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Inspection and Test Plan For Cement Mortar Lining of Steel Pipes, Fittings, Bends and Welded Joints
Inspection and Test Plan For Cement Mortar Lining of Steel Pipes, Fittings, Bends and Welded Joints
PARTICIPATION
QUALITY RELATED CHARACTERISTIC TESTING EQUIPMENT/ CALIBRATION REFERENCE DOCUMENTS
ACTIVITY FREQUENCY RAYMOND CML SWCC/ILF
ACTIVITY TO BE VERIFIED LOCATION TOOLS FREQUNECY ACCEPTANCE CRITERIA MAPA REP
REP. SPECIALIST REP.
1.0 Materials
3.0 Sand
LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED H: HOLD
MAPA Construction and Trade Co. Inc. RAYMOND Intl. Co. Ltd.
KINGDOM OF SAUDI ARABIA Page 6 of 9
Saline Water Conversion Corporation
TAIF – TURUBAH / RANYAH / Al KHURMAH WTS
Inspection and Test Plan for Cement Mortar Lining of Steel Pipes, Spec. No. M03
Subject:
Fittings, Bends and Welded Joints ILF CONSULTING ENGINEERS
PARTICIPATION
QUALITY RELATED CHARACTERISTIC TESTING EQUIPMENT/ CALIBRATION REFERENCE DOCUMENTS
ACTIVITY FREQUENCY
ACTIVITY TO BE VERIFIED LOCATION TOOLS FREQUNECY ACCEPTANCE CRITERIA RAYMOND CML SWCC/ILF
MAPA REP
REP. SPECIALIST REP.
Chloride Ion content Independent Lab. TPI Lab Tools / M03, Max. 0.05%
3.7 Monthly TPI Lab N/A TC/R R R R
(CI) Test Report Equipment BS 812 Part 117
Bonding Agent
Bonding agent MO3, Relevant Specification and
5.0 Master Cast 141 / Every repair Yard / Site Repair Tools N/A H H R R
workability Standards / Material Data Sheet
Rheomix 141
Manufacturer
Manufactu
6.0 Pozzolith 55-RA Admixture Once Lab Tools / N/A M03, BS-5075 Part 3 TC/R R R R
rer
Equipment
LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED H: HOLD
MAPA Construction and Trade Co. Inc. RAYMOND Intl. Co. Ltd.
KINGDOM OF SAUDI ARABIA Page 7 of 9
Saline Water Conversion Corporation
TAIF – TURUBAH / RANYAH / Al KHURMAH WTS
Inspection and Test Plan for Cement Mortar Lining of Steel Pipes, Spec. No. M03
Subject:
Fittings, Bends and Welded Joints ILF CONSULTING ENGINEERS
PARTICIPATION
QUALITY RELATED CHARACTERISTIC TESTING EQUIPMENT/ CALIBRATION REFERENCE DOCUMENTS
ACTIVITY FREQUENCY
ACTIVITY TO BE VERIFIED LOCATION TOOLS FREQUNECY ACCEPTANCE CRITERIA RAYMOND CML SWCC/ILF
MAPA REP
REP. SPECIALIST REP.
Once / Batch Plant / 3 months
8.0 Trial Mix Mix Design Yard MO3 and Applicable Standards P/H H H H
Every Project Testing Moulds (Batch Plant)
Visual /
Pipe Receiving / As per Pipe MTC /
9.0 Every Pipe Yard / Site Dimension N/ A M18 ; 78-YA42-F-206 P/TC R R R
Handling/ Shipping Delivery Note
Check
Once / Batch Plant / 3 months MO3 and Applicable Standards /
10.0 Mix Design Yard P/H H H H
Every Project Testing Moulds (Batch Plant) PQT Procedure
Compressive / M03, 28 Days Test
Compressive Test / 7, 14 & 28
10.1 Yard Flexural 6 months Compressive: 55 N/mm² min. P/TC W R W
PQT Bending Test days
Machine Bending: 6 N/mm² min.
M03,AASHTO T277,DIN 1048
Chloride Ion & Rapid Chloride
10.2 Monthly Yard 6 Months Water Perm.: below 4mm P/TC W W/R W/R
Water Penetration Machine
Chloride Perm.: 100-1000
Cement Mortar
11.0
Lining Process
Internal Pipe Surface Each pipe / Blasting
11.1 Visual Inspection Yard / Site N/A M03, ST-2 Finish, ISO 8501-1:2007 A A R A
Preparation Joint Equipment
Every Fittings
Reinforcement (Wire Wire Mesh Size
11.2 above 24 Yard / Site Wire mesh N/A M03, AWWA C205 / C602 TC/R R R R
Mesh) and Bonding Agent
inch
Approved mix
11.3a Mix Proportion (Yard)
design
Sand Sand Scale 3 months M03 W/TC/H W R W/R
Water Daily Yard Water Scale 3 months M03 W/TC/H W R W/R
Additives Measuring Cup N/A M03 W/TC/H W R W/R
Approved mix
11.3b Mix Proportion (Site)
design
Cement Weighing Scale 6 months M03 W/TC/H W R W/R
Sand Weighing Scale 6 months M03 W/TC/H W R W/R
Daily Site
Water Flow Meter 3 months M03 W/TC/H W R W/R
Additives Measuring Cup N/A M03 W/TC/H W R W/R
LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED H: HOLD
MAPA Construction and Trade Co. Inc. RAYMOND Intl. Co. Ltd.
KINGDOM OF SAUDI ARABIA Page 8 of 9
Saline Water Conversion Corporation
TAIF – TURUBAH / RANYAH / Al KHURMAH WTS
Inspection and Test Plan for Cement Mortar Lining of Steel Pipes, Spec. No. M03
Subject:
Fittings, Bends and Welded Joints ILF CONSULTING ENGINEERS
PARTICIPATION
QUALITY RELATED CHARACTERISTIC TESTING EQUIPMENT/ CALIBRATION REFERENCE DOCUMENTS
ACTIVITY FREQUENCY RAYMOND CML SWCC/ILF
ACTIVITY TO BE VERIFIED LOCATION TOOLS FREQUNECY ACCEPTANCE CRITERIA MAPA REP
REP. SPECIALIST REP.
11.4 Slump Test Flow Table N/A M03, ASTM C-230, AWWA C-205, A/TC A R A/R
Wall “Ambient”
11.5 Ambient 6 months M03 A/TC A R A/R
Mortar Workability / Thermometer
Daily Site Needle
11.6 Mortar Temperatures Temperatures 6 months M03 - 32ºC max A/TC A R A/R
Thermometer
Surface
11.7 Pipe Temperatures 6 months M03 - 35ºC max A/TC A R A/R
Thermometer
Coating
11.8 Lining Thickness Mortar Thickness Each pipe Yard / Site Thickness 6 months M03 / AWWA C-205 A/TC A/W R A/W
Gauge
Mortar Surface Visual Inspection,
11.9 Condition after Pre- Lining cracks and Each Pipe Yard / Site N/A N /A M03 / AWWA C-205 A/TC/H A R A
Set Surface roughness
12.5 Water Curing Visual inspection Each Pipe Yard / Site N/A N/A M03, AWWA C-205 A A R A
LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED H: HOLD
MAPA Construction and Trade Co. Inc. RAYMOND Intl. Co. Ltd.
KINGDOM OF SAUDI ARABIA Page 9 of 9
Saline Water Conversion Corporation
TAIF – TURUBAH / RANYAH / Al KHURMAH WTS
Inspection and Test Plan for Cement Mortar Lining of Steel Pipes, Spec. No. M03
Subject:
Fittings, Bends and Welded Joints ILF CONSULTING ENGINEERS
PARTICIPATION
QUALITY RELATED CHARACTERISTIC TESTING EQUIPMENT/ CALIBRATION REFERENCE DOCUMENTS
ACTIVITY FREQUENCY
ACTIVITY TO BE VERIFIED LOCATION TOOLS FREQUNECY ACCEPTANCE CRITERIA RAYMOND CML SWCC/ILF
MAPA REP
REP. SPECIALIST REP.
Complete Release
Final Inspection and Report Each Pipe /
13.0 Yard / Site N/A N/A M03, AWWA C-205 W A/W W/R W/R
Release Recommendation Weekly
for Release
Visual and Video
14.0
Inspection
MAPA Construction and Trade Co. Inc. RAYMOND Intl. Co. Ltd.