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Exergy Analysis: Process Engineering Thermodynamics
Exergy Analysis: Process Engineering Thermodynamics
Exergy Analysis: Process Engineering Thermodynamics
Exergy Analysis
Commented / edited by
Ron Zevenhoven Prof. Özer Arnas,
visiting ÅA VST May/June 2014
from the US Military Academy
Åbo Akademi University
Thermal and Flow Engineering Laboratory / Värme- och strömningsteknik
tel. 3223 ; ron.zevenhoven@abo.fi
course material: http://users.abo.fi/rzevenho/kursRZ.html
ÅA 424304
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 2/102
Energy Conversion /1
In a hydraulic power
plant, the potential
energy difference can
be completely
converted into work
For a thermal plant
Carnot (C1824)
discovered that only
a portion of heat Q
at temperature T1
can be converted
Pic: S05
into work, with cold T T T
W Q Q
sink temperature T2 : T T
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 3/102
Energy Conversion /2
The preferable way
to convert heat Q at
T1 into work is to
use a natural,
unlimited cold sink,
such as the natural
environment at
temperature T0.
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 4/102
Exergy /1
EXERGY quantifies how much of a certain
amount of energy contained in an energy
source can be extracted as useful work.
Picture:http://cpcclibraries.files.wordpress.com/2008/04/earth.jpg
The potential of (natural) energy resources for driving a
mechanical, thermal, chemical or biological process depends
on the deviation from thermodynamic equilibrium with the
surrounding environment.
This allows evaluation of the ability to
perform maximum work under certain
environmental conditions.
This involves quality assessments,
for example for heat Q its temperature
T, relating it to temperature T0 of the
surrounding environment.
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 5/102
Picture: http://upload.wikimedia.org/wikipedia/commons/thumb/b/b1/Dead_possum.jpg/800px-Dead_possum.jpg
Exergy /2
Note that work is a path function:
W = ƒ(initial state, path, final state)
For maximising the work output:
– The process should be reversible
– The end of the process should be at a dead state which
is in equilbrium with the surrounding environment:
temperature T0 and pressure p0 as the environment; no
kinetic or potential energy relative to the environment;
no chemical reactivity with the environment.
(And no electrical, magnetic etc. effects.)
This requires a description of the state and, if
chemistry is involved, the composition of the local
environment for the prevailing chemical species.
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 6/102
Exergy /3
While the quantities of energy allow for ”bookkeeping”
with the help of the First Law of Thermodynamics (”energy
cannot be produced or destroyed”); the exergy concept
follows from the Second Law of Thermodynamics, which
involves the quality of energy and its degradation during
energy conversion.
A few useful definitions: Exergy expresses the maximum work output
attainable in the natural environment, or the minimum work input necessary to
realise the reverse process (Rant, 1956);
Exergy expresses the amount of mechanical work necessary to produce a
material in its specified state from components in the natural environment, in a
reversible way, heat being exchanged only with the environment (Rickert, 1974)
During the 1940s, the term ”availability” had been introduced for
a similar purpose (Keenan, 1941, K41) – see p. 9
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 7/102
Surroundings - Environment
Some care should be considered with respect to ”the
surroundings”, which is everything outside the system’s
boundaries. Part of the surroundings, referred to as the
”immediate surroundings” are affected by the process,
the ”environment” refers to the region beyond that.
”Normal conditions” for the reference environment:
T° = 298.15 K, p°= 101.325 kPa, relative humidity 70%,
atmospheric CO2 concentration 330 - 380 ppm, sea water
salinity 3.5 %-wt, etc. etc. etc.
Some data for air: N2 = 75.78 kPa; O2 = 20.39 kPa, Ar = 906
Pa, CO2 = 33.5 Pa , H2O = 2200 Pa, He = 1.77 Pa, and Ne,
D2O, Kr, Xe < 1 Pa (SAKS04)
39.7 Pa would be better – see co2now.org
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 8/102
Notation For Exergy
In the literature, symbols like Ex, or X for exergy, or ex
or x for specific exergy (i.e. exergy per mass, Ex/m = X/m =
ex = x) are most common; but
Also the symbols B and b are used, especially in (and by
followers of) the very important work by Szargut et al.
And, in some (U.S.) literature,
availability, B, is defined as
BAV = H - T°·S, which can be
related to exergy by
Ex = BAV (T, p) – BAV (T°, p°),
where BAV (T°,p°) = (H - T°·S)T°, p°
= GT°,p° which ≠ 0 necessarily (depends on UT°,p° in HT°,p° )
Ex (T,p) = (H - T°·S)T,p - (H - T°·S)T°,p° (SAKS04)
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 9/102
ÅA 424304
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 10/102
Exergy and Work Potential
Thus: a system will deliver the maximum possible work in a
reversible process from a specified initial state to the state
of its environment, i.e. the dead state.
This useful work potential is called exergy. It is also the
upper limit of work from a device without violating the Laws
of Thermodynamics. The part of the energy that cannot be
converted into work is called unavailable energy or anergy:
energy = exergy + anergy
Since exergy depends on the surrounding environment, it is
not a state variable like U, H, S, V, p, G.
In some special cases a changing environment can be
considered, for example when analysing air flight, or large
seasonal or daily changes (day/night).
Unlike energy, exergy is consumed or destroyed.
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 11/10
2
Surroundings Work
During the expansion of a work W producing closed system,
with volume change ΔV = Vfinal – Vstart > 0, work Ws is done
on the surroundings at pressure p°:
Ws = p°·ΔV Note: here W > 0 defined
as work done by the system
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 13/102
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 15/102
Turku
for work done (for work -power- consumed η2 = Wrev / Wu, input )
with irreversibility, I, or, expressed as exergies:
exergy recovered, i.e. made use of exergy destroyed
η
exergy supplied exergy supplied
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 19/102
Turku
Example: Efficiency
A house, like many in Finland, is electrically
heated, using an electric resistance heating
element that converts electricity for 100%
into heat at room temperature.
For indoor T = 21°C and outdoor T = 10°C,
determine the Second-law efficiency.
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 21/102
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 23/102
Pics:
ÇB98
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 26/102
Example: Internal Energy Exergy /1
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 27/102
For those
who use
h,s diagrams
Pic: B01
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 29/102
Pics: B01
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 30/102
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Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 31/102
Exergy Destruction /1
Consider an isolated system: no energy or mass
transfer across the system boundaries is possible
The energy and entropy balance equations give, for time
t1 t2: ΔU = U2 - U1 = 0, Sgen = S2 - S1.
Combined, and ×T° T°·Sgen= T°·(S2 - S1)
For the total exergy of this system:
Ex2 - Ex1 = (U2 -U1) + p°·(V2 - V1) - T°·(S2 - S1)
= - T°·(S2-S1) = -T°·Sgen ΔEx = -T°·Sgen ≤ 0
with exergy destruction –ΔEx = T°·Sgen ≥ 0
For systems in general, this is known as the
Gouy-Stodola relation referring to work reported by Gouy
(1889) and by Stodola (1910)
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 32/102
Exergy Destruction /2
Considering again an open
system as in the figure ,
for a reversible process
wrev = h1 - h2 + q°, where q°= T°(s2-s1),
Pic: B01
while for an irreversible process
wirrev = h1 - h2 + q with q < q°, indicating a
net entropy production Δs = s2-s1 – q°/T° >0
Thus, Δex = wrev – wirrev = T°·Δs (Gouy – Stodola)
Similar to the principle of increasing entropy, this is
known as the principle of decreasing exergy
For an entropy production rate the exergy destruction
rate is equal to -ΔĖx = T°·Ṡgen ≥ 0
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 33/102
Exergy Destruction /3
For a closed system, which does not involve mass
flows a general balance equation reads: Picture: http://www.mikecurtis.org.uk/images/radiation.jpg
T0
or as rate : 1 Qi (W p0 dV ) T0 S gen dEx
Ti dt dt
i
or with non constant Ti for Qi :
2
T0
1 T Qi (W p0 (V2 V1)) T0 Sgen Ex2 Ex1
i 1 i
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 34/102
Exergy Destruction /4
For an open system, which does involve mass flows a
general balance equation reads:
Exheat + Exwork + Exin - Exout - Exdestroyed = ΔExsystem,
where Exdestroyed = T°·Sgen ≥ 0
which gives, for several heat (streams) Qi and incoming and
outgoing enthalpy streams with exergy ψj, ψk:
T0
1 T Qi (W p0 (V2 V1)) m j j mk k T0 Sgen Ex2 Ex1
i i j k
T0
or as rate : 1 Qi (W p0 dV ) m k k T0 S gen dEx
j j m
Ti dt dt
i j k
or with non constant Ti for Qi :
2
T0
1 T Qi (W p0 (V2 V1)) m j j mk k T0 Sgen Ex2 Ex1
i 1 i j k
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 35/102
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 36/102
Example: Exergy Analysis-Open System /2
For the final state, Ex(U2) = m2·Φ2 is
to be calculated, where u2 - u° = 0
since ΔT = 0
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 37/102
ÅA 424304
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 38/102
Heat Transfer and Exergy Losses
During the transfer of heat Q
from medium 1 to medium 2,
with temperatures T1 > T2, the
entropy of the heat Q increases Q
from Q to Q . T
T T
The entropy increase ΔS = Sgen
is equal to
Q Q Pic:
S gen Q ÇB98
T T T T
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 40/102
Quality Diagram : 1/T versus Q
Heat exchange: hot side T1 T2, cold side T3 T4
Exergy loss = T0 the surface between lines in the
quality diagram
Q Source:
1/T0 TUD92
3 4
4 2 2
1/T 1 1
3
1/T = 0
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 41/102
http://oldtacomamarine.files.wordpress.com/2008/01/straight-tube_heat_exchanger_1-pass.png
! Also, -ΔEx = T°∙ [ṁH· (sHout-sHin) + ṁC· (sCout-sCin)]
The efficiency of a heat exchanger, ηHX, can then be
defined as
Q Q
ηHX (%)
Q T ΔS Q ΔE x
In cases where electric
power Pelec is (for example)
used on the hot side:
ΔE x Pelec
T
Cc pC T ln Cout (TCout TCin )
m
TCin
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 43/102
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 44/102
Example: Heat Exchanger
Consider heat flow Q through a 5m×6m
wall with thickness dwall = 0.3 m and heat
conductivity λ = 0.69 W/(m·K), from an
indoor temperature of 27°C to an
outside temperature of 0°C. The inside
and outside wall temperatures are 20°C
and 5°C, respectively.
Calculate the heat flow Q and the exergy
destruction rate –ΔEx in W.
Q = -λ(ΔTwall/dwall) = 1035 W Pic:
ÇB98
- ΔEx = Ex(Qinside) – Ex(Qoutside)
= Q·[(1-T°/Twall,in) – (1-T°/Twall,out)] = 52.0 W in the wall,
and = Q·[(1-T°/Tinside) – (1-T°/Toutside)] = 93.2 W in total
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 45/102
A Process Example
Bilge water (waste
oil/water mixtures) Cold
storage
Heated
heat Hot water
storage
processing for recycled
fuel oil (in Turku) Raw
material
Significant savings could heat
Hot water Fuel
be obtained by Water
oil
disposal heat
– Replacing the heating
Heating
centre and, more center
importantly the electric Electricity
heat
heating (!) by heat from Product
the local district heat Surfactant
network Product
Separator
storage
– Making use of hot raw Source:
heat
Sludge
material deliveries Hot water ZHPSS07
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 46/102
Heat Exchange and Driving Force
Heat transfer theory states that heat transfer is driven by a
temperature difference ΔT = TH-TL :
Q ~ A·(TH-TL), for heat flow Q through a surface A from
higher temperature TH to lower temperature TL.
Exergy analysis shows that ΔEx loss Q T
which suggests a thermodynamic TL TH
driving force equal to Δ(1/T) instead, and
the exergy losses are the product of three factors, being
1) surroundings temperature T0, 2) the heat flow Q, and
3) the driving force Δ(1/T).
As irreversible, or non-equilibrium thermodynamics
See later
part
of this shows: Ṡgen = ∑ Ji·Xi for flows Ji and driving forces Xi
course
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 47/102
q U(T T 0 )D
Q
dx m dx
m
which gives for the total exergy losses per length section dx:
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 50/102
Turku
Exergy Losses and Tube Flow /4
η, m
. T
Doptimal
,
.
U ρ (T T )
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Turku
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 52/102
Exergy Loss in Expansion Turbine
p1, T1, S1 p2, T2, S2 is non-isotropic Pic:vL77
due to friction
frictional heat Q = surface 1-2’-S2’-S1-1
in T,S diagram
frictional heat to fluid = surface 1-2’-4-3-1
= (1-T0/Tav) Q
exergy loss Ex = surface 3-4-S2’-S1-3
= (T0/Tav)Q
loss factor T0/Tav i.e. less serious at
increasing average temperature Tav
Transformation
of Work into Heat 2
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 53/102
1/T Pic:
TUD92
Fuel 1/Tstack
1/T0
Ex flue gases
Flue gases Ex fuel
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 55/102
Exergy to 1/Tstack
steam cycle
1/T0
Ex flue gases
Stack losses Ex fuel
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 56/102
ÅA 424304
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 57/102
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Pics: ACA95
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 58/102
Endoreversibility /1 Qin
The maximum work output
from a Carnot engine Carnot TH
engine
operating on heat input Qin, operating W
between T=TH and T=T° is between
equal to Wmax = Qin(1-TH/TL), TH and T°
T°
with isothermal transfer of
Qout
heat Qin·T°/TH to the
environment at T=T°.
Endo- TH Qin
However, isothermal heat reversible
transfer cannot exist; a Carnot THc
driving force ΔT or, more engine W
operating
correctly, Δ(1/T) is needed, between T
Lc
which then gives losses THc and TLc
Qout
Qin·T°·Δ(1/T) Pics: SAKS04 T°
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Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 61/102
Exergy of Mixing /1
Assuming two gases, each at temperature and pressure T0
and p0, separated by a barrier;
Removing the barrier results in (diffusive) mixing, giving a
homogeneous mixture in which the chemical potential
(i.e. Gibbs energy) of each of the components decreases.
The exergy change is given by µ(x) = µpure + RT ln (γ∙x)
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 64/102
Turku
Exergy of Mixing /4 Source: S05
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 65/102
Turku
ÅA 424304
and P10
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Thermal Radiation /1
The radiation Q. R (W) from a
surface with emissivity ε (-) surface A
(m2) and temperature T(K) equals
.
QR = ε· σ·A·T4
with Stefan-Boltzmann coefficient
σ = 5.67×10-8 W/m2K4
For a blackbody surface
– ε =1 in the Stefan-Boltzmann Law
– all incident radiation is absorbed
– radiation is maximum for its temperature at
each wavelength, λ (m)
– the intensity of the emitted radiation is
independent of direction: it is a diffuse
emitter
Pictures: T06
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 67/102
Thermal Radiation /2
For a blackbody, the entropy flux associated with
. thermal
radiation is not, as might be expected, ṠR,BB= QR/T = σ·A·T3, but
.
ṠR,BB= (4/3)·σ·A·T3 = (4/3)· QR/T
Te Ta
S gen,BB σ Ta Te
Ta
T
σ Ta Te e
Ta
See also Petela, R., J. of Heat & Mass. Transf.
Ser. C, 86 (1964) 187-192; and S05 section 2.7 Pic: WRSH02
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 68/102
Thermal Radiation /3
For gray surfaces, emissivity ε =
ε(λ,T,θ), absorptivity α = α(λ,T,θ),
reflectivity ρ = ρ(λ,T,θ),
transmissivity τ = τ(λ,T,θ), are all Incident angle
θ with respect
0 < .. < 1. to normal
Thermal Radiation /4
Recently (see e.g. W07) it was shown that for the entropy of
gray radiation
Q
S R,GB R ,BB
I(ε ) SR,BR I(ε ) σεT ( . .ε ) ln( ε ) ;
T π
π
π
Q
or in general S R,GB n(ε ) ε R,BB , where n(ε ) ( . .ε ) ln( ε )
T π
Net radiation from a black- Net radiation from a BB Net radiation for incident
body (BB) with incident with incident BR, with GR on a blackbody
blackbody radiation (BR) gray-body radiation (GR)
To be continued in Part 2 Heat Radiation, Solar Energy Pics, source: W07
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Exergy of Chemical Substances /2
Examples for reference species are atmospheric O2 and CO2
for oxygen and carbon, CaCO3 for calcium, Fe2O3 for iron,
etc. at 298.15 K, 101.325 kPa
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Exergy of Chemical Substances /4
For chemical compounds, the standard chemical
exergy can be more easily calculated from the reversible
standard formation reaction, with ΔG = ΔfG°
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 75/102
11 jan 15 Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 76/102
Standard Chemical Exergy of the
Elements 1/5 Source: S05
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Standard exergies
for solids
based on
reference
species
dissolved in
seawater
Source: S05
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 82/102
Chemical Exergies of Fuels
Ratio of the standard chemical exergy to the
lower and higher heating value for several
hydrocarbon fuels (HL = LHV; HH = HHV)
Source: S05
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 83/102
Larnite
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 84/102
Example: Mineral Carbonation /1
(1) xMgO.ySiO2.zH2O(s) + (x-z)H2O …. xMg(OH)2(s) + ySiO2(s)
(2) Mg(OH)2 (s) + CO2 MgCO3 (s) + H2O
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Example: Mineral
Carbonation /3
Calculated
results
using
data from
SMS88 and
K95
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 87/102
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-40
-50
Chemical exergies of MgO,
Mg(OH)2, Mg2SiO4,
-60
Mg3Si2O5(OH)4 and MgCO3,
0 100 200 300 400 500 per mol Mg.
Temperature °C 100
MgO
Irreversibility of the reaction Mg(OH)2
80 Mg2SiO4
of CO2 with several MgO-
Chemical exergy of substance
Mg3Si2O5(OH)4
MgCO3
containing species, per mol 60
kJ/mol Mg
CO2. (1 bar) 40
20
-20
0 100 200 300 400 500
taken from ZK04 Temperature °C
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ZFNRBH12
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Exergy consumption
5.54 GJ (~1.5 MWh)/ton CO2
ÅA VST
DI thesis
T Björklöf
2010
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 92/102
Simplified Process Analysis /4
Another approach: various temperatures and electrolysis.
NaOH
MgCl2 CO2
Serpentine Pre‐ ① “Serpentine” Extraction Carbonation
treatment ④ ⑥
Mg5(OH)2(CO3)4∙4H2O
Side prods. BZ12
T ΔH ΔG ΔEx
(°C) (kJ/mol) (kJ/mol) (kJ/mol)
R1 2 3 2 5 4 → 3 2 4 2 4 2 650 279.411 ‐248.034 267.3
5 2 10 3
R6 55 488.753 ‐104.527 ‐6.7
→ 5 2 3 4 ∙4 2 10 6 2
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Process Integration, Pinch /1
Process integration deals primarily with process energy
and efficient design of heat exchanger networks
(HENs)
Important for the system is the so-called pinch point;
heat should not be ”transferred across the pinch”
Combining the hot streams
and cold streams of a system
into two composite curves
(temperature versus
enthalpy) shows the
Example process with two hot streams to
minimum temperature: the be cooled and two cold streams to be
pinch heated up. .
The pinch divides the system CP = stream heat capacity = m·cp (W/°C)
in two ”regions” with cp averaged between Tin and Tout
Picture: CR93
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 95/102
For the
example
on previous
slide
↑ Hot stream temperatures versus enthalphy Hot and cold stream composite curves ↑
↑ Grid for the four-stream network Proposed heat exchanger network for ΔTmin = 10 K ↑
Pictures: CR93
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 96/102
Exergy Analysis vs. Pinch Analysis
It has been argued by Linnhoff (1987) that pinch analysis
is superior to exergy analysis.
A study (1991) on the process integration of a new
nitric acid plant, however, showed that exergy analysis
allowed for energy savings 3× higher than what pinch
analysis suggested.
Note, however, that pinch analysis is limited to heat
exchanger network (HEN) optimisation, and then with
certain restrictions, such as
– so-called threshold problems (no pinch!)
– integrating with heat pumps (where heat is transported
to higher temperatures) Source: S08
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 97/102
ÅA 424304
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 98/102
Common-sense 2nd Law Guidelines
1 Do not use excessively large or excessively small thermodynamic driving forces in
process operations.
2 Minimize the mixing of streams with differences in temperature, pressure or chemical
composition.
3 Do not discard heat at high temperatures to the ambient, or to cooling water.
4 Do not heat refrigerated streams with hot streams or with cooling water.
5 When choosing streams for heat exchange, try to match streams where the final
temperature of one is close to the initial temperature of the other.
6 When exchanging heat between two streams, the exchange is more efficient if the flow
heat capacities of the streams are similar. If there is a big difference between the two,
consider splitting the stream with the larger flow heat capacity.
7 Minimize the use of intermediate heat transfer fluids when exchanging heat between two
streams.
8 Heat (or refrigeration) is more valuable, the further its temperature is from the ambient
9 The economic optimal ΔT at a heat exchanger decreases as the temperature decreases,
and vice versa,
10 Minimize the throttling of steam, or other gases.
11 The larger the mass flow, the larger the opportunity to save (or to waste) energy.
12 Use simplified exergy (or availability) consumption calculations as a guide to process
modifications.
13 Some second law inefficiencies cannot be avoided; others can. Concentrate on those
which can. Taken from: Sama, 2008 (S08)
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 99/102
Closing Remarks
The First and Second laws of thermodynamics as
formulated by Baehr (B88):
– 1. The sum of anergy and exergy is always
constant
– 2. Anergy can never be converted into exergy
Åbo Akademi Univ - Thermal and Flow Engineering, Piispankatu 8, 20500 Turku 11 jan 15 100/102
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