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該非判定:レビュー結果 該非判定者

MHIEC Project No. CS112200052 1~15 項該当 16 項該当 所属 氏名 判定日


REQ No.N0632316 技術 有・無 有・無
支給品(有・無) 有・無 有・無 プ技術 佐久間 2019/9/4
貸与品(有・無) 有・無 有・無

工事名称:伏見環境保全センター新焼却炉建設工事

PURCHASE SPECIFICATION
for
Sludge Dryer
Distribution

This document may contain proprietary information


of Mitsubishi Heavy Industries Environmental &
Chemical Engineering Co., Ltd. and/or its licensors.
It is confidential and cannot be disclosed to any
third party for any purpose without prior written
consent.

119 SHEETS WITH COVER

Project Approval

PM

EM/APM

SUMMARY OF REVISIONS

Mechanical Engineering &Design Group


Plant Engineering & Design Unit
Plant Engineering Division

APPROVED

CHECKED

REV.NO
DESIGNED DWG.NO. PDD-GOC524501

DRAWN DATE 2019.Sep.04 502EA-04 0


Total

1
Common Specification Sheet (1/2)
1 Installation location
1) Location Indoor Outdoor Other(     )
2) Area classification Hazardous area Non hazardous area
class

2 Weather conditions
1) Outdoor Temp. Design 20 ℃ Min. 0 ℃ Max. 35 ℃
2) Indoor Temp. Design ℃ Min. ℃ Max. ℃
3) Relative Humidity Design 70 % Min. 0 % Max. 100 %
4) Earthquake shall be accroding to MHIEC's Seismic Design Criteria
5) Snow-pooof Necessary(approx.  m) Not necessary
6) Freezing-proof Necessary Not necessary

3 Available utilities
1) Electricity Volt Hz Phase
(1) High-Voltage 6600 60 3
(2) Low-Voltage 440 60 3
(3) Contorl & Instrument 110 60 1
(4) Uninterruptible
100 60 1
Power Source
Design (MPa) Nor. (MPa) Max. (MPa) Temp.(℃)
2) Service Water
3) Instrument Air
4) Service Air

4 Noize Level Less than 80 dB(A) (1m away from origin)


shall be according to Purchase Specification

5 Standard & Code JIS JEC JEM NEC BS DIN


ISO ANSI ASME ANSI NEMA IEC
Japanease Labor Standards Act
Other(shall be according to Purchase Specification)

6 Painting
1) Main Unit
(1) Specificaion Manufacturer's Standard
MHIEC's Standard (Refer to "Painting Specification)
(2) Painting at shop Till final coating Till under coating Not necessary
2) Under Insulation
(1) Specificaion Manufacturer's Standard
MHIEC's Standard (Refer to "Painting Specification)
(2) Painting at shop Till final coating Till under coating Not necessary
3) Strucure
(1) Specificaion Manufacturer's Standard
MHIEC's Standard (Refer to "Painting Specification)
(2) Painting at shop Till final coating Till under coating Not necessary

7 Rust-proof
1) Scope Manufacturer MHIEC
2) Construction methods Manufacturer's Standard MHIEC's Standard

8 Lubricating Oil
1) Manufacturer Supply for Commissioning(for  mouths) for months operation
Not necessary
2) Brand Manufacturer's Standard MHIEC's Standard

2
Common Specification Sheet (2/2)
9 Drawing / Document to be submitted 
for Proposal for Approval for Final
名称
Copy Date Copy Date Copy Date
[Manufacturer]
Quotation 1C/E 2W after inquiry

Accessory Drawing 1C/E 1M after order 1C/E Later

Motor Drawing 1C/E 2W after order 1C/E Later


Terminal Box Drawing 1C/E 2W after order 1C/E Later
As for the requirement for documents of
Schematic Diagram 1C/E 2W after order 1C/E Later
manufacturer submission,
Painting Specification 1C/E refer toorder
1M after "4-21C/E Later
Documents to be submitted after contract.
Shop Test Procedure*1 1C/E 1W before shop test
Application Form for Shop Test*1 1C/E 1W before shop test
Shop Test Report*1 1C/E 2W before delivery
Mill Test Report*1 1C/E 2W before delivery
Photo Album*2 1C/E 2W before delivery
Manufacturering schedule*2 1C/E 1M after order
Discussion Memo 1C/E 1W After Discussion
Organization Chart 1C/E 2W after order
Other Requiremnt 1C/E 2W after inquiry 1C/E (if required) 1C/E Later
Management Plan
for Safety and Health
[MHIEC]
Drawings for manufacturing 3C/E
○M after order
Supplied item ○M after order
[Mark]  W :Week  M :Month  E :E-mail  C :Copy
1. Price breakdown for all item (i.e. main unit, accesory, spare parts, painting, shop test, packing,
deliverry, etc.) shall be shown in the quotation.
2. Seller shall discribe "model", "quantity", "weiht (static & operating)", "dimention",
"material specificaion" in ducuments and drawings for main unit and accessory.
3. Seller shall describe "rotaion arrow" in rotating equipment drawing (i.e pnmp, motor, etc).
4. Seller shall describe "wiring direction (positive phase or reverse phase)" and
"rated current value" in motor drawing.
  Also, vender shall describe "starting current value" and "start time" in motor drawing
for large rotating equipment.
5. If seller subimittes the ducuments (include drawing) late from the above deadline,
MHIEC may impose liquidate dameges.
6. Since MHIEC specifies the contents list (documents, drawings, etc.), seller shall comply with it.
  Also, seller shall comply with MHIEC's designation for each name ("project name", "equipment
name", etc.).

*1:Dept. of submission  Quality Assurance & Environment Unit Quality Control Group


*2:Dept. of submission  Project Management Unit Cost & Schedule Control Group

10 Special Note

3
1. Outlines / 概要
This Purchasing Specification applies to Dryer(MSDJ-70) (hereinafter referred to “PRODUCT”) for Sludge
Dryer Project, which Vender shall purchase/manufacture/test/deliver in accordance with specifications and
drawing furnished by Mitsubishi Heavy Industries Environmental & Chemical Engineering Co., Ltd.
(hereinafter referred to “MHIEC”).
本購入仕様書は三菱重工環境・化学エンジニアリング株式会社(以降 MHIEC と称する)から供給され
る仕様書及び図面に従って供給者が購入・製造・試験・納入する汚泥乾燥機プロジェクト用乾燥機
(MSDJ-70)(以下「製品」という)に適用する。

2. General rules / 一般
(1) Client / 顧客 : Kyoto Environmental Preservation Public Corporation
京都環境保全公社

(2) Name of Products / 製品名 : Dryer (MSDJ-70) / 乾燥機(MSDJ-70)

(3) Manufacturing quantity / 製作数量 : One (1) set / 1台


Note: JIS material shall be used for pressure vessel and equivalent can be used for others.
注記: 耐圧部材は JIS 材とし、他の部位は相当材でも可とする。

(4) Delivery Date / 納期


(It’s an expected date of MHIEC, please submit actual manufacturing schedule. )
(MHIEC の予想納期。実納期は別途提出のこと)
Item / 項目 Delivery Date / 納期
Deliver to the designated place Dec. 2020
指定場所への納入 2020 年 12 月

(5) Delivery place / 納入場所 : FOB at international port / FOB@国際港

(6) Guarantee Period / 保証期間: 24 months after official taking over of the plant or 36 month form the
delivery date which comes earlier.
プラント正式引渡し後 24 カ月 又は納入後 36 カ月のいずれか早い方

(7) General manufacturing: Vender shall execute the work with full responsibility based on this document
and/or related documents/drawing furnished by MHIEC. Whatever function and
safety measure shall be furnished on PRODUCT, even though it is not specified
in this document.

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

4
製造一般事項:供給者は、MHIEC から提供された本文書および/または関連文書/図面に基づい
て、責任を持って業務を遂行すること。いかなる機能および安全対策も、本文
書に明記されていない場合でも、製品に対して提供されるものとする。

(8) Applicable specification / 適用規格


・ This specification / 本仕様書
・ General Specification for Purchase attached in this specification / 本仕様書添付の「購入品一般仕
様書」
・ Manufacturing drawing / 製作図
・ Other related specification & drawings designated on the above / 上記に関連する仕様書及び図面

(9) Function of PRODUCT / 製品機能


PRODUCT shall efficiently dry the sewage sludge, which is pumped in to PRODUCT by a Sewage
Sludge Supply Conveyor, 80% or above-Wet Solid of water content to less than 30%-Wet Solid, and
appropriately discharge the dried sludge without blockage and/or any problem.
The type of PRODUCT is Indirect Heating Type by Steam.
本製品は、汚泥供給コンベヤにより圧送される汚泥を含水率 80%以上から含水率 30%未満まで
効率よく乾燥させ、乾燥汚泥を目詰まり等の問題なく適切に排出しなければならない。
本製品は蒸気による間接加熱方式である。

(10) Products, which contain asbestos, are prohibited. This prohibition includes items such as packings or
gaskets, even though the item is encapsulated, or the asbestos fiber is impregnated with binder material.
Before products are shipped from the Vendor shop, the Vendor shall submit “Certified Material Record
of Packings and Gaskets”. And this “Certified Material Record” must show proof of asbestos-free.
アスベストを含む製品は禁止されている。この禁止事項には、パッキンやガスケットのように
物品が封入、アスベスト繊維に結合材料が含浸されているようなものも含まれる。
供給者の工場から製品が発送される前に、供給者は「パッキン・ガスケット認定材料記録」を
提出のこと。この「認証材料記録」はアスベスト未使用の証拠を提示のこと。

(11) Language / 言語
All drawing and documents shall be made and submitted in English or Japanese.
全ての図面、図書は日本語または英語にて作成、提出のこと。

(12) Others / その他


Vender may apply manufacture’s standard and/or manufacture’s recommendation if MHIEC’s
requirement is not specified in related document and/or drawing.
MITSUBISHI HEAVY INDUSTRIES
ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

5
MHIEC の要求事項が関連文書及び/又は図面に明記されていない場合、供給者は製造者の標
準及び/又は製造者の推奨事項を適用することができる。

(13) Transportation procedure / 輸送要領


Transportation shall be carried out in accordance with the attached “Split transportation procedure”.
輸送に際しては、添付の“分割輸送要領”の通りに実施のこと。

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

6
3. Scope of quotation / 見積範囲
3-1. The quotation of following items shall be based on this Purchase Specification and the related document & Drawing.
以下の項目の見積もりは、本購入仕様書、関連文書、及び図面に基づくものとする

Note : Whatever is necessary for the function and safety of this PRODUCT, shall be furnished even though it is not specified in this document
注記:本製品の機能と安全のために必要なものは、本書に記載されていなくても提供すること。
MHIEC Vendor
MHIEC 供給者
No. Description / 項目 Work Cost Work Cost Remarks / 備考
作業 費用 作業 費用
(○:In scope/所掌内, △:Support work only/サポートのみ)
Design
1
設計
(1) Manufacturing drawing in accordance with JIS Except for drawing for processing.
○ ○
JIS準拠製作図 製作のための作図は除く
Discussion and gathering information of GB in
(2) order to revise drawing from JIS into GB. ○ ○
JISからGBに図面を改訂するためのGBの検討
と情報収集
Gathering information of GB and Chinese
(3) ○ ○
standard/law. GB、中国規格・法律の情報収集
Considering to change the recommended vender The recommended vender to be approved by MHIEC.
(4) of purchased items into Chinese vender. ○ ○ MHIECが承認する推奨ベンダー
購入部品推奨ベンダーの変更検討
Calculation sheet of pressure vessel for applying Sample will be shown by MHIEC for reference.
(5) to Japnanese Boiler Association. ○ ○ △ △ 参考までにサンプルをMHIECで示す。
ボイラ協会への申請用圧力容器計算書
Getting approval of drawing as Pressure Vessel Japanese Second Class Pressure Vessel Construction
(6) by Japnanese Boiler Association. ○ ○ △ △ Standard
ボイラー協会からの圧力容器としての図面の 第二種圧力容器構造規格
承認取得
Discussion in order to revise drawing for cost Processing Cost and Material Cost etc.
(7) down. ○ ○ ○ ○ 加工費、材料費等
コストダウンのための図面修正協議
(8) Drawing for processing ○ ○
If necessary.
製作用図面 必要に応じて
(9) Manufacturing procedure Sample will be shown by MHIEC for reference.
△ △ ○ ○
製造要領 参考までにサンプルをMHIECで示す。
Inspection Procedure Inspection Procedure for pressure vessel to be in scope
(10) 検査要領 ○ ○ ○ ○ of Vender. Others will be supplied by MHIEC.
圧力容器の検査要領はベンダーの範囲内、その他
はMHIEC所掌。

Manufacturing and Purchasing


2
製作及び調達
Dryer See attached drawing.
(1)
乾燥機 添付図参照
・Main Body
○ ○
本体
・Purchased item Motor, Rotary Joint, Bearing, Gear Box, Coupling and
購入品 Packing etc.
○ ○
モーター、ロータリージョイント、軸受、ギアボックス、
カップリング、パッキン等
・Chemical Anchor for installation
○ ○
据付用ケミカルアンカーボルト
・Control Panel N/A
制御盤
・Electrical Wiring between Electrical N/A
Equipment/Instrument on Main Body and
Terminal Box
本体電装品と端子箱間の電気配線
・Electrical Wiring between Terminal Box and N/A
Control Panel
端子箱と制御盤間の電気配線
・Others if necessary. See attached assembly drawings.
○ ○
その他必要項目 添付組立図参照
(2) Spare Parts See attached Spare Parts List ("ATTACHIMENT 2").
○ ○
予備品 添付の予備品リスト(「添付ファイル2」)参照
Consumables
(3) 消耗品 N/A
Special Tools for maintenance
(4) メンテナンス用特殊工具 N/A

7
MHIEC Vendor
MHIEC 供給者
No. Description / 項目 Work Cost Work Cost Remarks / 備考
作業 費用 作業 費用
(○:In scope/所掌内, △:Support work only/サポートのみ)
Inspection & test at Vender's shop
メーカ工場での検査及び試験
MHIEC will just dispatch an inspector.
(5) △ △ ○ ○ See Attachment1, INSPECTION & TEST PLAN.
MHIECは検査員派遣のみ。
添付資料1、検査項目表を参照
Special tools for manufacturing. If necessary.
(6) 製作用特殊工具 ○ ○ 必要に応じて
Painting Including the supply of touch-up paint material for
(7) 塗装 ○ ○ site
含 現地タッチアップ用塗料
Getting approval at completion test as Pressure
Vessel by Japanese government. Including the cost of Japnanese Boiler Association
(8) JISによる圧力容器としての完成試験の承認取 ○ ○ △ △ inspector
得 含 ボイラ協会検査員費用
Transportation
(9) 輸送 ○ ○
Documentation See "4-2 Document to be submitted after Contract."
(10) 図書類 ○ ○ 「4-2契約後に提出する書類」を参照

Installation at site
3 サイトでの据付
Installation work
(1) 据付工事 ○ ○
SV(Super Visor)
(2) SV(スーパーバイザー) N/A
Getting approval of installation test as Pressure
Vessel by Chinese government. N/A
(3) 中国政府からの圧力容器設置試験の承認取
得 In scope of Customer.顧客所掌
Maintenance work
(4) メンテナンス作業 ○ ○ △ △

Guarantee
4 保証
Guarantee for function and/or capacity
(1) originated from drawing. ○ ○
図面に起因する機能及び/又は能力の保証
Guarantee for function and/or capacity
(2) originated from manufacturing. ○ ○
製造に起因する機能及び/又は能力の保証
Guarantee item originated from calculation for
(3) pressure vessel ○ ○
圧力容器の計算に起因する保証項目

NOTE / 注記:
*1) All manufacturing drawing will be supplied by MHIEC in next stage in order to make more detail quotation. Vender shall carefully
manage and store the drawing, and shall get approval from MHIEC if Vender throws away and/or revise the drawing.
次の段階の詳細見積作成用のすべての製造図面はMHIECから提供する。供給者は図面を慎重に管理・保管し、もし供給者が図面を廃
却したり修正する場合にはMHIECの承認を得るものとする。

*2) Any drawing and document shall be confidentially treated and shall be returned to MHIEC after completion at shop.
図面および書類は機密扱いとし、工場での製作完成後にMHIECに返却するものとする。

*3) Calculation/Drawing/Document/Data, which are designed/drawn/made in accordance with this specification, shall be confidential and
proprietary to MHIEC, and is delivered on the express conditions that it may not be disclosed, copied or reproduced in whole or in part, or used
for the benefit of anyone other than MHIEC without MHIEC's prior written consent, and that no other right is granted to disclose or use any
information contained in said document except as specifically provided for by MHIEC.
本仕様に従って設計/作図/作成される計算/図面/図書/データは機密であり、MHIECに専有されるものであり、MHIECの事前の書面による
同意なしにMHIEC以外の者の利益のために全体または一部を開示、複写、複製、使用することができない。
また、当該書類に記載された情報を開示または利用するその他の権利は、当社が特に定める場合を除き一切認めない。

*4) Vender should price the costs and expenses reduced by each exception and/or deviation. If the amount can not be priced, economic or
technical advantage (including improvement of quality, delivery time, safety etc.,) should be described clearly with the sheet of
ATTACHMENT5.
供給者は、それぞれの例外および/または逸脱によって削減されたコストと費用の価格を設定する必要がある。価格設定できない場合に
は、経済的又は技術的な利点(品質、納期、安全性等の改善を含む)を添付資料5の用紙に明記すること。

8
3-2. Specification / 仕様
(1) Design Condition / 設計条件
① Place to be installed / 設置場所 : □indoor 屋内 ■outdoor 屋外
② Measure for Cold District / 寒冷地対策 : ■necessary 要 □not necessary 不要
③ Operating time / 運転時間 : 24 hours/day (×300 days/year)24 時間/日(×300 日/年)
④ Power Supply / 所要電力
For Power / 動力 : AC440V×60Hz×3-Phase / AC440V×60Hz×3 相
For Control / 制御 : AC100V×60Hz×Single-Phase / AC100V×60Hz×単相
⑤ Steam Supply for indirect heating / 間接加熱用蒸気:
Design Pressure / 設計圧力 : 0.98 MPaG, Saturated Steam / 0.98 MPaG, 飽和蒸気
Test Pressure / 試験圧力 : 1.70 MPaG by Water Pressure test / 1.70 MPaG 水圧試験
1.42 MPaG by Pneumatic test / 1.42 MPaG 気圧試験
(The test pressure is for reference. Japanese Second Class
Pressure Vessel Construction Standard to be applied.
試験圧力は参考値。第二種圧力容器構造基準適用)
The pneumatic pressure test (air pressure) is applicable only to
those in which welding is performed by a certified boiler welder
and radiographic test(RT) is performed for a length of at least
20% of the total length of the weld line of the longitudinal
direction.
尚、気圧試験(空気圧)は溶接がボイラ溶接士によって実施さ
れ、かつ長手接手の溶接線全長の 20%以上の長さについて
放射線検査が実施されたものについてのみ適用できる。
⑥ Dried object / 乾燥対象 : Sewage Sludge / 汚泥
⑦ Capacity / 容量 : 30 tons-Wet Solid/day / 30 トン/日
(Volume of Sewage Sludge pumped in to Dryer / 汚泥の乾燥機投入量)
⑧ Water Content of Sewage Sludge / 汚泥含水率:
Before dried: about 80%
乾燥前:約 80%
After dried: less than 30%
乾燥後:30%以下
(NOTE: Water Volume Evaporated from Sewage Sludge by
PRODUCT shall be approx. 911 kg-H 2 O/hour.)
(注) 汚泥から製品ごとに蒸発する水量は、約 911kg-H 2 O/H)

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

9
⑨ Material / 材質 : Refer to the quotation as below. / 以下参照
JIS material should be applied to pressure vessel parts , which include seamless pipe, shaft, lining
sheet, trough(without side cover), Dimple plate. Other parts can use material in accordance with GB
or equivalent.
Material certificate of all materials should be submitted. In addition, photos with information of
material, type number, manufacture and other necessaries should be submitted, which can be collated
with material certificates.
圧力容器のシームレスパイプ、シャフト、ライニングシート、トラフ(サイドカバーなし)、
ディンプルプレートなどの部品には JIS 材料を適用のこと。他の部品は GB 又は同等の材料を
使用可能。
すべての材料のミルシートを提出のこと。また、材料、型番、製造、その他必要事項を記載
した写真を提出し、ミルシートと照合できるようにすること。
⑩ Motor Power / モータ動力 : 15kW ×2sets, IE3 Type / 15kW×2 セット、IE3 タイプ
(NOTE/メモ: More than IP55 to be applied. IP55 以上を適用)
⑪ Noise of Geared Motor / 減速モータ騒音:
Mean noise of four motors shall be 67dBA or less, and one motor
shall be less than 72 dBA or less, at 1 meter away from the geared
motor.
減速モータから 1m 離れた位置で、2 台のモータ平均騒音
67dBA 以下。モータ 1 台当たり 72dBA 以下であること。
⑫ Noise of PRODUCT / 機器騒音 : Less than 80dBA at 1 meter away from the PRODUCT.
機側 1m で 80dBA 未満

<SPECIAL NOTE FOR SPECIFICATION 特記事項>>


① PRODUCT shall be strong enough to stand a long time & continuous operation, i.e. 24 hours
operation in a day and 300 days operation in a year.
製品は、長時間連続運転(24 時間連続運転、年 300 日間連続運転に耐える強度を有すること。
② The type of PRODUCT is the Indirect Heating by Steam.
機器は蒸気による間接加熱方式
③ PRODUCT shall discharge drain of steam appropriately and smoothly.
機器は蒸気ドレンを適切かつ円滑に速やかに排出できること。
④ PRODUCT shall be the closed structure in order to prevent steam/smell/sludge from leaking outside
the PRODUCT.
機器は蒸気/臭気/汚泥が外部に漏れ出さないように密閉構造とすること。

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

10
4. Document to be submitted by Vender / 製作者提出図書
4-1. Document to be submitted at Tender stage by Vender / 入札時提出図書
Vender shall submit the following each item cost for assessment purpose for MHIEC at Tender stage. And
they shall be submitted until 24th Sep. 2019.
入札段階での評価のために、供給者は以下の項目ごとの費用を提出するものとする。2019 年 9 月
24 日までに提出のこと。
(1) Quotation / 引合
Quotation shall be separated into more than two categories as follows;
引合は、次のように 2 つ以上のカテゴリに分けること。
① Design / 設計
② Documentation / 図書
③ Material / 材料
④ Purchasing item / 調達品
⑤ Machining / 加工
⑥ Bending / 曲げ
⑦ Welding / 溶接
⑧ Assembling / 組立
⑨ Correspondence for Japanese Second Class Pressure Vessel / 二圧対応
⑩ WC Thermal Spraying / WC 溶射
⑪ Painting / 塗装
⑫ Spare & Consumables. / 予備品及び消耗品
⑬ Inspection / 検査
⑭ Management / 管理
⑮ Others if necessary / その他(必要な場合)

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

11
4-2 Documents to be submitted after Contract / 契約後提出図書
Number of copies / コピー数
No. Title / 項目 For consultation Decision Date to be submitted / 提出期限 Remarks / 備考
打合用 決定時

Drawing & Document for


Within Three (3) weeks after receiving order. For purchased items only.
1 approval 1 1
オーダ受領後 1 カ月以内 購入品のみ
承諾図、承諾図書

Completion document Within Ten (10) days after delivery


2 1 1 N.A.
完成図書 納入後 10 日以内

Spare parts list Within One (1) month after receiving order For purchased items only. (If any)
3 1 1
予備品リスト オーダ受領後 1 カ月以内 購入品のみ(有る場合)

Consumable list Ditto For purchased items only. (If any)


4 1 1
消耗品リスト 同上 購入品のみ(有る場合)

Special tools list Ditto For purchased items only. (If any)
5 1 1
特殊工具リスト 同上 購入品のみ(有る場合)

Lubricants List Ditto For purchased items only.


6 1 1
潤滑油脂リスト 同上 購入品のみ

Maintenance and
operation instruction Within One (1) month after receiving order For purchased items only.
7 1 1
manual オーダ受領後 1 カ月以内 購入品のみ
保守・操作説明書

Inspection procedure One (1) month prior to inspection


8 1 1
検査要領書 検査 1 か月前

12
Number of copies / コピー数
No. Title / 項目 For consultation Decision Date to be submitted / 提出期限 Remarks / 備考
打合用 決定時
Dimensional inspection, Material
certificate, and other inspections
Test & Inspection record At the time of the witness Inspection specified in the related document
9 1 1
試験及び検査記録 立会検査時 関係書類に規定する寸法検査、ミ
ルシートその他の検査

Process Schedule Within ten (10) days after receiving order


10 1 -
製造スケジュール オーダ受領後 10 日以内

Consultation Including the memorandum at the


Within seven (7) days after consultation
11 memorandum 1 - communication by phone
協議後 7 日以内
協議メモ 電話連絡時のメモを含む

All the data of the digital camera and photos shall be submitted as album in the witness
Photograph at shop
12 1 1 test & inspection period.
写真(工場撮影)
デジタルカメラの全データと写真は、立会検査期間中にアルバムとして提出する。
Commissioning &
Installation Procedure Two (2) weeks prior to carrying in to the site
13 1 1 N.A.
manual 現地搬入 2 週間前
試運転、据付マニュアル
Document for packaging
and carrying in to the One (1) month prior to shipping
14 1 1
delivery place 出荷 1 か月前
梱包・搬入書類

15
Painting Specification Within one (1) month after receiving order
1 1 N.A.
塗装仕様書 オーダ受領後 1 カ月以内

13
Number of copies / コピー数
No. Title / 項目 For consultation Decision Date to be submitted / 提出期限 Remarks / 備考
打合用 決定時

Sub Vender List Within Two (2) weeks after receiving order
16 1 1
外注先リスト オーダ受領後 2 週間以内

Operation & maintenance


More than two (2) months earlier than receiving For purchased items only.
17 manual 1 1
inspection 購入品のみ
取扱説明書

Simple report with photo, twice per


Progress Report 14th and 27th in every month
18 1 - month
進捗報告 毎月 14 日、27 日
月 2 回、写真付簡易レポート

More than 2 weeks earlier than receiving


Inspection notice
19 1 - inspection
検査申請
受入検査より 2 週間以上前

Note:
1. In regard to items which are not mentioned in this list, Vender shall also submit Drawings & Documents in accordance with this specification and General
Specification for Purchasing.
本リストに記載されていない項目に関しても、供給者は本仕様書および購買品一般仕様書に従って図面と書類を提出しなければならない。
2. When the document/drawing is supplied by data on e-mail or Compact Disc, the hard copy is not necessary to be submitted.
書類/図面が電子メール又はコンパクトディスクによるデータによって提供される場合は、ハードコピーを提出する必要はない。

14
5. GUARANTEES / 保証
Items / 項目 Data / 要求値 Unit / 単位

Vender shall guarantee the followings;


製作者は以下の事項を保証のこと。

(1) Keeping good mechanical function during operation at site - -


現場運転時の機械的機能の維持

(2) No steam leakage during operation at site 0.98 MPaG


現場運転時の蒸気漏れなし

15
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Attachment1 / 添付1
検査項目表 / Inspection & Test Plan
検査対象 項目 検査内容 メーカ MHIEC 第3者機関 お客様 記録 備考
No.
Components Item Inspection contents Supplier MHIEC 3rd party Customer Recorded Remarks
1 全部品 材料検査 材料証明書確認
△ △ * - ○
All parts Material inspection Material certificate check
2 軸 部品単品検査 配管振れ
○ ○ * - ○
Shaft Piping runout
ライニング寸法
○ ○ * - ○
Lining dimension
ライニング感音
○ ○ * - ○
Sound check for lining area
ドリブンシャフト寸法
○ ○ * - ○
Dirven shaft dimension
開先寸法及び写真 駆動側、反駆動側
○ ○ * - ○
Groove dimension and Photo Drive side, Driven side
ウェッジディスク先端形状
○ ○ * - ○
Wedge disk top shape
ウェッジディスク単体寸法
○ ○ * - ○
Wedge disk Single body dimension
溶接検査
ウェッジディスク簡易寸法 ○ ○ * - ○
Welding inspection
補強用バー、ディスク取付部、軸挿入部
初層PT
○ ○ * - ○ For Reinforcement bar, Disk welding area,
PT for 1st layer
and Drive/Driven shaft insert part
溶接完了後PT 初層PT実施部/For 1st layer PT area
○ ○*1 * - ○
PT after welding *1:抜取り立会/Sampling witness
ウェッジディスク単体パイプ形状及び外観
○ ○ * - ○
Wedge disk pipe shape and appearance
全体形状(端部パドルとウェッジディスク)
○ ○ * - ○
Whole shape(Paddle and Wedge disk)
溶接後外観
○ ○ * - ○
Visual appearance after welding
端部パドル寸法
○ ○ * - ○
Paddle dimension
ウェッジディスク寸法
○ ○ * - ○
Wedge disk Dimension
後端パドル・中間パドルの曲り
○ ○ * - ○
Paddle Bentness
溶接後寸法
○ ○ * - ○
Dimension after welding
加工外観
○ ○ * - ○
Visual appearance after machining
加工後検査 加工後寸法
○ ○ * - ○
Machinig inspection Dimension after machining
完成品振れ
○ ○ * - ○
Runout of completion
静バランス試験 静バランス 後報
○ ○ * ○
Static balancing test Static balancing TBA
付着品の溶接部取付後 / After
耐圧試験 水圧、又は気密 後報 installation of attachment for welding line
○ ○ * ○
Pressure test Water pressure test or Airtightness test TBA 含 日本のボイラ協会立会/Including
witness by Japnanese Boiler Association
溶射後検査 膜厚 テストピースにより、溶射条件を決定のこ
○ ○ * - ○
Thermal spraying Thickness と。
inspection 硬度 Thermal spraying condition shall be
○ ○ * - ○
Hardness decided by test pieces.
空隙率
○ ○ * - ○
Porosity
付着強度
○ ○ * - ○
Adhesion strength
外観 含 溶射範囲確認
○ ○ * - ○
Visual Including check of thermal spraying area
3 トラフ 冶具寸法
○ △ * - ○
Trough JIG dimension
溶接完了後PT
○ △ * - ○
PT after welding
計測はフリーな状態で実施。
溶接後寸法
○ ○ * - ○ Measurement shall be implemented
Dimension after welding
without constrain jig.
形状検査
○ ○ * - ○
Shape check
溶接後外観
○ ○ * - ○
Visual appearance after welding
加工後寸法
○ ○ * - ○
Dimension after machining
耐圧試験 付着品の溶接部取付後 / After
Pressure test 水圧、又は気密 後報 installation of attachment for welding line
○ ○ * ○
Water pressure test or Airtightness test TBA 含 日本のボイラ協会立会/Including
witness by Japnanese Boiler Association
設計圧力にて実施。計測はMHIECにて実
歪計測(計算式妥当性検証)
施。
Strain measurement for calculation ○ ○ * - ○
Implemented at design pressure.
formmula validation
Measurement carried out by MHIEC.
溶射後検査 膜厚 テストピースにより、溶射条件を決定のこ
○ ○ * - ○
Thermal spraying Thickness と。
inspection 硬度 Thermal spraying condition shall be
○ ○ * - ○
Hardness decided by test pieces.
空隙率
○ ○ * - ○
Porosity
付着強度
○ ○ * - ○
Adhesion strength
外観 含 溶射範囲確認
○ ○ * - ○
Visual Including check of thermal spraying area
計測はフリーな状態で実施。
溶射後寸法
○ ○ * - ○ Measurement shall be implemented
Dimension after Thermal spraying
without constrain jig.

18
検査対象 項目 検査内容 メーカ MHIEC 第3者機関 お客様 記録 備考
No.
Components Item Inspection contents Supplier MHIEC 3rd party Customer Recorded Remarks
4 コモンフレーム 溶接完了後PT MTでも可。
○ △ * - ○
Common Frame PT after welding MT is acceptable.
溶接後寸法
○ ○ * - ○
Dimension after welding
溶接後外観
○ ○ * - ○
Visual appearance after welding
加工後寸法
○ ○ * - ○
Dimension after machining
5 軸 + トラフ 干渉検査(手廻し) 干渉
○ ○ * - ○
Shaft + Trough Interference check Interference
6 スライドゲート 部品完成検査 外観、寸法
○ ○ * - ○
Slide gate Parts completion Visual, Dimension
トラフカバー inspection 外観、寸法
○ ○ * - ○
Trough cover Visual, Dimension
サイドカバー 外観、寸法
○ ○ * - ○
Side cover Visual, Dimension
サイドカバー(小) 外観、寸法
○ ○ * - ○
Side cover(Small) Visual, Dimension
台座 外観、寸法
○ ○ * - ○
Base for motor, bearing Visual, Dimension
軸受ハウジング 外観、寸法
○ ○ * - ○
Bearing housing Visual, Dimension
カップリング 外観、寸法 含む割れ
○ ○ * - ○
Coupling Visual, Dimension Including crack check
サイクロ減速機 外観 含 モータ
○ ○ * - ○
Cyclo reduction gear Visual With motor
ロータリージョイント 外観
○ ○ * - ○
Rotary joimt Visual
7 塗装部品 塗装検査 膜厚
○ ○ * - ○
Parts required painting Painting inspection Thickness
塗装色
○ ○ * - ○
Color
8 スライドゲートケース 機能確認試験 開閉確認
○ ○ * - ○
Slide gate case Functional confirmation Open/Close check
トラフカバー 開閉確認
○ ○ * - ○
Trough cover Open/Close check
ロータリージョイント 作動確認
○ ○ * - ○
Rotary joimt Functional check
9 スライドゲートカバー 最終機能確認 Final 作動範囲確認
○ ○ * - ○
Slide gate cover functional confirmation Operation area check
10 無負荷運転試験(電動 回転方向 後報
○ ○ * ○
機運転) Rotating direction TBA
No load operation test 回転数 ○ ○ *
後報

(Operation by Motor) Rotating speed TBA
電圧 後報
○ ○ * ○
Voltage TBA
電流 後報
○ ○ * ○
Current TBA
温度 後報 軸受、減速機、モータ、気温
○ ○ * ○
Temperature TBA Motor, Gear, Bearing, Ambient
振動 後報 軸受、フレーム
○ ○ * ○
Vibration TBA Motor, Frame
騒音 後報 含む暗騒音
○ ○ * ○
Noise TBA Including background noise
11 完成検査 外観 後報
○ ○ * ○
Final inspection Visual TBA
塗装 後報
○ ○ * -
Painting TBA

記号説明/Explanation of Symbols
(1) メーカ欄の記号 "○" はメーカによる検査と試験項目を示す。
  メーカ欄の記号 "△" はメーカによる書類検査を示す。
  Symbol of "○" in column of Supplier denotes Supplier's inspection and test,
  and Symbol of "△" in column of Supplier denotes Supplier review point of inspection and test records.
(2) MHIEC欄の記号 "○" はMHIECによる検査と試験立会項目を示す。
  MHIEC欄の記号 "△" はMHIECによる書類検査を示す。
  Symbol of "○" in column of MHIEC denotes MHIEC's witness point of inspection and test,
  and Symbol of "△" in column of MHIEC denotes MHIEC's review point of inspection and test records.
(3) 記録欄の記号 "○" はMHIECに提出する検査記録と試験記録を示す。
  Symbol of "○" in column of Record denotes records of inspection ant test to be submitted to MHIEC.
(4) 第3者機関欄の記号 "*" はMOMに基づいて別途示す。
  Symbol of "*" in column of 3rd party denotes to be informed later in accordance with MOM.
(5) お客様欄の記号 "○" はお客様による検査と試験立会項目を示す。
   Symbol of "○" in column of Customer denotes Customer witness point of inspection and test.

19
ATTACHIMENT 2 / 添付 2 SPARE PARTS LIST / 予備品リスト

Order
Equipment
No. 伏見環境保全センター新焼却炉建設工事 Name
オーダ CS11200052 MSDJ-70
(Kyoto/Fushimi PJ)
機器名称
ー番号
Quantity / 数量 Total
Description Dwg No./Part No. Dimension & Figure N/W(kg/Unit) Remarks
No. (Working /
品目 図面番号/部品番号 寸法及び形状 Spare / 予備 合計重量 備考
常用) (kg/Unit)

Equivalent of
1. Bearing - 2 [sets] (4 [sets]) 130.4 [kg]
軸受 JIS B 1512 (32.6 [kg/Unit])
#23048/C4E4

2 Gland Packing - TOMBO, #2940 18 [m] (18 [m]) -


グランドパッキン □14.3

SHOUWA GIKEN KOUGYO/


3 Rotary Joint - NCF50A-20A 2 [sets] (2 [sets]) 30.4 [kg]
ロータリージョイント 昭和技研工業/NCF50A-20A (15.2 [kg/Unit])

4 Packing for Inspection Hole - TOMBO, #9044 12 [sets] (12[sets]) -


点検口パッキン □14.3-1.6m/set

Equipment Vendor Name Sheet No.


1/1
機器メーカ名 シート番号

20
ATTACHIMENT 3/ 添付 3 CONSUMABLE LIST / 消耗品リスト

Order
Equipment
No. 伏見環境保全センター新焼却炉建設工事 Name
オーダ CS11200052 MSDJ-70
(Kyoto/Fushimi PJ)
機器名称
ー番号
Dwg No./Part No. Quantity 数量 Total
Description Dimension & Figure Remarks
No. 図面番号/部品番 (Working 常 N/W(kg/Unit)
品目 寸法及び形状 Spare 予備 備考
号 用) 合計重量

CONSUMABLE IS NOT APPLICABLE.


消耗品不要

Equipment Vendor Name Sheet No.


1/1
機器メーカ名 シート番号

21
ATTACHIMENT 4/ 添付 4 SPECIAL TOOLS LIST / 特殊工具リスト

Order
Equipment
No. 伏見環境保全センター新焼却炉建設工事 Name
オーダ CS11200052 MSDJ-70
(Kyoto/Fushimi PJ)
機器名称
ー番号
Dwg No./Part No. Quantity 数量 Total
Description Dimension & Figure Remarks
No. 図面番号/部品番 (Working 常 N/W(kg/Unit)
品目 寸法及び形状 Spare 予備 備考
号 用) 合計重量

Equipment Vendor Name Sheet No.


1/1
機器メーカ名 シート番号

22
ATTACHMENT 5 / 添付 5

FORM OF BIDDER’S EXCEPTION AND/OR DEVIATION


入札者の除外及び/又は開発のフォーム

INQUIRY No. / 問い合わせ番号:


BIDDER’S NAME / 入札者名:

Description
Reference Dwg. Title/Page etc. Reduced Cost
No. (Economic or Technical Advantage)
参照図面番号、タイトル/頁等 低減コスト
説明(経済的・技術的利点)

Bidder should price the costs and expenses reduced by each exception and/or deviation. If the amount can not be
priced, economic or technical advantage (including improvement of quality, delivery time, safety etc.,) should be
described clearly.
入札者は、それぞれの例外および/または逸脱によって削減されたコストと費用の価格を設定する必要
がある。価格設定できない場合には、経済的又は技術的な利点(品質、納期、安全性等の改善を含む)
を明記すること。

MITSUBISHI HEAVY INDUSTRIES


ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

23
Attachment 6
Painting system table
・It is based on the standard specifications of Mitsubishi Heavy Industries Environmental and Chemical Engineering.
・The name of the paint is provided as a reference, and the paint manufacturer is not designated when selecting the paint.
(DN):Dai Nippon Paint = DNT, (IP): International Paint.
・The film thickness indicates the standard film thickness.

Classif Operating Surface Finish Painting Specification


ication environment preparation color Primer coating Number of paint Finish Coating Number of paint
times times
and
(Painting film (Painting film
temperature thickness/times) thickness/times)
A Ambient 3rd Keren Coloring Lead-free, Chromium-free 2 Aluminum Paint (JIS K 2
temperature ISO SI3 finish anticorrosive paint (JIS K (35μm/times) 5492) (15μm/times)
parts 5674 #1) Silver Top (DN)
(80℃ or less) GREEN SUBOID Quick
dry Under-coat (DN)
Interprime 196 (IP) 2 Intertherm 891 (IP) 2
(35μm/times) (Aluminium) (15μm/times)
B 3rd Keren Silver Lead-free, Chromium-free 2 Aluminum Paint (JIS K 2
ISO SI3 anticorrosive paint (JIS K (35μm/times) 5492) (15μm/times)
5674 #1) Silver Top (DN)
GREEN SUBOID Quick
dry Under-coat (DN)
Interprime 196 (IP) 2 Intertherm 891 (IP) 2
(35μm/times) (Aluminium) (15μm/times)
E-2 200℃ or less 1st Keren Silver High build type Alkyl 1 Aluminum Silicone Resin 2
ISO Sa2 1/2 Silicate, Zinc rich paint (JIS (75μm/times) Paint (DNT internal (12μm/times)
K 5553 #1) standard)
ZETTAR OL-HB (DN) Pyrosin B # 900 Silver (DN)
Interzinc 22 (IP) 1 Intertherm 875 (IP) 2
(Greenish Gray) (50μm/times) (Aluminum) (25μm/times)
* Including mist coat

24
Classif Operating Surface Finish Painting Specification
ication environment preparation color Primer coating Number of paint Finish Coating Number of paint
times times
and
(Painting film (Painting film
temperature thickness/times) thickness/times)
K General Manufacturer's standard
equipment (Reduction gear with Motor, Rotary joint)
(purchased
item)

Dangerous Spot Color:K22-80X (2.5Y 8/14 Yellow)

25
Degree and Method of Surface Preparation

Surface
preparation Degree Method
classification
Remove black skin and any other By grit blasting, shot blasting,
Special #1 debris to make the metal surface sandblasting or pickling.
Keren shiny.
Sa3

Remove about 95% of black skin and


#1 Keren any other debris.
Ditto
Sa2 1/2

Remove about 2/3 (about 65%) of the Ditto or by a power tool (Power
#2 Keren black skin and other debris. brush, disk sander, jet chisel, etc.).
Sa2

Carefully remove floating black By power tool.


#3 Keren skin, floating rust, other deposit.
St3 (It is not necessary to remove the
black skin that adheres firmly.)

Remove floating black skin, floating By Power tools and manual tools
#4 Keren rust, other deposit. (Wire brush, hammer, etc.)
St3~St2 (It is not necessary to remove the
black skin that adheres firmly.)

26
A 8 C D E

21

0


﹁﹁

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t
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4830

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N-2

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◆十',●﹁ ↓●'●﹁一●﹂◆ 1● 1●
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コー﹂﹂ー
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■拾
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1 .

0維
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DESIGN PRES 1.05 NIPOG


ST[AU IM訂 RC1 1//2 2 SHAFI ENO
____^ 0,b

NO NO HO NO NO NO NO NC 牛 0,
6b. 7b1 8b 9b 伯b "b 桧b 隔b 科b


SI AU 毅A班

\埒
JACK日煕聡 1 38 W'(WAIER) RCI 2 SHAFI [ND

1
0 11ET

,ー

0
TEST PRES

﹄●
↓一-i

SHA汗 PR[S 1 々 MP'(A知 ST〔Aり IN圧1 PN160N15 2 JACKET SIOE


I j


OPERATINC IMP

1
L
栂4'C SiεAM IHLe PN16 DN15 ?

丁一
JACKEI SIDE

,◆
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DESIGN TMP 200'C ST[A討 1肌訂 PN稲 ON15 2 JACKET S沿E
、」一三〒ヨ→ DETAIL G

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INTERNAL 凡UID SATURATED ST[A!VI STfAM 1轍訂 PM6 DN15 2 JACκεT SIOE


<
(S=15)
トラフカバー(内外

/、ー
J
SIEA材 ORAIN
TOTAL WEIGHT 16596.8 k OUR[T PN16 DN15 2 JACKε180Π0」
、ーーーーーー,ー
ノ /、\ SIEAM 般A1誇

面)、点検口:区分E-2 4 PLACES
INSPECTION HOLE

本図に記載の
P醸60N15 2 "叙R肋汀例
\、ノ' OUTLET

一、,﹂ノ︹二
SI[A擢訳A辨 PN16 DN15 2

q
獣側訂郡ΠCU

Trough Cover(Inside/
OUR訂

ないグランド

)一
、、、、、ーーーーーー, SI[AN 駅AⅢ
PN160N15 2 "CK[1B0Π0』
8-

コモンフレーム座板部:
OUTしR
6

Outside), Inspection

^、へ繊一;1三二π1ー^一才^蹴二●ン,三塑1、1亙

N-15 EMERGENCY

押え、ボルト
RCI 2 IROJCH C0ⅦR
5430 600 WAπR 刑L〔T

トラフ組付後、摺動部以
一「、
Hole:Classification
N-16 DRAIN

ーーー一,ー
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雨、i 雨1込.扇ご,_ 1 1 1
-
Ob

、t!§3, N、ン N63-

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-b
-
外は塗装のこと:区分B 等のSS製小物

b
b

<q
E-2

﹂﹂
3
1

Common Frame seat 部品も塗装の


塗装範囲/Painting

ートーー
0

Φ
0.

plate part: Painting こと。Small


'
.

.
.



.


.

.
'ー゛ー
2

ιノ
Range(1/2)
1一

except sliding part after


一1

1
SS parts such

ー・

1↑
trough mounting:

C、に

F
﹄1

as gland
.

B -SHAF、「

.
(111四、・、
Classification B

合異)
(三ご
pusher and

rT舮1

.
.

一士 =ー

」_
011E-E1,

一;
(01

・仔
.
.

bolts not
0

1X
1一﹁●

ー、ー+


a 、S・A-・・・・・、・・ー、倫i§气liヲ
shown in this
.

.
.
ト﹁'一﹂
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drawing are
1↑

ー+

1風一1]ぎ^矧二1
T
T

↑1

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+.

].

ず,



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also painted.
.ー ^ ^^ ^ ,ー .. ^ 」゛ ^ ●デ ^ ゛ .
1
0
1一

ベアリングケース外面:
一/
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.
.
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i配o
9
5、

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L____ 7J 2
5-
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黒1+
1 1CrsU日伶HIHEAVY INDUST序ES EI{VIRONUENrAL ι CHEMICAL ENGDιEE油゛G CO . LTO
令1 機械加工面への塗装に際しては、塗料に応じて
\W/
0

COHFIOENTIAL & PROP兄ETA剛【NFORMATION

内面は白色耐油塗料(グ -j
N\

1オUSDOCUMヱ1,TIS CON了ID貸,71ALA」キワ】 P召0詫」ETA輩YT01口露UⅡISⅢ H臥νYIN0し智1看」Ea


\0

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且、Ψ皿0、ν霊NTAI、●0{E聖ICAI.工入勺INE堕【NOCO,ι乍Dtl011Emム_1;D四DE11V凱即ONTHE

エッチングプライマー(1種)を塗布のこと。
エエアRESSCONDT訂01、宅丁1{ATlrM、Y Nor包ID1今C1幻3ED.C01町訂10R乳丑アRODUCEDIN WI{01工

リース劣化確認用)塗布
ORIN PA宜r,0且τ婚ED ToaTHEヨ卦IE,1TOFANYO×1OTf'肌 T1王、N' MHIECWTn{OUTM1Π至C3
N P宜10H WRlrτ三N CON3工!、『. AI'ワ]11{ATNO OTflEnRIGlrTlg C札AI、7IDIODISCIOSEOR U5EA.、、Y

U1↑]
トラフカバー(内外面)、点 Etching primer (Grade 1) should be applied to the

4
Bearing case outer
765 825 ?950 8go

スライドゲート、点検
α)UI,寺HYn1鳥111CHITIS BEINOU8監0

surface: Classification B, 府 検口:区分E-2


machined surface according to the type of T.W二 16596.8 ko
3

i
広 口:区分E-2

1ー
The inner surface is Trough Cover(Inside/ 知
coating.

Slide Gate, Inspection


1 、ーー、ーーー、

coated with white oil Outside), Inspection


6 0
ー/ー\

0 ^

i7"___トニでξ1=f
Hole:Classification E-2
缶↑Z]00系雷

駈三]002雲倒

resistant paint (For Hole:Classification之E-2 __β P半CF01三[墾_1Lq処N!道9fψやき!N1トフ_3 1-1_ー_11劇・C20131二四_?0'四21

命妾の出主)
命9山XE

checking grease
ーー?器ご^

1' 1脚尿〒加f扇y、hi而ヒ・戸二1、・岫1面病oof心.、、、、、、、
,一 一ゞ

二一


一一一

一一一
.


/

1一

deterioration).
.一
①\

^ f , ^

ル、颪而示.,Y、、1j爾詞1駈仁71寸、'区面力、。而1宝、■1___ー
E1
1ー

カップリングカバー:
﹃" r

(§N)

1

トーー÷ーー
X ● 1 徐OTOR & 8EARING ASS'Y 測剛部SI-1Snt二_1 -1MSO・C5110-oom.72鯛.11 -ー
区分A/危険個所表示塗

一元1

心600
1Ⅱ託1

ーー0-",■詞■一卵01黙山一・

ー﹂﹄ー

1・・・・'
F

Ooao 0000000
◎ 、一'ー

装色
O1一●
'1一

ロータリージョイント
a E 1 Tf o
1●10

Uゞ
十.

」 11 11口命 0000000
←、土

冨^
↓^ーーー
ξ0

匝、、、、]1-1:、 T、1
T

区、、に
1

1
Coupling Cover:
→一 ト」一.ー゛→一

カバー:区分A/危険個
..

+一+﹂
++

「^→一 .ー"ー
「、→
'1

Classification A/
t+

十→一

所表示塗装色
ーー

斗L
゛十

ーー


四二

_1 J 、1 1 ニ_ : 1_]
"上
王ヒ一

戸■一■ご
Dangerous Spot Color
//

Rotary Joint Cover: ーー1・"


」」
Classification A/
ー!ー﹂

1
ro】ed玲"


4 E!ーー
◎司・
Dangerous Spot Color
ーー、ξ

. .
JACKET/ 刷' 1 11L」1 別 「11111:゜1RC1肌P ENTI SLUDGEDRYERSYSTEM
モータ、減速機: コモンフレーム:区分B ___1 1 "山、1 ロータリージョイ 1 」[KAIDA___ DRYER50m2
1
介﹂ノ0"-

9
5.
フ、

0-
0-
5-

13栓 959
区分K Common Frame: Classification B ント:区分K
.謡器印一}くf皿辻一・ ASS'Y(1/2)
ー^ーーーーーー^^^^ーーーーーーー^^^ー^^ー^^^ー^^^^ー

Motor, Gear:
二■●● Rotary Joint肘一6:
^!REV

Classification K Classification K I1 1A鮎打SUBISHIH臥VYINDUSTHIESENV択ONMEHrAL&CHEMICALENGINEER】NGCO,,Ln.


CSIB28000421 MSD-C5100-0002 叩△
b

N-6

_1墜1'.▲、1聖1.,1',,溢',▲,1,▲念,1川1釜▲LIL1ム,W'ι,1繼"玉.1.、,恐、1'、恐1'L'",氏1,,,り,ι'盆L"H,1,1゜ う「MW村 ISSUED


27
A 日 C D E

塗装範囲/Painting Range(2/2)
PLA、尺LC0兄D 1 1ミι1、 0マA.,',C 、,0 1 司〒F C又D三兄、C I

▲_?MM網脚Υ脚卸

-N
一一
(6昂の

-

サイドカバー:区分E-2

2-
η50 5ヰ30

Side Cover:Classification E-2


誇 ι 化1 795
トー,
^,
/^/\、
(1800 ) 1
コモンフレーム:架台据付
くン\ン (コ C)
二Zιハ LLi/、

面は塗装しないこと。
fて〔こ(D-1
C口,^ 1^'1

Common Frame: Mounting

、、
X, 、

凡、、 ノノ .500
ーーーーーー^ーー^ IL、」」 0コ、.ノ

surface shall not be


ーー^^^ーー^ー^ー

,.

1●
01
、ーー●ア,・.●11、f、 painted.

◆[﹁o
0
11
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、乃'腎1 1 iL.1・→. 30111巳1


器・i窟,

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1944 サイドカバー:区分E-2

一1ー
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0


Side Cover:Classification E-2

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28
Attachment 7

該非判定:レビュー結果 該非判定者
MHIEC Project No. CS112200052 1~15 項該当 16 項該当 所属 氏名 判定日
技術 有・無 有・無
支給品(有・無) 有・無 有・無 プ空間 井上 2019/4/22
貸与品(有・無) 有・無 有・無
改1 プ空間 井上 2019/5/8
改2
改3

工事名称:伏見環境保全センター新焼却炉建設工事

Kyoto Kankyo Hozenkousha Corp.Fushimi Incineration Plant Construction Project


General Specification for Purchasing

Distribution

This document may contain proprietary information


of Mitsubishi Heavy Industries Environmental &
Chemical Engineering Co., Ltd. and/or its licensors.
It is confidential and cannot be disclosed to any
third party for any purpose without prior written
consent.

25 SHEETS WITH COVER

Project Approval

PM

EM/APM

SUMMARY OF REVISIONS
PLANT SPACE ENGINEERING GROUP Rev.1 Revised the contractual delivery of plant (2019.5.8)
PLANT ENGINEERING & DESIGN UNIT
PLANT ENGINEERING DIVISION

APPROVED

CHECKED

REV.NO
DESIGNED DWG.NO. プ設計-GOB524501

DRAWN DATE 00020 0


Total

29
SUMMARY OF REVISIONS DWG No. : プ設計-GOB524501-00020
Cover Sheet Item Original Revision
Reason Signature
Rev. Date No. Rev. Point Rev. Point
0 22 Apr.,2019 0 First Issued PM T.Yoshida
APM/EM T.Yamazaki
Approved T. Inoue
Checked
Checked
Checked
Checked
Checked T. Morieda
Designed K. Sakurai
PM
APM/EM
Approved
Checked
Checked
Checked
Checked
Checked
Designed
PM
APM/EM
Approved
Checked
Checked
Checked
Checked
Checked
Designed

30
CONTENTS

PAGE
0. EAR(Export Administration Regulations of United States of America(USA))········ 1
1. Outline of the Project ·········································································· 2
2. Scope of Application ········································································· 3
3. Codes & Standards and Regulations ······················································· 4
4. Related Specifications ········································································ 6
5. Documents and Drawings to be Submitted ················································ 7
6. Deviations and Alternative Proposal ························································ 9
7. Meetings ······················································································· 11
8. Test and Inspection ············································································12
9. Work Process Control ········································································ 14
10. Photographing at Shop ······································································· 15
11. Nameplates ·····················································································16
12. Spare Parts and Consumables ······························································ 16
13. Special Tools and Instruments ·······························································16
14. Lubricants ·······················································································16
15. Painting, Corrosion Prevention, Packing and Delivery ···································17
16. Guarantee and Warranty ·····································································18
17. Safety Design ·················································································· 19
18 Others ··························································································· 20

A. Condition for estimation ··········································································22

31
0. EAR (Export Administration Regulations of United States of America (USA))

0.1 Corresponding EAR, you are kindly requested to inform us whether your products to be provided,
contain any commodity, software and/or technology made in USA.
In case that your products contain any commodity, software and/or technology made in USA, you are
also kindly requested to inform us of the price and name of each item made in USA.

32
1. Outline of the Project

1.1 Client : Kyoto Kankyo Hozenkousha Corp.,Japan


1.2 Project Name : Kyoto Kankyo Hozenkousha Corp.Fushimi
Incineration Plant Construction Project
1.3 Plant Capacity : Incinerator 95 t/d ( 95t/d × 1 unit )
1.4 Preparation : (expected) ~End of May, 2021
1.5 Start of Construction : (expected) 1st May, 2021~
1.6 Completion of Construction : (expected) End of Jan., 2022
1.7 Commencement of Commissioning : (expected) 1st Feb., 2022~
and Test Operation

1.8 Contractual Delivery of Plant : (expected) End of May, 2022


1.9 Guarantee and Warranty Period : 2 years after Formal Provisional Acceptance
of the Plant
1.10 Site Location :166-1, Yokoooji senryoumatu-chou,
Fushimi-ku,Kyoto- City, Kyoto-Prefecture, Japan
1.11 Delivery Date for Equipment
The delivery dates for each piece of equipment are detailed in the latest Purchase Order.
1.12 Required Quantity and Delivery Time of Spare Parts and Consumables
- Spare Parts and Consumables for Erection and Commissioning until the Formal
Provisional Acceptance of the plant.
Delivery Time is as follows;
For Erection: Same time with Equipment
For Commissioning: End of Jan., 2022
- Spare Parts for the operation of - year after the Formal Provisional Acceptance of the Plant
(Please submit “Recommended spare parts List for - year operation” and quotation for them (Unit
price base).)
- Consumables Parts for the operation of - year after the Formal Provisional Acceptance of the
Plant.
-The Special tools include Seller’s scope if necessary.
Delivery Time: End of Jan., 2022

33
2. Scope of Application
2.1 This specification shall be applied to all equipment, spare parts & consumables, special tools, etc.
2.2 Seller shall fulfill all his obligations in their entirety with respect to this Contract and shall ensure
compliance with Particular Specification, any other Related Specifications, the drawings (whether
issued or approved by Buyer), the relevant Codes and Standards applicable to the Project and any
other contractual document provided and/or referred to in the Contract of Purchase, and/or its
supplement, in relation to the design, manufacture, fabrication, testing, storage, packing and shipment
of any equipment, materials, spare parts & consumables, special tools, etc. forming any part of Seller’s
Scope of Works.
Unless otherwise provided in the Contract of Purchase and/or its supplement, the priority order of the
documents and drawings mentioned by the Purchase Order.

34
3. Codes, Standards and Regulations
3.1 All the equipment and materials shall be designed and manufactured according to the latest codes &
standards and regulations. All the equipment and materials supplied, as well as drawings, documents
(including calculation sheets etc.), quality and class of goods, methods of test & inspection,
transportation from Seller's factory to the plant site, erection & commissioning and operation &
maintenance circumstances, even if these are beyond the requirements of these specifications, shall
comply in all respects to the following standards & codes, and regulations.
- International ISO, IEC, etc.
- European EN, etc.
- American ANSI, ASME, ASTM, NEMA, etc.
- Japanese JIS, JPI, JFPS, JEM, JEC, JCS, etc.
- Chinese GB, etc.
- German DIN, VDE, VDI, etc.
- British BS, BSI, etc.
- Other internationally accepted standards, which ensure a quality equal to, or higher than the
standards and codes mentioned above may be applied but only if these are submitted in the English
language edition.
The equipment and materials shall comply with all laws and regulations applicable in Japan.

3.2 It is Seller's responsibility to provide sufficient evidence to prove that any alternative standard
proposed by Seller is equivalent to or higher than those referred to above or in Particular Specification.

3.3 Seller shall clearly define in his proposal the standards and codes, and regulations that he intends to
apply.

3.4 In case particular standards and codes are specified in one of the documents which constitutes the
Contract of Purchase, such specified standards and codes shall be conformed to, in addition to the above
requirement and to the extent that are specified.

35
3.5 For avoidance of doubt, Buyer will accept no liability and/or responsibility for any delay to the Works
or to the Delivery Schedule caused by any delay or omission by Seller with reference to the provision
of full submissions with respect to any proposal made by Seller concerning deviations from, or
alternatives to, the Codes and Standards as contained herein and/or contained in Purchase Specification.

36
4. Related Specifications

Related Specifications to this specification are as follows:

Mark Drawing Title Drawing No.

( ○ ) PARTICULAR SPECIFICATION FOR EACH


EQUIPMENT

( ) GENERAL SPECIFICATION FOR PIPING

( ) GENERAL SPECIFICATION FOR INSULATION

( ) GENERAL SPECIFICATION FOR PLATFORM,


STAIRWAYS/LADDERS AND HANDRAILS

( ) GENERAL SPECIFICATION OF SHOP


INSPECTION PROCEDURE

( ) SHIPPING & PACKING INSTRUCTION


PREPARATION AND INSTRUCTION FOR
PROFORMA PCKING LIST, PACKING LIST
AND SUPPLY LIST

( ) GENERAL SPECIFICATION FOR ELECTRIC


EQUIPMENT

( ) GENERAL SPECIFICATION FOR INSTRUMENT

( ) GENERAL SPECIFICATION FOR PAINTING

Seller shall conform to the above Related Specifications, which are given with this Specification.
Items marked (○) shall be given herewith and the item marked (×) shall be given later on. If Seller
is not given any of the above Related Specifications, Seller shall get them from Buyer and
conform to them. If Seller fails this, Buyer shall accept no liability and/or responsibility for the
non-conformance of their requirements.

37
5. Documents and Drawings to be Submitted

5.1 Any drawings to be submitted to Buyer shall be prepared on A1 and A4 sized paper and also electrical
file. Other kinds of documents, such as lists, procedures, manuals, etc. other than drawings shall be
prepared on A4 sized paper and also electrical file.
Sketches, freehand drawings and similar documents are not acceptable. In addition, as for the electrical
file, the machine scanned PDF files are not acceptable.
All Operation & maintenance manuals, As-built drawings, Delivery schedules as well as software
programs, (such as application software etc.), shall be submitted by CD-ROM, E-mails or others,
subject to approval of Buyer.

5.2 Seller should submit documents and/or drawings in accordance with customer’s format of title block
and/or cover sheet with customer’s document/drawing numbers.
Those format and document/drawing numbers will be informed later.

5.3 The details of the drawings and documents to be submitted to Buyer are specified in Particular
Specification. The due date of their submission shall be observed strictly. Any delay in their
submission may cause Seller to be subject to liquidated damages and other remedies as detailed in the
Contract.

38
5.4 Language and Unit
5.4.1 Language:
Language in the drawings and documents shall be Japanese.
(Operation & maintenance manual shall be written in Japanese.)
In addition, if Seller have technical documents and manuals in Japanese,
Seller shall submit them to Buyer.
5.4.2 Unit of Measurement:
The SI unit system shall be used for all units.
The following units shall be applied:
Length : m, mm, cm
Diameter : mm
Time : sec, min, h

Temperature :℃
Force : N, kN
Density : kg/m3
Pressure : Bar, MPa, kPa
Thermal energy : kcal, J, kJ
Electrical power : kW, MW
Current : A, mA
Flow rate : m3/h, Nm3/h, l/h, m3/min
(Steam) : t/h, kg/h
(Liquid) : m3/h
(Air/Gas) : m3/h
for exception 1 Weight : (kgf), t
for exception 2 Weight flow rate : (kgf/s), t/h
Additional units may be formed by combining the above units and/or adding metric prefixes.

39
6. Deviations and Alternative Proposal
6.1 Seller is hereby advised that his proposal must strictly comply with all the following tender documents
and neither deviations nor alternatives to these documents should be made in principle.
- Request for Quotation, and/or Invitation to the tender
- General terms and conditions for purchasing
- Particular Specification
- This general specification
- Related specifications
However, any deviations (commercial and/or technical) to the above documents must be clearly and
specifically stated in the deviations and clarification list to be submitted together with Seller’s
proposal, in which the following shall be clearly written down,
- Detailed description on deviations and alternatives
- Reasons why Seller is proposing them.
- Effects on commercial aspect and manufacturing schedule, if Buyer does not approve such
deviations and alternatives.
If Seller fails to provide such a deviation and clarification list with Seller’s proposal, it is deemed that
Seller has agreed to strictly comply with all the requirements and specifications of Buyer.
Deviations or alternatives will not be bound into, nor shall they form part of the Contract of Purchase,
unless they are accepted in writing by Buyer and attached formally as part of the contract documents.

For avoidance of doubt, should Seller make any unauthorized deviation or alteration to any part of
any piece of equipment with respect to any of the Specifications, Codes or Standards referenced or
contained herein, Seller does so entirely at his own risk and may become liable for damages and
breach of Contract.

40
6.2 In the event that Seller wishes to submit an alternative proposal, Seller shall firstly prepare his basic
proposal in conformity with all the requirements and the specifications of Buyer and then may prepare
his alternative proposal.
Any alternative proposal shall clearly indicate:
- Discrepancies between the basic and alternative proposals
- Reasons why Seller is proposing the alternative.
- Effects on commercial aspect and manufacturing schedule, if any.
Buyer has the right to accept either the basic proposal or the alternative proposal. In the event that
Buyer accepts the basic proposal, all the requirements and the specifications of Buyer shall be deemed
to have accepted by Seller. In the event that the alternative proposal is accepted, all the requirements
and the specifications of Buyer other than those discrepancies which are in the alternative proposal and
which are already accepted in writing by Buyer and attached to the Contract documents shall be
deemed to have been accepted by Seller.

6.3 Seller represents and undertakes that he fully understands the requirements and the specifications of
Buyer based on the tender documents listed in the aforementioned section “4. Related Specifications”.
Therefore, in case any deficiency and/or doubt in interpretation is found in the contents of these
documents, Seller shall make a written request for clarification of any point or concern prior to
submitting a proposal.
If Seller fails to make a written request for such clarification, he shall be responsible for any liabilities
and costs incurred due to any misinterpretation of the tender documents and he shall carry out any
replacement of and/or modification of the equipment as may be required to ensure compliance with the
tender documents, at his own expense.

10

41
7. Meetings
7.1 Seller shall prepare and submit three (3) copies of Minutes of Meetings for approval properly typed
and titled, within forty-eight (48) hours of the conclusion of each meeting. Buyer shall confirm or
amend them, and return its one (1) copy with his stamp to Seller.
If they are stamped with "APPROVED WITH COMMENTS" OR "NOT APPROVED", they
should be re-submitted to Buyer within two (2) weeks with required corrections. If Seller should
disagree with Buyers interpretation he should immediately state this in writing so that clarification
may be achieved.
When Minutes of Meetings are not submitted by Seller, the interpretation of Buyer as to the
mutually agreed/decided items in the meetings shall be accepted.

7.2 Seller shall reply immediately and in writing to any queries made either in writing or verbally by
Buyer. Queries, questions and the transmission of information or instructions by e-mail shall be
treated in the same manner as the verbal transmission of information. Any transmission of
information by e-mail made by either Seller or by Buyer must be followed up in writing confirming
said transmission of information, instructions etc. prior to formal acceptance of the same under the
Contract.

7.3 In case Seller's product has any connections and/or interfaces with products of the other Sellers, any
co-operation and/or adjustment shall be carried out through Buyer and no direct contact shall be
allowed without prior written consent by Buyer.

7.4 When Buyer requests any meeting with Seller, Seller shall respond immediately in writing
notifying Buyer of his availability. Seller shall come to Japan or to the construction site for any
meeting as circumstances require, at his own cost.

11

42
8. Test and Inspection
8.1 The test and inspection procedure shall be made in accordance with the following specification.
GENERAL SPECIFICATION OF SHOP INSPECTION PROCEDURE
(Dwg. No. Later)

8.2 Seller shall submit the test and inspection procedure for approval together with required drawings.
The test and inspection procedure shall be in conformity with Buyer's Specification and it shall
contain applicable standards & codes, test and inspection items, judgement criteria of results,
classification of witness inspection. Refer to Particular Specification and samples of prescribed
forms of the reports of each test and inspection.

8.3 For any test or inspection to be witnessed by Buyer and/or Owner, Seller shall apply to Buyer using
Seller's prescribed application form for witness inspection or testing, two (2) months in advance of
the date of the inspection or test.

8.4 All the expenses required for the above tests and inspections shall be borne by Seller. Further, the
apparatus, scaffoldings, measuring instruments, etc. for the tests and inspections shall be prepared
and borne by Seller.

8.5 Measuring instruments shall be calibrated / certified by the authorized third party and shall be
within such a period of validity as certified.

8.6 The inspectors of Buyer and/or Owner shall, at any time, have the right to witness all the
manufacturing and inspection stages and to have access to Seller's and his suppliers' premises and
the related documents for the purpose of inspecting the ordered equipment and obtaining the
information as to the progress of work.

12

43
8.7 In case it is found that the equipment or its parts are not in conformity with Buyer's requirements
and specifications during or after manufacturing a Non-Conformance Report (NCR) shall be raised
by Seller. Seller shall obtain Buyer's prior approval in writing before undertaking any re-
fabrication, re-manufacture or repairs. All costs incurred by Seller with respect to ensuring
compliance with the Specifications with regard to the equipment to be supplied shall be to the
account of Seller as will the costs of any re-inspection or re-testing of the equipment.

8.8 In order that Buyer can easily follow and monitor the progress of the tests and inspections, Seller
shall prepare the inspection progress check list which includes all test and inspection items, and
their schedule, fill in the progress results of tests and inspections and the schedule of the next
month's tests and inspections, and submit it with the work progress report every month.

8.9 In case that inspection after completion of production by Buyer is specified or required, the test and
inspection report (records) for each equipment and/or part shall be prepared five (5) days before the
witness inspection is undertaken by Buyer and/or Owner.
The test and inspection report (records) shall be submitted at the time of the above witness
inspection.
(Note: It is not included in above days on Saturdays, Sundays and Japanese national holidays.)

8.10 If an inspection or test is carried out without Buyer or Owner, test and inspection report (records)
shall be submitted for Buyer’s approval within one (1) week after completion of inspection or test.
Any inspection or test to be undertaken without Buyer shall be acceptable only with the prior
written permission of Buyer.

8.11 In no way shall any witness of inspection or test by Buyer or Seller, or any approval of Buyer for a
test and inspection report release Seller from any warranty or any contractual liability with respect
to the equipment to be supplied.

13

44
8.12 Test and inspection items to be witnessed by Buyer and/or Owner are indicated in the following
specification.
GENERAL SPECIFICATION OF SHOP INSPECTION PROCEDURE
(Dwg. No. Later)
Seller shall prepare and submit the witness inspection classification table for each piece of equipment
with the test and inspection procedure shown in the aforementioned Part.(8.2).

9. Work Process Control


9.1 Seller shall submit the work process schedule and the work progress report showing the status of
work by the 5th day of each month or at any such interval as may be reasonably requested by Buyer
from the time of contract to the time of delivery.

9.2 If the following incidents occur during manufacturing, Seller shall make immediate contact with
Buyer for receipt of instructions.
- In case the progress of the Works is delayed and it is considered that the contractual delivery
time cannot be kept by Seller despite Sellers best efforts.
- In case the work process must be changed due to any change or alteration of the specification
and/or any delay in delivery of any materials supplied by Buyer.
- In case any unforeseen accidents and/or defects should occur in the work process of Seller's
subcontractors.

14

45
10. Photography of Record at Manufacturing Premises etc.
Seller shall be required to take photos to be submitted to Buyer in order to prove that all the equipment
shall be designed, procured, manufactured, fabricated, tested & inspected and packed in accordance
with this Contract.
Seller shall submit the procedure for photography for the approval of Buyer, at latest prior to the
commencement of manufacturing.
Further, the details shall be in accordance with the following procedure.
10.1 Photography
- Seller shall take all photos incorporating a signboard of suitable dimensions on which the
following items are described.
注 文 主 株式会社京都環境保全公社 殿
工事名称 伏見環境保全センター新焼却炉建設工事
機器名称
状 況
立 会 者
撮影年月日 年 月 日
請 負 者 三菱重工環境・化学エンジニアリング株式会社
- Seller shall be informed of the list of witnesses by Owner and/or Buyer.
- All photos shall be printed with the photographing date.
10.2 Items for which photos are to be taken:
Seller shall take photos for confirmation of raw materials, for each test & inspection item, for
painting work, such as the surface preparation, primer coat, sealing coat, 1st finish coat and 2nd
finish coat, and for completion
10.3 Kinds of photos to be submitted
- Digital Data : one (1) piece of DVD-R
- Colour Prints (A6 size) for the above : one (1) piece each
Note: Submissions of the required photos shall be clearly labelled and properly mounted in
appropriately sized photo-album(s).
10.4 Date to be submitted
All the digital data (DVD-R) and photos with album shall be submitted prior to or during the
witness test & inspection period.

15

46
11. Nameplate
11.1 All the nameplates and labels shall be made of stainless steel, and all the nameplates and labels
shall be fixed with stainless rivets, screws or other approved methods. Adhesives shall not be used
for fixing.
Further, any nameplate, which may be corroded by chemicals, shall be made of acrylic and/or PVC.

12. Spare Parts and Consumables


12.1 It is a matter of course that the spare parts and consumables shall have the same performance as the
installed ones and they shall be interchangeable with each other.

13. Special Tool and Instrument


13.1 Special tools and instruments shall be of the following two (2) categories, both of which shall be
provided by Seller.

(1) Special tools and instruments which shall be provided to Owner for operation and
maintenance of the equipment after the delivery of the plant.

(2) Special tools and instruments which shall be provided to the Buyer for erection,
commissioning.

14. Lubricants
14.1 Lubricants shall be, in principle, selected from the product range of JX, Mobil, Idemitsu, Shell Oil
and other major supplier.
14.2 The list of Lubricants shall be prepared in the prescribed form designated by Buyer. There shall be
at least three (3) suppliers for each lubricant.

16

47
15. Painting, Corrosion Prevention, Packing and Delivery
Painting, corrosion prevention, packing and delivery shall be in accordance with the following
specifications:
- GENERAL SPECIFICATION FOR PAINTING (Dwg. No. Later)
- SHIPPING & PACKING INSTRUCTION (Dwg. No. Later)
At the time of delivery, the following items shall be observed strictly:

15.1 Delivery shall be made at the time and the place that are provided in the Contract of Purchase or, in
case of lack of such provisions, are instructed by Buyer.

15.2 Packing list and Supply list shall be prepared in the prescribed form designed by Buyer.

15.3 At the time of delivery, a copy of Packing List and Supply List (approved by Buyer) shall be
attached to each package without fail.

15.4 The necessary countermeasures for the corrosion-prevention, moisture-proof, dust-prevention, etc.,
during expected storage period at the plant site are sufficiently taken care of. Further, the
anticipated storage period until the equipment is unpacked is estimated to be a minimum four (4)
months.

15.5 As for all the equipment and parts which will be painted by the finish coats at Sellers shop, Seller
shall be delivered the paint material for the touch-up at the construction site together with the
equipment.

17

48
16. Guarantee and Warranty
The general terms of Guarantee and Warranty shall be described in the separate “GENERAL TERMS
AND CONDITIONS FOR PURCHASING”, while the particular items proper to the equipment shall
be described in the separate Particular Specification.
Furthermore,
16.1 Should Seller fail to conform with the guaranteed performance on any equipment, Buyer reserves
the right to declare the Warranty Period interrupted until such time as Seller has rectified the
equipment to the satisfaction of Buyer or it has been rectified by Buyer. Further, all the expenses
incurred by Buyer shall be to Seller’s account.

16.2 Notwithstanding the issue of a certificate of Formal Provisional Acceptance for the plant, Buyer
shall not be deemed to have accepted any equipment supplied in accordance with the terms of this
Contract and Seller shall not be relieved of liability in accordance with this Contract in respect to
any warranties expressed or implied or in respect of any responsibilities for faulty or defective
materials or workmanship. Seller shall remedy any defects in any equipment supplied and pay for
any damage to any other equipment that is damaged as a result of any failure of Seller with respect
to non-compliance with the specification, or faulty or defective material or workmanship
whatsoever, which may appear within the Warranty Period.

18

49
17. Safety Design
Seller shall take care of and pay close attention to Safe Design and working practices, so that workers
and operators will not be exposed to any danger during any phase of the Works inclusive of but not
limited to erection/installation, testing, commissioning, operation, maintenance, inspection, etc.

17.1 Moving Parts of machinery and equipment where the workers and operators may be exposed to
hazards, for instance, rotating parts of rotor, coupling, etc., shall be covered with removable safety
covers, to prevent injury and death from such moving parts.

17.2 Appropriate safety devices such as interlock systems, “cut-out switches” etc. shall be installed, if
workers and operators are required to approach any moving parts of the equipment during
maintenance and inspection works.

17.3 All lugs for lifting and transportation of heavy items shall be firmly installed and fixed to the
equipment by Seller as appropriate to ensure that lifting and transportation may be undertaken
safely and with minimum difficulty.

19

50
18. Others
18.1 In case that any doubt or uncertainty arises with regard to the interpretation of any documents
presented by Buyer, Seller shall request clarification in writing from Buyer as soon as reasonably
possible.

18.2 If Owner should directly enquire and/or demand additional parts or spare parts concerning any
equipment to be supplied with respect to this Contract at any time, Seller shall immediately notify
Buyer of any such enquiry or demand and follow Buyer’s instructions. If Seller should fail to
notify Buyer with regard to this matter, Seller will bear sole responsibility for satisfying Owners
requirements and for indemnifying Buyer for any loss or damages brought about by this action.
18.3 All the types of grease nipples provided by Seller shall be Type A, B or C of JIS B 1575
(ISO3799) or equivalent in principle.

18.4 The prescribed forms designated by Buyer are as follows:


- Application for witness inspection
- Pro-forma packing list
- Packing list
- Supply list and its EXCEL file
- Spare parts list
- Consumables list
- Tools list
- Instruments list
- Lubricants list
The aforementioned prescribed forms shall be given later.

18.5 Buyer shall declare the items and/or designs that are used first time for Buyer and sub-Seller.
Buyer shall bear the cost of troubles from the first-time items that are not declared.

20

51
18.6 Products, which contain asbestos, are prohibited. This prohibition includes items such as packing
or gaskets, even though the item is encapsulated, or the asbestos fibre are impregnated with binder
material.
Before products are shipped from Seller shop, Seller shall submit “Certified Material Record of
Packings and Gaskets”. And this “Certified Material Record” must show proof of asbestos-free.

18.7 Products should be reviewed by Seller following " The Appended Table 1 of the Export Trade
Control Order the Appended Table of the Foreign Exchange Order " and should be determined
permission for export or not .
And before products are shipped from Seller shop, Seller shall submit “the record of above result”
to Buyer.

21

52
A. Condition for estimation

1. This specification is for overall estimation. You are requested to estimate unit price/ton based on BQ

in this specification.

2. Scope of application is shown in each specification.

3. All drawings for fabrication will be supplied by Buyer.

4. Vendor shall mark the drawing / parts No. on each product.

5. Field welding work and assembling work at site are scope of Buyer.

6. Manhole, Peephole, Flange, Packing and Bolt / Nut are scope of Seller. Seller can propose the items

that could not prepare them.

7. Geared motor, Chain and Sprocket are scope of Seller. Seller can propose the items that could not

prepare them.

8. Buyer will inspect all items during facilitation and before shipping. Client inspection will not apply.

9. Packing specification for overseas transportation is container. That is Buyer’s scope. Quantity of

container and scope of purchase will be decided later.

10. Delivery condition is F.O.B. (F.C.A.) at nearest international port.

11. These reference drawings are only for degree of fabrication.

12. These reference drawings shall not be copied. Seller shall return them after estimation.

13. The proposal for cost-down is acceptable before formal contract.

14. Material should be estimated based on present unit price. Seller shall clarify the effective date of

estimation.

15. At formal contract, unit price will be contracted based on contract bill of quantity, increase /

decrease will be adjusted only for 5% above.(If BQ will increase up to 115%, then 10% will be

adjusted.)

22 E

53
Attachment 8

54
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59
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