KINGDOM OF SAUDI ARABIA Page 

PG



Saline Water Conversion Corporation

RABIGH – JEDDAH / MAKKAH – AL MOKARRAMAH WTS
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, BENDS Spec. No. M-03 & L-01
AND WELDED JOINTS DIA. 28 INCH AND LARGER
PÖYRY
Revision

First Rev. A Document Number

Index

Issue Date 17.07.18 90-ZG50-N-201

5. Inspection and Test Plan

RABIGH - JEDDAH / MAKKAH – AL MUKARRAMAH WATER TRANSMISSION SYSTEM

CONTRACTOR: MAPA CONSTRUCTION & TRADE CO. INC.
SUB-CONTRACTOR: RAYMOND INTERNATIONAL KSA Branch.

PARTICIPATION
REFERENCE
ACTIV CHARACTERISTIC TO BE RAYMOND KA/RTCC SWCC
QUALITY RELATED ACTIVITY FREQUENCY DOCUMENTS CML
ITY VERIFIED REPRESENTATIV REPRESENTA REPRESENTATI
ACCEPTANCE CRITERIA SPECIALIST
E TIVE VE

1.0 MATERIALS

Monthly/per Batch MO3, ASTM C-150 Type 1

1.1 Cement Manufacturer Mill Test Certificate TC/R/H R R R
Delivery OPC

2.0 Micro Silica Manufacturer Mill Test Certificate Per batch Delivery MO3, ASTM C-1240 TC/R/H R R R

3.0 Sand

MO3, ASTM C-33, ASTM C-

3.1 Sand Gradation, RSAL Test Report FM/QC/006 Rev.1 Daily P/TC W/R R W/R
136

MO3, max.2%
3.2 Finer than 75 mic. RSAL Test Repot FM/QC/006 Rev.1 Daily P/TC W/R R W/R
ASTM C-33, ASTM C-117

MO3, max. 1%
3.3 Clay Lumps and Friable Particles RSAL Test Report FM/QC/018 Rev.1 Weekly P/TC W/R R W/R
ASTM C-142,

MO3, higher than standard

3.4 Organic Impurities RSAL Test Report FM/QC/018 Rev.1 Weekly P/TC W/R R W/R
ASTM C-40

3.5 Soundness Independent Lab. Test Report Weekly MO3, ASTM C-88 TC/R R R R

MO3, Max. 1.5%

3.6 Water absorption Independent Lab. Test Report Monthly TC/R R R R
ASTM C-128

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)
 KINGDOM OF SAUDI ARABIA Page 

PG


Saline Water Conversion Corporation
RABIGH – JEDDAH / MAKKAH – AL MOKARRAMAH WTS
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, BENDS Spec. No. M-03 & L-01
AND WELDED JOINTS DIA. 28 INCH AND LARGER
PÖYRY
Revision

First Rev. A Document Number

Index

Issue Date 17.07.18 90-ZG50-N-201

MO3, Max. 0.05%
3.7 Chloride Ion content (CI) Independent Lab. Test Report Monthly TC/R R R R
BS 812 Part 117

MO3, Max. 0.40%

3.8 Sulphates SO3 Independent Lab. Test Report Monthly TC/R R R R
BS 812 Part 118

3.9 Potential Alkali Reactivity Independent Lab. Test Report Monthly MO3, ASTM C-289 TC/R R R R

Specific gravity and Absorption of

3.10 Independent Lab. Test Report Monthly MO3, ASTM C-128 TC/R R R R
Fine aggregates

4.0 Water Independent Lab. Test Report Monthly MO3, PH 7-8, TC/R R R
R
Additives, Master Cast 141
5.0 Manufacturer Certificate Once MO3, BS 5075 Part 1-3 TC/R R R R
Master Pozzolith-55R
MO3, ST-2 Finish, ISO
6.0 Internal Pipe Surface Preparation Visual Inspection Each pipe A A A
8501-1:2007
CEMENT MORTAR LINING
7.0
PROCESS

7.1 Mix Proportion Approved mix design Daily MO3, W/TC/H W R W/R
MO3, ASTM C-230, AWWA C-
Slump Test, Ambient, Mortar and 205,
7.2 RSAL Test Report FM/QC/027 Rev.0 Daily Mortar Temp. 32ºC max. A/TC A R A/R
Pipe Temperatures
Pipe Temp. 35ºC MAX.
RSAL Lining Report,
7.3 Lining Thickness WET FM/QC/031 Rev.0 Each pipe M03 / AWWA C-205 A/TC A/W R A/W
NDE FM/QC/023 Rev.0

Visual Inspection, Lining cracks and

7.4 Surface Condition Each Pipe M03 / AWWA C-205 A/TC/H A R A
Surface roughness

7.5 Pipe Ends Visual, Cut Back and end cover Each Pipe M03 / AWWA C-205 A/TC A R A

8.0 Sampling Test

MO3,
Water-Cement and Sand-Cement RSAL Test Report, Water –Cement Ratio 0.32
8.1 Daily P/TC W R W
Ratio FM/QC/028 Rev0 max.
Sand-Cement Ratio 1.2
MO3,
RSAL Test Report, Compressive 55 N/mm²
8.2 Compressive and Bending Weekly P/TC W R W
FM/QC/016 Rev.1 min.
Bending 6 N/mm² min.

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)
 KINGDOM OF SAUDI ARABIA Page 

PG


Saline Water Conversion Corporation
RABIGH – JEDDAH / MAKKAH – AL MOKARRAMAH WTS
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, BENDS Spec. No. M-03 & L-01
AND WELDED JOINTS DIA. 28 INCH AND LARGER
PÖYRY
Revision

First Rev. A Document Number

Index

Issue Date 17.07.18 90-ZG50-N-201

MO3,AASHTO T277,DIN
RSAL Test Report 1048
8.3 Water and Chloride Permeability Monthly P/TC W R W
FM/QC/030 Rev.1 Water Perm. 4mm max.
Chloride Perm. 100-1000
RSAL Test Repot
8.4 Lining Structure Monthly MO3 TC A R A
FM/QC/025 Rev.0

8.5 Water Curing Visual inspection Each Pipe MO3, AWWA C-205 A A A

Complete Release Report

9.0 Final Inspection Release Each Pipe / Weekly MO3, AWWA C-205 W A/W R W
Recommendation for Release
Video Inspection and Visual
10.0 Pipeline Section Inspection for 60 Inch and Larger Each Pipeline Section M03, A/W A R A
Release Documentation and Lining
Reports
Test Certificates,
Relevant Specification and
11.0 Documentation Laboratory Test Reports Weekly / Monthly H H H H
Standards
Lining and Inspection Reports

LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED,
H: HOLD

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)