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Recent Approaches in CO Fixation Research in India and Future Perspectives Towards Zero Emission Coal Based Power Generation
Recent Approaches in CO Fixation Research in India and Future Perspectives Towards Zero Emission Coal Based Power Generation
With an ultimate goal of stabilization of greenhouse gases in the atmosphere, new scientific
approaches are being researched worldwide leading to a shift in the policies from low carbon and
no carbon energy sources to fossil fuel sources with capture of carbon and its storage or permanent
fixation. The carbon capture and storage is no doubt a progressive approach to limit CO2 concen-
tration in the atmosphere. In India, CO2 fixation research has been initiated on novel amine based,
multiphased absorbents and innovative adsorptive materials in different R&D laboratories. New
possibilities exist in biofixation of CO2 from the flue gases through microbial and microalgal pro-
cesses. There is need to intensify R&D efforts further for development of cost-effective regenerative
adsorbents and processes. It is also important that advanced coal combustion technologies are
investigated keeping in view the properties of coal and the concept of zero emission plants. Emerg-
ing trends in advanced coal combustion processes and challenges in R&D towards zero emission
coal based power generation are enumerated.
Keywords: Climate change, coal combustion, CO2 fixation, energy, zero emission.
IN the 19th century, mankind entered into a new geologi- Visibly, the year 2007 became the seminal year on cli-
cal era which includes the last 200 years. ‘We are not in mate change due to the following global actions:
Holocene, but in Anthropocene era because it is we who
determine the climate’, said Paul J. Crutzen, 1995 Nobel • The Fourth Assessment Report of UN Inter-
laureate, in his lecture delivered at the Indian National governmental Panel on Climate Change (IPCC)
Science Academy during February 2007. Different ap- released in February 2007 stated ‘warming of climate
proaches towards reengineering of the atmosphere have system is univocal’.
been proposed. A simulation experiment of injection of • The IPCC report further documented evidence of
sulphate aerosols in the stratosphere shows that releasing global average temperature increase by about 0.74°C
one million terragram sulphur per year at 25 km altitude in the last 100 years (1996–2005) resulting from ob-
in the tropical belt (10°N to 10°S) would be sufficient to served changes in the atmospheric composition of car-
cancel the effects of global warming caused by doubling bon dioxide, methane and nitrous oxide concentrations.
of CO2 in the atmosphere1. These and other geological • An Inconvenient Truth about the perils of global warm-
and ecological ‘solutions’ in the wake of increasing ing won the Oscar Academy Award for best documen-
greenhouse gas emissions and their accumulation with tary film.
adverse consequences on the climate in the 21st century; • 2007 Nobel Peace Prize was awarded jointly to R. K.
and how scientific priorities can change have become the Pachauri, Chairman, IPCC and Al Gore, US Vice
focus of discussions in many forums across the world. President, giving a big boost to the international cam-
The Royal Society, UK has undertaken a scientific feasi- paign for actions against global warming and climate
bility of geoengineering of climate with a goal to dimin- change.
ish radiative forcing by as much as 1 W/m2. (Problems in
geoengineering schemes are also discussed in a recent
Energy and climate change outlook
article in Current Science, 2009, 96, 41–48).
Coal based energy generation remains the main source of
electricity worldwide. For developing economies like
Malti Goel is CSIR Emeritus Scientist, CSSP, JNU, New Delhi India it has potential to provide energy access to all. In
110 017, India. e-mail: malti_g@yahoo.com 2007, world production of coal and lignite became 6.4 Bt.
The anthropogenic increase in CO2 levels mainly from Current energy situation in India is dominated by the use
fossil fuel combustion is however, affecting the carbon of coal in power generation as well as industrial produc-
balance and is giving rise to global warming concerns. tion. The total electricity installed capacity was 138 giga
The measured radiative forcing which results from watts (GW) in 2007. Share of different fuels in total elec-
increase in CO2 and other greenhouse gases (1.6 W/m2) is tricity generation5 is shown in Figure 1 a, and the
clearly much higher than that resulting from solar regional distribution of installed capacity in Figure 1 b.
intensity (0.12 W/m2). With the projected growth rate of economy at 8–9% per
The carbon capture and storage (CCS) technology is annum, India is facing formidable challenges in meeting
therefore suggested as one of the options to meet the its energy demands, which should be at par with the eco-
global emission stabilization targets while meeting nomic activity.
national energy needs3. It involves capture of CO2 in the As non-Annex I country, India has accepted the Kyoto
atmosphere and its permanent fixation away from the Protocol though no commitment is required to reach any
atmosphere. If the power plants and the storage sites are specific targets. Per capita emissions in India are low,
not close to each other, it will involve transport of CO2 in about one tonne per annum as against world average of
liquid form over longer distances. In this context, Interna- four tonne. The projected growth in the use of fossil fuels
tional Energy Agency has identified five areas in CCS in 2031–32 (the installed capacity approaching 800 GW
R&D4 as follows: (ref. 6) – Integrated Energy Policy of India 2006) indi-
1. Clean coal technologies – technologies such as cates that the coal requirement for 2031–32 may grow up
super critical coal combustion, integrated gasification to 2.0 Bt per annum with anticipated rise in emissions.
combined cycle (IGCC), increase efficiency and reduce India’s policy for sustainable development, by way of
CO2 emission per kWh of electricity generated. promoting energy efficiency and the use of renewable
2. Post combustion capture – chemical absorption, energy, changing the fuel mix to cleaner sources, energy
adsorption and membranes separation techniques are under pricing, pollution abatement and forestation may result in
a relatively low carbon energy path. Nonetheless, these
Table 1. Coal production and its share in total electricity for selected early policies have formed the stepping stones for more
countries goal-oriented National Action Plan on Climate Change,
which has identified measures to be taken in eight core
Share of coal in
Coal production electricity generated
areas to maintain high economic growth with the com-
Country in 2006 (Mt) in 2007 (%) mitment that at no point of time India’s per capita green-
house gas emission would exceed that of developed
PR China 2380.0 81 countries at present. The approach to policy with regard
USA 1053.6 49
India 447.3 68
to CCS technology is that technology should be deve-
Australia 373.2 76 loped and tested in industrialized countries first and only
Russia 309.8 70 then can it be implemented in developing countries.
South Africa 256.9 94 Obviously, India cannot afford excessive cost of elec-
Germany 197.2 49 tricity due to application of CCS to thermal power gene-
Poland 156.1 93
ration and hence will not permit any embargo. Energy
Source: Data from World Coal Institute. conservation has been in India’s portfolio of development
Figure 1. a, Share of different fuels in total electricity generation; b, Regional distribution of installed capacity
(source: ref. 5).
since the 1970s. Several new initiatives in power sector operated. Emission factor from a power plant is computed
are in place to enhance efficiency of future power plants from generation, fuel consumption and fuel quality data,
as well as the existing ones. Research in carbon capture has using the following equation:
also been initiated in the academic and industry sectors.
Short-term opportunities and challenges for CCS in EF (kgCO2/MWh) = HR(kcal/MWh)
fossil fuel sector using advanced clean coal technologies × FE (kgCO2/kg fuel)/CV(kcal/kgfuel), (2)
as bridging option to energy security necessitating
research in CCS were discussed7. Because climate change where EF is emission factor; HR is heat rate; FE is fuel
is a global issue and is posing danger to the existence of efficiency and CV is calorific value.
mankind, it requires policy and technological actions by Taking into account the present coal-based power gen-
all nations. In India, efforts towards clean coal techno- eration in the country, the average CO2 emission factor
logy development began more than two decades ago. In for electricity generation has been computed as 0.846t/
the Department of Science & Technology, New Delhi, MWh9. The regionwise baseline emission factors from
studies have been carried out on pre-combustion and the power plant data for the year 2006–07 are shown in
combustion clean coal technologies. When India joined Table 2.
the carbon sequestration leadership forum, a programme
of Department of Energy, USA as founder member in
Highlights of CCS research in India
2003 and later became Vice-Chair to its Technical Group,
it provided ample opportunity to focus on the challenge CO2 sequestration for carbon capture and storage is in es-
of carbon fixation research for sustaining the use of coal sence a scientific and technological approach to mitigate
for our energy security8. A national programme on CO2 carbon dioxide in the atmosphere. Scientific Departments
sequestration research was initiated from the inter- have made a beginning through invited research on CO2
sectoral perspectives of basic and applied research with sequestration and support to multi-disciplinary scientific
participation from universities and R&D laboratories projects in basic and applied areas10. Research on CO2
across the country. In this paper the highlights of CCS separation from the flue gas of a power plant, post-
research and need for revisiting advance coal combustion combustion capture, terrestrial sequestration, geological
technologies to enable efficient ways of carbon manage- sequestration, enhanced hydrocarbon recovery, biofixa-
ment are described. tion and industrial uses has been started. Novel ways
to convert CO2 into fuel through genetically designed
CO2 baseline data of Indian power sector
Table 2. Regionwise weighted average emission factor in tCO2/MWh
The Central Electricity Authority devises the generation Share in installed Average
norms for energy produced from different sources. India Region capacity (%) emission factor
has 176 thermal power plants of capacity ranging from
North 36.8 0.74
200 to 500 MW. About 40% of them are more than 20 East 41.7 1.00
years old and will be phased out in the next 20 years. South 38.3 0.72
Most coal-based power generation installations with West 18.0 0.86
capacity up to 500 MW are based on pulverized fired North-east 2.5 0.40
units, which some use gas turbines. A few circulating flu- Average emission factor is the average emission of all power generat-
idized bed boilers for high sulphur lignite are also being ing systems in the grid, weighted by net generation. (Source: ref. 9).
Current status India has made a pioneering effort to demonstrate 6.2 MW Research initiated at Coal Research Center, BHEL in early
in India IGCC with high ash coal in early 1990s. 2000s.
Operational (i) Use of shift reactor for conversion of syn gas into CO2 (i) Use of high ash coal tends to have low slagging and fouling
advantages and H2. propensities, which reduce the quantity of ash retained within
(ii) Hydrogen is produced as pollution free energy, which the boiler.
can be used in fuel cell directly. (ii) Up to 90% CO2 in the flue gas makes it easier to separate
from water in the flue gas.
Technical (i) IGCC has a molten ash removal system and needs (i) In oxyfuel, use of 100% oxygen could produce temperatures
challenges instant flux additions to maintain it in molten form. that would damage the boiler components. To decrease the
When high ash coal is used, it would need higher level flame temperature it is desirable to dilute the oxidizing
of flux because of higher fusion temperature and this scheme, by recycling CO2 into the boiler.
would increase the operating costs and lower the (ii) Another main challenge is that thermodynamics of oxyfuel
efficiency of the plant31. combustion with coal is not fully understood.
(ii) Another challenge is minimization of energy use in
CO2 separation.
Benefits (i) Improvement in cycle efficiency (i) Reduced combustion product volume/mass
(ii) Less coal input (ii) Increased condensable vapours
(iii) Drive towards hydrogen economy (iii) Increased radiant heat transfer
(iv) Fuel cell stack development (iv) Advanced control and increased boiler efficiency.
Drawbacks Heat losses in the slag are significantly higher, which may High cost of air separation unit may lead to increase in electricity
lead to lower availability of the plant. cost.
R&D needs (i) Better refractory materials (i) Feasibility for understanding the design parameters and op-
(ii) Gas cooling systems and coal feeding to increase reli- eration issues
ability and availability (ii) Membrane development for oxygen separation plant, which
(iii) Improved coal conversion technology is cost intensive at present
(iv) Hot dry gas clean-up (iii) Better understanding of coal combustion processes includ-
(v) CO2 separation technologies for the gas coming out of ing ignition, burnout and emissions
the shift reactor (iv) Re-circulation kinetics of CO2 produced into boiler.
emissions per kWh. (ii) Emerging technologies such as combustion process (which has already been tested on
oxyfuel technology and chemical looping. In the oxyfuel indigenous coal) appear to facilitate better CO2 capture
technology, coal combustion takes place in the presence option as compared to IGCC. However this is an area
of 100% oxygen. Combustion in pure O2 results in CO2/ needing further investigation.
H2O mixture in the flue gas with CO2 content up to 90%. As regards to improved efficiency of power generation,
CO2 can be sequestered without stripping from the gas India has made a beginning to install circulating fluidized
stream. A further advantage of the technology revealed in bed combustion (CFBC) and supercritical pulverized coal
pilot-scale tests is substantially reduced NOx emissions. firing units. Three supercritical coal pulverization units of
For coal-fired combustion, the technology was suggested 660 MW, in addition to seven ultra megapower projects,
in the eighties; however, recent developments have led to are under different stages of construction and planning.
renewed interest in the technology. Worldwide coal based India also proposes establishment of an oxyfuel combus-
oxyfuel combustion is in R&D and demonstration tion test rig at BHEL, Trichy in R&D mode with the
stage27,28. Theoretical studies combined with laboratory objective to study the suitability of the coal. Preliminary
and pilot-scale studies (typically 30–100 MWe) have been studies have been carried out on the effect of temperature
announced or planned. There are no full-scale plants zones along gas path on heat flux reduction.
using oxyfuel combustion in operation yet.
Other promising development in coal combustion A comparative study in the Indian context
needing mention is chemical looping technology. It gives
a fuel recycle option, while reducing the cost of oxygen Clean coal technologies like IGCC and oxyfuel have
separation. Chemical looping has two reactors; a fuel potential to become CCS technology. A comparative
reactor, where a metal oxide is reduced by reaction with study of these two technologies is made here in the Indian
coal. Reduced metal oxide is circulated to an air reactor context. In IGCC, CO2 is sequestered from the gaseous
where it is oxidized and regenerated. Exit gases from fuel fuel (which is a mixture of CO2, CO and H2). In oxyfuel
reactor contain CO2 and H2, pure CO2 can be separated, combustion, the flue gas is highly enriched by CO2 (up to
whereas H2 is combusted. Flue gas from air reactor con- 90%) making it is easier to capture. For long, coal gasifi-
tains N2 and unreacted O2 (ref. 29). Tested on laboratory cation has been considered the most efficient method to
scale, chemical looping in a circulating fluidized bed produce clean synthetic gas from coal as means of clean
MEETINGS/SYMPOSIA/SEMINARS
National Virology Silver Jubilee Year Conference National Workshop on Techniques in Animal Cell Culture
(VIROCON-2010)
Date: 19–23 January 2010
Date: 11–13 March 2010 Place: Madurai
Place: Tirupati
Topics include: Lymphocyte culture and attached cell culture
Theme: Recent trends in viral disease problems and manage- (passaging, staining and cryopreservation); Whole cell in situ
ment. hybridization using fluorescence tagged antisense RNA
(expression of lineage specific mRNA using antisense probe);
Contact: Prof. D. V. R. Sai Gopal Fibroblast culture, subculturing and viability test (MTT); Rat
Chiarman, Organizing Committee (VIROCON-2010) tail collagen making and generating 3D collagen matrix and
Head, Department of Virology culturing animal cell culture on it. Rat/mice preimplantation
Sri Venkateswara University embryo development in vitro.
Tirupati 517 502, India
Phone: 0877-228 9452 Contact: Dr R. Shenbagarathai
Mobile: 09849615634 Organizing Secretary, National Workshop
e-mail: virocon2010@gmail.com Department of Biotechnology
website: www.virologysociety.org Lady Doak College, Madurai 625 002, India
e-mail: ldcbiotech06@gmail.com
website: http://www.ladydoak.org