Shell and Tube heat exchanger design

1578 0.438
650
Data Shell Tube
Fluid Circulation Unit Ethanol Water Tube OD
Density of the shell side fluid, ℓ kg/m3 789 995 Tube ID
Inlet temperature Deg C 80 30 Tube thickness, t
Outlet temperature Deg C 45 38 Tube sheet thickness, t
Viscosity of the fluid, µ N/m2. s 0.00038 0.00078 Tube length. L
Specific heat capacity, Cp KJ/kg C 2.8 4.187 Tube length. Le
Thermal conductivity of the fluid, K W/m. C 0.155 0.62 Tube surface area, As
Fouling resistance m2/W. C 0.0002 0.000176 Tube cross sectional ar
Latent heat of vapourization of ethanol Kj/Kg 841 Assume heat transfer c
LMTD Correction factor 0.85 Tube side pass
Rdio m2/W. C 0.00020 Thermal conductivity o
Rw m2/W. C 0.00011

1 Total condensation Kw 368.6

2 Heat load Kw 368.6 42.956667
3 Water flow rate Kg/Hr 39620 11.01
4 LMTD C 26.2
5 Tm C 22.3
6 Ao m2 25.4
7 Number of tubes, Nt Nos 117
8 Number of tubes Per pass, Nt 58
9 Bundle diameter, Db mm 411.3
10 Tube Pitch, Pt m 0.032
11 Number of tubes in centre row, Nr Nos 9
12 Th 0.0051
13 Nr^(-1/6) 0.71
14 Film transfer co efficient, hc W/m2 C 1851.1
15 Tube velocity, Ut m/s 0.49 0.569
16 Tube velocity, Ut C 62.50
17 Tube side heat transfer, hi W/m2 C 3345.8
18 hio W/m2 C 2909.8
19 Calculated, 1/Uo W/m2 C 0.0013693
20 Uo W/m2 C 730.28
21 Ar m2 22.65
22 Aa m2 25.44
23 % Excess area % 12.35 % Excess area should 1
Tube OD m 0.0254
Tube ID m 0.0221 1.86
Tube thickness, t m 0.00125
Tube sheet thickness, ts m 0.035
Tube length. L m 2.8
Tube length. Le m 2.73
Tube surface area, As m2 0.218
Tube cross sectional area m2 0.0004
Assume heat transfer co efficienW/m2 C 6000
Tube side pass No 2
Thermal conductivity of SS316 W/m. C 16.2

hc= 0.95*KL*((ℓL(ℓL-ℓg)g)/uL*Th)^0.34*Nr^-0.16

% Excess area should 10-20%, So the design is safe