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Group Members: Irfan Anjum 1402-BTES-003 Tarif Hussain 1402-BTES-010 M. Faisal Majeed 1402-BTES-006
Group Members: Irfan Anjum 1402-BTES-003 Tarif Hussain 1402-BTES-010 M. Faisal Majeed 1402-BTES-006
Project Supervisor
MR. Asif Javed Bajwa
Isra University
Islamabad Campus
School of Engineering and Applied Sciences
PLC Based Automatic
Car Wash System
PRESENTATION CONTENTS
Why Automatic Car Washing Project?
Components List
Overview of Five stages
Car wash Flow Process
Working Principle
System Context Diagram
Block Diagram
Circuit Diagram
Advantages & Limitations
Target Audience
SWOT Analysis ( Business Concern )
Future Enhancement
Conclusion
Why automatic car wash project?
Save time
Hazards free
Society life style changing
To provide efficient & reliable service
Utilization of limited manpower
Not too complicated ( customer friendly )
Environment friendly
COMPONENTS LIST
Programmable Logic Controller
Photo Electric Sensors
Relays module
Wiper motor
Dc motors
Led Lights
Conveyor belt
Water showers
Brushes
Dryers
Terminal Block and Button
Components description
Programmable Logic Controller :
PLC is programmable controller device use to controller any
system from remote area .
Relay Module:
An electrical device, which is activated by a current or
signal to open or close circuit.
Programmable Logic controller
Mitsubishi
I. Model: FX1S30MR
II. I/O : 30 I/O
III. Number of Inputs 16
IV. Number of outputs 14
V. Programming Language Used Ladder Logic
VI. 512 auxiliary relays, 64 timers, 32 counters, 256 data
registers
Components Description
.
DC motor:
A DC motor is a class of electrical machines
that converts direct current electrical power into mechanical
power.
I. Speed: 100 rpm
II. Voltage : 12v DC
III. Power : 3 watt
IV. Current: 300mA
Wiper motor:
Gear motors used with conveyor belts that use a very low rotational output
speed to create incredible amounts of torque.
I. Speed: 30 rpm
II. Voltage: 12v DC
III. Current: 7A
Components Description:
Conveyer Belt:
Conveyer is mechanism which will carry the car .
Water sprinkle :
It will use for showering the water and shampooing over the car
Water Pump:
It will Suck the water ,shampoo and it will spraying by water
sprinkle
Five Stages
1. Initial Stage
2. S1 (Working of Sensor one)
3. S2 (Working of Sensor Two)
4. S3 (Working of Sensor Three)
5. S4 (Working of Sensor Four)
Sensor ONE
Detect the car
Give signal to the PLC in form of 12 v
Stop the wiper Motor
Allow Pump ONE to sprinkle Shampoo and water
Allow to sprinkle for time frame given Limited time
delay
After the time delay the Wiper Motor start again and
convey the car to next stage
Sensor TWO
When the Car reach the Sensor 2 Detect
Stop the Wiper Motor
Allow the Brushes to cleaning through the rotation
With in time frame
After the Given Delay time the Wiper motor start
again and conveyer move the care one step Ahead
Sensor THREE
When the Car reach the Sensor 3 Detect
Stop the Wiper motor
Allow pump TWO to sprinkle clean water . For
washing
After given time the Wiper motor start again and
forward the car to next stage
Sensor Four
When the Car reach the Sensor 4 Detect it
Stop the wiper motor
Allow to ON dry fans
After the time frame the fan stop
Wiper motor start again and moving forward to
Ending Point
Done and system stop their all process
CAR WASH FLOW PROCESS
Start
Registration &
payment with
supervisor
Declare what type of
service need
Finish
WORKING
Sensor 1
Pump 1
detects the open &
Conveyor car stop the sprays
conveyor shampoo
will start and allow on car on
move Pump 1 open limited
to spray
Shampoo
delay
Dryer
starts After Sensor 4 And car
work & delays detects exit from
dry the car move the car exit door
car
SYSTEM CONTEXT DIAGRAM
Brushing Drying
fans
Water & Clean water
shampooing Exit
Shower
Shower
Platform/
Conveyer belt
BLOCK DIAGRAM
CONTROL PLATFORM
PANEL MOVING
DELAY MOTOR M0
SENSOR 1
SHAMPOOING SENSOR 2
SECTION
Conveyor
MOTOR
BRUSHING
SENSOR 3
SECTION CAR MOVING
PUMP
P1 PLATFORM
CLEAN
MOTOR WATER SENSOR 4
M1 SECTION
MOTOR DRYING
M2 SECTION
PUMP
P2
CIRCUIT DIAGRAM
Power Power
supply supply
Moving
platform
PE sensor
1
Pump 1
PE sensor
2
I/P PLC Brushing
PE sensor
3 O/P
PE sensor Pump 2
4
Drying
ADVANTAGES
Less Area required
Less time requirement in operation
Less man power requirement
Pollution free
Easy to operate
Standards parts and components are easily available
Can be use in domestic service stations
Very less maintenance
LIMITATIONS
Primary investment is high
More amount of water is required
System installation is complex
TARGET AUDIENCE
Supermarkets & malls
GAS stations
Railway stations & Air ports
Hotels
Resorts
Theaters & universities
Public places & private companies
SWOT ANALYSIS
STRENTH WEAKNESS
Fast services
Quite high cost for operation
Great quality service
A little high price from
Modern technology &
competitors according to
machine
our quality service and our
Skilled worker
high technology equipment.
Easy access
Wash up to 50 cars per
hour
THREATS
OPPERTUNITIES Competitors
Busy car owners The biggest carwash
company from foreign
country is our
threat if they coming to
make business near by us.
FUTURE ENHANCEMENT
Interior wash
Under chases wash
coin or token system
Also we can implement a counter which will be allowing the
number of cars washed to be counted
CONCLUSION
After Woking on this automatic car wash , we can came to
conclusion than such automation system are:
Quite beneficial
Saving time of operation
Man power reduced
Improving the economy of the system
In the future such type of automated
systems will have more demanded.