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OFI Oct - Nov 14 Digital Issue PDF
OFI Oct - Nov 14 Digital Issue PDF
Vol 30 No 8
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OILSEEDS
Supercharged safflower
TRANSPORT
Flexitanks: a bag for life
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CONTENTS
PHOTO: DORAZETT/FOTOLIA.COM
FEATURES
VOL. 30 NO. 8 OCT/NOV 2014
CHINA
EDITORIAL:
SALES:
20 Eliminating trans fats
Sales Manager: Mark Winthrop-Wallace
Tel: +44 (0)1737 855 114; Fax: +44 (0)1737 855034
E-mail: markww@quartzltd.com TRANSPORT, LOGISTICS, STORAGE
Sales Consultant: Anita Revis
Tel: +44 (0)1737 855068; Fax: +44 (0)1737 855034
E-mail: anitarevis@quartzltd.com
23 Previous cargo rules
change
Chinese Sales Executive: Erik Heath
Tel: +44 (0)1737 855108; Fax: +44 (0)1737 855034 NEWS & EVENTS
E-mail: erikheath@quartzltd.com
News
CORPORATE:
‘Gutter oil’ contamination prompts product recalls palm oil (PO) and palm kernel
oil (PKO) to supplier mills by
O n 14 September, Hong Kong ordered a massive gutter oil, we ordered the recall of all products with the end of 2015, ensuring no
recall and ban on 25 lard and lard-containing an expiration date before 1 March next year.” deforestation in the palm supply
products imported from Taiwanese food oil According to Taiwan’s Food and Drug chain to plantations by 2020
manufacturer Chang Guann Co, which admitted its Administration (FDA), hundreds of mooncakes, and working with suppliers
products had been contaminated with ‘gutter oil’. along with pineapple cakes, bread, instant noodles, (including smallholders),
Hong Kong also banned all food made with the steamed buns and dumplings had been removed industry peers, NGOs, academic
products. from shelves in the country since the case surfaced. experts and other stakeholders
‘Gutter’ oil is illegal cooking oil that has been More than 1,000 restaurants, bakeries and food to promote consistent industry
recycled from waste oil or discarded animal parts. plants had also used the tainted oil. standards and practices for
Chang Guann admitted on 5 September that lard it FDA Southern Center deputy director Liu Fang-ming sustainable PO sourcing. P&G’s
had purchased from an unlicensed factory in Taiwan said if Chang Guann bought the suspect lard without PO already receives Roundtable
had been used as a base oil in the manufacturing of knowing what it really was, the company’s owners on Sustainable Palm Oil (RSPO)
edible lard oil. might only be subject to a fine. certification.
“We only began purchasing lard from the Pingtung “However, if the firm was aware of the lard’s real Colgate-Palmolive has also
factory on 25 February this year. As of last month, a contents and still used it to manufacture cooking recently released its own PO
total of 243 tonnes of lard had been bought from the oil, its owners could face a maximum prison term of sourcing policy, commiting to
factory, 216 tonnes of which have been used as a seven years,” he said. sustainably sourced PO with
base oil in the manufacturing of 780 tonnes of edible Some experts believe that about a tenth of China’s zero deforestation and full
lard oil,” the company said in a press release. cooking oil is gutter oil, with the first documented traceability of PO back to the
“We are also a victim in this case. Although not all case reported in mainland China in 2000 and, in plantation by 2015.
of our fragrant lard oil products contain the alleged Taiwan, in 1985.
IN BRIEF
SWITZERLAND: Bühler has
Chinese imports of soyabeans
launched a new horizontal
sunflower impact dehuller, the
‘DGBB’, which the company
said facilitates optimal
to plunge ahead of US harvest
extraction results when
processing sunflowerseeds,
C hinese imports of US soyabeans could plunge
by as much as a quarter in the crop year that
began in September, after processing margins in
senior official at an international trading company,
which owns soyabean processing facilities in China.
“With the way things are, we don’t expect prices
with efficient dehulling and
the country fell to their lowest in two years, industry and demand to recover any time soon,” he added.
minimised broken seeds. The
sources told Reuters. Record soyabean imports in the 2013/14 crop
product flow has achieved
The potential drop in shipments to the world’s year, coupled with slowing demand from the livestock
high throughput rates of up to
biggest buyer of soyabeans comes as the USA is sector, have resulted in a glut of soyabeans in China,
180 tonnes/day and this can
gearing up to harvest a record soyabean crop, piling dragging processing margins into negative territory.
now be controlled through an
more pressure on benchmark prices that have hit China’s crackdown on commodity financing trade
inspection window in the feeder,
their lowest in four years. has compounded the woes of an industry saddled
which helps ensure the product
Any hopes that demand for the products produced with huge losses, prompting some imports to default
is evenly spread over the
by China’s soyabean processors would pick up in the on cargoes.
entire machine width. Different
next few months have been dashed by slow growth. Those challenges did not filter through to January
moisture content values or
This has left processors struggling with the so- to July total soyabean import volumes, which climbed
sunflowerseed varieties can
called negative margins they have suffered since about a fifth from the year before to 41.68M tonnes,
be processed and the DGBB
February, meaning they cannot cover the costs as a raft of cargoes booked in advance arrived in
provides a consistent dehulling
of producing edible oil or animal-feed ingredient China.
degree with reduced fines and
soyameal. But they are expected to hit soyabean shipments
dust, leading to a reduced
“The first half of the (calendar) year was the worst from October to December, historically the period
risk of oil impregnation. All
on record for the industry”, said a Singapore-based when imports pick up, the Reuters report said.
components are easy to clean,
are accessible and easy to
exchange in a very short time,
the company said, which leads
California approves stricter olive oil labels and grades
to operational advantage and
reduces maintenance costs. T he state of California, USA has
approved stricter standards
on the labelling and grading of
than 0.5g/100g, a median of
defects equal to 0, and the other
characteristics which correspond
ISRAEL: Lipid supplements olive oil, Olive Oil Times reports. to the limits fixed for this grade in
manufacturer Enzymotec Ltd The rules came into effect on these standards. Extra virgin olive
has added a new phospholipid- 26 September for California oil is fit for consumption without
based item to its range. producers that produce at least further processing.”
‘Omega PC’ is an extract 5,000 gallons/year, which applies Californian producers, who
from wild, cold water fish and to an estimated 100 growers and that, when olive oil is used supply approximately two percent
comprises omega-3 fatty acids around a dozen mills. as an ingredient in prepared of American olive oil needs,
bound to both phospholipids The new standards include food, the label must specify have been vocal proponents of
and triacylglycerols. Dr Ariel more precise methods for testing the grade used. However, that the new regulations, seeking to
Katz, president and CEO of adulteration, known as PPP type of regulation was found differentiate their products from
Enzymotec, said: “We believe and DAGs, and the banning of to be beyond the scope of the imported olive oils, which they
that this new advanced misleading marketing terms for standards as well as beyond say are often substandard.
fish oil product should help refined oils such as ‘light’ and the authority of the California Additionally, while the new
drive growth in the omega-3 ‘pure’. The benchmark for free Marketing Act. rules only affect olive oil
fish oil market, which [has fatty acidity (FFA) has been set Extra virgin olive oil is produced in California, industry
become] stagnant due to at 0.5%, below the international defined as “olive oil that has observers say the ultimate aim is
commoditisation and lack of standard of 0.8%. a free acidity, expressed as to have stricter standards apply
innovation.” The proposal suggested free oleic acid, of not more to imports as well.
India’s vegetable oil imports hit record highs and forecast to rise even further
India’s vegetable oil imports
touched 13.33 lakh (1.3M)
tonnes in August this year – the
protect local oilseeds farmers, the
SEA demanded the government to
hike the import duty on crude and
palm oil shipments stood at
805,131 tonnes, soyabean oil at
350,373 tonnes, sunflower oil at
In reply, Indonesia set its export
tax on CPO to zero in October,
down from the nine percent rate in
highest for the last two decades – refined edible oils from existing 140,349 tonnes, while non-edible September.
on record shipments of soyabean levels. oil comprised 12,135 tonnes Indonesia sets its monthly
oil, industry body the Solvent The country’s previous highest during August this year. export tax according to a formula
Extractors’ Association (SEA) said import was 11.6 lakh (1.16M) India’s vegetable oil imports are based on average prices in
in September. tonnes in January 2013. likely to increase and put pressure Jakarta, Rotterdam and Kuala
Imports are expected to rise “Import of vegetable oils during on domestic edible oil prices, Lumpur.
further in coming months and August is up by 76% at 13.33 lakh which currently are at an historic Emphasising the need to
put pressure on domestic edible (1.3M) tonnes, compared to 7.57 low since 2008, it said. protect domestic farmers, the SEA
oil prices, the SEA warned, lakh (757,000) tonnes in August Palm oil imports by India, said: “There is an urgent need
adding that vegetable oil imports 2013. This is the highest in any the world’s biggest buyer, could to support farmers by increasing
were getting cheaper following single month since import allowed increase due to expected lower import duty on crude vegetable
measures taken by Indonesia and under open general licence (OGL) global prices after Malaysia cut its oils from 2.5% to 10% and refined
Malaysia to clear their huge stock. in 1994 by India,” the SEA said. export tax on CPO for two months, oils from 10% to 25%, which is the
To curb cheap imports and Of total vegetable oil imports, effective from September. only viable option.”
IN BRIEF
INDONESIA: Starting in 2016,
US industry board urges end
to ‘unfair’ EU trade duties
the country’s PT Garuda
airline will blend avtur, a type
of aviation fuel, with palm oil-
based biofuel to help reduce
its carbon emissions, Biofuels
International reports. The airline
will use approximately 1.8bn
T he US National Biodiesel Board (NBB) has filed
comments with the European Commission (EC)
challenging what it says are unfair trade duties that
recent years while EU imports of US biodiesel had
been virtually eliminated.
! The US biodiesel tax incentive, the main reason
litres/year of avtur to operate its have blocked US biodiesel from being exported to behind the EU’s trade duties, was currently not
aircraft. As a result, from 2016, Europe since July 2009. in effect and hadn’t been for three of the past five
Garuda’s jet fuel consumption The NBB urged the EC to allow duties on US years.
is expected to reach two billion biodiesel to expire this year as scheduled, citing ! Because it is structured as a blender’s incentive,
litres/year. overwhelming evidence that global trade for the US biodiesel tax incentive is available to
biodiesel had changed dramatically since the duties European producers when it is in effect, as well
UK: British Airways is planning were imposed and that continuing the duties was to US producers. European imports to the USA
to fuel its planes with biofuel protectionist and unnecessary. can also qualify for the Renewable Fuel Standard
derived from municipal waste European biodiesel producers were able to sell (RFS), the policy that requires specific volumes of
such as paper, food and garden biodiesel in both Europe and the USA without duties renewable fuels to be blended in the USA.
clippings, Biofuels International and, at the very least, US producers should be able The original duties imposed by the EC in 2009 are
reports. The first of these to take part in the European market without having to due to expire this year but the EC is conducting an
projects is GreenSky London, pay punitive duties, the NBB said, pointing out that: “expiry review” expected to last 12-15 months over
currently under construction, ! US imports of biodiesel from the EU had grown in whether to reinstate them.
which will be able to process
some 50,0000 tonnes/year
of waste and convert it to
approximately 60,000 tonnes/ Neste shelves microbial oil process Summit Group
year of jet fuel.
N este Oil announced on to build ethanol
PHOTO: NESTE OIL
IN BRIEF
USA: On 18 September, the
Grain elevators may refuse
Department of Agriculture
(USDA) reached a decision to
deregulate Dow’s 2,4-D resistant
unapproved GM seeds, US rules
I
Enlist Duo soyabeans. The n August, in response to a lawsuit filed by Syngenta authorities. Syngenta now faces three billion-dollar
American Soybean Association against Bunge – which refused to accept Syngenta’s class actions in three states.
(ASA) approved the move and Agrisure Viptera variety of corn – the US court of In response, Syngenta filed a lawsuit accusing
called on the Environmental federal appeals ruled that “A biotech developer Bunge of violating the US Warehouse Act of 1916,
Protection Agency (EPA) to cannot use a century-old warehouse law to force which requires elevators to treat depositors fairly.
quickly finalise the label for a a grain elevator company to accept its genetically Farmers who grew Viptera corn had to ship their
new low-volatility Enlist Duo engineered corn”. crops to other elevators and find other sources of
herbicide that could be used The ruling will likely preclude other biotech seed corn to fulfil their contracts with Bunge, which hurt
with these soyabeans to control companies from using a similar litigation tactic with Syngenta’s reputation and market share, the biotech
resistant and difficult-to-manage elevators that reject crops due to their transgenic company claimed.
weeds. traits, experts have said. The 8th US Circuit Court of Appeals threw out
The controversy dates back to 2011, when the Syngenta’s lawsuit, ruling that the company lacked a
WORLD: A team of international Bunge elevator company refused to accept the “cause of action” to bring against Bunge in court.
researchers has sequenced Agrisure Viptera corn variety produced by Syngenta Farmers directly affected by Bunge’s refusal may
the genome of the Nevada seeds. Bunge told growers it couldn’t accept the still sue the elevator company, but the Eighth Circuit’s
dampwood termite to variety because it hadn’t cleared regulatory hurdles in ruling would prevent similar lawsuits by Monsanto,
understand how the more than all major export destinations. Dow, DuPont or another biotech seed firm, said Drew
4,000 species of bacteria that The trait hadn’t been approved by officials in Kershen, an agricultural biotechnology law professor
thrive in their guts work together, China – and has since been rejected by the Chinese at the University of Oklahoma.
AGWeb reports. Specifically, the
researchers hope to identify
enzymes that could lead to
China considers inspection change Europe causing
novel ways to produce cellulosic
GM crop approval
biofuels.
IN BRIEF
ARGENTINA: On 15 August,
ADM gains second US export
terminal in Pacific Northwest
Noble Group Ltd announced
that the company’s wholly-
owned subsidiary, Noble
Argentina SA, had agreed to
acquire a 22.75% shareholding
interest in Sitio 0 de
Quequén (Sitio 0), a company
A rchers Daniels Midland (ADM) has acquired an
ownership stake in a second export terminal
in the US Pacific Northwest, a vital gateway for US
handled by export facilities in the Pacific Northwest,
offering shippers the shortest route to Asia and top
soyabean importer China, and top grain importer
incorporated in Argentina. agricultural shipments to Asia, according to a Reuters Japan. Kalama Export Company currently runs a bulk
Upon completion, Sitio 0 will report. grain terminal in Kalama, Washington, about 64km
become an indirect associated ADM announced the move on 30 September upriver from the Columbia Grain terminal.
company of Noble. The and said it had gained the ownership stake in the ADM and Marubeni each owned 45% of the
consideration for the acquisition Columbia Grain export terminal in Portland, Oregon, Kalama terminal, with Mitsubishi holding the
was approximately US$17M, by expanding its Kalama Export Company joint remaining 10%.
excluding an additional payment venture with Japanese grain trader Marubeni Corp, An ADM spokeswoman said that under the new
of up to US$3M. previously the terminal’s sole owner. expanded joint venture, ADM would own 32.2% of the
“There’s a lot of competition in the Pacific two elevators, Marubeni 60.6% and Mitsubishi 7.2%.
USA: In mid-August, Pacific Northwest and having the option to export from two The joint venture would be renamed Pacificor
Northwest Grain Companies elevators rather than just one can make the logistics LLC but the 50/50 ADM and Marubeni governance
and the International Longshore of exporting grain much easier,” Terry Reilly, a grains structure would remain unchanged.
and Warehouse Union reported analyst from Futures International, said in the ADM did not disclose the value of the transaction
that they had reached a Reuters report. but said the company expected to record a gain in
tentative labour agreement in “And, if you increase competition, it increases flow the quarter ending 30 September. That preliminary
a two-year standoff affecting and brings in more competitive prices.” value could be adjusted in the company’s fourth
grain export facilities at Some 30% of US grain and oilseed exports are quarter results, the Reuters report said.
ports in Portland, Seattle and
Vancouver, reports Oregon
Public Broadcasting News (see
OFI, Transport News, August/
ADM’s SA export terminal operational FRA proposes
September 2014). No specifics
were provided on the terms In August, the first loaded vessel departed Archer Daniels Midland
(ADM)’s new export terminal in Bacarena, in the northern Brazilian
rule to amend
of the deal, which would pave
the way for United Grain Corp
state of Pará. The terminal is a significant addition to ADM’s
expanding logistical network in Brazil and offers an efficient pathway
US brake safety
to start moving grain from the
Port of Vancouver. Since July,
the company has only been
for the export of grain from the increasingly productive western and
northern regions of the country. ADM received approval to begin
operations at the terminal at the end of July.
T he US Federal Railroad
Administration (FRA) has
opened a comment period on a
able to make a few shipments ADM acquired the terminal in 2012. It currently has the capacity to proposed rule that aims to amend
from the port because of the handle approximately 1.5M tonnes/year of grain, but ADM intends to brake system safety standards for
dispute over work rules and expand the terminal’s capacity to six million tonnes by 2016. certain freight and other non-
pay. Other companies included “The Bacarena terminal builds on our existing network, which passenger trains, Ethanol Producer
in the agreement are Columbia uses inland waterways, rail and truck transportation to move crops Magazine reported on
Grain at the Port of Portland and products throughout Brazil,” Valmor Schaffer, president of ADM 19 September.
and Louis-Dreyfus Commodities, South America, said. “We are excited by the opportunities presented According to the new rule, trains
which operates grain terminals by Brazil’s expanding agricultural production and look forward to carrying ethanol would be among
in Portland and Seattle. continuing to be a part of the country’s success.” those impacted. A statement
published by the FRA notes the
proposal will help prevent the
US grain glut taxes storage facilities, transport sector unintended movement of trains.
“Safety is our top priority”,
to exceed permanent storage facilities by around said US transportation secretary
694M bushels, or about 3.5% of expected harvest Anthony Foxx. “[This] action is
totals, said Arthur Neal, who analyses market and only the latest in more than two
transportation issues in the agricultural sector. dozen steps we have taken in
That overstock could fill roughly 174,000 jumbo the last year to further safeguard
hopper rail cars with South Dakota, India, Missouri communities along train routes
and Illinois most impacted. that carry crude oil and other
“Because 2013 grain is reportedly still in storage flammable liquids.”
and waiting to be moved before the 2014 harvest, According to the notice, the FRA
it is critical to move as much of the 2013 grain crop is proposing to amend the existing
as quickly and efficiently as possible,” Neal told a regulations to include additional
hearing of the Senate Commerce Committee. securement requirements for
The glut is causing snarls along train lines and unattended equipment, primarily
driving other transportation costs higher. for trains transporting certain
A stockpile of US Midwest grain will likely increase
in the coming months and tax farmers already
desperate to house or haul corn, soyabeans and
Barge rates along the Mississippi and Illinois
rivers, for instance, are roughly 50% higher than the
five-year average.
substances. This includes
poisonous by inhalable hazardous
materials, some flammable gases,
other products ahead of an expected record harvest, Neal was testifying at a hearing about congested flammable or combustible liquids
a US Department of Agriculture (USDA) official said in rail lines, which have been burdened in recent – including crude oil and ethanol
September, Reuters reports. months by a bump in agriculture production, coal – and some explosive hazardous
Grain stocks this harvest season are expected deliveries and oil train shipments. materials.
IN BRIEF
USA: Virdia Inc announced on
Superabsorbent polymers closer
2 September that it would build
a US$60M biochemical facility
to turn sugarcane bagasse into
for BASF, Cargill and Novozymes
B
industrial sugars and biofuels at ASF, Cargill and Novozymes announced on 15 petroleum oil. In July 2013, the partners successfully
the Raceland Raw Sugar Corp September that they had progressed another demonstrated the production of 3-hydroxypropionic
mill in Raceland, Louisiana. step in producing acrylic acid from renewable acid (3-HP), one possible precursor to acrylic acid, at
The plant is expected to be raw materials with the successful conversion of pilot scale.
completed by the end of 2016. 3-hydroxypropionic acid (3-HP) to glacial acrylic acid. “Now we are working full force on the set-up of a
California-based Virdia is a They will scale up the process to produce bio- small integrated pilot plant until the end of this year,”
recent acquisition of Stora Enso based acrylic acid, which BASF will initially use to said Teressa Szelest, senior vice president of BASF’s
Oyj, a US$16bn/year global manufacture superabsorbent polymers that can soak global hygiene business.
forestry products company up large amounts of liquid, used primarily for diapers The pilot plant for 3-HP will be operated by Cargill
headquartered in Finland. and other hygiene products. and supported by Novozymes.
“Cargill came together with BASF and Novozymes The companies said superabsorbent polymers
BRAZIL: In June, speciality in August 2012 to do what had not been done ever and other products derived from bio-based acrylic
chemicals producer Lubrizol before,” said Jack Staloch, vice president of R&D acid would meet consumer and industry demand for
Corp, USA, announced it had at Cargill. “It’s a great example of what can be consumer goods based on renewable raw materials
broken ground on a major accomplished when industry leaders with unique and sustainable supply chains.
US$20M surfactant plant expertise in biotechnology and chemistry come BASF is the world’s largest producer of acrylic
expansion in Belford Roxo, Rio together to create new innovations.” acid, a high-volume chemical that feeds into a
de Janeiro. The company said Currently, acrylic acid is produced by the oxidation broad range of products, including superabsorbent
the expansion would allow it of propylene derived mainly from the refining of crude polymers.
to produce a larger portfolio
of surfactant products at the
facility, including “a significant
Braskem in renewable tyre project Genomatica says
number of naturally-derived
ingredients” to meet the growing
A myris, Braskem and Michelin announced on 9 September that
Braskem was joining a partnership already launched in 2011
nylon is focus
demand for household cleaning
and personal care products in
the Brazilian market.
between Michelin and Amyris to develop renewable isoprene for the
production of tyre and other rubber applications.
Braskem, Michelin and Amyris will work together to develop a
C alifornia-based Genomatica
announced in August that major
nylon intermediates – including
WORLD: In June, speciality technology to utilise plant sugars, such as those found in sugarcane or hexamethylenediamine (HMD),
chemicals company Elevance cellulosic feedstocks, to produce the renewable isoprene. caprolactam (CPL) and adipic acid
Renewable Sciences, USA, Brazil’s Braskem is the largest petrochemical company in the (ADA) – are the focus of its third
added a second solvent and Americas and a global leader in the production of biopolymers, set of bio-based processes under
degreasing product to its manufacturing green polyethylene from sugarcane-based ethanol. development.
portfolio, following its joint Renewable products company Amyris will share its rights to Genomatica is developing
introduction of Steposol commercialise the isoprene technology developed under this complete process technologies for
MET-10U surfactant with the collaboration with Braskem. Global tyre company Michelin will maintain the bio-based production of these
Stepan Company earlier this certain preferential, but not exclusive, access to the renewable intermediates, which it will then
year. Elevance Clean 1200 is isoprene to be produced by this technology. license to major firms in the nylon
described as “a proprietary Amyris uses its industrial bioscience technology platform to value chain.
ester blend derived from a bio- convert plant sugars into a variety of hydrocarbon molecules, flexible “These three chemicals, with a
based renewable feedstock” building blocks that can be used in a wide range of products including total market of over US$18bn/year,
aimed at removing industrial cosmetics, polymers, lubricants, renewable diesel and jet fuel. are used primarily in the production
residues such as automotive of nylon 6 and nylon 6,6, also
lubricants, metalworking fluids
and hardened cooking greases.
Funding for commercialising PEF referred to as the polyamides PA
6 and PA 6,6,” the company said
The product will be produced at
Elevance’s biorefinery in Gresik,
Indonesia, a 180,000 tonnes/
D utch biotech company
Avantium announced on
5 June that it had secured new
are now moving to commercial
deployment.”
Avantium uses its YXY
in a press release. Development
of commercial processes for
nylon intermediates is expected
year joint venture with Wilmar investment of US$50M, which catalytic process to turn plant- to take several years and follow a
International Limited, but new would be used towards the derived carbohydrates into furan sequence of technical, partnership,
capacity is being constructed at commercialisation of its 100% dicarboxylic acid (FDCA) ad methyl scale-up and commercialisation
Natchez, USA, which is expected bio-based plastic, polyethylene levulinate, with the former then milestones.
to come on-stream in 2015. furanoate (PEF). polymerised with ethylene glycol Genomatica is also inviting
The funding comes from a to give PEF. PEF can replace leaders in the nylon value chain to
EUROPE: Global renewables consortium consisting of Swire fossil fuel-derived polyethylene join it as development partners.
company Myriant Corp, USA Pacific, the Coca-Cola Company, terephlalate (PET) in applications Genomatica’s nylon
announced on 2 September that Danone, Alpla and existing ranging from drinks bottles to intermediates programme follows
speciality chemicals distributor shareholders. Proceeds will be industrial fibres. the commercialisation of its
Azelis Group will distribute its used to complete the industrial According to Lipid Technology, process for producing butanediol
bio-succinic acid throughout validation of PEF and finalise the Avantium has been working (BDO), which has been licensed by
Europe. Myriant currently engineering and design of its first with Danone and Coca Cola on BASF and by Novamont.
produces bio-succinic acid from commercial-scale plant. developing PEF bottles since 2012 In December 2013, BASF
renewable feedstocks at its Avantium CEO Tom van Aken and, last year, Alpla signed an announced its first commercial
13,600 tonnes/year plant in said: “Our proprietary YXY agreement to jointly develop PEF production of BDO using
Louisiana, USA. technology to make PEF has been bottles for the personal and home Genomatica’s process (see OFI
proven at pilot plant scale and we care markets. March 2014, Renewable News).
www.oilsandfatsinternational.com
S
upplies of oil-bearing crops are growing
even faster than the last review anticipated,
organised by a member of
WWW.OILSANDFATSINTERNATIONAL.COM
I NTE RN ATION AL M ARKET REVIEW
there, that could add another seven million tonnes FIGURE 3: WORLD OILSEED CARRYOVER STOCKS
to 10M tonnes of extra soyabeans to world supplies
in second half 2014/15 (Feb/Aug). Even if these
crops fall short of forecasts, the Latin American
region – the source of 70% of the world’s soya oil
exports – is carrying in more stock this year than
last. It would take something verging on a weather
catastrophe to cut production enough to change
the outlook for global soyabean surplus. And that
does not even begin to take account of the extra
acres many analysts think the USA will plant next
spring in place of maize.
It begs the question, where will all the soya go?
World production is seen 26M tonnes higher but
crush only 12M tonnes up, the bulk of that increase
in China, Brazil, the USA and Argentina, in that
order. World soya oil demand is, meanwhile, seen
just 1.3M tonnes higher, whereas the extra beans,
if crushed would equate to something closer to five
million tonnes of soyabean oil. Even allowing for
food, direct feed and seed etc, the current global
balance suggests a large cushion of soyabeans to FIGURE 4: WORLD VEGETABLE OIL CONSUMPTION
cope with any unforeseen weather emergencies.
Soya oil prices in Chicago have responded by
dropping to almost 25% from their 2014 highs,
causing the soya/palm premium to collapse to the
mid-US$50s/tonne recently, compared with the
2013 average of almost five times that level. No
wonder, then, that palm exporters have been unable
to capitalise on their lowest prices for five years.
PHOTO: SALAMANDRA86/DREAMSTIME.COM
GLYCERINE IS USED IN THE MANUFACTURE OF SOAPS, COSMETICS AND BEAUTY CARE PRODUCTS, EXPLOSIVES AND TOBACCO PRODUCTS
" 2014 in Qingdao, China, Chinese administrative TABLE 3: HBI PRODUCTION ESTIMATES FOR CHINESE GLYCERINE
support in terms of biofuels is strictly limited to
Type of feedstock Tonnes
non-food feedstocks.
Biodiesel producers will struggle to utilise the Production of glycerine from fatty acids 145,000
existing supply chains of used cooking oil (UCO) Production of glycerine from fatty alcohols 29,000
unless biodiesel is offered at a premium above Production of glycerine from soaps 10,000
existing applications (and European double- Production of glycerine from biodiesel (UCO-based) 10,000
counted producers). There are just five small Production of glycerine from methyl ester sulphonate (MES) 5,000
biodiesel operations running in China and HBI Total 199,000
estimates that no more than 100,000 tonnes of Source: HBI
domestically-produced biodiesel will be available
in 2014. In addition, large volumes of biodiesel are
being shipped from China to Indonesia. production that could compete with the price of finally look more enticing. Cheap refined glycerine
crude palm oil (CPO). HBI’s estimates for domestic now coincides with better ECH prices. Epoxy resin,
Reserve stocks may play role production of glycerine for 2014 are shown in Table the main application for ECH, is in demand again.
3 (above). Demand should pick up in earnest over the next
Dorab Mistry, director of Godrej International and a The 2014 consumption in China of glycerine at few months and producers of ECH derived from
respected vegetable oil price forecaster, points out 918,000 tonnes is remarkable in the sense that all glycerine have announced that they soon expect
that the Chinese Reserve has been holding several the glycerine used is refined glycerine. Around 40% to reach 50% of capacity utilisation, which is over
million tonnes of rapeseed oil. of the world’s refined glycerine is now consumed in 200,000 tonnes/year. These levels of production
This determination to hold enormous reserves of China, suggesting that Chinese end-users of refined have never before materialised.
edible oil shows that biodiesel has no role to play glycerine have widened the geographical reach of
in the minds of the planners of China’s economy. their marketing. For instance, one can now find Glycerine prices decrease
Paradoxically, if the Reserve holds onto its stock for Chinese triacetin producers offering product to a
too long, the quality will deteriorate and biodiesel first-class European tobacco producer, which is one Meanwhile, prices for all grades of glycerine have
may become the only possible application for the of the most difficult accounts to crack. Likewise, been decreasing for a year. As can be seen in Table
oil reserves. epoxy resin made from epichlorohydrin (ECH) 1 (previous page), the downward trend of this price
Domestic production of fatty acid, fatty alcohol manufactured from glycerine is finding its way into cycle has not stretched on for so long since 2007,
and methyl ester sulphonate is similarly capped Europe in increasing volumes. which explains why many Chinese trading houses
by the structural disadvantage that China has no ECH is more than ever a key downstream are tempted to speculate that prices could soon
abundant raw material available for oleochemical application for glycerine and market conditions increase.
However, everything is currently pointing
TABLE 4: REFINED GLYCERINE SPOT PRICES IN CHINA 2007-2014 towards further price devaluation. Nevertheless, it is
Import price of 99.5% pharma Price of 95% tech. grade important to point out that Chinese trading houses
have the capacity, simply based on speculation, to
grade refined glycerine in refined glycerine in RMB/
take out very large volumes of glycerine from the
US$/tonne CIF CMP* in drums tonne in bulk delivered** market.
2007 QII 725 6,750 As can be expected in a market where margins
QIII 1,050 8,750 are very thin and prices fast decreasing, there
QIV 1,820 11,750 have been many unfortunate episodes of defaults
2008 QI 1,600 14,750 by Chinese customers. Oleoline is part of the HBI
QII 1,400 7,800 Group that also comprises HBI China. HBI China
has had a remarkable performance during this cycle
QIII 750 5,800
and has limited customer defaults to a handful of
QIV 400 3,300
cases. In addition, a Herculean performance to
2009 QI 650 4,700 convince customers to accept 95% of discrepancies
QII 600 4,300 on documents was successful. By HBI’s reckoning,
QIII 500 4,100 such discrepancies occur in about 30% of letters of
QIV 500 4,000 credits and are now the usual source of contract
2010 QI 650 4,500 defaults.
QII 560 3,900 The best quality vegetable 80% minimum crude
glycerine price has decreased from US$450/
QIII 500 3,800
tonne CIF Chinese main ports in October 2013 to
QIV 1,000 5,400 US$240/tonne CIF Chinese main ports in October
2011 QI 900 5,750 2014. Refined glycerine prices have decreased
QII 700 5,000 in parallel. The best quality Malaysian refined
QIII 700 4,500 glycerine is sold below US$650/tonne CIF Chinese
QIV 675 4,500 main ports in drums today, with many sellers
2012 QI 635 4,500 happy to agree deals at lower values before prices
decrease further. HBI pegs the average price level
QII 700 4,500
of purchases of pharma quality refined glycerine by
QIII 800 4,500
the Chinese in September 2014 at around US$670/
QIV 825 4,600 tonne CIF Chinese main ports in drums.
" 2013 QI 860 4,900 As vegetable oil prices are set to remain relatively
QII 900 5,300 cheap in the medium term, discretionary blending
QIII 930 5,400 of biodiesel globally will result in ongoing price
QIV 900 5,300 erosion in all glycerine markets including China.
2014 QI 850 4,800 Nevertheless, with very difficult trading conditions
in China, defaults will continue to be a major risk. !
QII 800 4,500
Jonathan Heming is the CEO of HBI, an international
QIII 670 4,000 brokerage company that moves over 300,000
Source: HBI *Chinese main ports **Includes 17% VAT
tonnes/year of glycerine
A
s the US government prepares to remove and, crucially, no timeline, the FDA is nevertheless
generally regarded as safe (GRAS) expected to remove GRAS status for trans fats,
status for foods containing trans fat, which would have the effect of virtually eliminating
food manufacturers that use edible them from the US food supply. Food manufacturers,
oils and fats must also prepare for the therefore, will soon have to consider
change. The main culprit for trans fat is partially alternatives. One website, www.tfx.org.uk
hydrogenated oil (PHO), found in crackers, cookies, (TFX) campaigns against the use of
cakes, frozen pizzas, snack foods such as popcorn, trans fats in food and offers some
fast food, vegetable shortenings, margarines and suggestions for alternatives for the
coffee creamers. food industry.
Using PHOs in food has many advantages
for food manufacturers. The process of partial Natural products
hydrogenation stabilises vegetable oil, increases
product shelf-life and decreases refrigeration Instead of using chemically modified
requirements. Many baked foods require semi-solid fats and oils, food manufacturers could
fats to suspend solids at room temperature and revert to natural fats such as butter or
PHOs have the right consistency to replace animal lard (see OFI, April/May, ‘Bringing
fats such as butter or lard at a lower cost. They butter back’, p22) which contains
are also relatively inexpensive when compared to small amounts of natural trans
tropical oils such as palm oil or coconut oil. fats but also small amounts of the
However, on the basis of scientific evidence, healthful lauric acid, conjugated
the finger of blame is being pointed at trans fats linoleic acid (CLA) and vaccenic
as the cause of a rise in coronary heart disease acid, according to TFX. The
and other adverse health effects. According to drawback for food manufacturers
data from the World Health Organization (WHO): is that butter is expensive and
“Consumption of industrially-produced partially may not be as effective as PHOs.
hydrogenated vegetable oils has been associated Butter fat is another
with an increased risk of cardiovascular disease, alternative that is cheaper than
infertility, endometriosis, gallstones, Alzheimer’s butter. It is mostly derived from
disease, diabetes and some cancers.” ‘surplus’ butter by removing
Many countries around the world have taken steps the water and protein. As a
to address the level of trans fats found in their food. semi-hard fat, it substitutes
Iceland has implemented a total ban on trans fats, directly for hydrogenated oil and
while Denmark and Sweden have effectively banned has good keeping properties;
them by implementing a total two percent trans fat its fatty acid composition is
limit over total fat found in products. Switzerland roughly half saturates and half
followed Denmark’s lead and implemented the monounsaturates. Companies
same ban in 2008. In 2011, Argentina launched using it in their products, according
a campaign that also aims to bring the maximum to TFX, including Tesco in its own-
level of trans fats over total fats to two percent by brand dark chocolate and Nestlé in
2014. In 2007, the Food Standards Agency (FSA) of its Kit-Kat bars.
the UK issued a news release stating that voluntary Animal fats, claims TFX, are
measures within the country to reduce trans fats in also an excellent alternative, as the
food had already resulted in safe levels of consumer human body has proved its ability to
intake. process them with no ill effects. The
PHOT
However, according to the Food and Drug website notes: “The harder animal fats,
O:SK
Administration (FDA) of the USA, the average such as beef fat and venison fat, have a
YPIXE
American still consumes 5.8g/day of trans fat high proportion of longer chain saturates
and labelling of trans fat is not as iron tight as such as stearic acid, which is cholesterol
L/
DREA
other countries; trans fat levels of less than 0.5g/ neutral, and only traces of myristic acid. As
MSTIM
serving can be listed as being trans fat free on the for palmitic acid – a saturated fat that raises
food label, but servings of 0.5g can quickly add cholesterol, found in all animal fats – [the]
E.CO
up to significant levels without the consumer’s body readily converts surplus carbohydrate in
M
" Interesterification offers another alternative, University of Iowa, which has produced soya with
as noted by the American Soybean Association one percent linolenic acid content, as compared
(ASA): “Instead of partially hydrogenating soya
oil, food companies may be able to meet some
of their specific needs by using a process called
“If the oil from to seven percent in normal soya. At this low level,
there is no longer any need for hydrogenation.”
Biotechnology company Dow Agrosciences is also
interesterification, which rearranges the oil’s fat
molecules without adding hydrogen molecules,
producing a product with few trans fatty acids.
traditional oilseeds focusing on advanced oilseeds and has developed a
novel line of canola named Nexera. This has been
developed to produce an oil – ‘Natreon’ – which,
These alternative ways to process soya oil may
slightly increase the cost of the finished product,
but soya oil is relatively inexpensive and produces a
does not have the according to the company, satisfies the need of
the food industry for stability and shelf life,
without the need for hydrogenation, and which
healthy product that’s low in saturated fat.”
One company offering such products to the
market is the Danish enzyme company Novozymes,
qualities the food contains a fatty acid profile that is beneficial to
human health.
The company says of the product: “Like
I
n May 2014, the European Commission (EC)
PHOTO: SHOTSSTUDIO/FOTOLIA.COM
published revised legislation replacing the
1996 derogation given to the oils and fats
trade from the full dedication required for
transporting foodstuffs. Although the previous
cargo list had been updated in 2004, new legislation
was required as the original dedication directive
had been withdrawn. Fortunately, the new rules are
essentially the same as the previous ones except for
the List of Acceptable Previous Cargoes.
The new list is the result of work carried out by
the European Food Standards Agency (EFSA) and
is based on thorough consideration of the hazards
that would occur from contamination of an edible
oil by a previous cargo. The risk analyses were
based on criteria used by the Scientific Committee
on Food for the original list and also on criteria
devised and accepted by the Codex Alimentarius
Commission in 2009. EFSA also introduced the
concept of minor components remaining in the
materials from the manufacturing process, thus
making their investigations more realistic. All the
EFSA opinions and the EU legislation are freely
available on the internet.
F
was introduced to delegates. Known as PAS 1008,
lexitanks are a developing innovation polyethylene flexitank, which is ideal for such liquid developed by the British Standards Institution (BSI)
for moving oils and fats around the and viscous cargoes. it will enable flexitank manufacturers to certify the
world, and they were the key focus for “Before flexitanks came along, you would use a quality of their products.
delegates gathered at the Container variety of drums or a time container. If you send a “There are numerous standards throughout the
Owners Association (COA) conference time container from Turkey to China, for example, container shipping industry but, until now, there
in Hamburg, Germany, in July. These huge, and it cost you US$3,000 to send it there, it is going has never been a standard to aid the manufacture or
impenetrable and foldaway plastic bags, that fit to cost you the same to bring it back empty,” he testing of flexitanks, which is important,” explains
inside shipping containers, are particularly useful says. “The benefit of the flexitank is that it uses a Thornton. “A damaged flexitank, for instance, can
for transporting oils and fats as they allow for better standard shipping container and, when you strip the result in large cost implications due to leaking
sanitation and easier transportation. flexitank, the shipping container can then be used cargo. In view of that, the flexitank industry
The COA’s flexitank manager and keynote to carry TVs or washing machines, for example. So recognised the need for better-defined criteria for
speaker, Chris Thornton, explained that usage of really it is a one-way cost system.” this growing sector of the bulk liquid packaging
flexitanks for all kinds of products and commodities industry.”
had increased significantly over the last decade. Helping the world and the wallet The Federation of Oils, Seeds & Fats Associations
In 2002 there were only 40,000 shipments/year (FOFSA) participated in the development of
but, in 2014, it was expected that some 500,000 Flexitanks offer both financial and environmental the standard. “The main problem in the use of
consignments would use flexitanks. benefits to businesses. Many industries have flexitanks is that they are produced with a wide
Damien McClean, founder and CEO of Ireland- realised that substantial savings can be made range of qualities and prices. The lower quality bags
based global firm SIA Flexitanks, views flexitanks as through the reduced weight of flexitanks, as they do are prone to leak and, if the tank is at a high level
being ideally suited for the transport of oils and fats. not utilise traditional glass and plastic bottles and in a container carrier, the damage to the containers
Indeed, back in 1999, McClean designed, developed are therefore capable of carrying higher volumes of on the lower levels can be significant,” said a FOFSA
and introduced the first multiply disposable liquid than bottles. note.
The standard includes minimum requirements rules for the standardisation of flexitanks’ quality. solidify when subjected to low temperatures, to be
for the material properties of the flexitank film and, For example, the code states that “the flexitank discharged using either steam or hot water as a heat
where fitted, the outer sleeve; the leak tightness of shall be marked with the following information source,” he explains.
the loading/discharging valve(s); and the system’s (which must be visible when the right-hand door Sun FlexiTanks, a company based in India,
resistance to an impact. Under the standard, of the container is opened): a. Unique flexitank has also produced a heating pad that can safely
flexitanks are tested using rail impact tests – a number; b. Manufacturer’s name and/or recognised transport oils in cold temperatures. The heating
system where a train wagon carrying a flexitank is logo.” pad is disposable and is made of two rubber tubes,
driven into another wagon and the flexitank is then It also sets rules for insuring the flexitanks and which stream hot water throughout the pad. They
tested for leaks or other damage. states that “there should be insurance cover for not are then placed beneath the flexitanks during
Alongside the launch of the PAS 1008, Thornton less than US$5M per single incident”. transport and engaged when the tank arrives at its
says a key development for the industry was the The code requires flexitank operators to create destination.
international specification for flexitank operations, emergency plans and flexitank manufacturers and/ Shamrock, another flexitank company based in
which has been developed by the COA. or operators to prepare manuals for fitting, loading Cyprus, produces a similar disposable heating pad
“Poor quality manufacturing or a lack of testing and discharge of the tanks. As of June 2014, there that can heat up a container of liquid – for example
can make flexitanks more susceptible to damage, are 49 companies from around the world who palm oil or olive oil – in about four to six hours.
resulting in lost or damaged stock as well as the produce flexitanks that have been certified as The reason heating pads are necessary, according
resulting clean-up,” he explains. “In addition compliant with the COA’s code of practice. to Shamrock, is that “at low temperatures, a high-
to concerns regarding leakage, some shipping viscous product would become sticky and not at all
lines have been reluctant to carry flexitanks. Keeping oil warm for easy discharge easy to discharge”.
The pressure placed on the sidewall panels by Additionally, “alongside EU certifications, our
incorrectly specified or loaded flexitanks can One of the big challenges flexitank manufacturers flexitanks are also certified for the transport of halal
result in the freight container bulging beyond face is the problem of reheating certain products and kosher products. This gives us great flexibility,”
accepted ISO tolerances and can lead to permanent when they arrive at their destination. adds McClean.
deformation.” “For example, palm oil taking a ticket into Furthermore, the development of a dependable
To counteract this, the COA drew up a Europe for the winter can take two days to heat refrigerated flexitank is an innovation that will give
recommended Code of Practice in 2009 to help up after travel, whereas, if you could heat it up in much impetus to flexitank usage, says McClean. His
improve standards in the manufacturing and two hours, that would really be a game changer company has already utilised refrigerated flexitanks
operation of flexitanks. An expert steering group and there is a lot of effort going into that,” says to ship milk from Australia. “Basically, you can
provided technical expertise through reviewing the McClean. load a flexitank in any country that’s got a port.
drafts and resolving comments submitted during His company has specially designed steam You can load countless numbers of non-hazardous
public consultation. heating pads to fit under certain flexitank models, products into a flexitank. The market is so vast, it’s
Since then, the COA has updated its Code of which are capable of evenly reheating the cargo mindboggling.”
Practice twice. The latest version, released in before unloading. “This heater pad is made to Breandáin O’Shea and Kylie Kendall are freelance
September 2011, stipulates specific and detailed allow liquids that have a low melting point and can journalists. !
R
eaders based in the United Kingdom
Supercharged safflower
trition ll he lth s owersee oil is therin interest ro the
from ancient times to modern day.”
Safflower seeds produce both monounsaturated
oo io el n oleoche ic l in stries e to its hi h level o oil and polyunsaturated oil, the former commonly
used as a cooking oil and the latter as a cold oil, for
oleic ci s n ilit to row in ost re ions o the worl example, mixed into salad dressings. Both contain
h rlotte ie iec writes Vitamin E, Vitamin K and omega-3 fatty acids.
A
Recently, agricultural biotechnology company
Arcadia Bioscience Inc launched its Sonova Ultra
s a crop that shows some potential heads containing 15 to 20 seeds/head. It is an GLA safflower oil. The oil has 55% gamma linoleic
as a biofuel feedstock, safflower ancient crop, with evidence of its use dating back acid (GLA) at twice the concentration produced in
remains a surprisingly neglected crop to the 12th century – dyes made from safflower any other oilseed, the company says. To put that
in comparison to the oil giants of were identified in the tomb of Tutankhamen. Its into perspective, evening primrose oil contains
palm, soyabean and rapeseed. World colourings have been used for making red and approximately 10% GLA and borage oil contains
production is around 600,000 tonnes/year, with yellow dyes, which were known as carthamine around 20%. GLA is an omega-6 fatty acid that
the majority grown in India (41%, on around in the 19th century. According is claimed to provide dietary support in weight
300,000ha). to safflowerseedoil.org, the plant management and, in combination with the omega-6
Saffloweroilcontainsmanyhealthyproperties, has enjoyed a rich history in fatty acids EPA and DHA, can support heart and eye
but it does not nearly approach the popularity both the east and the west and health and reduce inflammation, asthma, diabetic
of sunflower oil, to which could be described neuropathy and rheumatoid arthritis.
it is nutritionally similar. The as “one item Aside from its edible oil uses, safflower seeds,
safflower plant grows up to 150cm that bridges the which are rich in methionine, are useful as an
tall with globular flower heads that commercialisation of ingredient in formulated poultry feed.
have yellow, orange or red flowers. agriculture
It resembles a thistle and each India the key producer
branch has one
to five flower Regardless of its relatively small world production,
safflower is grown in around 60 countries, including
India – which produces almost half the world total
– followed by the USA, where California state leads.
According to a January 2011 Business Line
article, while India is ranked number one in
safflower production, it has some of the poorest
productivity levels, with low yields of an average
630kg/ha compared to the global average of
893kg/ha. Other producing countries include
the USA (17%), Argentina (13%) and Kazakhstan
(12%). China leads in productivity, reaching an
average yield of 2,519kg/ha, followed by the USA at
1,639kg/ha, Argentina, 897kg/ha and Kazakhstan,
750kg/ha.
The article further notes that safflower occupies
seventh place in the area dedicated to oilseeds
in India, and 99% of it is grown in the southern
plateau region (see Table 1, pg 30). The states of
Maharashtra and Karnataka contribute 55% and
31%, respectively, but Gujarat has the highest
productivity (1,000kg/ha), followed by Karnataka
(795kg/ha), Maharashtra (565kg/ha) and Andhra
Pradesh (462kg/ha).
as safflower, canola and flaxseed along the often region and, although not a major crop, safflower what would be best as an additional crop for
unused roadsides in the USA. USU researchers is already cultivated in Afghanistan. Safflower has farmers in Australia, and safflower works very well
suggested that the nation could produce around a long tap root and is highly drought-resistant. If in the northern parts ... Also, because it has a very
one billion gallons/year of biodiesel by harvesting more safflower is planted than is needed to supply small production for food, we think we’ll be able to
along highways. the first biodiesel plant, the oil could be sold to segregate it quite easily for the food and industrial
Safflower has also been selected as an ideal consumers – safflower oil is one of the healthiest types in production and handling.”
winter crop for Texas. One study, conducted at the vegetable oils for human consumption (Afghanistan He explained that the team were using CSIRO’s
Department of Agriculture and Applied Economics, currently imports most of its vegetable oil). gene silencing technology (RNAi technology) to
Texas Tech University, Texas, USA, concluded that Safflower oil’s cold weather properties approach switch off the conversion of a desirable fatty acid,
winter safflower would be a profitable feedstock those of petroleum diesel. For subsequent biodiesel oleic acid, which is very valuable for industrial
for biodiesel production in that state. The study plants, crops such as camelina and pennycress products, and switch off its conversion to the
noted: “With a positive net economic value (NEV) should be considered; these crops are not, however, polyunsaturates, which are good for food, but not
of 99,886 BTU/gallon and net energy ratio (NER) currently grown in Afghanistan.” good for industrial products.
of significantly greater than one, the safflower- Cost savings to the US military were estimated Dr Green explained that safflower could have a
derived biodiesel system yields more useful energy at US$3.7bn in the first year and US$3.8bn in significant impact on lessening our dependence on
out than is required during production, processing subsequent years, with the cost of an estimated fossil fuel petrochemicals as a biomaterial. Using
and transport.” US$90M to build the plant itself. safflower has the additional advantage of producing
greater energy than that put into producing the
On-location biofuel in Afghanistan? Australia leading safflower research crop.
Green notes that “we will need to grow and
Interest in safflower has been growing throughout produce more product per unit area of all our crops
A group of researchers and scientists at Australia’s
the world. In a June 2010 paper titled “Producing in the future, as demand for food and industrial
Commonwealth Scientific & Industrial Research
and using biodiesel in Afghanistan”, authors Wayne products goes up, so the challenge is to get more
Organisation (CSIRO), the country’s national
Arden and John Fox suggest the US military science agency, are working towards the productive and get more value out of our cropping
grows the crop in Afghanistan and builds biodiesel commercialisation of industrial chemicals derived systems.”
refineries to produce biofuel for use in their vehicles. from safflower. Oleic acid is an important oleochemical platform
Arden and Fox explain that, as importing fuel The researchers are attempting to ‘supercharge’ that can be used in a range of industrial applications,
into the country is an expensive business, producing safflower to produce increased amounts of fatty such as high-stability lubricants, dielectric fluids
biodiesel ‘on location’ would make solid financial acids. Deputy chief of CSIRO Plant Industry, (electrical insulators) in power transformers, and
sense, provide the country with an additional crop Dr Allen Green, spoke to Glen Paul about the as raw materials for bio-based polymers (plastics).
and source of income, and perhaps even lessen its possibilities and why the team chose safflower as its “It’s interesting that the high oleic oil that we
production and trade of opium. platform. produce could be suitable for food, but in our food
This out-of-the-box thinking demonstrates the “It was a consultation with the growers oils we need to have a balance of fatty acids for
versatility of safflower, which is “best suited as themselves. The Grains Research & Development nutrition, so high oleic oils have been developed
Afghanistan’s first biodiesel crop. It is native to the Corporation (GRDC) surveyed and worked out overseas but they’ve generally been up to 80%, so !
" that you still get the nutritional fatty acids in those
PHOTO: RAPTORCAPTOR/FOTOLIA.COM
oils. It’s completely different for industrial uses –
you want as high a purity as possible, so really to
push this up to 93%, potentially to 95% of one
particular compound is a very big advantage for
“Safflower oil is
industrial use. We wouldn’t think that that oil would
be used in food production, although it would be
perfectly safe for human consumption.”
He added: “It’s still a number of years before
one item that bridges
the commercialisation
we get this to market. Obviously, we’ve made this
breakthrough and we now have to develop varieties
and commercialise those, so it’s probably five or
six years down the track before farmers can get
involved. But we’re interested in this particular
product because we thought it had potential for
about 100,000ha of additional production for
of agriculture from
Australian farmers, so it’s a sizeable new crop
benefit, and that’s why the GRDC was interested
as well. And they see that, in the long-term, these
industrial products will also have premium prices,
ancient times to
compared to traditional crops, so there’s an
opportunity for added value for the growers.”
In January this year, the Office of the Gene
modern day”
Technology Regulator (OGTR) approved the team’s
application to establish field plots of experimental
safflower lines. If the outcomes are positive, OIL PRODUCED FROM SAFFLOWERSEEDS IS FLAVOURLESS AND COLOURLESS AND NUTRITIONALLY SIMILAR TO SUNFLOWER OIL
the group would work toward making
commercial varieties available by 2018. “It’ll be TABLE 1: SHARE OF SAFFLOWER TO TOTAL OILSEEDS AREA AND PRODUCTION IN INDIA
a GM crop, even though it doesn’t have any new Year Total oilseeds* Total oilseeds* Safflower % total Safflower % total
transgenes, it has only its own DNA replaced.” – Area Production Area Production
Finally, Green notes, the GRDC is looking into 1990-93 25.1 19.1 2.7 1.5
safflower improvement in anticipation that the crop 1995-98 26.2 22.8 2.6 1.4
will be bigger in the future. !
Charlotte Niemiec is OFI’s assistant editor Source: Kalpana Sastry et al, 2001 * 3-year average
B
possible”.
iofuels present great promise but also an additional one billion gallons for biodiesel from A number of other biofuel technologies are
great challenges, according to a paper algae, waste oils and oilseed crops. emerging that facilitate a transition to large-scale
published by the NextSTEPS Research Corn ethanol was expected to create the cellulosic production. “Bolt-on” systems refer to
Consortium (NextSTEPS) of the conditions for cellulosic (and algal) biofuels to equipment added onto existing biorefineries that
Institute of Transportation Studies at leapfrog forward – providing even greater energy allow for the processing of cellulosic material
UC Davis, titled ‘Three Routes Forward for Biofuels: and GHG benefits. However, the jump from alongside corn or sugarcane sugar streams; bolt-
Incremental, Transitional and Leapfrog’. demonstration to commercial stage has so far ons are either physically bolted on to the existing
Enthusiasm was high in 2006 when President proven difficult for cellulosic (and algal) biofuel system or added as adjoining facilities that share
George W Bush promoted biofuels in his State of companies. In 2013, the production of starch and some infrastructure with the existing system.
the Union speech to enhance energy independence oil crop-based fuels topped 14bn gallons. Fewer Currently, three types of feedstocks are being
and reduce greenhouse gases (GHG). Achieving than one million gallons of cellulosic biofuels were tested in bolt-ons:
those goals seemed straightforward: boost corn produced in 2013, while the mandated level had ! Corn kernel fibre (a physical bolt-on that shares
ethanol, then transition to non-food (cellulosic or been set at one billion gallons. To date, even smaller most corn ethanol plant facilities
algal) materials. This plan received strong support volumes of algae-based fuels have been produced. ! Bagasse (already processed at sugarcane ethanol
from the agricultural industry, energy security Given the slow development of commercial-scale plants to produce electricity, but requires some
advocates and farm belt communities. Some cellulosic and algal biofuels, the NextSTEPS paper additional process vessels for ethanol conversion
environmentalists expressed concerns but, overall, examines the future of biofuels by characterising ! Corn stover (like bagasse, except not as yet
optimism was high. three distinct routes forward. collected and brought to a central location).
Scepticism slowly spread in the following years.
Corn ethanol production was energy-intensive, The options Bolt-ons are transitional in that they generate
consumed large amounts of land, likely raised food additional demand to help establish larger markets
prices and indirectly increased GHG emissions by The first is the incremental route, in which “progress for the enzymes needed to break down cellulosic
diverting land to corn production. With increasing happens at existing biorefineries by improving material, while also giving fuel producers experience
quantities of US corn production being diverted the existing production system”. There has been using the enzymes as well as the cellulosic material,
to ethanol production, reaching 40% in 2009, considerable innovation at existing biorefineries including the logistics of collecting and preparing
the debate over the magnitude of these impacts that produce corn ethanol and biodiesel. Most the feedstock for conversion.
among stakeholder groups and researchers soon notable are new technology processes to extract Some efforts also are helping increase the
spilled over into the mass media and Congress. corn oil from the ethanol co-product stream for sale general knowledge base for handling and converting
Scepticism was even stronger in Europe, aggravated as biodiesel and animal feed – now integrated into cellulosic biomass. In addition, biochemical firms
by increasing use of fuels made from vegetable oils, about 80% of US corn ethanol plants. have also begun converting cellulosics to industrial
especially involving palm oil linked to deforestation Additionally, some biorefineries are switching chemicals, thus helping to establish enzyme
of rainforests in Southeast Asia. their plant’s process fuel to lower-carbon sources markets. Finally, other companies are also boosting
When the US Congress codified the Bush goals (for example, from natural gas to landfill gas), the knowledge base about cellulose material,
into law in 2007 in the Renewable Fuel Standard while others are lowering the energy use of their turning it into intermediates use for heat and
(RFS), it established a mandate of 15bn gallons of plant by switching from dry to wet distiller grains electricity.
corn ethanol by 2015. This was accompanied by a co-production. The third and final route is the leapfrog route, in
delayed but rapidly expanding target for cellulosic Still others are improving the starch-to-ethanol which “cellulosic and algae investments to produce
fuels, reaching 16bn gallons/year by 2022, plus yield through the use of corn strains that are ethanol or drop-in gasoline or diesel replacement
Financial considerations
These biofuel routes lay the foundation for an in-depth analysis of the
tradeoffs between different investment and policy strategies – in terms of
carbon emissions reductions and level of investment risk.
Relative to the transitional or leapfrog route, incremental improvements
typically have lower financial risk, shorter payback periods, lower capital
requirements and higher probabilities of successful implementation.
Therefore, as US biofuel policies have become increasingly stringent, these
improvements appear to be the “lowest hanging fruit” for producers. However,
the incremental route is likely limited in its GHG reduction potential, both
by the thermodynamic potential of existing biorefineries and the fact that
TIME.COM expanded use of conventional biofuel feedstocks includes the risk of higher
emissions from land use change.
On the opposite end of the risk spectrum is the leapfrog route. Leapfrog
technologies are expected to have low carbon intensities compared to corn
ethanol, due to the high yields of dedicated energy crops, as long as they are
grown on land not under pressure for other use.
Leapfrog technologies also can unlock important resources – such as
organic fractions of municipal waste – that have no land use risk and few
alternative uses. However, leapfrog technologies may remain costly and
challenging to move to maturity – with costs dropping slowly from the first
plant to the ‘nth’ plant – and may be seen to waste public money if relatively
few new technology advancements and benefits are achieved on a year-by-year
basis. Since 2009, funding from venture capitalists, federal programmes and
oil companies has averaged US$1.8bn/year. The NextSTEPS model suggests
that, in a world with low-to-moderate gasoline prices, leapfrog technologies
might never reach cost parity with petroleum fuels. Leapfrog technologies
could also have additional environmental costs, such as those related to land
competition.
Between the incremental and leapfrog routes lie transitional technologies,
typically “bolt-on” units. The NextSTEPS research says that bolt-ons could
increase ethanol yield/acre of corn by five percent for corn fibre and up to
30% for stover. Therefore, the transitional route is limited in its maximum
potential GHG benefit, as corn acreage in the USA is not expected to greatly
expand in the future and would cause greater land-use impacts if it did.
Ensuring that agricultural residue is sustainably harvested (enough left
in place to meet production needs) also limits supply. If every corn ethanol
plant in the USA added fibre and stover bolt-ons, this route will offer
approximately 3.5bn additional gallons of cellulosic biofuel. However, its
much bigger benefit could lie in aiding a transition to large-scale cellulosic
biofuel production. Edible oil refining with separators from
The NextSTEPS paper estimates that the incremental route has the GEA Westfalia Separator Group: flexible,
potential to result in biorefineries with lifecycle GHG emissions about
reliable and highly efficient…
30% lower than existing conventional plants, or transitional and leapfrog
biorefineries with 20% and 80% lower emissions than gasoline, respectively. simply pure quality.
The study suggests that a strongly implemented incremental route could
improve the GHG ratings performance of a far larger biofuel production
volume in the next 10 to 15 years than the transitional or leapfrog routes.
This leads to greater potential GHG benefits in early years, but gains flatten
out as, eventually, nearly all incremental biofuels are fully improved. In
contrast, with steady growth, potential aggregate GHG reductions associated
GEA Westfalia Separator Group GmbH
with an aggressive leapfrog route could surpass the incremental route by Werner-Habig-Straße 1, 59302 Oelde, Germany
2025 and eventually be much larger.
Phone: +49 2522 77-0, Fax: +49 2522 77-1794
Incremental developments ws.info@gea.com, www.gea.com
33 OFI www.oilsandfatsinternational.com
" or soya biodiesel plants. According to the Air firms, such as Midori Renewables, Vertimass LLC,
Resources Board (ARB)’s website, the industry has ICM, Edeniq, Gevo, BP, Inbicon and DuPont,
seen a large-scale movement towards more efficient develop and license bolt-on technology to existing
and lower carbon-intensive plants in the USA and biorefineries.
Brazil. In total, the biorefineries that have applied Others are developing conversion technologies
for new or modified pathways in California’s Low that might lower costs in the future. Ensyn and
Carbon Fuel Standard (LCFS) programme produce Talko Industries are building a fast pyrolysis plant in
approximately 5.5bn gallons/year of fuel, not all of Alberta, Canada, which will be used to power Talko’s
which ends up in California. sawmill. Ensyn has another project with an oil
While reductions in carbon emissions need to company in which they are blending small amounts
be independently vetted – and displacement effects of pyrolysis oil from cellulose in crude oil prior to
analysed – the advantages of this route are that refining into petroleum products, thereby lowering
(1) the existing fuel supply is large (over 14.5bn the carbon intensity of the petroleum production.
gallons in 2013) and, therefore, the potential
carbon reductions are also large and (2) these Conclusions
improvements often add value to a producer beyond
carbon reductions. If all three routes were pursued in an aggressive
fashion, the study estimates a modest decline
Leapfrog developments in transportation GHG emissions by 2030
relative to today’s level. (This calculation relies
The leapfrog category includes cellulosic and algae- on controversial carbon intensity values and
based biofuels produced at stand-alone plants. accounting used in today’s policies).
Because these technologies are not proven at Several other biofuel GHG reduction strategies
scale, there is a chance the fuels will continue to are also being pursued around the world, such
be much more expensive than conventional routes as bolt-on facilities in Brazil utilising sugarcane
or that they will fail to live up to the promised bagasse and various renewable and biodiesel
environmental performance. ETHANOL PRODUCED FROM CORN IS A POPULAR CHOICE facilities utilising non-food crops (for example,
Additionally, the approach entails a large risk FOR COMMERCIAL FACILITIES jatropha) and algae.
of failed investment, as clearly demonstrated In the near-term, the study sees incremental
by multitudes of start-ups in the past decade the leapfrog route. These technologies give improvements at existing corn ethanol and soya
(the paper counts at least 22 bankrupt firms and producers much-needed expertise with handling biodiesel plants or similar facilities using other
dozens of firms that have pivoted out of cellulosic and converting cellulosics, and potentially help feedstocks offering the greatest carbon reduction
biofuels). The US federal government is the establish market connections for cellulosic potential.
largest single supporter of the leapfrog route and feedstocks. Three examples of products from However, if the goal is to achieve large GHG
invests through: small-business loans, biorefinery transitional technologies are: ethanol from bolt-on reductions from biofuels (for example, greater
grants, Advanced Research Projects Agency-Energy plants (including additions within, or adjacent to, than 20%), then leapfrog technologies appear very
(ARPA-E) grants, US Department of Agriculture existing plants), industrial chemicals and pyrolysis likely to be needed. Cultivating them at the scale
(USDA) feedstock improvement grants, and used in petroleum refining. required under conditions that do not erode their
the Department of Defense advanced biofuel Bolt-ons are typically smaller scale and have a low-carbon status, especially given other demands
programme. Private equity funds are also active lower investment risk than stand-alone cellulosic on biomass, is a pressing challenge for the future.
funders of the leapfrog approach and tend to focus and algal biorefineries. These plants benefit from An incremental technologies strategy is
on small, start-up leapfrog firms. shared supply-chains, distribution networks and especially attractive, given the slow development
A third source of funding for the leapfrog approach capital costs, with shared or adjacent conventional and commercialisation of leapfrog technology
is from large, capital-intensive corporations like oil biorefineries. and the unpredictable current and future policy
companies or chemical manufacturers. Firms such Currently, three types of bolt-on facilities are landscape. Precisely how far process improvements
as Shell, British Petroleum and DuPont have the under development: corn fibre, sugarcane bagasse can go in terms of lowering carbon intensity at a
advantage of deep pockets to disperse the risk of and corn stover. Bolt-ons using corn fibre have the relatively low cost is uncertain, and remains an
failed investments and global operations to utilise smallest investment risk because the additional empirical question.
low-cost feedstocks and labour markets. They equipment is small compared to the conventional The transitional technologies are attractive
also tend to be technically sophisticated with a plant. Edeniq and ICM claim their corn fibre because of their potential to facilitate learning and
strong understanding about liquid fuel conversion conversion technologies increase yield by three to development for future cellulosic biofuel production
processes and complex, global supply chains. five percent above conventional corn ethanol. at a far lower investment and risk level than full-
However, for the corporate leapfrog funders, Bolt-on facilities that use bagasse are also being scale leapfrog investments. But, ultimately, leapfrog
biofuels offer a much lower profit margin than developed. They require larger processing units, technologies should be attractive to any policy
the products that fall in their core expertise (for fewer shared facilities and higher investment risk maker serious about deep GHG reductions in the
example, gasoline) and several have scaled back than corn fibre conversion, but benefit from the transportation sector.
biofuel investment in the last three years. fact that bagasse is already collected and stored However, the paper concludes, if a long-term goal
The NextSTEPS paper identified 66 firms at sugarcane plants. Thus, unlike for corn stover, a is to expand the share of biofuels in aviation, marine
worldwide that have built, are building or plan to new collection process is not needed. Bagasse bolt- transport and heavy duty vehicles, then drop-in
build cellulosic or algae biorefineries. Of these, 53 on units are expected to increase yield by as much biofuel pathways will be needed.
were based in the USA. Other leapfrog firms have as 25%. The transitional innovations and most of the
stayed alive simply through continuous fundraising For bolt-on plants, the largest investment risk is current leapfrog innovations do not involve the use
or through switching to higher value, non-energy corn stover. The POET-DSM plant in Emmetsburg, of drop-ins. From an energy planning perspective,
bioproducts. Of the various conversion technologies, Iowa, which opened this summer, has a separate the NextSTEPS paper recommends greater specific
biochemical conversion using enzymatic hydrolysis corn stover biorefinery adjacent to the existing corn policy focus be placed on developing drop-in
and fermentation is the preferred technology of the ethanol plant. The plant is considered a bolt-on biofuels. !
greatest number of firms. because it shares entry roads and grid connections This feature is extracted from the NextSTEPS
as well as ethanol processing. The NextSTEPS paper Research Consortium of the Institute of
Transitional technologies estimates that stover processing can increase yields Transportation Studies at UC Davis’ report titled
at corn ethanol plants by 30%. ‘Three Routes Forward for Biofuels: Incremental,
Technologies that utilise small quantities of Several other firms could reasonably be placed Transitional and Leapfrog’ and has been used with
cellulosic material are potentially a bridge to as working within transitional technologies. Some kind permission.
PHOTO: IFFO
inspection testin n certific tion
around the world
39 OFI www.oilsandfatsinternational.com
STATISTIC S
SUNFLOWER OIL VS RAPESEED OIL PRICES (US$/TONNE) STATISTICAL NEWS FROM MINTEC
Groundnut oil
GROUNDNUT OIL PRICES AND PRODUCTION (‘000 TONNES) Groundnut oil prices followed a similar trend to 2013,
falling sharply in the first quarter of the year and
rising steadily in Q2. Global groundnut oil production
in 2014/15 is forecast at a record 5.7M tonnes, an
increase of two percent YOY. Groundnut production is
expected to rise in India and China, providing weather
conditions remain favourable. However, US groundnut
production is expected to fall by seven percent from
last season’s crop, which resulted in a steady increase
in prices between May and August.
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