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Oct/Nov 2014 !

Vol 30 No 8
www.oilsandfatsinternational.com

OILSEEDS
Supercharged safflower

TRANSPORT
Flexitanks: a bag for life
Cover.indd 1 20/10/2014 16:48
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T HE B USI NE SS MAG AZ IN E FOR TH E OILS AN D FATS IN D UST RY

CONTENTS

PHOTO: DORAZETT/FOTOLIA.COM
FEATURES
VOL. 30 NO. 8 OCT/NOV 2014
CHINA
EDITORIAL:

Editor: Serena Lim 16 Glycerine market


Tel: +44(0)1737 855066; Fax: +44 (0)1737 855034
E-mail: serenalim@quartzltd.com explodes
Assistant Editor: Charlotte Niemiec
Tel: +44 (0)1737 855157; Fax: +44 (0)1737 855034 USA COVER: SAFFLOWERSEED OIL IS GATHERING INTEREST IN THE
E-mail: charlotteniemiec@quartzltd.com FOOD, BIOFUEL AND OLEOCHEMICAL INDUSTRIES P28

SALES:
20 Eliminating trans fats
Sales Manager: Mark Winthrop-Wallace
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Sales Consultant: Anita Revis
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23 Previous cargo rules
change
Chinese Sales Executive: Erik Heath
Tel: +44 (0)1737 855108; Fax: +44 (0)1737 855034 NEWS & EVENTS
E-mail: erikheath@quartzltd.com

PRODUCTION: 24 Flexitanks: a bag for 2 Comment


Production Editor: Nikki Weller life No foreign cap
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2
PHOTO: WIKIPEDIA.COM

News
CORPORATE:

Vice President: Steve Diprose


Sime Darby offers $1.7bn
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for NBPOL
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26 Toughening discharge 8 Biotech News
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com SHOW REVIEW
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32 The route forward Novozymes
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13 Diary of Events
INSPECTION, TESTING, CERTIFICATION
14 International Market Review
36 Inspection and
@oilsandfatsint Oils & Fats International
testing round-up 40 Statistics

1 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Contents.indd 1 22/10/2014 11:11


NEWS

COMMENT Sime Darby offers


No foreign cap $1.7bn for NBPOL
S
F
ime Darby Plantation Sdn Bhd offered to buy Papua New Guinea-
oreign oil palm plantation players will based New Britain Palm Oil (NBPOL) for some US$1.74bn or
have breathed a sigh of relief after £7.15/share on 9 October.
Indonesia dropped a controversial The move comes after the plantation and agri-business arm of
30% foreign ownership cap in its Malaysia’s Sime Darby group aborted plans to buy Kulim (Malaysia)
plantations bill passed on 30 September. Bhd’s 49% stake in NBPOL after its 60-day exclusivity period with Kulim
The original bill would have retroactively expired on 28 September. Kulim’s stake was up for sale after it failed to
limited foreign ownership of plantations to raise its shareholding from 48.97% to 68.97% in July 2013.
no more than 30%, down from the current Sime Darby president and chief executive Tan Sri Mohd Bakke Salleh
maximum of 95%, potentially hurting said the acquisition would be a significant milestone for one of the
Malaysian players such as Sime Darby Bhd, world’s largest producers of sustainable palm and palm kernel oil, as it
Kuala Lumpur Kepong Bhd and IOI Corp was acquiring a low-risk, well-managed ongoing business that would add
Bhd, and Singapore-listed Golden Agri- value to the group.
Resources and Wilmar International. The two companies’ combined land bank would be nearly one million
The new law (see story, below) will still allow the central government hectares, up from Sime Darby’s current holdings of 864,141ha spread
to limit direct foreign investment in Indonesia’s plantation sector across Malaysia, Indonesia and Liberia. NBPOL’s two refineries in Papua
through government regulations, based on the type of crop, the size of New Guinea and the UK would boost Sime Darby’s total refining capacity
the producing company and certain geographical conditions. by 300,000 tonnes to 4.05M tonnes.
However, analysts believe this is unlikely to happen as incoming Sime Darby’s bid amounts to an 85% premium over NBPOL’s last
President Joko Widodo, who is due to assume office on 20 October, closing share price of £3.87/share on 8 October.
is known to be pro-business, pro-agriculture and against foreign “We don’t mind paying a premium price considering its [NBPOL’s]
ownership limits in plantations. potential high fresh fruit bunch yields and high oil extraction rate,”
Although the bill’s aim was to maximise land usage and open up Salleh said.
the sector to smallholders, and could be attributable to electioneering “The premium paid for NPBOL’s assets reflects competition for
before the July presidential elections, the underlying factor driving developed oil palm projects, as the hurdle rate for developing a new
moves to limit foreign ownership is deeply rooted in ‘commodity oil palm plantation is increasing due to issues like land acquisition,”
nationalism’. Barclays said in a Reuters report.
Indonesia is home to the world’s largest gold mine and exports the Nearly two-thirds or 79,800ha of NBPOL’s existing landbank of
most power-station coal, palm oil and tin, according to Bloomberg. 135,000ha, mostly located in Papua New Guinea, is already planted
Outgoing President Susilo Bambang Yudhoyono has introduced a with oil palm.
series of nationalistic rules for commodities – including palm, cocoa Sime Darby Plantation is one of the world’s largest plantation
and mining – in an effort to boost domestic processing industries and companies, producing some five percent of global crude palm oil output.
the value of its exports. NBPOL said in a statement that an independent board committee
In 2012, foreign mining companies were made to divest at least intended to recommend Sime Darby’s bid to shareholders in the
51% of their shares to Indonesian buyers after 10 years of operation. absence of a higher offer. The acquisition is expected to be completed
In January, Indonesia banned the export of metal ores to encourage by the end of the year, subject to Sime Darby obtaining a minimum of
the construction of smelters, which led to mine closures, thousands of 51% of NBPOL shares, and regulatory conditions.
lost jobs and a global surge in nickel prices.
Parliamentarians have also drafted two bills that aim to limit foreign
ownership in banking and insurance.
One cannot blame a country like Indonesia for trying to push
Foreign ownership cap dropped
investment in value-added manufacturing and services and create a
more even distribution of wealth. However, critics including the World Indonesia’s House of Representatives passed a new plantation bill on
30 September, which sets stricter rules on foreign ownership in the
plantation sector so as to maximise land usage and open up the sector
Bank say such policies often backfire, driving away investors, which
could cost Indonesia more than US$6.5bn in lost taxes and royalties to smallholders.
over the next three years, crippling efforts to build roads, schools, A controversial 30% foreign ownership cap was dropped.
hospitals and other infrastructure. Instead, any specific limit will be decided separately through
Resource nationalism is making commodity prices more volatile and government regulation (Peraturan Pemerintah or PP), which will not need
threatens global security, think-tank Chatham House said in a report further parliamentary approval.
in 2012. “When countries and governments think they may be running Plantation business groups, as well as the Agriculture Ministry, had
out of cheap resources, they try to keep more for themselves.” previously voiced criticism of the bill, expressing concern that it would
China, Ukraine and Argentina responded to the surge in food prices hurt the business climate for plantation firms and growers.
in 2008, for example, with taxes or controls on grain exports. The new law requires plantation companies to allocate 20% of their
Such moves can trigger similar actions in other countries, concessions to people who live in nearby areas and to help them with
threatening trade wars, driving up prices and creating a crisis of their own plantations, which is already a long-standing practice by foreign
confidence that spreads from one resource to another. companies.
The think-tank argues that new institutions are needed to The new law also regulates the scope of plantation areas and land
collaborate in managing resources and reducing volatility, such as a concessions according to a number of variables, such as the type of crop
“Resources 30” group of economies, which could set rules on export grown, the company’s factory capacity, the area’s population density and
restrictions and the activities of state-owned resource companies. certain geographical conditions.
Until then, growing “resource nationalism” will continue to raise The central government will also have the right to turn over state-
serious concerns about the predictability of the business environment owned forests and abandoned plots of land to plantation owners. But
and long-term economic growth. Serena Lim the law also requires plantation owners to conduct discussions with
indigenous residents over plots of lands to be acquired.
Companies will have five years to comply with the new law.

2 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Comment and News.indd 1 20/10/2014 16:47


NEWS

China extends GM inspection vigilence to US sorghum


C hinese authorities are stepping up checks
on US cargoes of sorghum, traders
told Reuters in August, potentially curbing
that has not yet been approved by Beijing.
Chinese feed mills have increasingly been
turning to US sorghum as a cheap substitute
China is the world’s largest importer of US
sorghum, with its feed mills buying almost all
their sorghum from the country.
shipments from the world’s largest exporter of for domestic corn, which has seen inflated “Shipments already booked or on the way
the corn-substitute. prices as Beijing supports the country’s rural to China may have no problem, but bookings
Four traders with direct knowledge of the population. after the notice may face trouble,” said another
matter said the country’s quarantine office in “There are worries in the market, which industry source, adding that some of the major
July asked local authorities to tighten checks of should reduce imports of sorghum in later buyers had already been informed of strict
sorghum and barley, looking for impurities such months,” said Zhang Yan, an analyst at checks.
as pesticide residues and heavy metals. Shanghai JC Intelligence Co Ltd. Sorghum is traditionally used to make
The move comes after China has already JCI cut its forecast for sorghum imports alcohol in China but use in animal feed surged
rejected more than one million tonnes of to 1.6M tonnes for the 2014/15 marketing last year as the industry sought to diversify
US corn due to the presence of Syngenta’s year, down from 3.9M tonnes predicted ingredient supplies and replace expensive
genetically modified (GM) corn strain MIR 162 earlier. domestic corn.

Palm kernel and coconut oil shipments forecast to climb IN BRIEF


slide left coconut oil prices at a US$225/tonne INDIA: Emami Biotech Ltd, the
premium to PKO as of 3 September, Oil World said. edible oil and biodiesel arm of
“Supply disruptions, primarily in coconut oil, and Emami Group, has entered into
high price volatility have interrupted the strong an agreement with Kolkata-
growth of global demand for lauric oils in recent based Rasoi Group to buy
years,” Oil World wrote. “We expect world exports the Rasoi brand of vanaspati
of coconut oil to recover from the multi-year low. (hydrogenated fat) and edible oil
“The price premium of coconut oil over palm for Rs13 crore (US$2.1M), the
oil and PKO is likely to stay above average in the company said in September.
foreseeable future, but will probably soon ease The acquisition will be an
from the current unusually high levels,” Oil World addition to Emami’s existing
added. portfolio of edible oil brands,
Typhoon Haiyan, which hit the Philippines such as Emami Healthy &
in November 2013, caused damage to residential, Tasty and Himani Best Choice.
commercial and agricultural properties valued Emami Biotech also plans

S hipments of palm kernel oil (PKO) and


coconut oil are expected to climb in 2014-
15, Bloomberg reported Oil World as saying in
at US$6.5bn to US$14.5bn, according to
estimates by catastrophe modelling firm AIR
Worldwide.
to build its third refinery with
a capacity of 2,000 tonnes/
day in Gujarat to cater to India’s
September. The increase comes as the industry The typhoon damaged 33M coconut trees in the northern and western markets,
rebounds from a year-earlier slide stemming, Philippines’ Eastern Visayas region alone, and new which is expected to become
in part, from damaged coconut trees in the trees take six to eight years after planting to reach operational in around 18-24
Philippines following Typhoon Haiyan. full production potential, according to the United months.
Exports of both oils may climb to 5.4M tonnes Nations Food & Agriculture Organization.
from 5.1M tonnes in 2013-14. Philippines coconut Production of PKO will rise to 6.73M tonnes in WORLD: Procter & Gamble
oil production is predicted to climb to 1.34M the year through September 2015 from 6.47M (P&G) has declared a
tonnes, after slumping to 1.22M tonnes in tonnes, with output in Indonesia climbing to 3.42M commitment to no deforestation
2013-14 from 1.62M tonnes a year earlier. The tonnes from 3.22M tonnes, Oil World forecast. in its palm oil supply chain.
These commitments include
establishing traceability of

‘Gutter oil’ contamination prompts product recalls palm oil (PO) and palm kernel
oil (PKO) to supplier mills by

O n 14 September, Hong Kong ordered a massive gutter oil, we ordered the recall of all products with the end of 2015, ensuring no
recall and ban on 25 lard and lard-containing an expiration date before 1 March next year.” deforestation in the palm supply
products imported from Taiwanese food oil According to Taiwan’s Food and Drug chain to plantations by 2020
manufacturer Chang Guann Co, which admitted its Administration (FDA), hundreds of mooncakes, and working with suppliers
products had been contaminated with ‘gutter oil’. along with pineapple cakes, bread, instant noodles, (including smallholders),
Hong Kong also banned all food made with the steamed buns and dumplings had been removed industry peers, NGOs, academic
products. from shelves in the country since the case surfaced. experts and other stakeholders
‘Gutter’ oil is illegal cooking oil that has been More than 1,000 restaurants, bakeries and food to promote consistent industry
recycled from waste oil or discarded animal parts. plants had also used the tainted oil. standards and practices for
Chang Guann admitted on 5 September that lard it FDA Southern Center deputy director Liu Fang-ming sustainable PO sourcing. P&G’s
had purchased from an unlicensed factory in Taiwan said if Chang Guann bought the suspect lard without PO already receives Roundtable
had been used as a base oil in the manufacturing of knowing what it really was, the company’s owners on Sustainable Palm Oil (RSPO)
edible lard oil. might only be subject to a fine. certification.
“We only began purchasing lard from the Pingtung “However, if the firm was aware of the lard’s real Colgate-Palmolive has also
factory on 25 February this year. As of last month, a contents and still used it to manufacture cooking recently released its own PO
total of 243 tonnes of lard had been bought from the oil, its owners could face a maximum prison term of sourcing policy, commiting to
factory, 216 tonnes of which have been used as a seven years,” he said. sustainably sourced PO with
base oil in the manufacturing of 780 tonnes of edible Some experts believe that about a tenth of China’s zero deforestation and full
lard oil,” the company said in a press release. cooking oil is gutter oil, with the first documented traceability of PO back to the
“We are also a victim in this case. Although not all case reported in mainland China in 2000 and, in plantation by 2015.
of our fragrant lard oil products contain the alleged Taiwan, in 1985.

3 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Comment and News.indd 2 20/10/2014 16:47


NEWS

IN BRIEF
SWITZERLAND: Bühler has
Chinese imports of soyabeans
launched a new horizontal
sunflower impact dehuller, the
‘DGBB’, which the company
said facilitates optimal
to plunge ahead of US harvest
extraction results when
processing sunflowerseeds,
C hinese imports of US soyabeans could plunge
by as much as a quarter in the crop year that
began in September, after processing margins in
senior official at an international trading company,
which owns soyabean processing facilities in China.
“With the way things are, we don’t expect prices
with efficient dehulling and
the country fell to their lowest in two years, industry and demand to recover any time soon,” he added.
minimised broken seeds. The
sources told Reuters. Record soyabean imports in the 2013/14 crop
product flow has achieved
The potential drop in shipments to the world’s year, coupled with slowing demand from the livestock
high throughput rates of up to
biggest buyer of soyabeans comes as the USA is sector, have resulted in a glut of soyabeans in China,
180 tonnes/day and this can
gearing up to harvest a record soyabean crop, piling dragging processing margins into negative territory.
now be controlled through an
more pressure on benchmark prices that have hit China’s crackdown on commodity financing trade
inspection window in the feeder,
their lowest in four years. has compounded the woes of an industry saddled
which helps ensure the product
Any hopes that demand for the products produced with huge losses, prompting some imports to default
is evenly spread over the
by China’s soyabean processors would pick up in the on cargoes.
entire machine width. Different
next few months have been dashed by slow growth. Those challenges did not filter through to January
moisture content values or
This has left processors struggling with the so- to July total soyabean import volumes, which climbed
sunflowerseed varieties can
called negative margins they have suffered since about a fifth from the year before to 41.68M tonnes,
be processed and the DGBB
February, meaning they cannot cover the costs as a raft of cargoes booked in advance arrived in
provides a consistent dehulling
of producing edible oil or animal-feed ingredient China.
degree with reduced fines and
soyameal. But they are expected to hit soyabean shipments
dust, leading to a reduced
“The first half of the (calendar) year was the worst from October to December, historically the period
risk of oil impregnation. All
on record for the industry”, said a Singapore-based when imports pick up, the Reuters report said.
components are easy to clean,
are accessible and easy to
exchange in a very short time,
the company said, which leads
California approves stricter olive oil labels and grades
to operational advantage and
reduces maintenance costs. T he state of California, USA has
approved stricter standards
on the labelling and grading of
than 0.5g/100g, a median of
defects equal to 0, and the other
characteristics which correspond
ISRAEL: Lipid supplements olive oil, Olive Oil Times reports. to the limits fixed for this grade in
manufacturer Enzymotec Ltd The rules came into effect on these standards. Extra virgin olive
has added a new phospholipid- 26 September for California oil is fit for consumption without
based item to its range. producers that produce at least further processing.”
‘Omega PC’ is an extract 5,000 gallons/year, which applies Californian producers, who
from wild, cold water fish and to an estimated 100 growers and that, when olive oil is used supply approximately two percent
comprises omega-3 fatty acids around a dozen mills. as an ingredient in prepared of American olive oil needs,
bound to both phospholipids The new standards include food, the label must specify have been vocal proponents of
and triacylglycerols. Dr Ariel more precise methods for testing the grade used. However, that the new regulations, seeking to
Katz, president and CEO of adulteration, known as PPP type of regulation was found differentiate their products from
Enzymotec, said: “We believe and DAGs, and the banning of to be beyond the scope of the imported olive oils, which they
that this new advanced misleading marketing terms for standards as well as beyond say are often substandard.
fish oil product should help refined oils such as ‘light’ and the authority of the California Additionally, while the new
drive growth in the omega-3 ‘pure’. The benchmark for free Marketing Act. rules only affect olive oil
fish oil market, which [has fatty acidity (FFA) has been set Extra virgin olive oil is produced in California, industry
become] stagnant due to at 0.5%, below the international defined as “olive oil that has observers say the ultimate aim is
commoditisation and lack of standard of 0.8%. a free acidity, expressed as to have stricter standards apply
innovation.” The proposal suggested free oleic acid, of not more to imports as well.

India’s vegetable oil imports hit record highs and forecast to rise even further
India’s vegetable oil imports
touched 13.33 lakh (1.3M)
tonnes in August this year – the
protect local oilseeds farmers, the
SEA demanded the government to
hike the import duty on crude and
palm oil shipments stood at
805,131 tonnes, soyabean oil at
350,373 tonnes, sunflower oil at
In reply, Indonesia set its export
tax on CPO to zero in October,
down from the nine percent rate in
highest for the last two decades – refined edible oils from existing 140,349 tonnes, while non-edible September.
on record shipments of soyabean levels. oil comprised 12,135 tonnes Indonesia sets its monthly
oil, industry body the Solvent The country’s previous highest during August this year. export tax according to a formula
Extractors’ Association (SEA) said import was 11.6 lakh (1.16M) India’s vegetable oil imports are based on average prices in
in September. tonnes in January 2013. likely to increase and put pressure Jakarta, Rotterdam and Kuala
Imports are expected to rise “Import of vegetable oils during on domestic edible oil prices, Lumpur.
further in coming months and August is up by 76% at 13.33 lakh which currently are at an historic Emphasising the need to
put pressure on domestic edible (1.3M) tonnes, compared to 7.57 low since 2008, it said. protect domestic farmers, the SEA
oil prices, the SEA warned, lakh (757,000) tonnes in August Palm oil imports by India, said: “There is an urgent need
adding that vegetable oil imports 2013. This is the highest in any the world’s biggest buyer, could to support farmers by increasing
were getting cheaper following single month since import allowed increase due to expected lower import duty on crude vegetable
measures taken by Indonesia and under open general licence (OGL) global prices after Malaysia cut its oils from 2.5% to 10% and refined
Malaysia to clear their huge stock. in 1994 by India,” the SEA said. export tax on CPO for two months, oils from 10% to 25%, which is the
To curb cheap imports and Of total vegetable oil imports, effective from September. only viable option.”

4 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Comment and News.indd 3 20/10/2014 16:47


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BIOFUELS NEWS

IN BRIEF
INDONESIA: Starting in 2016,
US industry board urges end
to ‘unfair’ EU trade duties
the country’s PT Garuda
airline will blend avtur, a type
of aviation fuel, with palm oil-
based biofuel to help reduce
its carbon emissions, Biofuels
International reports. The airline
will use approximately 1.8bn
T he US National Biodiesel Board (NBB) has filed
comments with the European Commission (EC)
challenging what it says are unfair trade duties that
recent years while EU imports of US biodiesel had
been virtually eliminated.
! The US biodiesel tax incentive, the main reason
litres/year of avtur to operate its have blocked US biodiesel from being exported to behind the EU’s trade duties, was currently not
aircraft. As a result, from 2016, Europe since July 2009. in effect and hadn’t been for three of the past five
Garuda’s jet fuel consumption The NBB urged the EC to allow duties on US years.
is expected to reach two billion biodiesel to expire this year as scheduled, citing ! Because it is structured as a blender’s incentive,
litres/year. overwhelming evidence that global trade for the US biodiesel tax incentive is available to
biodiesel had changed dramatically since the duties European producers when it is in effect, as well
UK: British Airways is planning were imposed and that continuing the duties was to US producers. European imports to the USA
to fuel its planes with biofuel protectionist and unnecessary. can also qualify for the Renewable Fuel Standard
derived from municipal waste European biodiesel producers were able to sell (RFS), the policy that requires specific volumes of
such as paper, food and garden biodiesel in both Europe and the USA without duties renewable fuels to be blended in the USA.
clippings, Biofuels International and, at the very least, US producers should be able The original duties imposed by the EC in 2009 are
reports. The first of these to take part in the European market without having to due to expire this year but the EC is conducting an
projects is GreenSky London, pay punitive duties, the NBB said, pointing out that: “expiry review” expected to last 12-15 months over
currently under construction, ! US imports of biodiesel from the EU had grown in whether to reinstate them.
which will be able to process
some 50,0000 tonnes/year
of waste and convert it to
approximately 60,000 tonnes/ Neste shelves microbial oil process Summit Group
year of jet fuel.
N este Oil announced on to build ethanol
PHOTO: NESTE OIL

7 October that it was moving


USA: A California-based biofuel
company building a waste to
away from its R&D efforts on
microbial oil to other areas such
plant in Brazil
jet fuel plant east of Reno has
been awarded a US$70M grant
as using forestry and agricultural
waste and residues as feedstocks Iowa, USA-based Summit
Group, a leader in production
agriculture, renewable energy
from the US Department of for renewable diesel.
Defense to help speed delivery Two years of research at its and international agribusiness
of its high-tech process that pilot plant in Porvoo (pictured left) development, will construct a
converts household waste into had generated a lot of knowledge corn ethanol production facility in
jet fuel. The plant is expected but Neste’s senior vice president Brazil, Ethanol Producer Magazine
to produce more than 10M of technology Lars Peter Lindfors reported in September. The
gallons/year of advanced said the process was not yet US$140M plant will be built near
biofuels while diverting over economically competitive. leading agricultural state Lucas
200,000 tonnes of waste from “Lignocellulose material is not do Rio Verde in Mato Grosso, the
landfills by 2016. a financially competitive indutrial country’s largest producer of corn
feedstock for producing renewable and soyabeans.
ZAMBIA: Mahtani Group diesel using the microbial oil When operational, the plant
has partnered with UK-based process at the moment.” will produce 50M gallons/year of
Sunbird Group to develop a ethanol.
US$150M bioethanol plant
in Luapula province, Biofuels
International reports. The
Biofuel production down, biodiesel up, forecasts IEA
plant will use cassava as its
feedstock, which is widely grown
in the province. Production
A n International Energy Agency (IEA) report said
that global biofuels production increased by
almost seven percent last year, reaching more than
increased biofuel production was waning in the
key markets of Brazil, the EU and the USA. It was,
however, expanding in new non-OECD markets, such
was expected to start up in 115bn litres (30.38bn gallons). This is three billion as Southeast Asia.
November this year. litres higher than predicted in the IEA’s report of the “In the USA, the design shortcomings of previous
same time in 2013. biofuel mandates have become manifest, leading to
PORTUGAL/GREECE: Portugal- When adjusted for energy content, biofuel output policy review that have introduced uncertainty in the
based biodiesel technology accounted for 3.5% of global oil demand for road market”, the authors stated.
provider IncBio announced in transport in 2013, up from 3.4% in 2012 and 2% in “In Brazil, the ethanol industry’s economic
September it had signed a 2007. Production is expected to reach 139bn litres situation is worsening, partly due to inflation-
contract with SPA Renewables in 2020. targeted gasoline price regulations that undermine
SA to supply a 2.4M gallons/ According to the report, the forecast has been ethanol economics. In the EU, ongoing controversy
year biodiesel plant in Corinth, revised down since last year’s outlook, with 2018 about the sustainability of biofuels has led to a
Greece. The plant will use production forecast to be two billion litres in 2020. proposed cap on conventional biofuel use that is
IncBio’s ultrasonic reactors to The biodiesel forecast has been increased slightly, leaving the industry in limbo until a final decision
produce EN14214 biodiesel with 2020 production expected at 33bn litres. on the proposal is taken. At the same time, policy
from used cooking oil collected Advanced biofuel capacity is expected to reach support is burgeoning in non-OECD countries, notably
locally. IncBio said it expected four billion litres by 2020, with developments oil-importing economies in Southeast Asia and
the plant to be complete by the expected to be limited primarily to the European Africa that subsidise fuel consumption, where rising
end of February 2015. Union (EU) and USA. domestic biofuel production promises a valuable
However, the report said that policy support for option to lowering fuel import bills.”

6 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Biofuel News.indd 1 23/10/2014 12:55


BIOFUELS NEWS

EC carries out anti-trust raids on ethanol companies


O fficials from the European Commission
(EC)’s competition watchdog raided the
headquarters of several ethanol companies on
to violations of European anti-trust rules
that prohibit cartels and restrictive business
practices and abuses of a dominant market
Agroetanol in Sweden and Agroetanol in
Belgium. The EC cautioned that it was only in
the preliminary stages of its investigation and
7 October based on allegations the companies position,” the EC said in a statement. that the inspections did not amount to a guilty
were manipulating industry benchmarks, the The prices published by price reporting charge for the companies.
EC confirmed. agencies served as a benchmark for trade in The raids follow similar allegations against
The EC said it had it on good authority that the physical and financial derivatives markets BP PLC, Statoil ASA, Royal Dutch Shell PLC,
ethanol companies from two different member for several commodity products in Europe and and others related to price manipulation in the
states may be colluding to provide faulty price globally, the EC said. biofuels industry, according to Law360.
information to a price-reporting agency, which And even small distortions could have The EU and the Norwegian Competition
then offered up the faulty information as a a significant impact on prices, potentially Authority are investigating whether these
benchmark for the marketplace to trade on. harming consumers. companies passed off coordinated numbers to
“Such behaviour, if established, may amount The companies raided include Lantmannen a price-regulating agency.

Commercial production at 2G ethanol plant in Brazil Demand set to


I n Brazil, GranBio has initiated
production at the first
commercial-scale plant for
GranBio invested US$190M
to build the plant and US$75M
on the steam and electricity co-
sugarcane fields.
Gran Bio developed a system
to harvest, store and process
double in China
second-generation (2G) ethanol in
the southern hemisphere, Biofuels
Digest reports.
generation system.
Construction was completed
in 20 months and was managed
400,000 tonnes/year of straw
for Bioflex 1, which makes it one
of the world’s largest and most
C hina’s biodiesel demand
will double by 2017 from
2013 levels to as much as
The Bioflex 1 unit in São by GranEnergia, a company also competitive. 2.5M tonnes/year or more,
Miguel dos Campos, Alagoas, controlled by GranInvestimentos According to a 14 October according to a new report from
has an initial production capacity SA. Bloomberg report, GranBio is also ResearchinChina.
of 82M litres/year of ethanol The report said the 2G ethanol close to announcing a partner for The report said that in 2013,
and uses Proesa pre-treatment made it possible to increase a second cellulosic ethanol facility, China’s total capacity of biodiesel
technology from Italian company Brazilian production capacity by which will be comparable in size exceeded 3.7M tonnes/year, but
BetaRenewables, enzymes from 50%/acre using agricultural waste to the Bioflex unit. output attained 1-1.2M tonnes/
Novozymes in Denmark and yeast such as straw and bagasse, The company also plans a year, indicating that capacity
from DSM in Holland. without expanding the area of second biochemical plant. utilisation was not high.

7 OFI – OCTOBER/NOVEMBER 2014

Biofuel News.indd 2 23/10/2014 12:55


BIOTECH NEWS

IN BRIEF
USA: On 18 September, the
Grain elevators may refuse
Department of Agriculture
(USDA) reached a decision to
deregulate Dow’s 2,4-D resistant
unapproved GM seeds, US rules
I
Enlist Duo soyabeans. The n August, in response to a lawsuit filed by Syngenta authorities. Syngenta now faces three billion-dollar
American Soybean Association against Bunge – which refused to accept Syngenta’s class actions in three states.
(ASA) approved the move and Agrisure Viptera variety of corn – the US court of In response, Syngenta filed a lawsuit accusing
called on the Environmental federal appeals ruled that “A biotech developer Bunge of violating the US Warehouse Act of 1916,
Protection Agency (EPA) to cannot use a century-old warehouse law to force which requires elevators to treat depositors fairly.
quickly finalise the label for a a grain elevator company to accept its genetically Farmers who grew Viptera corn had to ship their
new low-volatility Enlist Duo engineered corn”. crops to other elevators and find other sources of
herbicide that could be used The ruling will likely preclude other biotech seed corn to fulfil their contracts with Bunge, which hurt
with these soyabeans to control companies from using a similar litigation tactic with Syngenta’s reputation and market share, the biotech
resistant and difficult-to-manage elevators that reject crops due to their transgenic company claimed.
weeds. traits, experts have said. The 8th US Circuit Court of Appeals threw out
The controversy dates back to 2011, when the Syngenta’s lawsuit, ruling that the company lacked a
WORLD: A team of international Bunge elevator company refused to accept the “cause of action” to bring against Bunge in court.
researchers has sequenced Agrisure Viptera corn variety produced by Syngenta Farmers directly affected by Bunge’s refusal may
the genome of the Nevada seeds. Bunge told growers it couldn’t accept the still sue the elevator company, but the Eighth Circuit’s
dampwood termite to variety because it hadn’t cleared regulatory hurdles in ruling would prevent similar lawsuits by Monsanto,
understand how the more than all major export destinations. Dow, DuPont or another biotech seed firm, said Drew
4,000 species of bacteria that The trait hadn’t been approved by officials in Kershen, an agricultural biotechnology law professor
thrive in their guts work together, China – and has since been rejected by the Chinese at the University of Oklahoma.
AGWeb reports. Specifically, the
researchers hope to identify
enzymes that could lead to
China considers inspection change Europe causing
novel ways to produce cellulosic
GM crop approval
biofuels.

GERMANY: Farming company


C hinese regulators are considering whether or not to change the
inspection requirements for shipments of US corn by-products,
according to four people with direct knowledge of the subject, delays, group says
KTG Agrar AG plans to expand Bloomberg reported in September.
soyabean cultivation in
expectation of major European
Imports of dried distillers grains (DDGs) currently require government
certification that proves they do not contain MIR 162, a GM corn
E uropaBio – Europe’s largest and
most influential biotech industry
group, whose members include
demand for crops free of variety. In a meeting with industry officials in Beijing, regulators were
giants such as Monsanto, Bayer
genetically modified (GM) reported to have discussed widening the inspection regime to third
and other biotech companies –
organisms. KTG said it planned parties.
has accused the European
to harvest around 20,000 The four people said Chinese officials had discussed using a
Commission (EC) of failing
tonnes this year and more than polymerase chain reaction method for inspections, which involves
to comply with existing legal
25,000 tonnes next year of GM- replicating a small sample of genetic material to test for the presence
timelines to formally adopt import
free soyabeans. The company of specific genes. However, shipments would still be subject to further
authorisations of genetically
will process the beans in its oil inspection in China. As OFI went to press, no final agreement had been
modified (GM) crops.
mill. made and no meetings were scheduled.
The group said this had caused
delays of up to eight months and
added significantly to the already
Scientists successfully sequence rapeseed genome existing delays between the EU and
exporting nations.
for Agricultural Research (INRA) said: “We have The group said it would
discovered the mechanism by which the levels of continue to insist and request
glucosinolates, which make the crop less nutritious that the procedures set out in EU
for livestock, can be reduced.” law for approving GM products
He added: “Our breakthrough will also help be followed, and that legally
scientists in their efforts to make oilseed rape more prescribed timelines were met.
resistant to disease, improve yield and its take- Not doing so would send a
up of nitrogen from the soil, thereby improving its message to the agriculture-
environmental profile.” related industries of Europe
Oilseed rape has one of the most complex and beyond, as well as to other
genomes among flowering plants. “The gene number innovative sectors, that Europe

S cientists have successfully sequenced the


complex rapeseed genome, which will accelerate
ongoing research efforts to improve the crop for
is four times that of the human genome,” said
Chalhoub. He said that after five years of research,
the consortium had detected 1,600 genes that are
could not guarantee a predictable
regulatory system and sound trade
environment, it said.
animal and human nutrition. A Reuters report said implicated in oil-based synthesis, findings which will The nine GM applications
Germany’s Bayer – the world’s largest supplier of support researchers aiming to develop rapeseed in question were four biotech
genetically modified (GM) rapeseed seeds – was variants rich in omega-3 fatty acids for human and soyabean varieties, one oilseed
primarily responsible for the mapping out of the entire animal feed needs. rape and one cotton. They have
genetic code of the oil plant. Rapeseed is used for food oil and is a common all received positive safety
Academic researchers in Australia and China, feedstock for biofuel in Europe. Bayer made €250M assessments from the European
as well as Dutch biotechnology firm Keygene NV, (US$370M) in sales from GM rapeseed and from Food Safety Authority and gone
contributed to the project, Bayer said. Coordinator pesticides for rapeseed farmers last year, around through two rounds of voting by the
Boulos Chalhoub of the French National Institute 15% of the global market. EU under ‘cosmitology’ rules.

8 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Biotech News.indd 1 22/10/2014 10:06


Project1_Layout 1 4/3/14 2:13 PM Page 1
TRANSPORT & LOGISTICS NEWS

IN BRIEF
ARGENTINA: On 15 August,
ADM gains second US export
terminal in Pacific Northwest
Noble Group Ltd announced
that the company’s wholly-
owned subsidiary, Noble
Argentina SA, had agreed to
acquire a 22.75% shareholding
interest in Sitio 0 de
Quequén (Sitio 0), a company
A rchers Daniels Midland (ADM) has acquired an
ownership stake in a second export terminal
in the US Pacific Northwest, a vital gateway for US
handled by export facilities in the Pacific Northwest,
offering shippers the shortest route to Asia and top
soyabean importer China, and top grain importer
incorporated in Argentina. agricultural shipments to Asia, according to a Reuters Japan. Kalama Export Company currently runs a bulk
Upon completion, Sitio 0 will report. grain terminal in Kalama, Washington, about 64km
become an indirect associated ADM announced the move on 30 September upriver from the Columbia Grain terminal.
company of Noble. The and said it had gained the ownership stake in the ADM and Marubeni each owned 45% of the
consideration for the acquisition Columbia Grain export terminal in Portland, Oregon, Kalama terminal, with Mitsubishi holding the
was approximately US$17M, by expanding its Kalama Export Company joint remaining 10%.
excluding an additional payment venture with Japanese grain trader Marubeni Corp, An ADM spokeswoman said that under the new
of up to US$3M. previously the terminal’s sole owner. expanded joint venture, ADM would own 32.2% of the
“There’s a lot of competition in the Pacific two elevators, Marubeni 60.6% and Mitsubishi 7.2%.
USA: In mid-August, Pacific Northwest and having the option to export from two The joint venture would be renamed Pacificor
Northwest Grain Companies elevators rather than just one can make the logistics LLC but the 50/50 ADM and Marubeni governance
and the International Longshore of exporting grain much easier,” Terry Reilly, a grains structure would remain unchanged.
and Warehouse Union reported analyst from Futures International, said in the ADM did not disclose the value of the transaction
that they had reached a Reuters report. but said the company expected to record a gain in
tentative labour agreement in “And, if you increase competition, it increases flow the quarter ending 30 September. That preliminary
a two-year standoff affecting and brings in more competitive prices.” value could be adjusted in the company’s fourth
grain export facilities at Some 30% of US grain and oilseed exports are quarter results, the Reuters report said.
ports in Portland, Seattle and
Vancouver, reports Oregon
Public Broadcasting News (see
OFI, Transport News, August/
ADM’s SA export terminal operational FRA proposes
September 2014). No specifics
were provided on the terms In August, the first loaded vessel departed Archer Daniels Midland
(ADM)’s new export terminal in Bacarena, in the northern Brazilian
rule to amend
of the deal, which would pave
the way for United Grain Corp
state of Pará. The terminal is a significant addition to ADM’s
expanding logistical network in Brazil and offers an efficient pathway
US brake safety
to start moving grain from the
Port of Vancouver. Since July,
the company has only been
for the export of grain from the increasingly productive western and
northern regions of the country. ADM received approval to begin
operations at the terminal at the end of July.
T he US Federal Railroad
Administration (FRA) has
opened a comment period on a
able to make a few shipments ADM acquired the terminal in 2012. It currently has the capacity to proposed rule that aims to amend
from the port because of the handle approximately 1.5M tonnes/year of grain, but ADM intends to brake system safety standards for
dispute over work rules and expand the terminal’s capacity to six million tonnes by 2016. certain freight and other non-
pay. Other companies included “The Bacarena terminal builds on our existing network, which passenger trains, Ethanol Producer
in the agreement are Columbia uses inland waterways, rail and truck transportation to move crops Magazine reported on
Grain at the Port of Portland and products throughout Brazil,” Valmor Schaffer, president of ADM 19 September.
and Louis-Dreyfus Commodities, South America, said. “We are excited by the opportunities presented According to the new rule, trains
which operates grain terminals by Brazil’s expanding agricultural production and look forward to carrying ethanol would be among
in Portland and Seattle. continuing to be a part of the country’s success.” those impacted. A statement
published by the FRA notes the
proposal will help prevent the
US grain glut taxes storage facilities, transport sector unintended movement of trains.
“Safety is our top priority”,
to exceed permanent storage facilities by around said US transportation secretary
694M bushels, or about 3.5% of expected harvest Anthony Foxx. “[This] action is
totals, said Arthur Neal, who analyses market and only the latest in more than two
transportation issues in the agricultural sector. dozen steps we have taken in
That overstock could fill roughly 174,000 jumbo the last year to further safeguard
hopper rail cars with South Dakota, India, Missouri communities along train routes
and Illinois most impacted. that carry crude oil and other
“Because 2013 grain is reportedly still in storage flammable liquids.”
and waiting to be moved before the 2014 harvest, According to the notice, the FRA
it is critical to move as much of the 2013 grain crop is proposing to amend the existing
as quickly and efficiently as possible,” Neal told a regulations to include additional
hearing of the Senate Commerce Committee. securement requirements for
The glut is causing snarls along train lines and unattended equipment, primarily
driving other transportation costs higher. for trains transporting certain
A stockpile of US Midwest grain will likely increase
in the coming months and tax farmers already
desperate to house or haul corn, soyabeans and
Barge rates along the Mississippi and Illinois
rivers, for instance, are roughly 50% higher than the
five-year average.
substances. This includes
poisonous by inhalable hazardous
materials, some flammable gases,
other products ahead of an expected record harvest, Neal was testifying at a hearing about congested flammable or combustible liquids
a US Department of Agriculture (USDA) official said in rail lines, which have been burdened in recent – including crude oil and ethanol
September, Reuters reports. months by a bump in agriculture production, coal – and some explosive hazardous
Grain stocks this harvest season are expected deliveries and oil train shipments. materials.

10 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Transport News.indd 1 22/10/2014 10:18


R E N E WA B L E M AT E R I A L S N E W S

IN BRIEF
USA: Virdia Inc announced on
Superabsorbent polymers closer
2 September that it would build
a US$60M biochemical facility
to turn sugarcane bagasse into
for BASF, Cargill and Novozymes
B
industrial sugars and biofuels at ASF, Cargill and Novozymes announced on 15 petroleum oil. In July 2013, the partners successfully
the Raceland Raw Sugar Corp September that they had progressed another demonstrated the production of 3-hydroxypropionic
mill in Raceland, Louisiana. step in producing acrylic acid from renewable acid (3-HP), one possible precursor to acrylic acid, at
The plant is expected to be raw materials with the successful conversion of pilot scale.
completed by the end of 2016. 3-hydroxypropionic acid (3-HP) to glacial acrylic acid. “Now we are working full force on the set-up of a
California-based Virdia is a They will scale up the process to produce bio- small integrated pilot plant until the end of this year,”
recent acquisition of Stora Enso based acrylic acid, which BASF will initially use to said Teressa Szelest, senior vice president of BASF’s
Oyj, a US$16bn/year global manufacture superabsorbent polymers that can soak global hygiene business.
forestry products company up large amounts of liquid, used primarily for diapers The pilot plant for 3-HP will be operated by Cargill
headquartered in Finland. and other hygiene products. and supported by Novozymes.
“Cargill came together with BASF and Novozymes The companies said superabsorbent polymers
BRAZIL: In June, speciality in August 2012 to do what had not been done ever and other products derived from bio-based acrylic
chemicals producer Lubrizol before,” said Jack Staloch, vice president of R&D acid would meet consumer and industry demand for
Corp, USA, announced it had at Cargill. “It’s a great example of what can be consumer goods based on renewable raw materials
broken ground on a major accomplished when industry leaders with unique and sustainable supply chains.
US$20M surfactant plant expertise in biotechnology and chemistry come BASF is the world’s largest producer of acrylic
expansion in Belford Roxo, Rio together to create new innovations.” acid, a high-volume chemical that feeds into a
de Janeiro. The company said Currently, acrylic acid is produced by the oxidation broad range of products, including superabsorbent
the expansion would allow it of propylene derived mainly from the refining of crude polymers.
to produce a larger portfolio
of surfactant products at the
facility, including “a significant
Braskem in renewable tyre project Genomatica says
number of naturally-derived
ingredients” to meet the growing
A myris, Braskem and Michelin announced on 9 September that
Braskem was joining a partnership already launched in 2011
nylon is focus
demand for household cleaning
and personal care products in
the Brazilian market.
between Michelin and Amyris to develop renewable isoprene for the
production of tyre and other rubber applications.
Braskem, Michelin and Amyris will work together to develop a
C alifornia-based Genomatica
announced in August that major
nylon intermediates – including
WORLD: In June, speciality technology to utilise plant sugars, such as those found in sugarcane or hexamethylenediamine (HMD),
chemicals company Elevance cellulosic feedstocks, to produce the renewable isoprene. caprolactam (CPL) and adipic acid
Renewable Sciences, USA, Brazil’s Braskem is the largest petrochemical company in the (ADA) – are the focus of its third
added a second solvent and Americas and a global leader in the production of biopolymers, set of bio-based processes under
degreasing product to its manufacturing green polyethylene from sugarcane-based ethanol. development.
portfolio, following its joint Renewable products company Amyris will share its rights to Genomatica is developing
introduction of Steposol commercialise the isoprene technology developed under this complete process technologies for
MET-10U surfactant with the collaboration with Braskem. Global tyre company Michelin will maintain the bio-based production of these
Stepan Company earlier this certain preferential, but not exclusive, access to the renewable intermediates, which it will then
year. Elevance Clean 1200 is isoprene to be produced by this technology. license to major firms in the nylon
described as “a proprietary Amyris uses its industrial bioscience technology platform to value chain.
ester blend derived from a bio- convert plant sugars into a variety of hydrocarbon molecules, flexible “These three chemicals, with a
based renewable feedstock” building blocks that can be used in a wide range of products including total market of over US$18bn/year,
aimed at removing industrial cosmetics, polymers, lubricants, renewable diesel and jet fuel. are used primarily in the production
residues such as automotive of nylon 6 and nylon 6,6, also
lubricants, metalworking fluids
and hardened cooking greases.
Funding for commercialising PEF referred to as the polyamides PA
6 and PA 6,6,” the company said
The product will be produced at
Elevance’s biorefinery in Gresik,
Indonesia, a 180,000 tonnes/
D utch biotech company
Avantium announced on
5 June that it had secured new
are now moving to commercial
deployment.”
Avantium uses its YXY
in a press release. Development
of commercial processes for
nylon intermediates is expected
year joint venture with Wilmar investment of US$50M, which catalytic process to turn plant- to take several years and follow a
International Limited, but new would be used towards the derived carbohydrates into furan sequence of technical, partnership,
capacity is being constructed at commercialisation of its 100% dicarboxylic acid (FDCA) ad methyl scale-up and commercialisation
Natchez, USA, which is expected bio-based plastic, polyethylene levulinate, with the former then milestones.
to come on-stream in 2015. furanoate (PEF). polymerised with ethylene glycol Genomatica is also inviting
The funding comes from a to give PEF. PEF can replace leaders in the nylon value chain to
EUROPE: Global renewables consortium consisting of Swire fossil fuel-derived polyethylene join it as development partners.
company Myriant Corp, USA Pacific, the Coca-Cola Company, terephlalate (PET) in applications Genomatica’s nylon
announced on 2 September that Danone, Alpla and existing ranging from drinks bottles to intermediates programme follows
speciality chemicals distributor shareholders. Proceeds will be industrial fibres. the commercialisation of its
Azelis Group will distribute its used to complete the industrial According to Lipid Technology, process for producing butanediol
bio-succinic acid throughout validation of PEF and finalise the Avantium has been working (BDO), which has been licensed by
Europe. Myriant currently engineering and design of its first with Danone and Coca Cola on BASF and by Novamont.
produces bio-succinic acid from commercial-scale plant. developing PEF bottles since 2012 In December 2013, BASF
renewable feedstocks at its Avantium CEO Tom van Aken and, last year, Alpla signed an announced its first commercial
13,600 tonnes/year plant in said: “Our proprietary YXY agreement to jointly develop PEF production of BDO using
Louisiana, USA. technology to make PEF has been bottles for the personal and home Genomatica’s process (see OFI
proven at pilot plant scale and we care markets. March 2014, Renewable News).

12 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

RENEWABLE NEWS.indd 1 22/10/2014 10:17


DIARY OF EVEN TS

Tel: +66 (0)2 670 0900


3-6 NOVEMBER 2014 26-28 NOVEMBER 2014 E-mail: agriasia@vnuexhibitionsap.com
World Ethanol and Biofuels 10th Indonesian Palm Oil Conference and Website: www.agri-asia.com/international-
VENUE: Intercontinental Hotel, Budapest, 2015 Price Outlook (IPOC 2014) conference-of-coconut-oil.aspx
Hungary VENUE: The Trans Luxury Hotel, Bandung,
CONTACT: Informa Agra Customer Services, UK Indonesia 20-22 APRIL 2015
Tel: +44 (0)20 3377 3658 CONTACT: IPOC Secretariat, Indonesia
E-mail: registrations@agra-net.com Tel: +6221 57943852 International Biomass Conference & Expo
Website: www.worldethanolandbiofuel.com Fax: +6221 57943853 VENUE: Minneapolis Convention Center,
E-mail: info@gapkiconference.org Minneapolis, Minnesota, USA
5-7 NOVEMBER 2014 Website: www.gapkiconference.org CONTACT: BBI International, USA.
Tel: +1 866 746 8385
OFI Asia 2014
VENUE: Kuala Lumpur Convention Center, 4 DECEMBER 2014 E-mail: service@bbiinternational.com
Website: www.biomassconference.com
Malaysia FOSFA Oils and Fats Dinner
CONTACT: Mark Winthrop-Wallace, International
Sales Manager, OFI, UK
VENUE: London, UK
CONTACT: FOSFA, UK.
23-25 APRIL 2015
Tel: +44 (0)1737 855114 Tel: +44 (0)20 72835511 International Palm Oil Exhibition
E-mail: markww@quartzltd.com E-mail: contact@fosfa.org (INPALME)
Website: www.ofievents.com/asia Website: www.fosfa.org VENUE: Medan International Convention
Centre (MICC), Indonesia
6 NOVEMBER 2014
9-10 FEBRUARY 2015 CONTACT: PT International Network,
FOSFA Annual Dinner Indonesia.
VENUE: London, UK Oilseed Congress Europe/MENA Tel: +62 21 36827651
CONTACT: FOSFA, UK. VENUE: Hotel Arts Barcelona, Barcelona, E-mail: pibi@infopibi.com
Tel: +44 (0)20 72835511 Spain Website: www.palmoilexhibition.com
E-mail: contact@fosfa.org CONTACT: Mark Phillips, The Oilseed Congress
Team, USA.
Website: www.fosfa.org
Tel: +1 978 8878800 x 121
3-6 MAY 2015
14-16 NOVEMBER 2014 E-mail: conferences@soyatech.com 106th AOCS Annual Meeting & Expo
Website: www.oilseedcongress.com VENUE: Rosen Shingle Creek, Orlando, Florida,
69th Annual Convention & International USA
Conference on Sustainable Technologies CONTACT: AOCS Meetings Department, USA.
and Futuristic Trends: Oilseeds – Oils 2-4 MARCH 2015 Tel: +1 217 6934821
Processing and Surfactants & Expo 2014
POC 2015 – Palm & Lauric Oils Price E-mail: meetings@aocs.org
VENUE: Hotel Radisson Blue, Agra, India
Outlook Conference & Exhibition Website: www.aocs.org/meetings
CONTACT: Prof R K Trivedi, president, OTAI
VENUE: Shangri-La Hotel, Kuala Lumpur,
Central Zone, India
Tel: +91 841 502 4771
Malaysia 3-6 JUNE 2015
CONTACT: POC2015 Secretariat
E-mail: otai2014@otaicentralzone.org European Fat Processors and Renderers
Tel: +603 7727 8458
Website: www.otaicentralzone.org Association (EFPRA) Congress 2015
E-mail: poc@bursamalaysia.com
Website: www.pocmalaysia.com VENUE: Krakow, Poland
17-20 NOVEMBER 2014 CONTACT: Polish Renderers Industry
12th Annual Roundtable Meeting on Employers Association, Poland
Sustainable Palm Oil (RT12)
10-12 MARCH 2015 Tel: +48 22 629 73 32
VENUE: Shangri-La Hotel, Kuala Lumpur, World Bio Markets E-mail: biuro@zppu.eu
Malaysia VENUE: The Rai, Amsterdam, the Netherlands Website: http://efpracracow2015.com
CONTACT: RSPO Secretariat, Malaysia Tel: +44 (0)207 099 0600
Tel: +603 7727 8458 E-mail: info@greenpowerconferences.com 4-6 JUNE 2015
Fax: +603 7727 9458 Website: www.greenpowerconferences.com
E-mail: GA@rspo.org 9th China (Guangzhou) International Edible
Website: www.rt12.rspo.org Oil & Olive Oil Exhibition 2015
15-17 MARCH 2015 VENUE: China Import and Export Fair Pazhou
19-20 NOVEMBER 2014 81st Annual National Institute of Oilseed
Complex, Guangzhou, China
CONTACT: Ms Kimy Xie, Guangzhous Yifan
Lignofuels 2014 Products (NIOP) Convention
Exhibition Service Co Ltd, China.
VENUE: Madrid, Spain VENUE: JW Marriott Camelback Inn,
Tel: +86 20 6108 9050
CONTACT: Dimitri Pavly, Active Communications Scottsdale, Arizona, USA
E-mail: kimy.xie@foxmail.com
International (ACI) Europe, UK CONTACT: NIOP, USA. Tel: +1 202 591 2461
Website: www.chinaexhibition.com
Tel: +44 (0)20 3141 0627 E-mail: niop@kellencompany.com
E-mail: dpavlyk@acieu.net Website: www.niop.org
Website: www.wplgroup.com/aci/conferences/ 2-4 SEPTEMBER 2015
eu-eef6.asp 17-20 MARCH 2015 2nd High Oleic Oils Congress
International Conference on Coconut Oil VENUE: Paris, France
For a full listing of oils and fats (ICCO) CONTACT: Fat & Associés, France.
industry events, go to: VENUE: Bangkok International Trade & Tel: +33 567339 206
www.ofimagazine.com Exhibition Centre, Bangkok, Thailand Fax: +33 567 339203
CONTACT: AgriAsia, Thailand Website: www.higholeicmarket.com/hoc-2015

13 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Diary.indd 1 22/10/2014 10:14


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FI 1/4 Pg Subs Ad.indd 1 28/10/2014 11:00


I NT E RN ATION AL M ARKET REVIEW

Soyabean surplus weighs


A glut of soyabeans in the USA
and an increase in palm oil
production in Malaysia and
Indonesia is driving world edible

on global edible oil prices


oil prices to their lowest in five
years. John Buckley writes

S
upplies of oil-bearing crops are growing
even faster than the last review anticipated,

CHARTS: JOHN BUCKLEY


backed by record crops of soyabeans and FIGURE 1: CHICAGO SOYABEAN FUTURES
palm oil. While global demand for major
oils is seen expanding by 4.5% or 7.6M
tonnes in the new season that started 1 October,
excess supply will build stocks of oilseeds and oils to
record levels, a prospect that is cutting oil values to
their lowest in over five years. There is not much on
the horizon to spoil the picture of cheap bounty for
consumers as this issue goes to press – maybe some
reductions in winter rapeseed sowings in Europe
and/or some possible weather issues developing for
early South American soyabean planters – against
which stands a bulky global oilseed stock/use ratio
of almost 21%.
About half the increase in this season’s oil
supply is down to increased palm oil production.
Malaysian/Indonesian palm oil crops increased FIGURE 2: VEGETABLE OIL PRICES MONTHLY AVERAGES
faster than expected in the summer, when what
seems to have been an empty threat of dry weather
from the El Niño system loomed. Malaysian output
is currently running about 944,000 tonnes up on
the year, although it seems to have peaked earlier
than usual, in August rather than in October, as it
did last year.
Although demand has increased for palm,
exports have continued to under-perform in the last
quarter and Malaysian shipments are running six
percent lower on the year. Although India has taken
more, big drops have been seen in imports by China
and Pakistan.
At the same time, an earlier forecast boom in
Malaysia and Indonesia’s biodiesel output seems is the fact that palm oil is no longer offering its highest level in eight years, or so the USDA thinks.
to have been significantly overstated or, at best, customary steep discounts versus rivals such as It has taken just a few months for that developing
prematurely talked up. The result has been rising soya, sunflower and rapeseed oil. scenario to knock soyabean values down by 37%
rather than the expected falling stocks in the from their 2014 peaks to their lowest since mid-
producing countries. The prognosis for biodiesel Soyabean glut grabs headlines 2009 – and the decline may not be over yet. Last
has been clouded further by the collapse of Brent issue, we wondered if soyabeans would drop under
crude oil prices to their lowest level in four years, Although consumers around the world use more US$10/bushel. With that barrier already broken,
initially in response to the US shale oil/gas boom palm than any other oil, the growing soyabean some analysts think they could now go to US$8/
and, latterly, amid renewed global demand jitters glut has grabbed even more headlines in the price- bushel or less. Prior to the boom years that began
sparked by a wobbling Chinese economy; political making process. Since the last outlook, the forecast with the crop shortages of 2008/09, CBOT bean
tensions in the Middle East, Ukraine and Russia; for this season’s world soyabean production has futures regularly had long spells in the US$5.50-
and even the fear that the Ebola outbreak in West jumped from 300M tonnes to 311M tonnes, and 6/bushel area (see Figure 1, above). Production
Africa might turn into a wider pandemic. could well go higher still once all the US crop now costs – land, labour, agro-chemicals, etc – have
Although the United States Department of being harvested has been counted. obviously moved up considerably since then which,
Agriculture (USDA)’s palm data is compounded up The most recent official figure for this is about in theory, should have some ‘price-underpinning’
from national marketing years to fit its October/ 107M tonnes – 15.5M tonnes more than last year. effect. The trouble is, as any long-term market
September totals, it shows the direction in which But, based on the stellar yields being seen in observer knows, commodity prices tend to move as
this is likely to lead supply and makes for sober October, some analysts are looking for something much on sentiment/emotion as on such economic
reading. It forecasts 2014/15 carryover for palm closer to 110M tonnes. There is a potential offset fundamentals (and, arguably, soyabeans, like grain
will reach a new record of 8.8M tonnes – about from expected revisions to the USDA’s estimates and sugar, went far too high during the recent
double the average for the previous decade. of US planted and harvested area, but that will not commodity boom, helping to inflate production
Malaysia and Indonesia have responded to materially alter the picture of excess supply. Even costs, especially for land).
the glut by cutting export duties to zero as 2014 with one million tonnes more domestic crush and The near/medium-term fundamentals could pile
draws into its final months and there is industry perhaps one million tonnes to two million tonnes on the gloom for soyabean farmers hoping for a re-
pressure to extend that waiver into 2015. However, more exports, the USA will see pipelines starved run of higher prices. Due to the worse returns from
the inescapable challenge for the big suppliers by last season’s record 94.7M tonnes of disposals key competitor crop maize, Latin American farmers
marketing to the customers – heavily weighted (+10M on 2013/14, filled to overflowing), resulting are expected to plant another record crop over the
towards price-conscious developing countries – in a five-fold increase in ending stocks to their coming weeks and months. If the weather behaves

14 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

John Buckley.indd 1 22/10/2014 10:16


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I NTE RN ATION AL M ARKET REVIEW

there, that could add another seven million tonnes FIGURE 3: WORLD OILSEED CARRYOVER STOCKS
to 10M tonnes of extra soyabeans to world supplies
in second half 2014/15 (Feb/Aug). Even if these
crops fall short of forecasts, the Latin American
region – the source of 70% of the world’s soya oil
exports – is carrying in more stock this year than
last. It would take something verging on a weather
catastrophe to cut production enough to change
the outlook for global soyabean surplus. And that
does not even begin to take account of the extra
acres many analysts think the USA will plant next
spring in place of maize.
It begs the question, where will all the soya go?
World production is seen 26M tonnes higher but
crush only 12M tonnes up, the bulk of that increase
in China, Brazil, the USA and Argentina, in that
order. World soya oil demand is, meanwhile, seen
just 1.3M tonnes higher, whereas the extra beans,
if crushed would equate to something closer to five
million tonnes of soyabean oil. Even allowing for
food, direct feed and seed etc, the current global
balance suggests a large cushion of soyabeans to FIGURE 4: WORLD VEGETABLE OIL CONSUMPTION
cope with any unforeseen weather emergencies.
Soya oil prices in Chicago have responded by
dropping to almost 25% from their 2014 highs,
causing the soya/palm premium to collapse to the
mid-US$50s/tonne recently, compared with the
2013 average of almost five times that level. No
wonder, then, that palm exporters have been unable
to capitalise on their lowest prices for five years.

Rapeseed & sunflower prices slashed


Other mainstream ‘soft’ oils like rapeseed and
sunflower oil have also seen their prices slashed as
they followed palm and soya oil prices down (Figure
2, previous page) although sunflower has been
performing something of an about-turn in recent
weeks amid confirmation of the lower production however, leaving the 2014/15 market with a stock up? The top end of forecasts could mean further
expected in the former Soviet Union. four times that of the year before (about 2.4M price cuts.
The USDA’s combined figure for Russia, Ukraine, tonnes) to supplement supply. That should be ! South American planting and growing weather
Moldova and Kazakhstan crops has now gone down enough to meet anticipated Canadian crush and – possibly the most important near/medium-
to 20.55M tonnes from last year’s 23.23M tonnes. export demand of about 15.4M tonnes without term factor – a re-run of the droughts seen
A drop had been expected in the last review due causing undue end-season supply tightness – two seasons back could spoil farmers’ plans to
to lower Russian plantings but yields seem to have especially if, as some analysts think, the crop is expand the crop.
under performed too, dropping by an average 10% actually underrated by about 400-500,000 tonnes. ! Europe may sow less rapeseed this autumn for
across the region. Meanwhile, the European Union (EU) rapeseed harvest in 2015 due to falling prices and bans on
Although Western Europe’s crop is seen close crop has gone from strength to strength, beating neonicotinoid pesticides widely used to protect
to last year’s at 8.6M tonnes (8.9M tonnes), global last year’s bumper 21.1M tonnes by a further 2.4M this crop.
sunflowerseed output is expected to drop by about tonnes. Given current (3.3%) estimated growth in ! Will Russia and Ukraine continue to grow
six percent (although it would still be the second domestic EU demand, that should translate into enough rapeseed to supplement EU and other
largest ever). That has been reflected in the crude lower imports. users’ crush?
sunflower oil price ex-tank Europe, which had Elsewhere on the rapeseed map, the former Soviet ! Top producer Canada had a smaller canola crop
dropped as low as €800/tonne in August but has countries are expected to come close to last year’s this year after weather challenges that might put
recently returned to around €865/tonne (although ample 4.4M tonne crop, while Australia is expected some farmers off planting it (next spring) but it
that is still a bigger drop from the summer of 2013 to see a drop from 3.76M tonnes to 2.45M tonnes has carryover stocks to work down.
than seen for rapeseed and soyabean oils). due to weather-reduced yields. Overall, the world ! Large sunflower harvests in Europe and the CIS
The USDA assumes sunflower oil production will should have enough rapeseed to meet demand for countries seem to be finding ready outlets for
be maintained at a fairly high level of 15.4M tonnes oil products in 2014/15 without making too large a the oil, not only in Europe but globally, as lower
by working into this season’s larger starting stocks dent in this season’s larger carry-in stocks. prices than usual combine with its perceived
to supplement the smaller crop. It also expects In dollar terms, consumers within the Euro- ‘premium quality/healthy’ image (although
global sunflower oil consumption to rise by almost zone paid relatively more for rapeseed and other suppliers of the other three major oils frequently
half a million tonnes – which some observers might oils because the euro was weak versus the US$ and claim similar attributes for their own products).
think a little optimistic as its premium over its other major currencies. However, if the soyabean ! Can palm oil capture more trade as its price
principal rivals starts to inflate again. glut is as big as some think it will be, dollar prices sinks? That may be a challenge if prices of other
Rapeseed output, on the other hand, has also for oils across the board will continue to drop, oils continue to follow suit?
turned out a bit smaller than expected this year, bringing further benefit to EU consumers, even in ! Top importer India reportedly needs more edible
thanks largely to downward revisions for Canada, euro terms. oils from overseas in the wake of domestic
recently estimated at around 14.5M tonnes versus oilseed crop shortfalls. "
last year’s record of almost 18M tonnes, after a year Future influencing factors
of often difficult weather. John Buckley is Oils & Fats International’s market
Last year’s crop was in considerable surplus, ! Where will the final US soyabean crop figure end correspondent

15 OFI – OCTOBER/NOVEMBER 2014

John Buckley.indd 2 22/10/2014 10:16


C H IN A

PHOTO: SALAMANDRA86/DREAMSTIME.COM
GLYCERINE IS USED IN THE MANUFACTURE OF SOAPS, COSMETICS AND BEAUTY CARE PRODUCTS, EXPLOSIVES AND TOBACCO PRODUCTS

Glycerine market explodes


M
uch has been written about the effect with estimates for 2014 constructed by a linear
The Chinese glycerine market that biodiesel production has had on extrapolation of the imports for the January to July
is set to expand to almost one glycerine prices, but there has been period until the end of the year. By this measure,
limited mention of the influence 2014 imports of glycerine into China look likely to
million tonnes in 2014, fuelled that China has had in absorbing increase by about 30% compared to 2013.
by exports to China of good much of the additional glycerine produced by the On the other hand, domestic production
quality crude glycerine from biodiesel industry during the last decade. of glycerine in China is not increasing on the
Exports to China of unexpected and good same scale. Several papers have been published
lo l so rces chie r entin quality crude glycerine is rapidly expanding the debating the viability of biodiesel production in
and Indonesia. Jonathan Chinese market. A detailed picture of the state of China, including an October Global Agricultural
imports can be seen in Table 2 (below), based on Information Network (GAIN) report issued
Hemming, CEO of HBI, writes data from Chinese customs. The table shows crude in October, which provides an informative
glycerine volumes converted to 100% concentration assessment of agricultural markets for the US
federal government. The report notes that the
TABLE 1: ESTIMATED CHINESE DOMESTIC PRODUCTION, IMPORTS AND CONSUMPTION OF consumption of diesel in China in 2012 was 200bn
GLYCERINE IN ‘000 TONNES, 2005-2014 litres. With a growth of six percent/year expected,
Domestic production Imports of crude Approx. consumption this would imply a present market size of diesel
of crude glycerine & refined glycerine of refined glycerine* of about 200M tonnes/year. Should the Chinese
2005 60 40 100 government go ahead with its B5 mandate, which
2006 70 100 170 was published as a standard in 2010, it would open
2007 180 186 366 a mind-boggling 10M tonnes/year market, with one
million additional tonnes of glycerine required.
2008 125 246 371
2009 115 350 465
B5 standard provides guidance only
2010 205 368 573
2011 202 438 640 However, such calculations are based only on
2012 162 489 651 speculation. The B5 standard was intended as
2013 184 566 750 guidance for automobile constructors and nothing
2014 199 719 918 indicates that the government intends to enforce it
*Exports of glycerine from China are negligible and this estimation takes no account of stock movements, which are not as a mandate. Moreover, as was discussed at the 11th
available in China. Oleochem Outlook 2014 conference, held 2-3 July !
Sources: HBI China, Chinese Customs Office

TABLE 2: IMPORTS INTO CHINA OF CRUDE AND REFINED GLYCERINE


2009 2010 2011 2012 2013 Jan-July 2014 Est 2014
Crude glycerine 237,600 243,200 316,000 357,600 467,969 344,236 590,119
Refined glycerine 112,000 125,000 122,000 131,000 98,562 75,350 129,171
Total 349,600 368,200 438,000 488,600 566,531 419,586 719,290
Source: Chinese customs data

16 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

China Glycerine.indd 1 22/10/2014 10:09


C H IN A

" 2014 in Qingdao, China, Chinese administrative TABLE 3: HBI PRODUCTION ESTIMATES FOR CHINESE GLYCERINE
support in terms of biofuels is strictly limited to
Type of feedstock Tonnes
non-food feedstocks.
Biodiesel producers will struggle to utilise the Production of glycerine from fatty acids 145,000
existing supply chains of used cooking oil (UCO) Production of glycerine from fatty alcohols 29,000
unless biodiesel is offered at a premium above Production of glycerine from soaps 10,000
existing applications (and European double- Production of glycerine from biodiesel (UCO-based) 10,000
counted producers). There are just five small Production of glycerine from methyl ester sulphonate (MES) 5,000
biodiesel operations running in China and HBI Total 199,000
estimates that no more than 100,000 tonnes of Source: HBI
domestically-produced biodiesel will be available
in 2014. In addition, large volumes of biodiesel are
being shipped from China to Indonesia. production that could compete with the price of finally look more enticing. Cheap refined glycerine
crude palm oil (CPO). HBI’s estimates for domestic now coincides with better ECH prices. Epoxy resin,
Reserve stocks may play role production of glycerine for 2014 are shown in Table the main application for ECH, is in demand again.
3 (above). Demand should pick up in earnest over the next
Dorab Mistry, director of Godrej International and a The 2014 consumption in China of glycerine at few months and producers of ECH derived from
respected vegetable oil price forecaster, points out 918,000 tonnes is remarkable in the sense that all glycerine have announced that they soon expect
that the Chinese Reserve has been holding several the glycerine used is refined glycerine. Around 40% to reach 50% of capacity utilisation, which is over
million tonnes of rapeseed oil. of the world’s refined glycerine is now consumed in 200,000 tonnes/year. These levels of production
This determination to hold enormous reserves of China, suggesting that Chinese end-users of refined have never before materialised.
edible oil shows that biodiesel has no role to play glycerine have widened the geographical reach of
in the minds of the planners of China’s economy. their marketing. For instance, one can now find Glycerine prices decrease
Paradoxically, if the Reserve holds onto its stock for Chinese triacetin producers offering product to a
too long, the quality will deteriorate and biodiesel first-class European tobacco producer, which is one Meanwhile, prices for all grades of glycerine have
may become the only possible application for the of the most difficult accounts to crack. Likewise, been decreasing for a year. As can be seen in Table
oil reserves. epoxy resin made from epichlorohydrin (ECH) 1 (previous page), the downward trend of this price
Domestic production of fatty acid, fatty alcohol manufactured from glycerine is finding its way into cycle has not stretched on for so long since 2007,
and methyl ester sulphonate is similarly capped Europe in increasing volumes. which explains why many Chinese trading houses
by the structural disadvantage that China has no ECH is more than ever a key downstream are tempted to speculate that prices could soon
abundant raw material available for oleochemical application for glycerine and market conditions increase.
However, everything is currently pointing
TABLE 4: REFINED GLYCERINE SPOT PRICES IN CHINA 2007-2014 towards further price devaluation. Nevertheless, it is
Import price of 99.5% pharma Price of 95% tech. grade important to point out that Chinese trading houses
have the capacity, simply based on speculation, to
grade refined glycerine in refined glycerine in RMB/
take out very large volumes of glycerine from the
US$/tonne CIF CMP* in drums tonne in bulk delivered** market.
2007 QII 725 6,750 As can be expected in a market where margins
QIII 1,050 8,750 are very thin and prices fast decreasing, there
QIV 1,820 11,750 have been many unfortunate episodes of defaults
2008 QI 1,600 14,750 by Chinese customers. Oleoline is part of the HBI
QII 1,400 7,800 Group that also comprises HBI China. HBI China
has had a remarkable performance during this cycle
QIII 750 5,800
and has limited customer defaults to a handful of
QIV 400 3,300
cases. In addition, a Herculean performance to
2009 QI 650 4,700 convince customers to accept 95% of discrepancies
QII 600 4,300 on documents was successful. By HBI’s reckoning,
QIII 500 4,100 such discrepancies occur in about 30% of letters of
QIV 500 4,000 credits and are now the usual source of contract
2010 QI 650 4,500 defaults.
QII 560 3,900 The best quality vegetable 80% minimum crude
glycerine price has decreased from US$450/
QIII 500 3,800
tonne CIF Chinese main ports in October 2013 to
QIV 1,000 5,400 US$240/tonne CIF Chinese main ports in October
2011 QI 900 5,750 2014. Refined glycerine prices have decreased
QII 700 5,000 in parallel. The best quality Malaysian refined
QIII 700 4,500 glycerine is sold below US$650/tonne CIF Chinese
QIV 675 4,500 main ports in drums today, with many sellers
2012 QI 635 4,500 happy to agree deals at lower values before prices
decrease further. HBI pegs the average price level
QII 700 4,500
of purchases of pharma quality refined glycerine by
QIII 800 4,500
the Chinese in September 2014 at around US$670/
QIV 825 4,600 tonne CIF Chinese main ports in drums.
" 2013 QI 860 4,900 As vegetable oil prices are set to remain relatively
QII 900 5,300 cheap in the medium term, discretionary blending
QIII 930 5,400 of biodiesel globally will result in ongoing price
QIV 900 5,300 erosion in all glycerine markets including China.
2014 QI 850 4,800 Nevertheless, with very difficult trading conditions
in China, defaults will continue to be a major risk. !
QII 800 4,500
Jonathan Heming is the CEO of HBI, an international
QIII 670 4,000 brokerage company that moves over 300,000
Source: HBI *Chinese main ports **Includes 17% VAT
tonnes/year of glycerine

18 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

China Glycerine.indd 2 22/10/2014 10:09


p19_POC_OFI_Digital_Ads_feature.qxp 10/23/14 2:16 PM Page 20

19 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com


USA

Eliminating trans fat


Food manufacturers must look at alternatives to partially
hydrogenated oils (PHOs) as the USA’s Food and Drug Administration
(FDA) moves to ban them. Charlotte Niemiec looks at what could be
used in their place

A
s the US government prepares to remove and, crucially, no timeline, the FDA is nevertheless
generally regarded as safe (GRAS) expected to remove GRAS status for trans fats,
status for foods containing trans fat, which would have the effect of virtually eliminating
food manufacturers that use edible them from the US food supply. Food manufacturers,
oils and fats must also prepare for the therefore, will soon have to consider
change. The main culprit for trans fat is partially alternatives. One website, www.tfx.org.uk
hydrogenated oil (PHO), found in crackers, cookies, (TFX) campaigns against the use of
cakes, frozen pizzas, snack foods such as popcorn, trans fats in food and offers some
fast food, vegetable shortenings, margarines and suggestions for alternatives for the
coffee creamers. food industry.
Using PHOs in food has many advantages
for food manufacturers. The process of partial Natural products
hydrogenation stabilises vegetable oil, increases
product shelf-life and decreases refrigeration Instead of using chemically modified
requirements. Many baked foods require semi-solid fats and oils, food manufacturers could
fats to suspend solids at room temperature and revert to natural fats such as butter or
PHOs have the right consistency to replace animal lard (see OFI, April/May, ‘Bringing
fats such as butter or lard at a lower cost. They butter back’, p22) which contains
are also relatively inexpensive when compared to small amounts of natural trans
tropical oils such as palm oil or coconut oil. fats but also small amounts of the
However, on the basis of scientific evidence, healthful lauric acid, conjugated
the finger of blame is being pointed at trans fats linoleic acid (CLA) and vaccenic
as the cause of a rise in coronary heart disease acid, according to TFX. The
and other adverse health effects. According to drawback for food manufacturers
data from the World Health Organization (WHO): is that butter is expensive and
“Consumption of industrially-produced partially may not be as effective as PHOs.
hydrogenated vegetable oils has been associated Butter fat is another
with an increased risk of cardiovascular disease, alternative that is cheaper than
infertility, endometriosis, gallstones, Alzheimer’s butter. It is mostly derived from
disease, diabetes and some cancers.” ‘surplus’ butter by removing
Many countries around the world have taken steps the water and protein. As a
to address the level of trans fats found in their food. semi-hard fat, it substitutes
Iceland has implemented a total ban on trans fats, directly for hydrogenated oil and
while Denmark and Sweden have effectively banned has good keeping properties;
them by implementing a total two percent trans fat its fatty acid composition is
limit over total fat found in products. Switzerland roughly half saturates and half
followed Denmark’s lead and implemented the monounsaturates. Companies
same ban in 2008. In 2011, Argentina launched using it in their products, according
a campaign that also aims to bring the maximum to TFX, including Tesco in its own-
level of trans fats over total fats to two percent by brand dark chocolate and Nestlé in
2014. In 2007, the Food Standards Agency (FSA) of its Kit-Kat bars.
the UK issued a news release stating that voluntary Animal fats, claims TFX, are
measures within the country to reduce trans fats in also an excellent alternative, as the
food had already resulted in safe levels of consumer human body has proved its ability to
intake. process them with no ill effects. The
PHOT

However, according to the Food and Drug website notes: “The harder animal fats,
O:SK

Administration (FDA) of the USA, the average such as beef fat and venison fat, have a
YPIXE

American still consumes 5.8g/day of trans fat high proportion of longer chain saturates
and labelling of trans fat is not as iron tight as such as stearic acid, which is cholesterol
L/
DREA

other countries; trans fat levels of less than 0.5g/ neutral, and only traces of myristic acid. As
MSTIM

serving can be listed as being trans fat free on the for palmitic acid – a saturated fat that raises
food label, but servings of 0.5g can quickly add cholesterol, found in all animal fats – [the]
E.CO

up to significant levels without the consumer’s body readily converts surplus carbohydrate in
M

knowledge. the diet into palmitic acid for energy storage.


While there has been no official announcement Cutting our dietary intake of palmitic acid will,

20 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Trans Fats Feature.indd 1 22/10/2014 11:03


USA

bodies such as the WHO, FDA and American Heart


Association (AHA) have warned against excessive
consumption of coconut oil because of its high level
of saturated fat.
Even palm oil, which also contains a high level of
saturated fat, may have been unfairly stigmatised,
TFX argues. The website cites a submission by
the Malaysian Palm Oil Council (MPOC) to the
WHO, which argued that “the saturated fatty acid
palmitic acid, found in palm oil, behaves similarly to
or better than unsaturated vegetable oils in terms
of cholesterol levels.” Indeed, palm oil appears to
have been the PHO alternative of choice thus far for
manufacturers.
blood Nevertheless, from an environmental perspective,
s e r u m there are concerns that the use of palm oil in food
cholesterol which, products will contribute to a rise in deforestation in
in turn, does not directly palm oil-producing regions, such as Indonesia and
relate to cholesterol in tissues Malaysia, in order to clear land on which to produce
or cholesterol laid down in a plaque on the crop.
the inner surface of arteries, which is what is The obvious solution is simply to use vegetable
really dangerous to health. The creation of artificial oils such as rapeseed, corn, olive or soya. However,
cholesterol plaque is also stimulated by oxidisation, there are drawbacks to using these. TFX explains:
therefore, do often caused by free radicals – and saturated fats “Some liquid vegetable oils ... contain up to five
little to lower provide some protection against free radicals.” percent trans fat as a result of trans isomerisation
levels of palmitic Other advantages of using animal fats include of alpha linolenic acid (ALA) during prolonged
acid in our bodies as long additional health benefits, such as the levels of high temperature refining, deodorising and other
as we eat a carboyhydrate- tocopherols (natural antioxidants better known processing ... While the use of liquid oils is a good
rich diet.” as Vitamin E) and other fat-soluble vitamins idea in a domestic culinary context, the food
However, animal fats and mineral nutrients. Animal fats tend also industry often needs long shelf-lives and, thus, the
also contain cholesterol, to be chemically stable and can, therefore, be chemical stability that hydrogenation confers to
which is the main cause used for frying and cooking without significant unsaturated vegetable oils.
of heart disease that the deterioration. Hydrogenation is normally applied mainly in
FDA is attempting to However, the obvious drawback of using animal order to stabilise certain fatty acids within vegetable
curb with its ban on fats is that they cannot be used in vegetarian oils (mainly ALA), which are prone to rancidity.
trans fats. But, says products, which vastly limits their use and does But, in the case of frozen food, this should not be
TFX, “dietary not make them a viable alternative for many food a significant factor, since the food is conserved by
cholesterol only manufacturers. low temperature. There is little obvious reason for
correlates using hydrogenated oil rather than liquid oil in
weakly Tropical and other oils – or none? frozen food products unless very long storage times
w i t h are anticipated.”
There has been considerable media focus recently What about removing fats completely? Various
on the health benefits of coconut oil, another companies, such as FiberGel Technologies, are
alternative to trans fats. Various news outlets are focusing on this. FiberGel offers Z-Trim – a ‘zero
claiming that coconut oil has been vilified due to calorie’ gel made from corn bran fibre and a few
its high level of saturated fat, but that this is not additives.
necessarily fair. TFX claims that coconut oil is a The company claims that Z-Trim can replace fat
good source of the medium-chain saturated in processed foods volume for volume, up to 50%
fatty acid lauric acid – a protective of the original fat quantity, without any difference
substance found in mother’s milk in taste or mouth feel. While it cannot replace all
that boosts the immune system – the hydrogenated fat in a product, it could make a
and that coconut oil is loaded worthwhile contribution to the reduction of trans
with antioxidants, protects fats, while also reducing total fat and thus the
against heart disease and calorific content of products.
cancer and is active
against pathogenic Mixing, manipulating and moulding
viruses, bacteria
and fungi. Another option is to use fully hydrogenated oil
However, rather than partially hydrogenated oil, but mix it
health with unhydrogenated oil.
This was flagged up as
an alternative by Robert M Reeves, president
of the Institute of Shortening and Edible
Oils (ISEO) in 2003 to the Washington
Post: “One trans fat alternative involves
blending fully hydrogenated oil with unhydrogenated
oil, neither of which contains trans fats, resulting in
a final product that contains no trans fats but that
may be identified as ‘partially hydrogenated’ in the
ingredient statement.” This would, as TFX notes,
result in the mechanical and fluid properties that
PHOs provide. !

21 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Trans Fats Feature.indd 2 22/10/2014 11:03


USA

" Interesterification offers another alternative, University of Iowa, which has produced soya with
as noted by the American Soybean Association one percent linolenic acid content, as compared
(ASA): “Instead of partially hydrogenating soya
oil, food companies may be able to meet some
of their specific needs by using a process called
“If the oil from to seven percent in normal soya. At this low level,
there is no longer any need for hydrogenation.”
Biotechnology company Dow Agrosciences is also
interesterification, which rearranges the oil’s fat
molecules without adding hydrogen molecules,
producing a product with few trans fatty acids.
traditional oilseeds focusing on advanced oilseeds and has developed a
novel line of canola named Nexera. This has been
developed to produce an oil – ‘Natreon’ – which,
These alternative ways to process soya oil may
slightly increase the cost of the finished product,
but soya oil is relatively inexpensive and produces a
does not have the according to the company, satisfies the need of
the food industry for stability and shelf life,
without the need for hydrogenation, and which
healthy product that’s low in saturated fat.”
One company offering such products to the
market is the Danish enzyme company Novozymes,
qualities the food contains a fatty acid profile that is beneficial to
human health.
The company says of the product: “Like

industry needs, why


which produces Lipozyme TL IM, an enzyme to traditional canola oil, Natreon contains about seven
make trans fatty acid-free bakery shortenings percent saturated fat, the lowest of any vegetable
and margarine via enzymatic esterification and oil. The unsaturated fat profile of Natreon also is
interesterification. By using the enzyme, the desirable with more than 70% monounsaturated fat
company says, oil processors can control the
conversion and no trans fatty acids are produced.
Perhaps the most exciting and forward-thinking
not change the plants and a higher omega-3 polyunsaturated fat content
than most of the PHOs it can replace.
In addition to health benefits, monounsaturated
approach is the production of advanced oilseeds
through biotechnology. As TFX asks, if the oil from
traditional oilseeds does not have the qualities the
and the seeds they fat gives Natreon canola oil natural stability,
making it ideal for high-heat applications, such as
frying, and for products that require extended shelf-
food industry needs, why not change the plants and
the seeds they produce, instead of changing the oil?
This can even be done by using selective breeding
produce, instead of life, such as baked goods and snack foods. Natreon
canola oil has a neutral flavour and preserves the
good, clean taste of foods. It also gives fried foods a
rather than genetic modification.
According to TFX: “In the case of soya oil, widely
used in the USA, the principal unstable ‘fatty acid’
changing the oil?” light, crisp texture, which still is number one with
many consumers.”
This plethora of options is encouraging for the
is alpha linolenic acid (ALA). This has prompted food industry; while one alternative may not work,
soya breeders to produce seed with a very low another just might. !
linolenic acid content. Leading the field is the State Charlotte Niemiec is OFI’s assistant editor

22 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Trans Fats Feature.indd 3 22/10/2014 11:03


TR ANS POR T, LOGISTIC S, STORAGE

I
n May 2014, the European Commission (EC)

PHOTO: SHOTSSTUDIO/FOTOLIA.COM
published revised legislation replacing the
1996 derogation given to the oils and fats
trade from the full dedication required for
transporting foodstuffs. Although the previous
cargo list had been updated in 2004, new legislation
was required as the original dedication directive
had been withdrawn. Fortunately, the new rules are
essentially the same as the previous ones except for
the List of Acceptable Previous Cargoes.
The new list is the result of work carried out by
the European Food Standards Agency (EFSA) and
is based on thorough consideration of the hazards
that would occur from contamination of an edible
oil by a previous cargo. The risk analyses were
based on criteria used by the Scientific Committee
on Food for the original list and also on criteria
devised and accepted by the Codex Alimentarius
Commission in 2009. EFSA also introduced the
concept of minor components remaining in the
materials from the manufacturing process, thus
making their investigations more realistic. All the
EFSA opinions and the EU legislation are freely
available on the internet.

Previous cargo rules change


Major changes to previous cargoes
There are major changes to the lists. These include
the addition of several products requested by the
industry since the publication of the 1996 list
and subsequently added to trade lists such as the Changes to the previous cargo list published in May 2014 by the
FOSFA Acceptable List. Not all the latest products European Commission (EC) generally favour the edible oils and fats
have been added as several were not considered by
EFSA for reasons discussed later. Examples of the industry. John Hancock of FOSFA writes
new products are: ammonium nitrate solution,
calcium nitrate solution and isobutanol. Mixtures commercial FAMEs and fatty acid ethyl esters It is recognised that this product has a lower
of fatty acids, fatty alcohols and fatty esters have (FAEEs) are allowed. hazard profile with respect to previous cargoes but,
also been added, but have been restricted to those Nevertheless, shippers must remember that unfortunately, it has not been evaluated by EFSA.
sourced from edible types of fats and oils. Care must the toxicological status of a previous cargo is The changes in the EU are a result of the adoption
be taken when shipping these derivatives from non- determined by that of the most toxic component, by Codex Alimentarius of a set of criteria that were
edible oils such as jatropha oil, as this becomes however minor the component may be. used to develop its own list of acceptable previous
more common. EFSA has also noted the problem The types of molasses have also been restricted cargoes. During the development process within the
that arose when used cooking oil (UCO) from to those produced from sugarcane, sugar beet, Codex Committee on Fats and Oils, members were
public collection sites was incorporated into animal citrus and sorghum but, as this includes almost asked for their opinion on all the substances on
feed and they have added the restriction to these all the commercial molasses shipped in bulk, this the Draft List, which was based on the FOSFA and
derivatives of “not contaminated with compounds should not be a problem. NIOP trade lists. In order to answer this request, the
of toxicological concern”. One modification that should help in the position EC asked EFSA to look at the Codex criteria and
There are also some products that remain on of tankers for EU destinations is the removal of the lists. Since ETBA was not on the FOSFA list at the
the list, but which have been modified from the restriction for aqueous solutions such as potassium time that the draft Codex list was drawn up, it was
previous list. EFSA wished to restrict the types of and sodium hydroxide, which are now accepted as not included in the EFSA work. However, following
animal, marine and vegetable oils to those that are previous cargoes in their own right, rather than discussions with the EC, it is probable that a note
currently shipped within the trade. In other words, being transparent cargoes. EFSA accepted that describing the procedure for adding a substance to
they did not want to allow any new types of oils to be modern cleaning regimes and practice made this the EU list will be posted on their website in the
carried as previous cargoes without those oils being previous restriction unnecessary. near future.
subjected to hazard analysis. There have also been some products that have This will require the production of a data
To ensure this was the case, EFSA made use been removed from the old list, for example, dossier, including toxicological data, giving the
of the work carried out by the Joint Food and calcium lignosulphonate. The reason for this is complete information to enable EFSA to formulate
Agriculture Organization (FAO)/World Health that the terms include products with a wide range an opinion. FOSFA is willing to work with any
Organization (WHO) Expert Committee on Food of specifications and thus full risk analyses were manufacturer or shipper to follow this procedure.
Additives (JEFCA) for the International Maritime not possible. It is likely that products with fixed In summary, previous cargo lists are important
Organisation (IMO) and restricted them to those specification ranges will be accepted by EFSA in because they reduce the risk to consumers from
that are allowed by IMO to be carried in bulk by sea. future. any contamination from previous cargoes carried
These are listed in the IMO publication MEPC.2/ in chemical tankers. The new EU list of acceptable
Circ and are the names of the oils that must be FOSFA and NIOP differences previous cargoes has some important changes
listed in ships’ documents for inspection by local from the 2004 list, most of which are favourable
port state control. There are still some differences between the FOSFA to the industry. The products have been subjected
The new list clears up the frequently asked and National Institute of Oilseed Products (NIOP) to a consistent set of criteria to produce reliable
question of whether fatty acid methyl esters (FAME) lists and the new EU list. The major omission is ethyl hazard profiles. The expert opinions have been
were included in the 2004 list. It now states “any tertiary butyl ester (ETBE), which is a “big mover” freely published and it is likely that they will form
ester produced by the combination of the listed in shipping terms. This material is a replacement for the basis of a fully harmonised list in the not-too-
fatty acids with any of the listed fatty alcohols as methyl tert-butyl ester (MTBE) in motor fuel and is distant future. !
well as methanol and ethanol”, meaning that all favoured for its superior environmental footprint. John Hancock is FOSFA’s technical manager

23 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Previous cargo regs.indd 1 20/10/2014 16:51


TR ANS POR T, LOGISTIC S, STORAGE

McClean explains: “The density of oil at 0.9


PHOTO CAPTION: WIKIPEDIA.COM

[specific gravity] in general is really suited to


flexitanks because you can get 24,000 litres in
there, whereas if you load drums you are only going
to get 17 or 18 tonnes [or about 18 thousand
tonnes] in there. That is why oils are practically
suited towards shipment with flexitanks.”
For instance, Olive Oil Market, an olive oil
wholesaler based in Greece, offers three shipping
methods: drums, heavy-duty plastic barrels with a
capacity of 58 gallons (220 litres); totes, which are
plastic containers inside steel cages with a capacity
of 275 gallons (1,014 litres); and flexitanks, with a
capacity of 5,812 gallons (22,000 litres).
Besides the considerably increased capacity,
flexitanks offer two main advantages over the
more conventional methods, drums and totes:
their optimisation of loading – 20% higher than a
drum or a tote; and their compatibility with olive
oil, particularly, in that the materials used do not
damage the oil’s quality and properties.
Nevertheless, McClean says the single biggest
product being shipped by flexitanks today is palm
oil, mostly from Malaysia and Indonesia. “Palm oil
is the biggest, then wine, fruit juices, and natural
and synthetic latex, which comes out of Vietnam,
Indonesia, Malaysia and southern Thailand.”
According to statistics from 2013 presented
by the COA at this year’s conference, Asia – with
50% of cargo volumes – was the biggest regional
market for flexitanks, whereas Europe was at 15%,
North America eight percent, South America seven
percent and the rest of world at 20%. Edible oils
FLEXITANKS ARE HUGE, FOLDAWAY PLASTIC BAGS FOR THE EASY TRANSPORTATION OF EDIBLE OILS INSIDE SHIPPING CONTAINERS and base oils each used 20% of the flexitank market

Flexitanks: a bag for life


division in 2013.
“You do have rapeseed oil movement”,
says McClean. “And, if you go down into the
Mediterranean, you can ship a lot of different
types from pomace grade right up to extra virgin
olive oil. And, even in North Africa, from Morocco,
Tunisia, you can ship a lot of vegetable or olive
le it n s o er fin nci l n environ ent l v nt es i isin oil. Even Ukraine – that is another country that
shippin vol es n llowin or etter s nit tion o oils n ts utilises flexitanks for transport of its vast amounts
of sunflower oil.”
owever etter st n r s re re ire to prevent costl le es
re n in he n lie en ll e ine the ch llen es Better specs needed to stop leakage
ollowin the ont iner wners ssoci tion on erence hel in At the Hamburg conference, a new specification for
r on l the manufacturing process and testing of flexitanks

F
was introduced to delegates. Known as PAS 1008,
lexitanks are a developing innovation polyethylene flexitank, which is ideal for such liquid developed by the British Standards Institution (BSI)
for moving oils and fats around the and viscous cargoes. it will enable flexitank manufacturers to certify the
world, and they were the key focus for “Before flexitanks came along, you would use a quality of their products.
delegates gathered at the Container variety of drums or a time container. If you send a “There are numerous standards throughout the
Owners Association (COA) conference time container from Turkey to China, for example, container shipping industry but, until now, there
in Hamburg, Germany, in July. These huge, and it cost you US$3,000 to send it there, it is going has never been a standard to aid the manufacture or
impenetrable and foldaway plastic bags, that fit to cost you the same to bring it back empty,” he testing of flexitanks, which is important,” explains
inside shipping containers, are particularly useful says. “The benefit of the flexitank is that it uses a Thornton. “A damaged flexitank, for instance, can
for transporting oils and fats as they allow for better standard shipping container and, when you strip the result in large cost implications due to leaking
sanitation and easier transportation. flexitank, the shipping container can then be used cargo. In view of that, the flexitank industry
The COA’s flexitank manager and keynote to carry TVs or washing machines, for example. So recognised the need for better-defined criteria for
speaker, Chris Thornton, explained that usage of really it is a one-way cost system.” this growing sector of the bulk liquid packaging
flexitanks for all kinds of products and commodities industry.”
had increased significantly over the last decade. Helping the world and the wallet The Federation of Oils, Seeds & Fats Associations
In 2002 there were only 40,000 shipments/year (FOFSA) participated in the development of
but, in 2014, it was expected that some 500,000 Flexitanks offer both financial and environmental the standard. “The main problem in the use of
consignments would use flexitanks. benefits to businesses. Many industries have flexitanks is that they are produced with a wide
Damien McClean, founder and CEO of Ireland- realised that substantial savings can be made range of qualities and prices. The lower quality bags
based global firm SIA Flexitanks, views flexitanks as through the reduced weight of flexitanks, as they do are prone to leak and, if the tank is at a high level
being ideally suited for the transport of oils and fats. not utilise traditional glass and plastic bottles and in a container carrier, the damage to the containers
Indeed, back in 1999, McClean designed, developed are therefore capable of carrying higher volumes of on the lower levels can be significant,” said a FOFSA
and introduced the first multiply disposable liquid than bottles. note.

24 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Flexitanks Feature.indd 1 20/10/2014 16:49


T R ANS POR T, LOGISTIC S, STORAGE

The standard includes minimum requirements rules for the standardisation of flexitanks’ quality. solidify when subjected to low temperatures, to be
for the material properties of the flexitank film and, For example, the code states that “the flexitank discharged using either steam or hot water as a heat
where fitted, the outer sleeve; the leak tightness of shall be marked with the following information source,” he explains.
the loading/discharging valve(s); and the system’s (which must be visible when the right-hand door Sun FlexiTanks, a company based in India,
resistance to an impact. Under the standard, of the container is opened): a. Unique flexitank has also produced a heating pad that can safely
flexitanks are tested using rail impact tests – a number; b. Manufacturer’s name and/or recognised transport oils in cold temperatures. The heating
system where a train wagon carrying a flexitank is logo.” pad is disposable and is made of two rubber tubes,
driven into another wagon and the flexitank is then It also sets rules for insuring the flexitanks and which stream hot water throughout the pad. They
tested for leaks or other damage. states that “there should be insurance cover for not are then placed beneath the flexitanks during
Alongside the launch of the PAS 1008, Thornton less than US$5M per single incident”. transport and engaged when the tank arrives at its
says a key development for the industry was the The code requires flexitank operators to create destination.
international specification for flexitank operations, emergency plans and flexitank manufacturers and/ Shamrock, another flexitank company based in
which has been developed by the COA. or operators to prepare manuals for fitting, loading Cyprus, produces a similar disposable heating pad
“Poor quality manufacturing or a lack of testing and discharge of the tanks. As of June 2014, there that can heat up a container of liquid – for example
can make flexitanks more susceptible to damage, are 49 companies from around the world who palm oil or olive oil – in about four to six hours.
resulting in lost or damaged stock as well as the produce flexitanks that have been certified as The reason heating pads are necessary, according
resulting clean-up,” he explains. “In addition compliant with the COA’s code of practice. to Shamrock, is that “at low temperatures, a high-
to concerns regarding leakage, some shipping viscous product would become sticky and not at all
lines have been reluctant to carry flexitanks. Keeping oil warm for easy discharge easy to discharge”.
The pressure placed on the sidewall panels by Additionally, “alongside EU certifications, our
incorrectly specified or loaded flexitanks can One of the big challenges flexitank manufacturers flexitanks are also certified for the transport of halal
result in the freight container bulging beyond face is the problem of reheating certain products and kosher products. This gives us great flexibility,”
accepted ISO tolerances and can lead to permanent when they arrive at their destination. adds McClean.
deformation.” “For example, palm oil taking a ticket into Furthermore, the development of a dependable
To counteract this, the COA drew up a Europe for the winter can take two days to heat refrigerated flexitank is an innovation that will give
recommended Code of Practice in 2009 to help up after travel, whereas, if you could heat it up in much impetus to flexitank usage, says McClean. His
improve standards in the manufacturing and two hours, that would really be a game changer company has already utilised refrigerated flexitanks
operation of flexitanks. An expert steering group and there is a lot of effort going into that,” says to ship milk from Australia. “Basically, you can
provided technical expertise through reviewing the McClean. load a flexitank in any country that’s got a port.
drafts and resolving comments submitted during His company has specially designed steam You can load countless numbers of non-hazardous
public consultation. heating pads to fit under certain flexitank models, products into a flexitank. The market is so vast, it’s
Since then, the COA has updated its Code of which are capable of evenly reheating the cargo mindboggling.”
Practice twice. The latest version, released in before unloading. “This heater pad is made to Breandáin O’Shea and Kylie Kendall are freelance
September 2011, stipulates specific and detailed allow liquids that have a low melting point and can journalists. !

25 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Flexitanks Feature.indd 2 20/10/2014 16:49


TR ANS POR T, LOGISTIC S, STORAGE

R
eaders based in the United Kingdom

PHOTO: KOOLE TANK STORAGE


may recall some rather distressing
reports in the early part of last year
of seabirds washed up on the south
coast coated in a sticky substance they
had apparently picked up in slicks in the English
Channel.
It was initially believed that the substance in
question was palm oil, but it was later identified as
polyisobutylene (PIB), a product shipped in large
volumes and used in a wide variety of products,
including cosmetics, grouting materials and
additives for lubricating oil.
While the source of the slicks was never identified,
it was widely assumed to be a ship discharging
residues, and pressure from environmental groups
led the International Maritime Organization
(IMO) to agree to an amendment to the carriage
requirements for this product. Polyisobutylene
has been carried for many years as ship type 2 and
pollution category Y, meaning that residues can be
discharged into the sea providing certain conditions
are met, such as the distance from shore, depth of
water and speed the ship is travelling.
It was ascertained that it was a form of the
product with high molecular weight that had caused
the problems and so it was agreed that, henceforth,
there should be two entries for polyisobutylene, one
with a molecular weight equal to or lower than 224
with the current carriage requirements and one
with a molecular weight higher than 224, which
should be pollution category X. This will mean that,
following discharge of the higher molecular weight

Toughening discharge rules


variety, the tanks will have to be pre-washed before
the vessels leave port, with the wash water being
pumped ashore.

Vegetable oils on the beach


It would appear that this may simply be the tip of As concern grows over substances such as vegetable oils and waxes
the iceberg, however, with concern growing about washing up on coastlines, European countries are calling for tighter
substances such as vegetable oils and waxes washing
up on beaches on Baltic and North Sea coasts over
o ific tion to r les on the h n lin o ships resi es
the past year or two. net tro e o the ntern tion l rcel n ers ssoci tion writes
While these might not be considered “classic”
pollution incidents – and it is still not clear whether under one or both of these measures. before returning to backload.
they are the result of legal or illegal discharges – Since there are also more than 100 other Since unloading and backloading at the same
they impair the recreational and tourism values products in the International Code for the port is a fundamental feature of the worldwide
of beaches and coastlines and society bears the Construction and Equipment of Ships Carrying parcel tanker trade, this could have a profound
expense of the clean-up, which can often run into Dangerous Chemicals in Bulk (IBC Code) defined effect on the industry.
hundreds of thousands of euros. as ‘persistent floaters’, to follow this route would
A group of European countries accordingly require a serious commitment on the part of IMO Tightened regulations look likely
made a joint submission to the first session of the member states and terminals in their ports to
IMO’s new Sub-Committee on Pollution Prevention provide reception facilities to deal with the vast No formal proposals have yet been made in respect
and Response (PPR), proposing that additional increase in residues being delivered ashore. of any of the above ideas, and IMO procedures mean
controls be put in place to reduce the quantities Another suggestion concerns the definition that a formal proposal would have to be made to
of high viscosity and persistent floating substances of ‘en route’ in MARPOL Annex II in relation to the Marine Environment Protection Committee
discharged to the environment. the discharge of residues. The current definition: (MEPC) before discussions can begin in earnest
One of the areas earmarked for further ‘underway at sea on a course or courses, including in the Evaluation of Safety and Pollution Hazards
consideration is pre-wash requirements, with deviation from the shortest direct route, which ... (ESPH) Group. Given the current programme of
the suggestion made that all products defined as will cause any discharge to be spread over as great meetings of the MEPC, it is unlikely that the issue
‘persistent floaters’ should be required to perform an area of the sea as is reasonable and practicable’ will be formally considered before the PPR Sub-
some form of pre-wash. is understood by most member states to include a Committee in spring 2016.
It has further been suggested that the definition ship going out to sea to tank clean before returning It nevertheless seems clear that, sooner or
of ‘high viscosity’ in MARPOL Annex II should be to the same port to backload. later, we are going to see yet another review of
changed from ‘50mPa at discharge temperature’ There have been suggestions, however, that this MARPOL Annex II and tightening of the regulations
to ‘50 mPa at 20ºC’. The most far-reaching effect practice should be outlawed, with ‘en route’ being concerning the handling of residues of a wide
of this would be to curtail the current practice redefined to make it clear that it involves going variety of products. !
of heating certain vegetable oils to take them to a different port. This would mean that where a Janet Strode is general manager at the International
out of the high viscosity range and thus avoid vessel was discharging and back loading at the same Parcel Tankers Association. This article originally
carrying out a pre-wash. In fact most, if not all, port it would either have to deliver its entire tank appeared in the March 2014 FOSFA newsletter. For
vegetable oils and animal fats would be captured washing residues ashore or proceed to another port more information, visit www.fosfa.org

26 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

IMO discharge rules.indd 1 22/10/2014 11:50


IN DIA

T Soyabean glut creates uncertainty


he global oils and fats market looks set
to be “flooded with soyabeans”, with
an extra 35-37M tonnes of production
expected in the 2014/15 season,
bringing the crop to some 311M tonnes,
Thomas Mielke, editor-in-chief of Oil World told Plentiful supplies of soyabeans on the global and Indian market will
the Globoil conference in Mumbai, India on 27-28 create uncertainties over the timing of crushing this season and
September.
The glut would result in a surplus in soya meal subsequent availability of soyabean oil, the Globoil conference heard
supply, with crushers and traders needing to find a in India recently. Serena Lim writes
market for the meal, leading to a fall in prices.
The extra soyabeans may not help meet growing
world demand for edible oils, as it was unclear at India’s high dependence on imports edible oil from 5% to 10%, and from 10% to 25% on
what pace soya would be crushed to release the oil if refined oils.
meals prices were low, “so you could see insufficient Dinesh Shahra, managing director of Ruchi Soya Angshu Mallick, chief operating officer of India’s
supply in several markets”, Mielke added. Industries, said India was forecast to consume Adani Wilmar, said India’s edible oil market was huge
Other oilseed production for 2014/15 was 20M tonnes of edible oils next season, of which 7M and unorganised. Of the 18M tonnes of edible oils
expected to fall by 4.1M tonnes (against an increase tonnes would be met with domestic production. consumed every year, 50% was in the “unorganised”
of 13.2M tonnes in 2013/14) and crushing was India would need to import 13M tonnes of edible sector. Only 31% of urban households used branded
also expected to fall one million tonnes (against an oils to meet the shortfall in demand, comprising 9M oils, compared with 9% of rural markets.
increase of 9.4M tonnes in 2013/14). tonnes of palm oil, 2M tonnes of soyabean oil and “It is a cluttered market. Currently, there are
Mielke said the growth in the oils and fats market 2M tonnes of sunflowerseed and canola oil. more than 2,000 brands reported monthly by
would be below normal at 4-5M tonnes for 2014/15, Vijay Data, president of the Solvent Extractors Nielsen India in the cooking oil category.”
less than half the increase of the 10.7M tonnes seen Association of India (SEA), said India urgently Mallick said India’s growing middle class
in 2013/14. needed to address its high dependence on imported population meant an increasing potential consumer
Against that, total consumption of oils and fats edible oils, with the SEA putting an action plan to base.
grew 8M tonnes in the last 12 months to some the government to increase productivity of oilseeds, “In 1985, the share of middle-income class in the
200M tonnes. “We do not expect this to continue introduce GM crops and increase planting of oil total population was 1%. In 2010, it was 13% and is
because we will not have enough oil supply.” palm as a plantation crop. projected to rise to 20% in 2015 and 37% in 2025,
Mielke said the glut of soyabean production was Edible oil prices were at an historic low since rising at a CAGR rate of 8.5% from 2010 to 2025.
also a big uncertainty for India. Various speakers 2008 and there was also an urgent need to “This offers huge market potential. The market
forecast that the soyabean crop would grow by 10- protect the country’s farmers from cheap imports, value is estimated to increase by 122% in the next
12% to reach 10.5M-12.5M tonnes in India, creating particularly from Indonesia and Malaysia. He urged four years from some 470M INR to 1,100M INR in
the same uncertainty over the timing of crushings. the government to increase the import tax on crude 2018, growing at an annual rate of 25%.” !

27 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Globoil 1/2.indd 1 23/10/2014 14:23


OILSEEDS

Supercharged safflower
trition ll he lth s owersee oil is therin interest ro the
from ancient times to modern day.”
Safflower seeds produce both monounsaturated
oo io el n oleoche ic l in stries e to its hi h level o oil and polyunsaturated oil, the former commonly
used as a cooking oil and the latter as a cold oil, for
oleic ci s n ilit to row in ost re ions o the worl example, mixed into salad dressings. Both contain
h rlotte ie iec writes Vitamin E, Vitamin K and omega-3 fatty acids.

A
Recently, agricultural biotechnology company
Arcadia Bioscience Inc launched its Sonova Ultra
s a crop that shows some potential heads containing 15 to 20 seeds/head. It is an GLA safflower oil. The oil has 55% gamma linoleic
as a biofuel feedstock, safflower ancient crop, with evidence of its use dating back acid (GLA) at twice the concentration produced in
remains a surprisingly neglected crop to the 12th century – dyes made from safflower any other oilseed, the company says. To put that
in comparison to the oil giants of were identified in the tomb of Tutankhamen. Its into perspective, evening primrose oil contains
palm, soyabean and rapeseed. World colourings have been used for making red and approximately 10% GLA and borage oil contains
production is around 600,000 tonnes/year, with yellow dyes, which were known as carthamine around 20%. GLA is an omega-6 fatty acid that
the majority grown in India (41%, on around in the 19th century. According is claimed to provide dietary support in weight
300,000ha). to safflowerseedoil.org, the plant management and, in combination with the omega-6
Saffloweroilcontainsmanyhealthyproperties, has enjoyed a rich history in fatty acids EPA and DHA, can support heart and eye
but it does not nearly approach the popularity both the east and the west and health and reduce inflammation, asthma, diabetic
of sunflower oil, to which could be described neuropathy and rheumatoid arthritis.
it is nutritionally similar. The as “one item Aside from its edible oil uses, safflower seeds,
safflower plant grows up to 150cm that bridges the which are rich in methionine, are useful as an
tall with globular flower heads that commercialisation of ingredient in formulated poultry feed.
have yellow, orange or red flowers. agriculture
It resembles a thistle and each India the key producer
branch has one
to five flower Regardless of its relatively small world production,
safflower is grown in around 60 countries, including
India – which produces almost half the world total
– followed by the USA, where California state leads.
According to a January 2011 Business Line
article, while India is ranked number one in
safflower production, it has some of the poorest
productivity levels, with low yields of an average
630kg/ha compared to the global average of
893kg/ha. Other producing countries include
the USA (17%), Argentina (13%) and Kazakhstan
(12%). China leads in productivity, reaching an
average yield of 2,519kg/ha, followed by the USA at
1,639kg/ha, Argentina, 897kg/ha and Kazakhstan,
750kg/ha.
The article further notes that safflower occupies
seventh place in the area dedicated to oilseeds
in India, and 99% of it is grown in the southern
plateau region (see Table 1, pg 30). The states of
Maharashtra and Karnataka contribute 55% and
31%, respectively, but Gujarat has the highest
productivity (1,000kg/ha), followed by Karnataka
(795kg/ha), Maharashtra (565kg/ha) and Andhra
Pradesh (462kg/ha).

Headed for the highway


In 2010, the US Army turned its attention towards
safflower in Utah, where it grew wild on 20 acres of
government land, according to a Salt Lake Tribune
article. Noting the potential, officials decided to
cultivate the land and harvest the crop, capable
of producing 50 gallons/acre of biofuel. While 20
acres was initially selected to trial the scheme, the
crop is expected to be planted on the entire 200
acre property.
RESEMBLING SUNFLOWERSEED AND OIL, SAFFLOWER IS BEING EYED AS A Utah State University (USU) – a key player in
WINTER ROTATION CROP FOR BIOFUEL. the scheme – is pursuing a “FreeWays to Fuel”
(PHOTO: ANDREY SHUPILO/DREAMSTIME.COM) programme that aims to plant oilseed crops such

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OILSEEDS

as safflower, canola and flaxseed along the often region and, although not a major crop, safflower what would be best as an additional crop for
unused roadsides in the USA. USU researchers is already cultivated in Afghanistan. Safflower has farmers in Australia, and safflower works very well
suggested that the nation could produce around a long tap root and is highly drought-resistant. If in the northern parts ... Also, because it has a very
one billion gallons/year of biodiesel by harvesting more safflower is planted than is needed to supply small production for food, we think we’ll be able to
along highways. the first biodiesel plant, the oil could be sold to segregate it quite easily for the food and industrial
Safflower has also been selected as an ideal consumers – safflower oil is one of the healthiest types in production and handling.”
winter crop for Texas. One study, conducted at the vegetable oils for human consumption (Afghanistan He explained that the team were using CSIRO’s
Department of Agriculture and Applied Economics, currently imports most of its vegetable oil). gene silencing technology (RNAi technology) to
Texas Tech University, Texas, USA, concluded that Safflower oil’s cold weather properties approach switch off the conversion of a desirable fatty acid,
winter safflower would be a profitable feedstock those of petroleum diesel. For subsequent biodiesel oleic acid, which is very valuable for industrial
for biodiesel production in that state. The study plants, crops such as camelina and pennycress products, and switch off its conversion to the
noted: “With a positive net economic value (NEV) should be considered; these crops are not, however, polyunsaturates, which are good for food, but not
of 99,886 BTU/gallon and net energy ratio (NER) currently grown in Afghanistan.” good for industrial products.
of significantly greater than one, the safflower- Cost savings to the US military were estimated Dr Green explained that safflower could have a
derived biodiesel system yields more useful energy at US$3.7bn in the first year and US$3.8bn in significant impact on lessening our dependence on
out than is required during production, processing subsequent years, with the cost of an estimated fossil fuel petrochemicals as a biomaterial. Using
and transport.” US$90M to build the plant itself. safflower has the additional advantage of producing
greater energy than that put into producing the
On-location biofuel in Afghanistan? Australia leading safflower research crop.
Green notes that “we will need to grow and
Interest in safflower has been growing throughout produce more product per unit area of all our crops
A group of researchers and scientists at Australia’s
the world. In a June 2010 paper titled “Producing in the future, as demand for food and industrial
Commonwealth Scientific & Industrial Research
and using biodiesel in Afghanistan”, authors Wayne products goes up, so the challenge is to get more
Organisation (CSIRO), the country’s national
Arden and John Fox suggest the US military science agency, are working towards the productive and get more value out of our cropping
grows the crop in Afghanistan and builds biodiesel commercialisation of industrial chemicals derived systems.”
refineries to produce biofuel for use in their vehicles. from safflower. Oleic acid is an important oleochemical platform
Arden and Fox explain that, as importing fuel The researchers are attempting to ‘supercharge’ that can be used in a range of industrial applications,
into the country is an expensive business, producing safflower to produce increased amounts of fatty such as high-stability lubricants, dielectric fluids
biodiesel ‘on location’ would make solid financial acids. Deputy chief of CSIRO Plant Industry, (electrical insulators) in power transformers, and
sense, provide the country with an additional crop Dr Allen Green, spoke to Glen Paul about the as raw materials for bio-based polymers (plastics).
and source of income, and perhaps even lessen its possibilities and why the team chose safflower as its “It’s interesting that the high oleic oil that we
production and trade of opium. platform. produce could be suitable for food, but in our food
This out-of-the-box thinking demonstrates the “It was a consultation with the growers oils we need to have a balance of fatty acids for
versatility of safflower, which is “best suited as themselves. The Grains Research & Development nutrition, so high oleic oils have been developed
Afghanistan’s first biodiesel crop. It is native to the Corporation (GRDC) surveyed and worked out overseas but they’ve generally been up to 80%, so !

29 OFI – OCTOBER/NOVEMBER 2014

Safflower.indd 2 23/10/2014 11:13


Untitled-1 1 10/22/14 11:22 AM
OILSEED S

" that you still get the nutritional fatty acids in those

PHOTO: RAPTORCAPTOR/FOTOLIA.COM
oils. It’s completely different for industrial uses –
you want as high a purity as possible, so really to
push this up to 93%, potentially to 95% of one
particular compound is a very big advantage for
“Safflower oil is
industrial use. We wouldn’t think that that oil would
be used in food production, although it would be
perfectly safe for human consumption.”
He added: “It’s still a number of years before
one item that bridges
the commercialisation
we get this to market. Obviously, we’ve made this
breakthrough and we now have to develop varieties
and commercialise those, so it’s probably five or
six years down the track before farmers can get
involved. But we’re interested in this particular
product because we thought it had potential for
about 100,000ha of additional production for
of agriculture from
Australian farmers, so it’s a sizeable new crop
benefit, and that’s why the GRDC was interested
as well. And they see that, in the long-term, these
industrial products will also have premium prices,
ancient times to
compared to traditional crops, so there’s an
opportunity for added value for the growers.”
In January this year, the Office of the Gene
modern day”
Technology Regulator (OGTR) approved the team’s
application to establish field plots of experimental
safflower lines. If the outcomes are positive, OIL PRODUCED FROM SAFFLOWERSEEDS IS FLAVOURLESS AND COLOURLESS AND NUTRITIONALLY SIMILAR TO SUNFLOWER OIL
the group would work toward making
commercial varieties available by 2018. “It’ll be TABLE 1: SHARE OF SAFFLOWER TO TOTAL OILSEEDS AREA AND PRODUCTION IN INDIA
a GM crop, even though it doesn’t have any new Year Total oilseeds* Total oilseeds* Safflower % total Safflower % total
transgenes, it has only its own DNA replaced.” – Area Production Area Production
Finally, Green notes, the GRDC is looking into 1990-93 25.1 19.1 2.7 1.5
safflower improvement in anticipation that the crop 1995-98 26.2 22.8 2.6 1.4
will be bigger in the future. !
Charlotte Niemiec is OFI’s assistant editor Source: Kalpana Sastry et al, 2001 * 3-year average

31 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Safflower.indd 3 23/10/2014 11:13


BIOFU ELS

The route forward PHOTO: SKYPIXEL/DREAMSTIME.COM

genetically optimised for ethanol production. The


There are three main routes forward for biofuels, given the slow feedstock mix for biodiesel production has shifted
development of second-generation commercial production: an toward corn oil and waste greases, which have lower
rated carbon intensities.
incremental route, a transitional route and a leapfrog route. This The second route is the transitional route,
feature is extracted from a paper published by the NextSTEPS in which “firms gain experience with cellulosic
Research Consortium of the Institute of Transportation Studies feedstocks while using existing infrastructure
and supply chain logistics to the largest extent

B
possible”.
iofuels present great promise but also an additional one billion gallons for biodiesel from A number of other biofuel technologies are
great challenges, according to a paper algae, waste oils and oilseed crops. emerging that facilitate a transition to large-scale
published by the NextSTEPS Research Corn ethanol was expected to create the cellulosic production. “Bolt-on” systems refer to
Consortium (NextSTEPS) of the conditions for cellulosic (and algal) biofuels to equipment added onto existing biorefineries that
Institute of Transportation Studies at leapfrog forward – providing even greater energy allow for the processing of cellulosic material
UC Davis, titled ‘Three Routes Forward for Biofuels: and GHG benefits. However, the jump from alongside corn or sugarcane sugar streams; bolt-
Incremental, Transitional and Leapfrog’. demonstration to commercial stage has so far ons are either physically bolted on to the existing
Enthusiasm was high in 2006 when President proven difficult for cellulosic (and algal) biofuel system or added as adjoining facilities that share
George W Bush promoted biofuels in his State of companies. In 2013, the production of starch and some infrastructure with the existing system.
the Union speech to enhance energy independence oil crop-based fuels topped 14bn gallons. Fewer Currently, three types of feedstocks are being
and reduce greenhouse gases (GHG). Achieving than one million gallons of cellulosic biofuels were tested in bolt-ons:
those goals seemed straightforward: boost corn produced in 2013, while the mandated level had ! Corn kernel fibre (a physical bolt-on that shares
ethanol, then transition to non-food (cellulosic or been set at one billion gallons. To date, even smaller most corn ethanol plant facilities
algal) materials. This plan received strong support volumes of algae-based fuels have been produced. ! Bagasse (already processed at sugarcane ethanol
from the agricultural industry, energy security Given the slow development of commercial-scale plants to produce electricity, but requires some
advocates and farm belt communities. Some cellulosic and algal biofuels, the NextSTEPS paper additional process vessels for ethanol conversion
environmentalists expressed concerns but, overall, examines the future of biofuels by characterising ! Corn stover (like bagasse, except not as yet
optimism was high. three distinct routes forward. collected and brought to a central location).
Scepticism slowly spread in the following years.
Corn ethanol production was energy-intensive, The options Bolt-ons are transitional in that they generate
consumed large amounts of land, likely raised food additional demand to help establish larger markets
prices and indirectly increased GHG emissions by The first is the incremental route, in which “progress for the enzymes needed to break down cellulosic
diverting land to corn production. With increasing happens at existing biorefineries by improving material, while also giving fuel producers experience
quantities of US corn production being diverted the existing production system”. There has been using the enzymes as well as the cellulosic material,
to ethanol production, reaching 40% in 2009, considerable innovation at existing biorefineries including the logistics of collecting and preparing
the debate over the magnitude of these impacts that produce corn ethanol and biodiesel. Most the feedstock for conversion.
among stakeholder groups and researchers soon notable are new technology processes to extract Some efforts also are helping increase the
spilled over into the mass media and Congress. corn oil from the ethanol co-product stream for sale general knowledge base for handling and converting
Scepticism was even stronger in Europe, aggravated as biodiesel and animal feed – now integrated into cellulosic biomass. In addition, biochemical firms
by increasing use of fuels made from vegetable oils, about 80% of US corn ethanol plants. have also begun converting cellulosics to industrial
especially involving palm oil linked to deforestation Additionally, some biorefineries are switching chemicals, thus helping to establish enzyme
of rainforests in Southeast Asia. their plant’s process fuel to lower-carbon sources markets. Finally, other companies are also boosting
When the US Congress codified the Bush goals (for example, from natural gas to landfill gas), the knowledge base about cellulose material,
into law in 2007 in the Renewable Fuel Standard while others are lowering the energy use of their turning it into intermediates use for heat and
(RFS), it established a mandate of 15bn gallons of plant by switching from dry to wet distiller grains electricity.
corn ethanol by 2015. This was accompanied by a co-production. The third and final route is the leapfrog route, in
delayed but rapidly expanding target for cellulosic Still others are improving the starch-to-ethanol which “cellulosic and algae investments to produce
fuels, reaching 16bn gallons/year by 2022, plus yield through the use of corn strains that are ethanol or drop-in gasoline or diesel replacement

32 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Biodiesel.indd 1 22/10/2014 10:04


B I OF UE L S

fuels are made at new, stand-alone biorefineries”.


Currently, about 50 firms are pursuing commercial-scale cellulosic and
algae plants in the USA. These associated facilities are at various stages
of development, including at least six with partially or fully completed
commercial-scale plants.
However, output from the completed plants typically remains far below
plant capacities due to financial and technical problems. As the next
biorefineries come online this year (for example, POET and Abengoa), as Purity Rules
well as others in Europe, the industry will have a better picture of the current
viability of commercial-scale cellulosic and algae biofuel.

Financial considerations
These biofuel routes lay the foundation for an in-depth analysis of the
tradeoffs between different investment and policy strategies – in terms of
carbon emissions reductions and level of investment risk.
Relative to the transitional or leapfrog route, incremental improvements
typically have lower financial risk, shorter payback periods, lower capital
requirements and higher probabilities of successful implementation.
Therefore, as US biofuel policies have become increasingly stringent, these
improvements appear to be the “lowest hanging fruit” for producers. However,
the incremental route is likely limited in its GHG reduction potential, both
by the thermodynamic potential of existing biorefineries and the fact that
TIME.COM expanded use of conventional biofuel feedstocks includes the risk of higher
emissions from land use change.
On the opposite end of the risk spectrum is the leapfrog route. Leapfrog
technologies are expected to have low carbon intensities compared to corn
ethanol, due to the high yields of dedicated energy crops, as long as they are
grown on land not under pressure for other use.
Leapfrog technologies also can unlock important resources – such as
organic fractions of municipal waste – that have no land use risk and few
alternative uses. However, leapfrog technologies may remain costly and
challenging to move to maturity – with costs dropping slowly from the first
plant to the ‘nth’ plant – and may be seen to waste public money if relatively
few new technology advancements and benefits are achieved on a year-by-year
basis. Since 2009, funding from venture capitalists, federal programmes and
oil companies has averaged US$1.8bn/year. The NextSTEPS model suggests
that, in a world with low-to-moderate gasoline prices, leapfrog technologies
might never reach cost parity with petroleum fuels. Leapfrog technologies
could also have additional environmental costs, such as those related to land
competition.
Between the incremental and leapfrog routes lie transitional technologies,
typically “bolt-on” units. The NextSTEPS research says that bolt-ons could
increase ethanol yield/acre of corn by five percent for corn fibre and up to
30% for stover. Therefore, the transitional route is limited in its maximum
potential GHG benefit, as corn acreage in the USA is not expected to greatly
expand in the future and would cause greater land-use impacts if it did.
Ensuring that agricultural residue is sustainably harvested (enough left
in place to meet production needs) also limits supply. If every corn ethanol
plant in the USA added fibre and stover bolt-ons, this route will offer
approximately 3.5bn additional gallons of cellulosic biofuel. However, its
much bigger benefit could lie in aiding a transition to large-scale cellulosic
biofuel production. Edible oil refining with separators from
The NextSTEPS paper estimates that the incremental route has the GEA Westfalia Separator Group: flexible,
potential to result in biorefineries with lifecycle GHG emissions about
reliable and highly efficient…
30% lower than existing conventional plants, or transitional and leapfrog
biorefineries with 20% and 80% lower emissions than gasoline, respectively. simply pure quality.
The study suggests that a strongly implemented incremental route could
improve the GHG ratings performance of a far larger biofuel production
volume in the next 10 to 15 years than the transitional or leapfrog routes.
This leads to greater potential GHG benefits in early years, but gains flatten
out as, eventually, nearly all incremental biofuels are fully improved. In
contrast, with steady growth, potential aggregate GHG reductions associated
GEA Westfalia Separator Group GmbH
with an aggressive leapfrog route could surpass the incremental route by Werner-Habig-Straße 1, 59302 Oelde, Germany
2025 and eventually be much larger.
Phone: +49 2522 77-0, Fax: +49 2522 77-1794
Incremental developments ws.info@gea.com, www.gea.com

Incremental developments made to existing biorefineries aim to incrementally


lower energy use and cost, and potentially emissions as well. Examples
include improvements made to feedstock harvest and transportation, GEA Mechanical Equipment
feedstock loading, conversion efficiency and distribution at corn ethanol !
engineering for a better world
RR-02-002

33 OFI www.oilsandfatsinternational.com

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BIOFU ELS

" or soya biodiesel plants. According to the Air firms, such as Midori Renewables, Vertimass LLC,
Resources Board (ARB)’s website, the industry has ICM, Edeniq, Gevo, BP, Inbicon and DuPont,
seen a large-scale movement towards more efficient develop and license bolt-on technology to existing
and lower carbon-intensive plants in the USA and biorefineries.
Brazil. In total, the biorefineries that have applied Others are developing conversion technologies
for new or modified pathways in California’s Low that might lower costs in the future. Ensyn and
Carbon Fuel Standard (LCFS) programme produce Talko Industries are building a fast pyrolysis plant in
approximately 5.5bn gallons/year of fuel, not all of Alberta, Canada, which will be used to power Talko’s
which ends up in California. sawmill. Ensyn has another project with an oil
While reductions in carbon emissions need to company in which they are blending small amounts
be independently vetted – and displacement effects of pyrolysis oil from cellulose in crude oil prior to
analysed – the advantages of this route are that refining into petroleum products, thereby lowering
(1) the existing fuel supply is large (over 14.5bn the carbon intensity of the petroleum production.
gallons in 2013) and, therefore, the potential
carbon reductions are also large and (2) these Conclusions
improvements often add value to a producer beyond
carbon reductions. If all three routes were pursued in an aggressive
fashion, the study estimates a modest decline
Leapfrog developments in transportation GHG emissions by 2030
relative to today’s level. (This calculation relies
The leapfrog category includes cellulosic and algae- on controversial carbon intensity values and
based biofuels produced at stand-alone plants. accounting used in today’s policies).
Because these technologies are not proven at Several other biofuel GHG reduction strategies
scale, there is a chance the fuels will continue to are also being pursued around the world, such
be much more expensive than conventional routes as bolt-on facilities in Brazil utilising sugarcane
or that they will fail to live up to the promised bagasse and various renewable and biodiesel
environmental performance. ETHANOL PRODUCED FROM CORN IS A POPULAR CHOICE facilities utilising non-food crops (for example,
Additionally, the approach entails a large risk FOR COMMERCIAL FACILITIES jatropha) and algae.
of failed investment, as clearly demonstrated In the near-term, the study sees incremental
by multitudes of start-ups in the past decade the leapfrog route. These technologies give improvements at existing corn ethanol and soya
(the paper counts at least 22 bankrupt firms and producers much-needed expertise with handling biodiesel plants or similar facilities using other
dozens of firms that have pivoted out of cellulosic and converting cellulosics, and potentially help feedstocks offering the greatest carbon reduction
biofuels). The US federal government is the establish market connections for cellulosic potential.
largest single supporter of the leapfrog route and feedstocks. Three examples of products from However, if the goal is to achieve large GHG
invests through: small-business loans, biorefinery transitional technologies are: ethanol from bolt-on reductions from biofuels (for example, greater
grants, Advanced Research Projects Agency-Energy plants (including additions within, or adjacent to, than 20%), then leapfrog technologies appear very
(ARPA-E) grants, US Department of Agriculture existing plants), industrial chemicals and pyrolysis likely to be needed. Cultivating them at the scale
(USDA) feedstock improvement grants, and used in petroleum refining. required under conditions that do not erode their
the Department of Defense advanced biofuel Bolt-ons are typically smaller scale and have a low-carbon status, especially given other demands
programme. Private equity funds are also active lower investment risk than stand-alone cellulosic on biomass, is a pressing challenge for the future.
funders of the leapfrog approach and tend to focus and algal biorefineries. These plants benefit from An incremental technologies strategy is
on small, start-up leapfrog firms. shared supply-chains, distribution networks and especially attractive, given the slow development
A third source of funding for the leapfrog approach capital costs, with shared or adjacent conventional and commercialisation of leapfrog technology
is from large, capital-intensive corporations like oil biorefineries. and the unpredictable current and future policy
companies or chemical manufacturers. Firms such Currently, three types of bolt-on facilities are landscape. Precisely how far process improvements
as Shell, British Petroleum and DuPont have the under development: corn fibre, sugarcane bagasse can go in terms of lowering carbon intensity at a
advantage of deep pockets to disperse the risk of and corn stover. Bolt-ons using corn fibre have the relatively low cost is uncertain, and remains an
failed investments and global operations to utilise smallest investment risk because the additional empirical question.
low-cost feedstocks and labour markets. They equipment is small compared to the conventional The transitional technologies are attractive
also tend to be technically sophisticated with a plant. Edeniq and ICM claim their corn fibre because of their potential to facilitate learning and
strong understanding about liquid fuel conversion conversion technologies increase yield by three to development for future cellulosic biofuel production
processes and complex, global supply chains. five percent above conventional corn ethanol. at a far lower investment and risk level than full-
However, for the corporate leapfrog funders, Bolt-on facilities that use bagasse are also being scale leapfrog investments. But, ultimately, leapfrog
biofuels offer a much lower profit margin than developed. They require larger processing units, technologies should be attractive to any policy
the products that fall in their core expertise (for fewer shared facilities and higher investment risk maker serious about deep GHG reductions in the
example, gasoline) and several have scaled back than corn fibre conversion, but benefit from the transportation sector.
biofuel investment in the last three years. fact that bagasse is already collected and stored However, the paper concludes, if a long-term goal
The NextSTEPS paper identified 66 firms at sugarcane plants. Thus, unlike for corn stover, a is to expand the share of biofuels in aviation, marine
worldwide that have built, are building or plan to new collection process is not needed. Bagasse bolt- transport and heavy duty vehicles, then drop-in
build cellulosic or algae biorefineries. Of these, 53 on units are expected to increase yield by as much biofuel pathways will be needed.
were based in the USA. Other leapfrog firms have as 25%. The transitional innovations and most of the
stayed alive simply through continuous fundraising For bolt-on plants, the largest investment risk is current leapfrog innovations do not involve the use
or through switching to higher value, non-energy corn stover. The POET-DSM plant in Emmetsburg, of drop-ins. From an energy planning perspective,
bioproducts. Of the various conversion technologies, Iowa, which opened this summer, has a separate the NextSTEPS paper recommends greater specific
biochemical conversion using enzymatic hydrolysis corn stover biorefinery adjacent to the existing corn policy focus be placed on developing drop-in
and fermentation is the preferred technology of the ethanol plant. The plant is considered a bolt-on biofuels. !
greatest number of firms. because it shares entry roads and grid connections This feature is extracted from the NextSTEPS
as well as ethanol processing. The NextSTEPS paper Research Consortium of the Institute of
Transitional technologies estimates that stover processing can increase yields Transportation Studies at UC Davis’ report titled
at corn ethanol plants by 30%. ‘Three Routes Forward for Biofuels: Incremental,
Technologies that utilise small quantities of Several other firms could reasonably be placed Transitional and Leapfrog’ and has been used with
cellulosic material are potentially a bridge to as working within transitional technologies. Some kind permission.

34 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Biodiesel.indd 3 22/10/2014 10:04


from waste
value to

Multi-Feedstock Technology from


the market leader

The solution for industrial and


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Parkring 18 Meet us at OFI Asia 2014
8074 Grambach/Graz, Austria
Phone +43 (0)316 4009 100 5-7 November KLCC
Fax +43 (0)316 4009 110 Malaysia
bdi@bdi-bioenergy.com
www.bdi-bioenergy.com Booth No.9
I NSPE CT ION , TESTIN G & C ER TIFIC ATION

Inspection and testing round-up


Oils & Fats International reports
on some of the latest news IFFO opens certification for non-members
and developments surrounding

PHOTO: IFFO
inspection testin n certific tion
around the world

SGS expands globally


S GS has made a series of expansions across the
globe. SGS Indonesia announced in July the
opening of a new agricultural laboratory, located
in Banarmasin, South Kalimantan, Indonesia. It is
an analyst member of the Federation of Oils, Seeds
and Fats Association (FOSFA).
After the success of a similar lab in Medan,
North Sumatra, SGS has expanded its existing line
of services for the palm oil business to serve an
increased demand for testing.
Indonesia, the world’s largest producer of palm
oil, has seen demand for the product for both food
and non-food use increase rapidly over the last 20
T he International Fishmeal and Fish Oil Organisation (IFFO) has decided to allow non-
members of the organisation to apply for certification under its Global Standard for
Responsible Supply (RS), in order to continue the standard’s growth as recognised best
years. practice for fish oil and meal production, Lipid Technology reported in June. In addition, it will
The new laboratory in Banjarmasin is located 15 add a second certification body to its programme to give more choice and availability, and a
minutes from Syamsuddin Noor airport and seven number of new clauses relating to factory management have also been proposed. These can
hours from Tarjun. be viewed on the organisation’s website at www.iffo.net.
The company said the facility’s convenient Andrew Jackson, chairman of IFFO RS Board, said: “The IFFO RS standard has got off to
location woud drastically reduce turnaround times an excellent start, but the board felt that the time had come to widen the ambition of the
and would help preserve the quality of samples, due standard to address the whole global marine ingredients industry. The decision to allow non-
to shortened shipping times. IFFO members to apply for the standard gives the factories processing the over 40% of global
As international trade in seed grows, so does the production not coming from IFFO members the opportunity to demonstrate their responsible
requirement for timely and effective seed testing practices.”
and analysis services. To meet increased demand in Elaborating, he said: “These practices will now include not only responsible raw material
one of the world’s major markets, SGS has launched procurement and safe processing, but also some entry-level requirements in the areas of
a new seed testing laboratory in China. factory effluent and emissions, as well as employee terms and conditions. These changes
The new facility provides extensive laboratory should reassure the marine ingredients value chain that products certified to our standard are
testing and research services, delivering analysis being responsibly produced and are increasingly available for their use.”
and evaluation of seed quality, optimisation and
improvement.
The company provides a series of genetically
modified (GM) tests based on DNA and polyamerase EU lifts restrictions on MBP Group receives
chain reaction (PCR), and can identify the presence
of GM organisms in concentrations as low as 0.01%. Ukrainian sunflower oil RSB certification
For non-transgenic seeds, it provides testing for
the detection of specific GM organisms to avoid
transgenic security issues.
It conducts standard label testing, which is
T he European Union (EU) endorsed measures
in July to lift import restrictions on sunflower
oil from Ukraine that have been in place since
B y-product collection company MBP Group has
achieved the Roundtable on Sustainable Bio-
materials (RSB) sustainability certification for its
mandatory testing of items according to the four 2008. waste material collection, trading and distribution
seed labelling regulations of China’s seed law, A specific certification scheme was applied activities, the company announced in August.
including seed germination testing, analysis of following the discovery that a number of David Magnussen, CEO, said: “MBP Group
clarity, variety identification, purity testing and consignments of sunflower oil from Ukraine were was built on a sustainable background, adding as
moisture testing, among others. contaminated with mineral paraffin. Since tests much value as possible to industrial by-products.
The company also performs TZ testing, a carried out at EU borders have revealed no further Sustainability was – and still remains – a key
three-step test for viability. This service examines contamination, the systematic testing regime has ingredient of our business activities and its success.
preconditioning, preparation and staining, and been gradually relaxed. We are pleased to see that our company was certified
evaluation. In 2009, the 100% testing of imports was replaced according to the RSB scheme; this constitutes an
In Argentina, SGS’s contract research services with random sampling, while systematic testing of important recognition of our continuous efforts for
have developed a new field trial facility in Junin exports before they left Ukraine was maintained. the sustainable management and trade of industrial
city, the country’s main crop region. A new team, The Standing Committee of EU Member waste and by-products.” The company provides
equipped with the latest technologies, will conduct States experts agreed to measures lifting the services to a wide range of industries and specialises
efficiency trials, good laboratory practice (GLP) testing regime, which will apply 20 days following in finding optimal markets for bio-derived fats and
studies and GM regulated trials. publication at the EU Official Journal. oil, as well as solids and powders. !
36 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

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Project1_Layout 1 5/28/14 10:41 AM Page 1
I NSPE CTION , TESTIN G & C ER TIFIC ATION

! Edible oil adulteration Coconut insecticide endangers certification


up to 64% in India P roducers of virgin coconut oil (VCO) in
the Philippines have expressed concern
organic protocols” in combating the insect,
and said that chemical treatments have

I n July, the Consumer Guidance Society of India


(CGSI), a city-based NGO, claimed at a press con-
ference on loose edible oil adulteration that almost
that the insecticide used to kill the coconut
scale insect (CSI) (aspidiotus rigidus) is likely
to affect their certification as suppliers of
“scientific basis”.
“We are not insisting on relying only on
the use of chemicals. PCA is promoting both
64% of the loose edible oil in India was being mixed organic produce, Business World reported in chemical and organic solutions. Studies and
with palm oil, DNAIndia reports. Sesame seed oil, July. experiment(s) show that the use of both
coconut oil, groundnut oil, mustard oil, sunflower The family of insecticides called chemical and organic pesticides complement
oil, cottonseed oil and soyabean oil was found to be neocotinoids is injected via the trunk of the each other, with the chemical pesticide
affected. coconut tree and could cause the chemicals having a 30-day active effect on eradicating
Dr Sitaram Dixit, chairman of CGSI and Dr to seep into coconut products such as VCO, the CSI and the organic pesticide being able
M S Kamath, secretary, CGSI said their team they said. According to a statement sent out to flush out the remaining CSI on surfaces
had collected as many as 269 samples that had by the United Coconut Association of the of fronds.”
been sent for testing. Of the collected samples, Philippines (UCAP), “organic certification” According to the PCA, an organic solution
almost 64% tested positive for adulteration with requires no chemicals, no chemical is also available for spraying on the infested
inexpensive palm olein. pesticides and no inorganic fertilisers”. trees, saying that “the product is 100%
Kamath said: “Luckily, there were no dangerous Without certification, importing countries organic-based and biodegradable as it is
substances found in the samples, but the majority cannot sell these products as “organic” or made from edible plant sources”.
of the oil samples contained cheap palm olein. “natural”. This had been effective in trees in the
We want the state government to withdraw the The Philippine Coconut Authority (PCA) has Calabarzon region, where the CSI infestation
government resolution that it passed in 2013 to said that it is “endorsing both chemical and was most serious, the report said.
allow the sale of loose oil.” He added that CGSI had
raised the issue with the Food and Drug Association.
A report from the Deccan Chronicle further Certified coconut oil Palm oil benchmark
reported that packets of Sun Gold refined oil, Best
Heart refined sunflower oil and Everyday Gold
refined sunflower oil were found to be deficient in
launched in Philippines NGO-backed Palm Oil Innovation Group (POIG)
has set up a new benchmark for palm oil with
a view to taking responsible palm oil sourcing to a
volume, and that the Legal Metrology department
new level, Community reported in July. The group,
had booked seven cases against retailers of edible
established by NGOs including Greenpeace and the
oil in Hyderabad.
WWF – as well palm oil producers – has published a
“After getting information from the public that
set of indicators that allow independent verification
traders of Sarda Oil Mills and BRS Refineries were
that palm producers are meeting the strict guide-
engaging in short-filling of edible oils sachets and
lines set out by the POIG charter.
tins, we conducted a raid on the edible oil units.
The charter builds on the Roundtable for
During our inspection, we found that volumes were
Sustainable Palm Oil (RSPO)’s certification
less by 15ml in one litre sachets, and 134ml in 15kg
standard, with additional requirements that ensure
tins and 5kg tins.
all palm oil operations are free from deforestation,
“Seven cases were booked for violation of
the destruction of peatlands, and human and labour
the Legal Metrology Act 2009 and Packaged
rights abuses.
Commodity Rules 2011. Goods worth Rs 20,51,860
POIG added that the new benchmark standard
(US$33,681) were seized,” the news outlet
was good news for the growing list of palm oil
reported S Gopal Reddy, ADGP and controller of
consumer companies, including Nestlé, Ferrero,
Legal Metrology, as saying.
Unilever, L’Oreal, Safeway, DelHaize, Procter
& Gamble, General Mills, Kellogg and Mars,
Inspectorate Agri which have made ‘No Deforestation’ commitments
and are demanding responsibly produced palm oil.

expands across Canada


A programme to develop a certified coconut oil

I Alex Stewart to offer


nspectorate Agri, a core part of the Bureau Veri- supply chain to enhance sustainability and im-
tas Commodities Division, announced in a 16 prove the livelihoods of 2,500 coconut growers in
the Philippines has been launched, the Indian Coco-
June press release that it had acquired an ISO/
IEC 17025:2005 accredited grain analytical labora- nut Journal reported in May. The programme is the inspection in Uruguay
tory in Saskatoon, Saskatchewan, Canada, which result of a partnership between industry giants the
specialises in grain inspection and testing, includ-
ing grain grading, mycotoxin analysis (vomitoxin,
ochratoxin, aflatoxin and zearalenone), protein and
Deutsche Gesellschaft für Internationale Zusam-
menarbeit (GIZ) GmbH, BASF and Cargill. The
partnership is co-financed by the German Federal
A lex Stewart International Corporation, which
provides inspection for foodstuffs and agricul-
tural commodities, among others, announced in
moisture estimation, falling number analysis and Ministry for Economic Cooperation and Develop- January it was now able to provide full inspection
insect infestation detection. ment (BMZ) through its programme ‘develoPPP.de’. services for metals, minerals and soft agricultural
The company has also opened two new labs in The programme focuses on smallholder coconut commodities from Uruguay, South America.
Canada, one in Weyburn, Saskatchewan and one growers in the southern Philippine island of Coverage would include all ports of loading,
in North Vancouver, British Colombia, the press Mindanao and aims to raise farmers’ income by discharge, refineries, warehouses and points
release said. improving productivity and coconut oil quality. of logistical importance for quantity and
Both facilities have similar capacities to the It will also introduce the Sustainable Agricultural quality certification, and for the import and
Saskatoon facility for testing and grain inspection. Network (SAN) standards as a basis for Rainforest export of commodities in Uruguay. In addition,
Services include on-site grading and inspection Alliance Certification for coconut production. Uruguayan inspection operators would support
vessel loading and inspection, quality and quantity Farmers will be provided with newly designed and complement the company’s inspections
certification for vessels, and rail car sampling and coconut dryers to improve the quality of copra infrastructure throughout South America, in
! inspection. (coconut meat) and coconut oil. particular Argentina and Brazil. "

38 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

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39 OFI www.oilsandfatsinternational.com
STATISTIC S

SUNFLOWER OIL VS RAPESEED OIL PRICES (US$/TONNE) STATISTICAL NEWS FROM MINTEC

Sunflower and rapeseed oils


Prices for both sunflower and rapeseed oils continued
to fall year-on-year (YOY), reaching a four-year low in
September due to the good availability of sunflower
oil and rapeseed oil, as well as other vegetable oils.
Global rapeseed oil production is forecast at a record
26.2M tonnes, up one percent YOY. Global sunflower
oil production is forecast at 15.4M tonnes, down one
percent on the 2013/14 record production.

Groundnut oil
GROUNDNUT OIL PRICES AND PRODUCTION (‘000 TONNES) Groundnut oil prices followed a similar trend to 2013,
falling sharply in the first quarter of the year and
rising steadily in Q2. Global groundnut oil production
in 2014/15 is forecast at a record 5.7M tonnes, an
increase of two percent YOY. Groundnut production is
expected to rise in India and China, providing weather
conditions remain favourable. However, US groundnut
production is expected to fall by seven percent from
last season’s crop, which resulted in a steady increase
in prices between May and August.

Biodiesel and diesel


EU biodiesel prices have fallen since the start of
BIODIESEL PRICE (US$/TONNE) 2014 as a record European rapeseed harvest and
high US stocks of soyabeans lowered the cost of
biofuel feedstocks. The European harvest of rapeseed
was estimated in August to reach 22.7M tonnes
in 2014/15, up 1.3M tonnes from the previous
month’s forecast and up seven percent YOY. Soyabean
production in the USA is also expected to reach a
record 103.8M tonnes, up 16% YOY. As a result, ending
stocks of soyabeans in the USA are forecast to increase
significantly, to 11.8M tonnes in 2014/15, up from
3.8M tonnes in 2013/14.

Mintec is the principal


PRICES OF SELECTED OILS (US$/TONNE) independent source of global
information for commodities
2012 2013 May 14 Jun 14 July 14 Aug 14 and raw materials. We
specialise in helping
Soyabean 1,230 1,052 968 931 889 850 supply chain professionals minimise risk. We provide
Crude Palm 1,014 854 888 858 828 746 services that range from detailed market reporting and
Palm Olein 997 803 816 789 762 697
consultancy projects to packages of sophisticated tools
Coconut 1,122 948 1,410 1,378 1,237 1,173
for analysing and interpreting market information. Mintec
Rapeseed 1,240 1,080 948 919 875 853
Sunflower 1,256 1,108 945 931 899 837
supports leading suppliers, processors, retailers, service
Palm Kernel 1,119 904 1,256 1,224 1,098 943 providers and major end-users across a wide range of
industrial and consumer goods sectors with statistical
information and expert market analysis.
Average price 1,140 964 1,033 1,004 941 871 Tel: +44 (0) 1628 851313; E-mail: sales@mintec.ltd.uk
INDEX 270 228 245 238 223 206 Website: www.mintecglobal.com

40 OFI – OCTOBER/NOVEMBER 2014 www.oilsandfatsinternational.com

Statistics.indd 1 20/10/2014 16:51


1239_e

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