the
switch is turned on with the engine
transmission is in Neutral.
stop switch in the (RUN) position.
If it comes on while riding: (P82)

PGM-FI (Programmed Fuel Injection)


malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned on with the engine stop switch in
the RUN position.
If it comes on while engine is running: (P83)
22
Right turn signal indicator

Operation Guide
Left turn signal indicator

High beam indicator

23
Switches
Operation Guide

Engine stop switch


Should normally remain in the
(RUN) position.
u In an emergency, switch to the
(OFF) position to stop the
engine.

Horn button

Turn signal switch Start button


u Pressing the switch turns the Headlight turns off when
turn signal off. operating the starter motor.
Headlight dimmer switch
• : High beam
• : Low beam

24
Ignition switch OFF
Switches the electrical system on/off, Turns engine off.
locks the steering. ON

Operation Guide
u Key can be removed when in the Turns electrical
LOCK system on for
OFF or LOCK position. Locks steering. starting/riding.

Steering Lock ❙ Locking


Lock the steering when parking to help !a Turn the handlebar all the way to the left.
prevent theft. !b Push the key down, and turn the ignition
A U-shaped wheel lock or similar device is switch to the LOCK position.
also recommended. u Jiggle the handlebar if the lock is difficult
!a !b to engage.
!c Remove the key.
Push
Turn
❙ Unlocking
Insert the key, push it in, and turn the
ignition switch to the OFF position.

Ignition key

25
Starting the Engine
Start your engine using the following !a Make sure the engine stop switch is in the
procedure, regardless of whether the engine (RUN) position.
is cold or warm. !b Turn the ignition switch to the ON position.
Operation Guide

!c !c Shift the transmission to Neutral ( N


indicator comes on). Alternatively, pull in
the clutch lever to start your motorcycle
with the transmission in gear so long as the
!a side stand is raised.
!d Press the start button with the throttle
!d completely closed.
!b
If the engine does not start:
NOTICE !a Open the throttle fully and press the start
• If the engine does not start within 5 seconds, turn the button for 5 seconds.
ignition off and wait 10 seconds before trying to start
!b Repeat the normal starting procedure.
the engine again to recover battery voltage.
• Extended fast idling and revving the engine can !c If the engine starts, open the throttle slightly
damage the engine, and the exhaust system. if idling is unstable.
• The engine will not start if the throttle is fully open. !d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
❙ If Engine Will Not Start (P81)
26
Shifting Gears
Your motorcycle transmission has 6 forward ❙ Recommended Shift Points
gears in a one-down, five-up shift pattern. Shifting Up
From 1st to 2nd 12 mph (20 km/h)

Operation Guide
6 From 2nd to 3rd 19 mph (30 km/h)
5
From 3rd to 4th 25 mph (40 km/h)
4 From 4th to 5th 31 mph (50 km/h)
3 From 5th to 6th 37 mph (60 km/h)
2
Shifting Down
From 6th to 5th 28 mph (45 km/h)
From 5th to 4th 22 mph (35 km/h)
From 4th to 3rd 16 mph (25 km/h)

NOTICE
N Improper shifting can damage the engine, transmission,
and drive train. Also, coasting or towing the motorcycle
1 for long distances with the engine off can damage the
transmission.
If you put the motorcycle in gear with the
side stand down, the engine will shut off.

27
Refueling
Ignition key Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key,
Lower edge and turn it clockwise to open the cap.
Operation Guide

of filler neck Closing the Fuel Fill Cap


!a After refueling, align the fuel fill cap latch
with the slot in the filler neck. Push the fuel
fill cap into the filler neck until it snaps
closed and locks.
!b Remove the key and close the lock cover.
u The key cannot be removed if the cap is
Fuel fill cap Lock cover not locked.

Do not fill with fuel above the lower edge of 3 WARNING


the filler neck. Gasoline is highly flammable and
Fuel type: Unleaded gasoline only explosive. You can be burned or
Recommended fuel octane number: seriously injured when handling fuel.
Pump Octane Number (PON) 86 or higher.
Tank capacity: 2.03 US gal (7.7 liters) • Stop the engine, and keep heat,
sparks, and flame away.
❙ Refueling and Fuel Guidelines (P12) • Handle fuel only outdoors.
• Wipe up spills immediately.

28
Storage Equipment
Helmet Holder ❙ Unlocking
The helmet holder is located on the left side Open the lock cover, insert the ignition key
of the motorcycle. and turn it counterclockwise.

Operation Guide
Locking
Pin Ignition key !a Hang your helmet on the holder pin and
Helmet push it in to lock.
holder
!b Remove the key and close the lock cover.
Lock u Use the helmet holder only when parked.
cover

3 WARNING
Riding with a helmet attached to the
holder can interfere with the rear
wheel or suspension and could cause a
crash in which you can be seriously
hurt or killed.

Use the helmet holder only while


parked. Do not ride with a helmet
secured by the holder.

continued 29
Storage Equipment (Continued)
Document Bag Tool Kit
The document bag is located under the seat. The tool kit is stored in the tool box located
on the left side of the motorcycle.
Document bag
Operation Guide

Tool box

Ignition
key

❙ Removing the Seat (P52) Tool kit

Insert the ignition key and turn it clockwise to


open the tool box.

30
Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals”


carefully before attempting any maintenance. Refer to “Specifications” for service
data.
An optional larger tool kit may be available. Check with your Honda dealer’s parts
department.

Importance of Maintenance ..................... P. 32 Side Stand...................................................P. 67


Maintenance Schedule .............................. P. 34 Drive Chain .................................................P. 68
Maintenance Fundamentals ..................... P. 37 Wheels ........................................................P. 72
Removing & Installing Body Components ...P. 51 Clutch ..........................................................P. 73
Battery...................................................... P. 51 Air Cleaner..................................................P. 76
Seat .......................................................... P. 52 Crankcase Breather ....................................P. 77
Side Cover ................................................ P. 53 Throttle .......................................................P. 78
Spark Plug .................................................. P. 54 Other Adjustments ....................................P. 79
Spark Arrester............................................ P. 56 Headlight Aim ...........................................P. 79
Engine Oil................................................... P. 58
Coolant ....................................................... P. 62
Brakes ......................................................... P. 64
Importance of Maintenance

Importance of Maintenance For information about the exhaust emission and


noise emission requirements of the U.S.
Keeping your motorcycle well-maintained is
Environmental Protection Agency (EPA), the
absolutely essential to your safety and to
California Air Resources Board (CARB), and
protect your investment, obtain maximum
Environment Canada (EC). 2 P. 107
performance, avoid breakdowns, and reduce air
Maintenance

pollution. Maintenance is the owner’s USA Maintenance, replacement or repair


responsibility. Be sure to inspect your
of the emission control devices and
motorcycle before each ride, and perform the
systems may be performed by any
periodic checks specified in the Maintenance
motorcycle repair establishment or
Schedule. 2 P. 34
individual using parts that are “certified”
3 WARNING to EPA standards.

Improperly maintaining your


motorcycle or failing to correct a
problem before you ride can cause a
crash in which you can be seriously
hurt or killed.

Always follow the inspection and


maintenance recommendations and
schedules in this owner’s manual.

32
Importance of Maintenance

Maintenance Safety
Always read the maintenance instructions
before you begin each task, and make sure that
you have the tools, parts, and skills required.
We cannot warn you of every conceivable

Maintenance
hazard that can arise in performing
maintenance. Only you can decide whether or
not you should perform a given task.

Follow these guidelines when performing


maintenance.
● Stop the engine and remove the key.
● Place your motorcycle on a firm, level surface
using the side stand or a maintenance stand
to provide support.
● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
servicing as you can get burned.
● Run the engine only when instructed, and do
so in a well-ventilated area.

33
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged for by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
Maintenance

Maintenance work should be performed in motorcycle to the new owner.


accordance with Honda’s standards and
specifications by properly trained and
equipped technicians. Your dealer meets all
of these requirements. Keep an accurate
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.

34
Maintenance Schedule

Frequency*1
Items × 1,000 mi 0.6 4 8 12 16 20 24 Refer to
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
Fuel Line I I I –
Throttle Operation I I I 78

Maintenance
Air Cleaner*2 R R 76
Crankcase Breather*3 77
Every 16,000 mi (25,600 km): I
Emission-Related Items

Spark Plug Every 32,000 mi (51,200 km): R 54

Valve Clearance I –
Initial = 600 mi (1,000 km) or 1 month: R
Engine Oil 58
Regular = Every 8,000 mi (12,800 km) or 12 months: R
Engine Oil Filter R R R R 60
Engine Idle Speed I I I I I I I –
Radiator Coolant*6 I I R 62
Cooling System I I I –
Secondary Air Supply System I I I –
Evaporative Emission Control System*5 I I –

Maintenance Level Maintenance Legend


: Intermediate. We recommend service by your dealer, unless you I : Inspect (clean, adjust, lubricate, or replace, if necessary)
have the necessary tools and are mechanically skilled. Procedures : Clean
are provided in an official Honda Service Manual (2 P. 114). : Lubricate
: Technical. In the interest of safety, have your motorcycle R : Replace
serviced by your dealer.
continued 35
Maintenance Schedule

Frequency*1
Items × 1,000 mi 0.6 4 8 12 16 20 24 Refer to
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
Drive Chain*4 Every 500 mi (800 km) I 68
Drive Chain Slider I I I I I I 71
Maintenance

Brake Fluid*6 I I R I I R 64
Brake Pads Wear I I I I I I 65
Non-Emission-Related Items

Brake System I I I I 64
Brake Light Switch I I I 79
Headlight Aim I I I 79
Clutch System I I I I I I I 73
Side Stand I I I 67
Suspension I I I –
Spark Arrester*5 56
Nuts, Bolts, Fasteners*4 I I I I –
Wheels/Tires*4 I I I I I I I 47, 72
Steering Head Bearings I I I I –

Notes: *4 : Service more frequently when riding OFF-ROAD.


*1 : At higher odometer reading, repeat at the frequency interval *5 : USA only.
established here. *6 : Replace every 2 years, or at indicated odometer interval,
*2 : Service more frequently when riding in unusually wet or dusty whichever comes first. Replacement requires mechanical skill.
areas.
*3 : Service more frequently when riding in rain or at full throttle.

36
Maintenance Fundamentals

Pre-ride Inspection ● Throttle action moves smoothly without


binding. 2 P. 78
To ensure safety, it is your responsibility to
● Brake lever and pedal operate normally.
perform a pre-ride inspection and make sure
that any problem you find is corrected. A pre-
ride inspection is a must, not only for safety, Check the following items if you are carrying

Maintenance
but because having a breakdown, or even a a passenger or cargo:
● Combined weight is within load limits.
flat tire, can be a major inconvenience.
2 P. 119
● Cargo is secured properly.
Before riding on-road, or returning to
pavement after riding off-road, take a few
moments to walk around your motorcycle Check the following items after you get on
and look for any loose parts or anything that your motorcycle:
● Refuel when needed. 2 P. 12, 28
appears unusual. Also check the following.
● Engine stop switch functions properly.
2 P. 24
● Tire tread wear and air pressures are within
limits. 2 P. 47
Check the following items at regular
● Lights, horn, and turn signals operate
intervals:
normally.
● Oil level is between the upper and lower
● Check the condition of the drive chain. Adjust
marks. 2 P. 58
slack and lubricate as needed. 2 P. 68

continued 37
Maintenance Fundamentals u

● Brake fluid level is


Front: above the LOWER level mark.
Rear: between the UPPER and LOWER level
marks. 2 P. 64
● Engine coolant level is between the upper
Maintenance

and lower marks. 2 P. 62


● Side stand functions properly. 2 P. 67

Before riding off-road check all of the


preceding plus the following:
● Make sure spokes are tight. Check the rims
for any damage. 2 P. 72
● Be sure the fuel fill cap is securely fastened.
2 P. 28
● Check for loose cables and other parts,
and anything that appears abnormal.
● Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners.

38
Maintenance Fundamentals

Periodic Checks Also, check the odometer reading against the


Maintenance Schedule and perform all
You should also perform other periodic
maintenance that is due. 2 P. 34
maintenance checks at least once a month
regardless of how often you ride, or more often
if you ride frequently.

Maintenance
Tires and Check the air pressure (2 P. 47), examine tread for wear and damage
wheels (2 P. 47), and check the rims and spokes for damage.
Check the engine oil level (2 P. 58), engine coolant level (2 P. 62), and brake
Fluid levels
fluid level (2 P. 64).
Check that the headlight, brake light, taillight, turn signals and license plate
Lights
light are working properly.
Controls Check the freeplay of the clutch lever (2 P. 73) and throttle grip (2 P. 78).
Check the slack (2 P. 68), adjust the slack (2 P. 69), and lubricate (2 P. 46) as
Drive chain
needed.
Fuses Check that you have a full supply of spare fuses.
Nuts & bolts Check the major nuts and bolts, and tighten as needed.
Service the crankcase breather more frequently if your motorcycle is ridden in
Crankcase
the rain or often at full throttle. Service the breather if you can see deposits
Breather
in the transparent section of the drain tube (2 P. 77).

39
Maintenance Fundamentals

Replacing Parts
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
When ordering colored components, specify
the model name, color, and code mentioned on
Maintenance

the color label. The color label is attached to the


frame near the rear brake fluid reservoir.

Color label

3 WARNING
Installing non-Honda parts may make
your motorcycle unsafe and cause a
crash in which you can be seriously
hurt or killed.

Always use Honda Genuine Parts or


equivalents that have been designed
and approved for your motorcycle.

40
Maintenance Fundamentals

Battery ● Electrolyte splashes into your mouth:


u Rinse mouth thoroughly with water, and
Your motorcycle has a maintenance-free type
do not swallow.
battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the 3 WARNING
battery terminals if they become dirty or

Maintenance
corroded. The battery gives off explosive
Do not remove the battery cap seals. There is no hydrogen gas during normal
need to remove the cap when charging. operation.

❙ What to do in an emergency A spark or flame can cause the battery


If any of the following occur, immediately see a to explode with enough force to kill or
doctor. seriously hurt you.
● Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool water Wear protective clothing and a face
for at least 15 minutes. Using water under shield, or have a skilled mechanic do
pressure can damage your eyes.
the battery servicing.
● Electrolyte splashes onto your skin:
u Remove affected clothing and wash your
WARNING: Battery posts, terminals, and
skin thoroughly using water.
related accessories contain lead and lead
compounds.
Wash your hands after handling.

continued 41
Maintenance Fundamentals

❙ Cleaning the Battery Terminals ❙ Charging


1. Remove the battery. 2 P. 51 If you use electrical accessories that drain the
2. If the terminals are starting to corrode and battery or you do not ride frequently, we
are coated with a white substance, wash with recommend that you charge the battery every
warm water and wipe clean. 30 days using a charger designed specifically for
3. If the terminals are heavily corroded, clean your Honda, which can be purchased from your
Maintenance

the terminals with a wire brush or sandpaper. dealer. Read the information that came with
Wear safety glasses. your battery charger and follow the instructions
on the battery. Avoid using an automobile-type
battery charger, as these can overheat a
motorcycle battery and cause permanent
damage.
Make sure the ignition switch is in the OFF
position before charging the battery.
NOTICE
Improper charging can damage the battery. If you can’t
4. After cleaning, reinstall the battery. charge the battery or it appears unable to hold a charge,
contact your dealer.
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with
another maintenance-free battery of the same
type.
42
Maintenance Fundamentals

NOTICE
Blown fuse
Jump starting using an automobile battery can damage
your motorcycle’s electrical system and is not
recommended. Bump starting is also not recommended.

NOTICE

Maintenance
Installing non-Honda electrical accessories can overload
the electrical system, discharging the battery and possibly
damaging the system. NOTICE
Replacing a fuse with one that has a higher rating greatly
Fuses increases the chance of damage to the electrical system.

Fuses protect the electrical circuits on your If a fuse fails repeatedly, you likely have an
motorcycle. If something electrical on your electrical fault. Have your motorcycle inspected
motorcycle stops working, check for and by your dealer.
replace any blown fuses. 2 P. 96

❙ Inspecting and Replacing Fuses


Turn off the ignition switch to remove and
inspect fuses. If a fuse is blown, replace with a
fuse of the same rating. For fuse ratings, see
“Specifications.” 2 P. 121

43
Maintenance Fundamentals

Engine Oil
*1. The JASO T 903 standard is an index for engine
oils for 4-stroke motorcycle engines. There are
Engine oil consumption varies and oil quality two classes: MA and MB. For example, the
deteriorates according to riding conditions and following label shows the MA classification.
time elapsed.
Check the engine oil level regularly, and add the
Oil code
Maintenance

recommended engine oil if necessary. Dirty oil


or old oil should be changed as soon as Oil classification
possible.

❙ Selecting the Engine Oil *2. The SAE standard grades oils by their viscosity.
For recommended engine oil, see *3. The API classification specifies the quality and
“Specifications.” 2 P. 120 performance rating of engine oils. Use SG or
higher oils, excluding oils marked as “Energy
If you use non-Honda engine oil, check the label Conserving” or “Resource Conserving” on the
to make sure that the oil satisfies all of the circular API service symbol.
following standards:
● JASO T 903 standard*1: MA
● SAE standard*2: 10W-30
● API classification*3: SG or higher

Not recommended Recommended

44
Maintenance Fundamentals

Brake Fluid Drive Chain


Do not add or replace brake fluid, except in an The drive chain must be inspected and
emergency. Use only fresh brake fluid from a lubricated regularly. Inspect the chain more
sealed container. If you do add fluid, have the frequently if you often ride on bad roads, ride at
brake system serviced by your dealer as soon as high speed, or ride with repeated fast

Maintenance
possible. acceleration. 2 P. 68
NOTICE
Brake fluid can damage plastic and painted surfaces. If the chain does not move smoothly, makes
Wipe up spills immediately and wash thoroughly. strange noises, has damaged rollers, has loose
pins, has missing O-rings, or kinks, have the
Recommended brake fluid: chain inspected by your dealer.
Honda DOT 3 or DOT 4 Brake Fluid or
equivalent Also inspect the engine sprocket and rear wheel
sprocket. If either has worn or damaged teeth,
have the sprocket replaced by your dealer.
3 WARNING
Clean filler cap before removing. Use
only DOT 3 or DOT 4 fluid from a
sealed container.
Normal Worn Damaged
(GOOD) (REPLACE) (REPLACE)

continued 45
Maintenance Fundamentals

NOTICE Do not use a steam cleaner, a high pressure


Use of a new chain with worn sprockets will cause rapid cleaner, a wire brush, volatile solvent such as
chain wear. gasoline and benzene, abrasive cleaner, chain
cleaner or lubricant NOT designed specifically
❙ Cleaning and Lubricating for O-ring chains as these can damage the
After inspecting the slack, clean the chain and rubber O-ring seals.
Maintenance

sprockets while rotating the rear wheel. Use a Avoid getting lubricant on the brakes or tires.
dry cloth with chain cleaner designed Avoid applying excess chain lubricant to prevent
specifically for O-ring chains, or neutral spray onto your clothes and the motorcycle.
detergent. Use a soft brush if the chain is dirty.
After cleaning, wipe dry and lubricate with the
recommended lubricant. Recommended Coolant
Pro Honda HP Coolant is a pre-mixed solution
Recommended lubricant:
of antifreeze and distilled water.
Pro Honda HP Chain Lube or equivalent
Concentration:
50 % antifreeze and 50 % distilled water

A concentration of antifreeze below 40 % will


not provide proper corrosion and cold
temperature protection. A concentration of up
to 60 % will provide better protection in colder
climates.

46
Maintenance Fundamentals

NOTICE Tires (Inspecting/Replacing)


Using coolant not specified for aluminum engines or ❙ Checking the Air Pressure
using ordinary tap water can cause corrosion. Visually inspect your tires and use an air
pressure gauge to measure the air pressure
Air Cleaner before each off-road ride and whenever you

Maintenance
return to pavement after riding off-road. If you
This motorcycle is equipped with a viscous type
only ride on pavement, check the pressure at
air cleaner element which cannot be cleaned
least once a month or any time you think the
with compressed air or otherwise without
tires look low. Always check air pressure when
degrading its performance.
your tires are cold.
If the filter becomes dirty, replace it with a new
If you decide to adjust the tire pressure for a
one.
particular off-road riding condition, make
changes a little at a time.
Crankcase Breather
Service more frequently when riding in rain, at
full throttle, or after the motorcycle is washed
or overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
If the drain tube overflows, the air filter may
become contaminated with engine oil causing
poor engine performance. 2 P. 77
continued 47
Maintenance Fundamentals

❙ Inspecting for Damage ❙ Inspecting Tread Depth


Inspect the tires for cuts, Inspect the tread wear indicators. If they
slits, or cracks that exposes become visible, replace the tires immediately.
fabric or cords, or nails or For your safety, you should replace the tires
other foreign objects when the minimum tread depth is reached.
embedded in the side of
Maintenance

the tire or the tread. Also


inspect for any unusual
bumps or bulges in the side
walls of the tires. Wear indicator
location mark
❙ Inspecting for Abnormal Wear
Inspect the tires for signs
of abnormal wear on the
3 WARNING
contact surface. Riding on tires that are excessively
worn or improperly inflated can cause
a crash in which you can be seriously
hurt or killed.

Follow all instructions in this owner’s


manual regarding tire inflation and
maintenance.
48
Maintenance Fundamentals

Have your tires replaced by your dealer.


For recommended tires, air pressure and 3 WARNING
minimum tread depth, see “Specifications.” Installing improper tires on your
2 P. 120 motorcycle can adversely affect
Follow these guidelines whenever you replace
handling and stability, and can cause a
tires.

Maintenance
crash in which you can be seriously
● Use the recommended tires or equivalents of
the same size, construction, speed rating, hurt or killed.
and load range.
● Have the wheel balanced with Honda Always use the size and type of tires
Genuine balance weights or equivalent after recommended in this owner’s manual.
the tire is installed.
● Remember to replace the inner tube
whenever you replace a tire. The old tube will
probably be stretched, and it could fail if
installed in a new tire.

49
Maintenance Fundamentals

Tire Service Life ❙ Tire Identification Number (TIN)


The tire identification number (TIN) is a group of
The service life of your tires is dependent on
numbers and letters located on the sidewall of
many factors, including, but not limited to,
the tire.
riding habits, road conditions, vehicle loading,
! a ! b ! c
tire air pressure, maintenance history, speed,
DOT XXXX XXXX 22 09
Maintenance

and environmental conditions (even when the


tires are not in use). DOT: This indicates that the tire meets
all requirements of the U.S.
In addition to your regular inspections and Department of Transportation.
maintenance, it is recommended that you have !a XXXX: Factory code
annual inspections performed once the tires ! XXXX: Tire type code
b
reach 5 years old. It is also recommended that c! 22 09: Date of manufacture (week & year).
all tires be removed from service after 10 years Example: week 22 in year 09.
from the date of manufacture, regardless of
their condition or state of wear. Tire Labeling Example

The last four digits of the TIN (tire identification


number) indicate the date of manufacture.

Tire identification
number (TIN)

50
Removing & Installing Body Components

Battery ❙ Removal
Make sure the ignition switch is off.
1. Remove the left side cover. 2 P. 53
2. Remove the bolts.
Negative Positive
terminal terminal 3. Remove the battery holder.

Maintenance
4. Disconnect the negative - terminal from
the battery.
5. Disconnect the positive + terminal from
the battery.
6. Remove the battery taking care not to
drop the terminal nuts.
❙ Installation
Install the parts in the reverse order of removal.
Always connect the positive + terminal first.
Make sure that bolts and nuts are tight.
Make sure the clock is set to the proper time
Battery Bolts after the battery is reconnected. 2 P. 21
For proper handling of the battery, see
Battery holder
“Maintenance Fundamentals.” 2 P. 41
“Battery Goes Dead.” 2 P. 91

51
Removing & Installing Body Components u Seat

Seat ❙ Removal
1. Remove the collars and hook bolts.
2. Pull the seat back and up.
Hook bolt
Prongs ❙ Installation
Maintenance

Collars
Recess 1. Align the recess with the tab and insert
the prongs into the front stay and rear
stays.
2. Install the collars onto the hook bolts.
Tighten the hook bolts.
Seat Torque: 15 lbf·ft (21 N·m, 2.1 kgf·m).

Tab Front stay Rear stays Hook bolt

52
Removing & Installing Body Components u Side Cover

Side Cover ❙ Installation


Install the parts in the reverse order of removal.
❙ Removal
1. Right Remove the collar and bolt.
Left Remove the bolt.

Maintenance
2. Remove the prong from the grommet.
3. Remove the side cover.

Right Left
Prong Grommet Grommet Prong

Right side
cover Left side
cover

Bolt Collar Bolt

53
Spark Plug

Checking Spark Plug Spark plug cap


For the recommended spark plug, see
“Specifications.” 2 P. 120
Maintenance

Use only the recommended type of spark


plug in the recommended heat range.
NOTICE
Using a spark plug with an improper heat range can
cause engine damage.
1. Disconnect the spark plug cap.
2. Clean any dirt from around the spark plug
base. 4. Inspect the electrodes and center
3. Remove the spark plug using the spark porcelain for deposits, erosion or carbon
plug wrench. fouling.
u If the erosion or deposit is heavy,
replace the plug.
u Do not clean the spark plug. If an
electrode is contaminated with
accumulated objects or dirt, replace the
spark plug with a new one.
54
Spark Plug u Checking Spark Plug

5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. ● If the old plug is good:
u Do not adjust the spark plug gap. If the 1/8 turn after it seats.
gap is out of specification, replace the ● If installing a new plug, tighten it twice
spark plug with a new one. to prevent loosening:

Maintenance
The gap should be: a) First, tighten the plug:
0.031 to 0.035 in (0.80 to 0.90 mm) 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
Side 1/8 turn after it seats.
electrode
NOTICE
An improperly tightened spark plug can damage the
engine. If a plug is too lose, a piston may be damaged. If
Spark plug gap a plug is too tight, the threads may be damaged.
9. Reinstall the spark plug cap. Take care to
avoid pinching any cables or wires.
6. Make sure the plug washer is in good
condition.
7. Install the new spark plug. With the plug
washer attached, thread the spark plug in
by hand to prevent cross-threading.
55
Spark Arrester

Cleaning the Spark Arrester


Bolts C Spark arrester
Regular servicing prevents carbon buildup
(which can diminish engine performance) Gasket
and also complies with USDA regulations for
Maintenance

regular maintenance to assure proper Bolts A


function. The spark arrester prevents random
sparks from the combustion process in your
engine from reaching the environment.
u Because of possible fire hazard, do not
ride with the spark arrester removed. Bolts B
Riding with the spark arrester removed will
Tail cap
also damage the right rear turn signal
assembly. Muffler
cover

56
Spark Arrester u Cleaning the Spark Arrester

1. Allow the engine and muffler to cool.


2. Remove the bolts A and muffler cover
from the muffler.
3. Remove the bolts B and tail cap from the
muffler.

Maintenance
4. Remove the bolts C, spark arrester and
gasket from the muffler.
5. Use a brush to remove carbon deposits
from the spark arrester screen. Be careful
to avoid damaging the spark arrester
screen. The spark arrester must be free of Spark arrester screen
breaks and holes. Replace, if necessary.
Check the gasket. Replace, if necessary. 6. Install the gasket and the spark arrester,
and tighten the bolts C.
7. Install the tail cap and tighten the bolts B.
Torque: 3.9 lbf·ft (5.25 N·m, 0.54 kgf·m).

8. Install the muffler cover and tighten the


bolts A.

57
Engine Oil

Checking the Engine Oil


1. If the engine is cold, idle the engine for 3 Oil level
inspection
to 5 minutes. window
2. Turn the ignition switch off and wait for 2
Maintenance

to 3 minutes. Upper level


3. Place your motorcycle in an upright
position on a firm, level surface.
4. Check that the oil level is between the
upper level and lower level marks in the oil
level inspection window. Lower level

Oil fill cap

58
Engine Oil u Adding Engine Oil

Adding Engine Oil NOTICE


Overfilling with oil or operating with insufficient oil can
If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands
level mark, add the recommended engine oil. and grades of oil. They may affect lubrication and clutch
2 P. 44, 120 operation.

Maintenance
1. Remove the oil fill cap. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance
upper level mark. Fundamentals.” 2 P. 44
u Place your motorcycle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap.

59
Engine Oil u Changing Engine Oil & Filter

Changing Engine Oil & Filter


Sealing washer
Changing the oil and filter requires special
tools. We recommend that you have your
motorcycle serviced by your dealer.
Maintenance

Use a new Honda Genuine oil filter or


equivalent specified for your model.
NOTICE
Using the wrong oil filter can result in serious damage to
the engine.
Drain bolt
1. If the engine is cold, idle the engine for 3
to 5 minutes.
2. Turn the ignition switch off and wait for 5. Remove the oil fill cap, drain bolt, and
2 to 3 minutes. sealing washer to drain the oil.
3. Place on a firm, level surface and lower 6. Remove the oil filter cover, oil filter,
the side stand. spring and gasket by removing the oil
4. Place a drain pan under the drain bolt. filter cover bolts.
u Discard the oil and oil filter at an
approved recycling center.

60
Engine Oil u Changing Engine Oil & Filter

7. Install a new oil filter with the “OUT-SIDE” 11. Check the oil level. 2 P. 58
mark facing out. 12. Check that there are no oil leaks.
8. Install the spring into the oil filter cover, NOTICE
and then install a new gasket and oil Improper installation of the oil filter can result in serious
filter cover by tightening the oil filter damage to the engine.

Maintenance
cover bolts.
Torque: 9 lbf·ft (12 N·m, 1.2 kgf·m).

9. Install a new sealing washer onto the


drain bolt. Tighten the drain bolt.
Spring
Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m). Rubber
Oil filterseal
cover
10. Fill the crankcase with the recommended
Oil filter
oil (2 P. 44) and install the oil fill cap.
Required oil “OUT-SIDE” mark
When changing oil & engine oil
Gasket
filter:
1.6 US qt (1.5 liters)
When changing oil only: Oil filter cover bolts
1.5 US qt (1.4 liters)

61
Coolant

Checking the Coolant


Upper level
Check the coolant level in the reserve tank
while the engine is cold.
1. Place your motorcycle on a firm, level
Maintenance

surface.
2. Hold your motorcycle in an upright
Lower level
position.
3. Check that the coolant level is between
the upper level and lower level marks in
Reserve tank
the reserve tank.

If the coolant level is dropping noticeably or Adding Coolant


the reserve tank is empty, you likely have a
If the coolant level is below the lower level
serious leak. Have your motorcycle inspected
mark, add the recommended coolant
by your dealer.
(2 P. 46) until the level reaches the upper
level mark.
Add fluid only from the reserve tank cap and
do not remove the radiator cap.

62
Coolant u Changing Coolant

1. Remove the reserve tank cap and add


fluid while monitoring the coolant level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the

Maintenance
reserve tank opening.
2. Securely reinstall the cap.

3 WARNING
Reserve tank cap
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you. Changing Coolant
Always let the engine and radiator Have your dealer change the coolant unless
cool down before removing the you have the proper tools and are
radiator cap. mechanically qualified.

63
Brakes

Checking Brake Fluid If the brake fluid level in either reservoir is


below the LOWER level mark or the brake
1. Place your motorcycle in an upright lever and pedal freeplay becomes excessive,
position on a firm, level surface. inspect the brake pads for wear. If the brake
2. Front Check that the brake fluid reservoir pads are not worn, you most likely have a
Maintenance

is horizontal and that the fluid level is leak. Have your motorcycle inspected by your
above the LOWER level mark. dealer.
Rear Check that the brake fluid reservoir is
horizontal and that the fluid level is between
the LOWER level and UPPER level marks.
Front Rear
Front brake fluid reservoir
Rear brake fluid reservoir

UPPER level mark


LOWER level mark

LOWER level mark


64
Brakes u Inspecting the Brake Pads

Inspecting the Brake Pads 1. Front Inspect the brake pads from below
the brake caliper.
Check the condition of the brake pad wear 2. Rear Inspect the brake pads from the
indicators. The pads need to be replaced if a rear right of the motorcycle.
brake pad is worn to the indicator. If necessary have the pads replaced by your

Maintenance
dealer.
Always replace both left and right brake pads
at the same time.
Front Rear

Pad Pad

Wear Wear Wear Wear


indicator indicator indicator indicator

Disc Disc

65
Brakes u Adjusting the Brake Light Switch

Adjusting the Brake Light


Switch
Check the operation of the brake light
switch. Hold the brake light switch and turn
Maintenance

the adjusting nut in the direction A if the


switch operates too late, or turn the nut in
the direction B if the switch operates too
soon.
Brake light switch

B A

Adjusting nut
66
Side Stand

Checking the Side Stand 3. Sit on the motorcycle, put the


transmission in Neutral, and raise the side
stand.
4. Start the engine, pull the clutch lever in,
and shift the transmission into gear.

Maintenance
5. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
your motorcycle inspected by your dealer.
Side stand
spring

1. Check that the side stand operates


smoothly. If the side stand is stiff or
squeaky, clean the pivot area and
lubricate the pivot bolt with clean grease.
2. Check the spring for damage or loss of
tension.

67
Drive Chain

Inspecting the Drive Chain


Slack
Check the drive chain slack at several points
along the chain. If the slack is not constant at
Maintenance

all points, some links may be kinked and


binding.
Have the chain inspected by your dealer.

1. Shift the transmission to Neutral. Stop the


engine.
2. Place your motorcycle on the side stand 4. Roll the motorcycle forward and check
on a level surface. that the chain moves smoothly.
3. Check the slack in the lower half of the 5. Inspect the sprockets. 2 P. 45
drive chain midway between the 6. Clean and lubricate the drive chain.
sprockets. 2 P. 46

Drive chain slack:


1 to 1 3/8 in (25 to 35 mm)

u Do not ride your motorcycle if the slack


exceeds 1 15/16 in (50 mm).
68
Drive Chain u Adjusting the Drive Chain Slack

Adjusting the Drive Chain Slack Adjusting plate Adjusting bolt

Adjusting the chain requires special tools.


Have the drive chain slack adjusted by your
dealer.

Maintenance
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your motorcycle on the side stand
on a level surface.
Rear axle nut Lock nut
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both adjusting Lock nut
bolts. Adjusting
plate

Index
marks
Reference
Adjusting bolt mark

continued 69
Drive Chain u Adjusting the Drive Chain Slack

5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m).
chain slack is obtained. Turn the adjusting
bolts counterclockwise to tighten the 8. Hold the adjusting bolts and tighten the
chain. Turn the adjusting bolts clockwise lock nuts.
Maintenance

and push the rear wheel forward to Torque: 20 lbf·ft (27 N·m, 2.8 kgf·m).
provide more slack.
Adjust the slack at a point midway 9. Recheck drive chain slack.
between the front sprocket and the rear
wheel sprocket. If a torque wrench was not used for
Check the drive chain slack. 2 P. 68 installation, see your dealer as soon as
6. Check rear axle alignment by making sure possible to verify proper assembly.
the index marks on the chain adjusting Improper assembly may lead to loss of
plate aligns with the reference mark on braking capacity.
both sides of the swingarm.
Both marks should correspond. If the axle
is misaligned, turn the right or left
adjusting bolt until the marks are aligned
and recheck chain slack.

70
Drive Chain u Checking the Drive Chain Slider

❙ Checking the Drive Chain Wear Checking the Drive Chain Slider
Check the chain wear label when adjusting
Check the condition of the drive chain slider.
the drive chain. If the indicator groove on the
The drive chain slider need to be replaced if it
chain adjusting plate enters the red zone on
is worn to the wear limit indicator or wear
the label after the chain has been adjusted to

Maintenance
limit line.
the proper slack, the chain is excessively
To inspect the wear limit line, remove the
worn and must be replaced.
drive sprocket cover by removing the bolts.
Chain: DID 520VF If necessary have the drive chain slider
If necessary have the drive chain replaced by replaced by your dealer.
your dealer. Drive chain slider

Indicator
groove
Red zone Wear limit
indicator

Wear limit
line
Drive sprocket cover Bolts

71
Wheels

Wheels Rims & Spokes 3. Rotate the wheel slowly to see if it


appears to “wobble.” If it does, the rim is
Keeping the wheels true (round) and out of round or not “true.” If the wobble
maintaining correct spoke tension is critical is noticeable, see your dealer for
to safe motorcycle operation. inspection.
Maintenance

During the first 600 miles (1,000 km), spokes


will loosen more rapidly due to the initial
seating of the parts. Excessively loose spokes
may result in instability at high speeds and
possible loss of control. Wheel
rim
It is not necessary to remove the wheels to
perform the recommended service in the Spoke
Maintenance Schedule. However,
information for wheel removal is provided for
emergency situations. 2 P. 85

1. Inspect the wheel rims and spokes for


damage.
2. Tighten any loose spokes.

72
Clutch

Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
dealer.
❙ Checking the Clutch Lever Freeplay Lubricate the clutch cable with a
Check the clutch lever freeplay. commercially available cable lubricant to

Maintenance
prevent premature wear and corrosion.
Freeplay at the clutch lever:
3/8 to 13/16 in (10 to 20mm) NOTICE
Improper freeplay adjustment can cause premature clutch
wear.
Clutch lever

Freeplay

73
Clutch u Adjusting the Clutch Lever Freeplay

Adjusting the Clutch Lever Minor clutch


Freeplay cable
adjuster
❙ Minor Adjustment +
Minor
Attempt adjustment with the minor clutch
Maintenance

lock nut
cable adjuster first. –
Rubber dust
1. Pull back the rubber dust cover. cover
2. Loosen the minor lock nut.
3. Turn the minor clutch cable adjuster until
the freeplay is 3/8 to 13/16 in (10 to
20mm).
4. Tighten the minor lock nut and check the
freeplay again.
5. Install the rubber dust cover.

74
Clutch u Adjusting the Clutch Lever Freeplay

❙ Major Adjustment and open the throttle. Your motorcycle


If the minor clutch cable adjuster is threaded should move smoothly and accelerate
out near its limit, or the correct freeplay gradually.
cannot be obtained, attempt adjustment Major clutch cable adjuster
with the major clutch cable adjuster.

Maintenance
1. Pull back the rubber dust cover. Loosen the
minor lock nut and turn the minor clutch
cable adjuster all the way in (to provide
maximum freeplay). Tighten the minor lock –
nut. Install the rubber dust cover.
+
2. Loosen the major lock nut.
3. Turn the major clutch cable adjuster until
the freeplay is 3/8 to 13/16 in (10 to 20mm).
4. Tighten the major lock nut and check the
clutch lever freeplay. Major lock nut
5. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the engine
If proper adjustment cannot be obtained or
does not stall and the motorcycle does not
the clutch does not work correctly, see your
creep. Gradually release the clutch lever
dealer.
75
Air Cleaner

Changing Air Cleaner Element Air cleaner element


Use a new Honda Genuine air cleaner
element or an equivalent specified for your
Tabs
motorcycle.
Maintenance

NOTICE
Using the wrong air cleaner element can result in serious
damage to the engine.
1. Remove the right side cover. 2 53
2. Remove the air cleaner housing cover by
removing the screws.
3. Release the tabs and pull out the air
cleaner element.
4. Install a new air cleaner element.
u Make sure the air cleaner element is
fixed securely.
5. Install the parts in the reverse order of
removal.

Air cleaner housing cover Screws

76
Crankcase Breather

Cleaning the Crankcase 1. Place a suitable container under the


crankcase breather tube.
Breather 2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.

Maintenance
Crankcase breather tube

77
Throttle

Checking the Throttle Adjusting the Throttle Freeplay


With the engine off, check that the throttle 1. Loosen the lock nut.
rotates smoothly from fully closed to fully 2. Turn the adjuster until the freeplay is 1/16
open in all steering positions and throttle to 1/4 in (2 to 6 mm).
Maintenance

freeplay is correct. If the throttle does not 3. Tighten the lock nut and inspect the
move smoothly, close automatically, or if the throttle action again.
cable is damaged, have the motorcycle
inspected by your dealer. Throttle grip Adjuster
Freeplay at the throttle grip flange:
1/16 to 1/4 in (2 to 6 mm). –

Freeplay
+
Flange

Lock nut

78
Other Adjustments

Adjusting the Headlight Aim


You can adjust vertical aim of the headlight
for proper alignment. Turn the pinion using a
Phillips screwdriver in or out as necessary.

Maintenance
Obey local laws and regulations.

Pinion Lower

Raise

79
Troubleshooting

Engine Will Not Start .................................P. 81 Electrical Trouble ....................................... P. 91


Overheating (High coolant temperature Battery Goes Dead .................................... P. 91
indicator is on)..........................................P. 82 Burned-out Light Bulb............................... P. 91
Warning Indicators On...............................P. 83 Blown Fuse ............................................... P. 96
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 83
Other Warning Indication..........................P. 84
Fuel Gauge Failure Indication.....................P. 84
Tire Puncture ..............................................P. 85
Tube Repair and Replacement ...................P. 85
Removing Wheels......................................P. 85
Engine Will Not Start

Starter Motor Operates But Starter Motor Does Not


Engine Does Not Start Operate
Check the following items: Check the following items:
● Check the correct engine starting ● Make sure engine stop switch is in
sequence. 2 P. 26 (Run) position. 2 P. 24

Troubleshooting
● Check that there is gasoline in the fuel ● Check for a blown fuse. 2 P. 96
tank. ● Check for a loose battery connection or
● Check if the PGM-FI malfunction indicator battery terminal corrosion. 2 P. 41, 51
lamp (MIL) is on. ● Check the condition of the battery. 2 P. 91
u If the indicator light is on, contact your If the problem continues, have your
dealer as soon as possible. motorcycle inspected by your dealer.

81
Overheating (High coolant temperature indicator is on)
The engine is overheating when the 2. Check that the radiator fan is operating,
following occurs: and then turn the ignition switch to the
● High coolant temperature indicator comes OFF position.
on. If the fan is not operating:
● Acceleration becomes sluggish. Suspect a fault. Do not start the engine.
If this occurs, pull safely to the side of the Transport your motorcycle to your dealer.
road and perform the following procedure. If the fan is operating:
Troubleshooting

Extended fast idling may cause the high Allow the engine to cool with the ignition
coolant temperature indicator to come on. switch in the OFF position.
NOTICE 3. After the engine has cooled, inspect the
Continuing to ride with an overheated engine can cause radiator hose and check if there is a leak.
serious damage to the engine. 2 P. 62
If there is a leak:

1. Stop the engine using the ignition switch, Do not start the engine. Transport your
and then turn the ignition switch to the motorcycle to your dealer.
ON position. 4. Check the coolant level in the reserve
tank, and add coolant as necessary.
2 P. 62
5. If 1-4 check normal, you may continue
riding, but closely monitor the high
coolant temperature indicator.
82
Warning Indicators On

PGM-FI (Programmed Fuel


Injection) Malfunction Indicator
Lamp (MIL)
If the indicator comes on while riding, you
may have a serious problem with the PGM-FI

Troubleshooting
system. Reduce speed and have your
motorcycle inspected by your dealer as soon
as possible.

83
Other Warning Indication

Fuel Gauge Failure Indication


If the fuel system has an error, the fuel gauge
indicators will be displayed as shown in the
illustration.
If this occurs, see your dealer as soon as
possible.
Troubleshooting

84
Tire Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your motorcycle with a
performed by your dealer. temporary tire or tube repair can be
After an emergency repair, always have the risky. If the temporary repair fails, you
tire inspected/replaced by your dealer. can crash and be seriously injured or
killed.

Troubleshooting
Tube Repair and Replacement If you must ride with a temporary tire
If a tube is punctured or damaged, you or tube repair, ride slowly and
should replace it as soon as possible. A tube carefully and do not exceed 30 mph
that is repaired may not have the same (50 km/h) until the tire or tube
reliability as a new one, and it may fail while replaced.
you are riding.
If you need to make a temporary repair by Removing Wheels
patching a tube or using an aerosol sealant,
ride cautiously at reduced speed and have Follow these procedures if you need to
the tube replaced before you ride again. remove a wheel in order to repair a puncture.
Anytime a tube is replaced, the tire should be
carefully inspected as described.

continued 85
Tire Puncture u Removing Wheels

❙ Front Wheel
Removal Axle pinch bolts
1. Place on a firm, level surface.
2. Loosen the axle pinch bolts.
3. Loosen the front axle shaft.
4. Support your motorcycle securely and
Troubleshooting

raise the front wheel off the ground using


a maintenance stand or a hoist.
5. Remove the front axle shaft, side collars
and wheel.
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces. Front axle shaft
u Do not pull the brake lever while the
front wheel is removed.

86
Tire Puncture u Removing Wheels

Installation 7. Raise the front wheel off the ground


1. Attach the side collars to the wheel. again, and check that the wheel rotates
2. On the right side, place the wheel freely after you release the brake.
between the fork legs and insert the front 8. Lower the front wheel on the ground
axle shaft, through the right fork leg and again.
wheel hub.
u Avoid scratching the brake pads, If a torque wrench was not used for

Troubleshooting
carefully fit the brake disc between the installation, see your dealer as soon as
pads. possible to verify proper assembly.
3. Tighten the axle shaft. Improper assembly may lead to loss of
Torque: 54 lbf·ft (73.5 N·m, 7.5 kgf·m). braking capacity.

4. Lower the front wheel on the ground.


5. Apply the brake lever several times. Then,
pump the fork several times.
6. Tighten the axle pinch bolts.
Torque: 15 lbf·ft (20 N·m, 2.0 kgf·m).

continued 87
Tire Puncture u Removing Wheels

❙ Rear Wheel Adjusting bolt


Removal Adjusting
1. Place on a firm, level surface. plate
2. Support your motorcycle securely and
raise the rear wheel off the ground using Lock nut
a maintenance stand or a hoist.
Troubleshooting

3. Loosen the rear axle nut and lock nuts,


and turn the adjusting bolts so the rear
wheel can be moved all the way forward
for maximum drive chain slack. Rear axle nut
4. Remove the rear axle nut.
Adjusting bolt
5. Remove the drive chain from the rear
wheel sprocket by pushing the rear wheel Drive
forward. chain
6. Remove the rear axle shaft and adjusting
plates. Lock
nut
Adjusting
plate
Rear
axle
shaft

88
Tire Puncture u Removing Wheels

7. Remove the brake caliper bracket, rear NOTICE


wheel and side collars. When installing the brake caliper into position, carefully
u Support the brake caliper assembly so fit the brake disc between the pads to avoid scratching
that it doesn’t hang from the brake them.
hose. Do not twist the brake hose. 2. Make sure that the slot on the brake
u Avoid getting grease, oil, or dirt on the caliper bracket is positioned in the lug on
disc or pad surfaces. the swingarm.

Troubleshooting
u Do not push the brake pedal while the
Brake caliper bracket
wheel is removed.
Lug
Installation
1. To install the rear wheel, reverse the
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation.

Slot

Swingarm

continued 89
Tire Puncture u Removing Wheels

3. Adjust the drive chain. 2 P. 69 If a torque wrench was not used for
4. Install and tighten the rear axle nut. installation, see your dealer as soon as
Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m). possible to verify proper assembly.
Improper assembly may lead to loss of
5. After installing the wheel, apply the brake braking capacity.
pedal several times, then recheck the
wheel rotates freely. Recheck the wheel if
Troubleshooting

the brake drags or if the wheel does not


rotate freely.

90
Electrical Trouble

Battery Goes Dead Burned-out Light Bulb


Charge the battery using a motorcycle Follow the procedure below to replace a
battery charger. burned-out light bulb.
Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK
before charging. position.
Do not use an automobile-type battery Allow the bulb to cool before replacing it. Do

Troubleshooting
charger, as these can overheat a motorcycle not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not “Specifications.” 2 P. 121
recommended, as this can damage your motorcycle’s
electrical system.

continued 91
Electrical Trouble u Burned-out Light Bulb

❙ Headlight Bulb 4. Remove the dust cover.


1. Remove the bolts. 5. Press the pin down and pull out the bulb
2. Remove the headlight assembly. without turning it.
3. Pull off the socket while pressing the tabs. 6. Install a new bulb and removed parts in
the reverse order of removal.
Socket u Install the dust cover with its tabs
positioned vertically.
Troubleshooting

Do not touch the glass surface with your


fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
Tabs
alcohol.
Bolts Pin

Bulb
Tabs Dust cover
Bolts Headlight assembly
92
Electrical Trouble u Burned-out Light Bulb

❙ Brake/Tail Light Bulb 4. Remove the hook bolts and collars.


1. Remove the bolts A. 5. Move the brake/tail light assembly
2. Remove the number plate bracket. backward while raising the rear fender.
3. Remove the bolt B, collar A, bolts C and Rear
collars B. fender
Hook bolt Collar
Bolts A Bolt B Collar A

Troubleshooting
Brake/tail light
assembly Hook bolt Collar

Number plate Bolts C Collars B


bracket

continued 93
Electrical Trouble u Burned-out Light Bulb

6. Turn the socket counterclockwise, and ❙ Front/Rear Turn Signal Bulb


remove it. 1. Remove the screw.
7. Slightly press the bulb and turn it 2. Remove the turn signal lens.
counterclockwise. 3. Slightly press the bulb and turn it
8. Install a new bulb and removed parts in counterclockwise.
the reverse order of removal.
Turn signal lens Bulb
Troubleshooting

Bulb

Screw
Socket
4. Install a new bulb and removed parts in
the reverse order of removal.

94
Electrical Trouble u Burned-out Light Bulb

❙ License Plate Light Bulb


1. Remove the screws.
2. Remove the license light cover.
3. Pull out the bulb without turning.
License light
Bulb cover

Troubleshooting
Screws

4. Install a new bulb and removed parts in


the reverse order of removal.

95
Electrical Trouble u Blown Fuse

Blown Fuse
Spare fuses
Before handling fuses, see “Inspecting and
Replacing Fuses.” 2 P. 43

❙ Fuse Box Fuses


1. Remove the left side cover. 2 P. 53
Troubleshooting

2. Open the fuse box.


3. Pull the fuses out with the fuse puller in
the tool kit one by one check for a blown
fuse. Always replace a blown fuse with a
spare fuse of the same rating. Fuse box
4. Close the fuse box.
5. Install the left side cover.

96
Electrical Trouble u Blown Fuse

❙ Main Fuse
1. Remove the left side cover. 2 P. 53 Wire connector Main fuse
2. Disconnect the wire connector of the
starter magnetic switch.
3. Pull the main fuse out with the fuse puller
in the tool kit and check for a blown fuse.

Troubleshooting
Always replace a blown fuse with a spare
fuse of the same rating.
u Spare main fuse is provided on the
starter magnetic switch.
4. Install the left side cover.

Starter magnetic Spare


switch main fuse

NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your motorcycle inspected by your dealer.

97
Information

Keys.............................................................P. 99 Honda Contacts ....................................... P. 116


Instruments, Controls, & Other Features ... P. 100 USA Reporting Safety Defects .............. P. 118
Caring for Your Motorcycle.....................P. 101
Storing Your Motorcycle .........................P. 103
Transporting Your Motorcycle ................P. 104
You & the Environment ...........................P. 105
Vehicle Identification Number ................P. 106
Emission Control Systems........................P. 107
Catalytic Converter ..................................P. 112
Oxygenated Fuels ....................................P. 113
Authorized Manuals ................................P. 114
Warranty Coverage and Service .............P. 115
Keys

Keys
Ignition key
Be sure to record the key number provided with
the original keys.
Store the spare key and recorded key number in
a safe location.
To make a duplicate, take the spare key or the

Information
key number to your dealer.
If you lose all keys and the key number plate,
the ignition switch assembly and lock set will
need to be replaced.

A metal key holder may cause damage to the


area surrounding the ignition switch.

99
Instruments, Controls, & Other Features

Instruments, Controls, & Odometer


Other Features The display locks at 999,999 when the read-out
exceeds 999,999.
Ignition Switch
Leaving the ignition switch ON with the engine Tripmeter
stopped will drain the battery. The tripmeter A and B return to 0.0 when the
Do not turn the key while riding. read-out exceeds 999.9.
Information

Engine Stop Switch Document Bag


Do not use the engine stop switch except in an The owner’s manual, registration, and
emergency. Doing so when riding will cause the insurance information can be stored in the
engine to suddenly turn off, making riding plastic document bag located under the seat.
unsafe.
If you stop the engine using the engine stop
switch, turn the ignition switch off. Failing to do Ignition Cut-off System
so will drain the battery. A banking (lean angle) sensor automatically stops
the engine and fuel pump if the motorcycle falls
over. To reset the sensor, you must turn the
ignition switch to OFF and back to the ON position
before the engine can be restarted.

100
Caring for Your Motorcycle

Caring for Your Motorcycle Avoid directing water into the air cleaner,
muffler, and electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty
ensure the life of your Honda. A clean of clean water and dry with a soft, clean
motorcycle makes it easier to spot potential cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto the
corrosion. Always wash your motorcycle brakes or tires. Brake discs, pads, drum or

Information
thoroughly after riding on coastal or treated shoes contaminated with oil will suffer
roads. greatly reduced braking effectiveness and
can lead to a crash.
5. Lubricate the drive chain immediately after
Washing washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before washing. u Avoid products that contain harsh
1. Rinse your motorcycle thoroughly using a detergents or chemical solvents. These can
garden hose to remove loose dirt. damage the metal, paint, and plastic on
2. If necessary, use a sponge or a soft towel your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tires and brakes.
u Clean the headlight lens, panels, and other u If your motorcycle has any matte painted
plastic components with extra care to parts, do not apply a coat of wax to the
avoid scratching them. matte painted surface.
continued 101
Caring for Your Motorcycle

❙ Washing Precautions ● Do not direct water at the air cleaner:


Follow these guidelines when washing: u Water in the air cleaner can prevent the
● Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage ● Do not direct water near the headlight:
moving parts and electrical parts, u Any condensation inside the headlight
rendering them inoperable. should dissipate after a few minutes of
u Water in the air intake can be drawn into running the engine.
the throttle body and/or enter the air ● Do not use waxes containing compounds on
cleaner. matte painted surface:
Information

● Do not direct water at the muffler: u Use a soft cloth or sponge, plenty of
u Water in the muffler can prevent starting water, and a mild detergent to clean matte
and causes rust in the muffler. painted surfaces. Dry with a soft clean
● Dry the brakes: cloth.
u Water adversely affects braking
effectiveness. After washing, apply the Aluminum Components
brakes intermittently at low speed to help
Aluminum will corrode from contact with dirt,
dry them.
mud, or road salt. Clean aluminum parts
● Do not direct water under the seat:
regularly and follow these guidelines to avoid
u Water in the under seat compartment can
scratches:
damage your documents and other
● Do not use stiff brushes, steel wool, or
belongings.
cleaners containing abrasives.
● Avoid riding over or scraping against curbs.

102
Storing Your Motorcycle

Panels Storing Your Motorcycle


Follow these guidelines to prevent scratches
If you store your motorcycle outdoors, you
and blemishes:
should consider using a full-body motorcycle
● Wash gently using a soft sponge and plenty
cover.
of water.
If you won’t be riding for an extended period,
● To remove stubborn stains, use diluted
follow these guidelines:
detergent and rinse thoroughly with plenty of
● Wash your motorcycle and wax all painted
water.
surfaces (except matte painted surfaces).
● Avoid getting gasoline, brake fluid, or

Information
Coat chrome pieces with rust-inhibiting oil.
detergents on the instruments, panels, or
● Lubricate the drive chain. 2 P. 46
headlight.
● Place your motorcycle on a maintenance
Exhaust Pipe and Muffler stand and position a block so that both tires
are off the ground.
When the exhaust pipe and muffler are painted,
● After rain, remove the body cover and allow
do not use a commercially available abrasive
the motorcycle to dry.
kitchen cleaning compound. Use a neutral
● Remove the battery (2 P. 51) to prevent
detergent to clean the painted surface on the
discharge. Charge the battery in a shaded,
exhaust pipe and muffler. If you are not sure if
well-ventilated area.
your exhaust pipe and muffler are painted,
u If you leave the battery in place,
contact your dealer.
disconnect the negative - terminal to
prevent discharge.

continued 103
Transporting Your Motorcycle

After removing your motorcycle from storage, Transporting Your


inspect all maintenance items required by the
Maintenance Schedule. Motorcycle
If your motorcycle needs to be transported, it
USA For more information about storage, refer
should be carried on a motorcycle trailer or a
to the Honda Winter Storage Guide, available flatbed truck or trailer that has a loading ramp
from your dealer. or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
Canada For more information about storage,
wheel or wheels on the ground.
Information

visit our website at www.honda.ca and look up


“Storage Tips” under the Parts & Service tab. NOTICE
Towing your motorcycle can cause serious damage to the
transmission.

104
You & the Environment

You & the Environment drain or on the ground. Used oil, gasoline,
coolant, and cleaning solvents contain poisons
Owning and riding a motorcycle can be that can hurt refuse workers and contaminate
enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.
the environment.

Choose Sensible Cleaners


Use a biodegradable detergent when you wash

Information
your motorcycle. Avoid aerosol spray cleaners
that contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.

Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling center.
Call your local or state office of public works or
environmental services to find a recycling center
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
105
Vehicle Identification Number

Vehicle Identification
Number
The VIN and engine serial number uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may also
be required when ordering replacement parts.
The VIN is stamped on the right side of the
steering head and also appears on the Safety
Information

Certification Label attached to the left side of


the steering head. VIN
The engine number is stamped on the left side
of the crankcase.
You should record these numbers and keep
them in a safe place.

VIN
106
Emission Control Systems

Emission Control Systems


Your motorcycle engine emits combustion
byproducts, including carbon monoxide (CO),
oxides of nitrogen (NOx), and hydrocarbons
(HC). Gasoline evaporation also emits
hydrocarbons. Controlling the production of
NOx, CO, and HC is important for the
environment.

Information
Engine number

continued 107
Emission Control Systems

Exhaust Emission Requirements


The U.S. Environmental Protection Agency USA Vehicle emission control
information label
(EPA), the California Air Resources Board
(CARB), and Environment Canada (EC) require
that your motorcycle comply with applicable
exhaust, crankcase, and fuel permeation
emission standards during its useful life, when
operated and maintained according to the
instructions provided.
Information

CARB also requires that your motorcycle comply


with applicable evaporative emission
requirements during its useful life, when
operated and maintained according to the Canada Vehicle emission control
information label
instructions provided.
Compliance with the terms of the Distributor’s
Warranties for Honda Motorcycle Emission Noise Emission Requirements
Control Systems is necessary in order to
The EPA requires that motorcycles built after
maintain a valid emissions system warranty
January 1, 1983 comply with applicable noise
(USA only). The Vehicle Emission Control
emission standards for one year or 3,730 miles
Information label is attached to the rear fender.
(6,000 km) after the time of purchase when
operated and maintained according to the
instructions provided.
108
Emission Control Systems

Exhaust Emission Control System ❙ Secondary Air Injection System


The secondary air injection system adds filtered
The exhaust emission control system includes
air into the exhaust gas to help improve
the following components that should not need
emission control performance.
adjustment, although periodic inspection by
your Honda dealer is recommended.
❙ Catalytic Converters
The exhaust system contains one or more
❙ PGM-FI System catalytic converters. Catalytic converters use a
The PGM-FI (programmed fuel injection) system
catalyst to convert most of the harmful exhaust
uses sequential multiport fuel injection, and is

Information
gas compounds into harmless compounds.
comprised of air intake, engine control, fuel
control, and exhaust control subsystems.
The engine control module (ECM) uses sensors Evaporative Emission Control System
to determine how much air enters the engine, USA only
and then controls how much fuel to inject.
An evaporative emissions control system uses a
canister filled with charcoal to absorb fuel vapor
❙ Ignition Timing Control System from the fuel tank while the engine is off. The
The ignition timing control system adjusts the
vapor is drawn into the engine and burned
ignition timing to reduce the amount of HC,
while riding.
CO, and NOx produced.

continued 109
Emission Control Systems

Crankcase Emissions Control System Noise Emission Control System


The positive crankcase ventilation system ❙ TAMPERING WITH THE NOISE CONTROL
prevents gases that build up in the engine’s SYSTEM IS PROHIBITED:
crankcase from being released into the U. S. federal law prohibits, and Canadian
atmosphere. The gases are drawn into the provincial laws may prohibit, the following acts
engine and burned while riding. or the causing thereof: (1) The removal or
rendering inoperative by any person, other than
for purposes of maintenance, repair or
Fuel Permeation Emission Control replacement, of any device or element of design
Information

The fuel tank, fuel hoses, and fuel vapor charge incorporated into any new vehicle for the
hoses use fuel permeation control technologies purpose of noise control prior to its sale or
to prevent fuel vapor emissions. delivery to the ultimate purchaser or while it is
Tampering with these components to reduce or in use; or (2) the use of the vehicle after such
defeat the effectiveness of the fuel permeation device or element of design has been removed
technologies is prohibited. or rendered inoperative by any person.

110
Emission Control Systems

❙ AMONG THOSE ACTS PRESUMED TO Problems Affecting Motorcycle Exhaust


CONSTITUTE TAMPERING ARE THE Emissions
FOLLOWING ACTS:
Have your motorcycle inspected and repaired by
● Removal of, or puncturing the muffler,
your dealer if you experience any of the
baffles, header pipes or any other component
following symptoms:
which conducts exhaust gases.
● Hard starting or stalling after starting
● Removal of, or puncturing of any part of the
● Rough idling
intake system.
● Misfiring or backfiring during acceleration
● Lack of proper maintenance.
● Poor engine performance and poor fuel

Information
● Removing or disabling any emissions
economy
compliance component, or replacing any
compliance component with a non-
compliant component.

111
Catalytic Converter

Catalytic Converter Follow these guidelines to protect your


motorcycle’s catalytic converter.
This motorcycle is equipped with a three-way ● Always use unleaded gasoline. Leaded
catalytic converter. The catalytic converter gasoline will damage the catalytic converter.
contains precious metals that serve as catalysts ● Keep the engine in good running condition.
in high temperature chemical reactions that A poorly running engine can cause the
convert hydrocarbons (HC), carbon monoxide catalytic converter to overheat causing
(CO), and oxides of nitrogen (NOx) in the damage to the converter or the motorcycle.
exhaust gasses into safe compounds. ● If your engine is misfiring, backfiring, stalling,
Information

or otherwise not running properly, stop


A defective catalytic converter contributes to air riding and turn off the engine. Have your
pollution and can impair your engine’s motorcycle serviced as soon as possible.
performance. A replacement unit must be an
original Honda part or equivalent.

112
Oxygenated Fuels

Oxygenated Fuels If you accidentally fill your fuel tank with an


oxygenated fuel containing higher percentages,
Some conventional fuels blended with alcohol you may experience performance problems. To
or an ether compound are available in some resolve the problem, have your dealer drain the
locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel. Fuel
air standards. These gasolines are collectively system or performance problems resulting from
referred to as oxygenated fuels. If you plan to the use of an oxygenated fuel containing higher
use oxygenated fuel, check that it is unleaded percentages are not covered by your warranty.
and meets the minimum octane rating and NOTICE

Information
blend requirement. Improper use of oxygenated fuels can damage metal,
rubber, and plastic parts of your fuel system.
The following fuel blends are EPA-approved Oxygenated fuel can also damage paint. Damage caused
and have been approved for use in your by spilled fuel is not covered by warranty.
motorcycle:
If you notice any undesirable operating
● Ethanol (ethyl alcohol) up to 10% by volume.
symptoms or performance problems, try a
u Gasoline containing ethanol may be
different brand of gasoline.
marketed under the name Gasohol.
● Methanol (methyl alcohol) up to 5% by
volume that contain cosolvents and corrosion
inhibitors to protect the fuel system. Never
use a blend containing more than 5 %.

113
Authorized Manuals

Authorized Manuals These Honda manuals are written for the


professional technician. However, if you possess
The Service Manual used by your authorized dealer the proper tools, observe the safety standards,
is available from your Honda dealer or Helm, Inc. and are mechanically capable, you should find
(USA only, Canada: See your dealer to order them easy to use.
authorized manuals.) Special Honda tools are necessary for some
procedures.
Also available, but not necessary to service your Order On-Line: www.helminc.com
model, is the Honda Common Service Manual,
Information

which explains basic service information for Order Toll Free: 1-888-CYCLE93
various systems on Honda motorcycles, (1-888-292-5393)
scooters, and ATV. (NOTE: For Credit Card Orders Only)
The Winter Storage Guide in conjunction with Monday – Friday 8:00 AM – 6:00 PM EST
the Owner's Manual and Service Manual can
help you prepare your Honda motorcycle,
scooter, ATV, and SxS for winter storage.

Publication Item No. Description


61KZZ03 2016 CRF250L Service Manual
61CSM00 Common Service Manual
S9507 Winter Storage Guide
31KZZA30 2016 CRF250L Owner’s Manual
114
Warranty Coverage and Service

Warranty Coverage and workmanship of your Honda. Your warranty


coverage does not apply to the normal wear
Service and deterioration associated with use of the
motorcycle.
Coverage
Your new Honda is covered by the following Your warranty coverage is not voided if you
warranties: perform your own maintenance. However,
● Motorcycle Limited Warranty failures that occur due directly to improper
● Emission Control System Warranty maintenance are not covered by these

Information
● Noise Control Warranty (USA only) warranties.

The responsibilities, restrictions, and exclusions You can extend almost all of your warranty
that apply to these warranties are explained in coverage through the Honda Protection Plan
the Warranties Booklet given to you by your (USA only). For more information, see your
Honda dealer at the time of purchase. Always Honda dealer.
keep your Honda owner’s card with your
Warranties Booklet.
Service
Canada Please refer to the Warranty Booklet Please remember that maintenance
posted on our website at www.honda.ca. recommended in the Maintenance Schedule is
not included in your warranty coverage.
It is important to realize that your warranty
applies only to defects in material or If you believe you have a problem with your
continued 115
Honda Contacts

motorcycle, call the service department of your Honda Contacts


Honda dealer. Make an appointment for an
inspection and diagnosis. You will be asked to
authorize that inspection, and your dealer will American Honda Motor Co., Inc.
return the results of the inspection. If a problem If you wish to contact Honda directly to
exists and is covered under warranty, your comment on your experiences with your
dealer will perform the warranty repairs. motorcycle or with your dealer, please send
your comments to the following address:
If you have any questions about your warranty Motorcycle Division,
coverage or the nature of the repair, talk to the American Honda Motor Co., Inc.,
Information

Service Manager of your Honda dealer. P.O. Box 2200, Torrance,


CA 90509-2200
If a misunderstanding occurs and you aren’t Mailstop: 100-4C-7B,
satisfied with your dealer’s handling of the Telephone: (866) 784-1870.
situation, we suggest you discuss your problem
with the appropriate member of the Canada Honda Canada Inc., Customer
dealership’s management team. If you are still Relations Dept, 180 Honda Boulevard,
not satisfied, contact the owner of the Markham, Ontario L6C 0H9,
dealership or their designated representative. telephone: (888) 946-6329,
facsimile: (877) 939-0909.
E-mail: honda_cr@ch.honda.com

Please include the following information in your


letter:
116
Honda Contacts

● Name, address, and telephone number The sales department offers the Honda
● Product model, year, and VIN Protection Plan to extend almost all of your
● Date of purchase warranty coverage (USA only).
● Dealer name and address
Your Honda dealer can also supply information
We will likely ask your Honda dealer to respond, about, riding events, and information about
or possibly acknowledge your comments safety training available in your local area, and
directly. the Honda Rider’s Club of America (USA only).

Information
Your Honda Dealer Honda Rider’s Club of America (HRCA)
The service department of your Honda dealer The Honda Rider’s Club of America (HRCA)
offers trained personnel to perform regular sponsors local riding chapters at Authorized
maintenance and most repairs. It has the latest Honda Dealerships across the country. You can
available service information from Honda and log on to the HRCA Clubhouse website for
also handles warranty inspections and repairs. more information at www.hrca.honda.com.

The parts department offers Honda Genuine


Parts, Pro Honda products, Honda Genuine
Accessories (USA only), and Honda accessories
and products (Canada only) that provide the
same quality that went into your motorcycle.

117
Reporting Safety Defects

USAReporting Safety To contact NHTSA, you may call the


Vehicle Safety Hotline toll-free at:
Defects 1-888-327-4236
If you believe that your vehicle has a (TTY: 1-800-424-9153); go to
defect which could cause a crash or http://www.safercar.gov;
could cause injury or death, you should or write to:
immediately inform the National Administrator, NHTSA,
Highway Traffic Safety Administration 1200 New Jersey Avenue, SE.,
(NHTSA) in addition to notifying Washington, DC 20590.
Information

American Honda Motor Co., Inc. You can also obtain other information
about motor vehicle safety from:
If NHTSA receives similar complaints, it http://www.safercar.gov.
may open an investigation, and if it finds
that a safety defect exists in a group of
vehicles, it may order a recall and
remedy campaign. However, NHTSA
cannot become involved in individual
problems between you, your dealer, or
American Honda Motor Co., Inc.

118
Specifications
Specifications

■ Main Components Unleaded gasoline


Type MD38 Fuel Recommended fuel octane number:
Overall length 86.4 in (2,195 mm) Pump Octane Number (PON) 86 or higher.
Overall width 32.1 in (815 mm) Tank capacity 2.03 US gal (7.7 liters)
Overall height 47.0 in (1,195 mm) YTX7L-BS
Battery
Wheelbase 56.9 in (1,445 mm) 12V-6.0Ah (10 HR)
Minimum ground 1st 3.333
10.0 in (255 mm) 2nd 2.117
clearance
Caster angle 27º 35’ 3rd 1.571
Gear ratios
Trail 4.4 in (113 mm) 4th 1.304
Curb weight 320 lb (145 kg) 5th 1.115
Maximum weight 6th 0.962

Specifications
320 lb (145 kg) Reduction ratios
capacity*1 2.807 / 2.857
Passenger capacity Rider and 1 passenger (primary / final)
Minimum turning radius 7.6 ft (2.3 m)
Displacement 15.3 cu-in (250 cm3)
Bore x stroke 2.99 × 2.17 in (76.0 x 55.0 mm)
Compression ratio 10.7:1
*1 Including rider, passenger, all luggage, and accessories

119
Specifications

■ Service Data API Service Classification SG or higher except


Front 3.00-21 51P oils labeled as energy conserving or resource
Tire size
Rear 120/80-18M/C 62P conserving on the circular API service label,
Recommended
Tire type bias-ply, tube SAE 10W-30, JASO T 903 standard MA, Pro
engine oil
Recommended Front IRC GP-21F Z Honda GN4 4-stroke oil (USA & Canada) or
Tires Honda 4-stroke oil, or an equivalent
Rear IRC GP-22R
motorcycle oil
Front 22psi (150 kPa, 1.50 kgf/cm2)
Tire air pressure After draining 1.5 US qt (1.4 liters)
Rear 22psi (150 kPa, 1.50 kgf/cm2)
Engine oil After draining &
Minimum tread Front 0.12 in (3.0 mm) 1.6 US qt (1.5 liters)
capacity filter change
depth Rear 0.12 in (3.0 mm)
After disassembly 1.9 US qt (1.8 liters)
Spark plug (standard) SIMR8A9 (NGK)
Recommended
(non- 0.031 to 0.035 in (0.80 to
Specifications

Spark plug gap brake (clutch) Honda DOT 3 or DOT 4 Brake Fluid
adjustable) 0.90 mm) fluid
Idle speed 1,450 ± 100 rpm Cooling system
1.08 US qt (1.02 liters)
capacity
Recommended
Pro Honda HP Coolant
coolant
Recommended
drive chain Pro Honda HP Chain Lube or equivalent
lubricant
Drive chain slack 1 to 1 3/8 in (25 to 35 mm)
Standard drive DID 520VF
chain No. of links 106
Standard Engine sprocket 14T
sprocket sizes Rear wheel sprocket 40T

120
Specifications

■ Bulbs ■ Torque Specifications


Headlight 12V-60/55W Hook bolts 15 lbf·ft (21 N·m, 2.1 kgf·m)
Brake/Tail light 12V-21/5W Engine oil drain bolt 18 lbf·ft (24 N·m, 2.4 kgf·m)
Front turn signal lights 12V-21/5W x 2 Oil filter cover bolts 9 lbf·ft (12 N·m, 1.2 kgf·m)
Rear turn signal lights 12V-21W x 2 Front wheel axle shaft 54 lbf·ft (73.5 N·m, 7.5 kgf·m)
License plate light 12V-5W Front wheel axle pinch
15 lbf·ft (20 N·m, 2.0 kgf·m)
bolts
■ Fuses Rear wheel axle nut 65 lbf·ft (88 N·m, 9.0 kgf·m)
Main fuse 30A Drive chain adjusting lock
20 lbf·ft (27 N·m, 2.8 kgf·m)
Other fuses 10A, 5A nuts
Muffler tail cap 3.9 lbf·ft (5.25 N·m, 0.54 kgf·m)

Specifications
121
Information Record

VIN
Engine No.
Color Label & Code
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Manager

122
Index
Index

A D
Accessories................................................. 13 Digital Clock Adjustment.......................... 21
Air Cleaner ................................................ 76 Drive Chain .......................................... 45, 68
Authorized Manuals ............................... 114
E
B Electrical Trouble....................................... 91
Battery ................................................. 41, 51 Emission Control Systems........................ 107
Brake Light Switch .................................... 66 Engine
Brakes Number.................................................. 106
Fluid......................................................... 64 Oil ...................................................... 44, 58
Pad Wear ................................................. 65 Overheats................................................. 82
Braking ...................................................... 10 Starting .................................................... 26
Bulb Stop Switch ................................ 24, 26, 100

Index
Brake/Tail Light ........................................ 93 Stopping ................................................ 100
Front/Rear Turn Signal.............................. 94 Environment ............................................ 105
Headlight ................................................. 92 Equipment
License Plate Light.................................... 95 Owner’s Manual............................... 30, 100
Tool Kit .................................................... 30
C
Caring for Your Motorcycle ................... 101
Clutch System ............................................ 73
Color Label ................................................ 40
Coolant ................................................ 46, 62
123
F I
Flooded Engine ......................................... 26 Ignition Cut-off System
Fuel Banking Sensor .......................................100
Gauge ...................................................... 19 Side Stand ................................................67
Recommended ......................................... 28 Ignition Key................................................99
Remaining ................................................ 19 Ignition Switch...................................25, 100
Tank Capacity........................................... 28 Indicators....................................................22
Fuses..................................................... 43, 96 Information Record .................................122
Instruments ................................................18
G
Gasohol .................................................... 113 L
Gasoline ....................................... 12, 28, 113 Labels............................................................7
Load Limits .................................................15
Index

H Loading Guidelines....................................15
Headlight Aim ........................................... 79
Headlight Dimmer Switch......................... 24 M
Helmet Holder ........................................... 29 Maintenance
High Beam Indicator ................................. 23 Fundamentals ...........................................37
High Coolant Temperature Importance ...............................................32
Indicator............................................. 22, 82 Safety .......................................................33
Honda Contacts ....................................... 116 Schedule...................................................34
Horn Button............................................... 24 Maximum Weight Limit ....................15, 119
Modifications .............................................13
124
N R
Neutral Indicator....................................... 22 Recommended
Coolant .................................................... 46
O Fuel .......................................................... 28
Odometer .......................................... 19, 100 Oil ............................................................ 44
Off-Road Safety ........................................ 14 Refueling ................................................... 28
Oil Removal
Engine ............................................... 44, 58 Battery ..................................................... 51
Overheating .............................................. 82 Seat.......................................................... 52
Oxygenated Fuels ................................... 113 Side Cover................................................ 53
Reporting Safety Defects (U.S.) .............. 118
P Riding Precautions .................................... 10
Parking ...................................................... 11

Index
Parts Location............................................ 16 S
PGM-FI (Programmed Fuel Injection) Safety Labels................................................ 7
malfunction indicator lamp (MIL) .... 22, 83 Safety Precautions....................................... 9
Protective Apparel ...................................... 9 Shifting Gears ............................................ 27
Side Stand .................................................. 67
Side Stand Ignition Cut-off System .......... 67
Spark Arrester............................................ 56
Spark Plug.................................................. 54
Specifications........................................... 119
Speedometer ............................................. 19
125
Start Button ............................................... 24 V
Starting the Engine ................................... 26 Vehicle Identification Number................106
Steering Lock ............................................. 25
Stopping Engine...................................... 100 W
Storage Warning Indicators On ..............................83
Equipment................................................ 29 Warranty Coverage and Service .............115
Owner’s Manual............................... 30, 100 Washing Your Motorcycle.......................101
Tool Kit .................................................... 30 Weight Limit ......................................15, 119
Storing Your Motorcycle......................... 103 Wheels
Switches ..................................................... 24 Front Removal...........................................86
Rear Removal............................................88
T Rims & Spokes ..........................................72
Throttle ...................................................... 78
Index

Tires
Air Pressure .............................................. 47
Puncture................................................... 85
Replacing ........................................... 47, 85
Transporting Your Motorcycle ............... 104
Tripmeter ........................................... 19, 100
Troubleshooting........................................ 80
Turn Signal Indicators ............................... 23
Turn Signal Switch..................................... 24

126

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