PRODUCT DATASHEET

DM-PDS010-GROUTEC–Rev-02-March 2019

www.dextragroup.com
 OVERVIEW

03 Introduction

04
Coupler dimensions

05 Packing

06 Components necessary for the use of Groutec couplers

08 How to determine the rebar cutting length

14 INSTALLING PROCEDURE AT THE PRECAST FACTORY

16 Example of pipes placement

Pipes placement data

17 Special case of removable pipes

Special case of flexible hoses

INSTALLING PROCEDURE AT THE CONSTRUCTION SITE

18
Vertical applications – by injection
Vertical applications – by gravity

20
Horizontal applications – by injection
CONTENT

21 Grout consumption

22 Grouting process

24
Quality assurances
Approvals
Disclaimer

25 TROUBLESHOOTING
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 3 / 28

Introduction
Groutec is a mechanical splicing system with one threaded end specially
designed for the connection of pre-cast concrete elements. Metric ribbed
reinforcing bars of grades up to 600 MPa and ASTM deformed reinforcing
bars of grades up to 80 ksi can be spliced with Groutec.
Groutec couplers have been designed to work
Splicing is usually done in two steps: the Groutec coupler is first screwed with grouts commonly-available on the market
onto the reinforcement prepared at the precast factory, installed flush with place. Grouts must be non-shrink types, with
the formwork, after which the element is concreted. a minimum compressive strength of 65 MPa.

Two alternative models are available.

The connection is then completed at the construction site, where the
precast element is positioned next to the adjacent element so that its Groutec L with has a wide body allowing for
protruding bars enter the cavities inside the Groutec couplers. The some axial misalignment of the dowel bar.
cavities are then filled with grout, either by gravity or by means of a
grouting pump. Groutec S (slim body) can be used in compact
applications such as slim panels or narrow
columns.

Groutec has been tested with grouts from

major manufacturers such as Sika, Parex-
Davco, Fosroc and BASF, which have a
worldwide distribution network. However,
attention is raised to the fact that such
cement-based products are often produced
locally from local raw materials, and that their
properties vary depending not only on their
origin, but also on climate conditions.

For first-time users, we strongly recommend

that prior tests be carried in order to confirm
the suitability of the selected grout.

Email us at thailand@dextragroup.com for

any assistance. Dextra’s liability is in any case
limited to the value of the couplers alone.

CAD & BIM

CAD & BIM tools to support design engineers

in the drawing and modeling of structures are
available in the download section of
Typical wall connection

www.dextragroup.com

For designer tools support, contact us at:

cadbim@dextragroup.com
 4 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Coupler dimensions
Groutec is available in two versions: Groutec L
« Large tolerance »
• Groutec L, which allow for larger misalignment tolerances thanks to a wide cavity.
• Groutec S, which accomodate slim panels and narrow columns thanks a longer more compact design.

For both L and S models and all rebar diameters, the inlet & outlet holes are designed to fit with PE pipes
(PE80/PN12.5) as per ISO 4427-2 and BS EN12201-2:2003 standards.

The threaded bar is used a reference for the rebar diameter. Groutec S
» Slim outside diameter «
In case of Transition Splicing, please refer to the table in rebar cutting section to verify the model in use.

Bar size Thread A B C D E F

Model Product code
mm US type mm mm mm mm mm mm
12 #4 FPPC1214201 73 44 182 61
16 #5 FPPC1620251 73 44 182 61
20 #6 FPPC2024301 77 48 195 65
E 25 #8 Bartec FPPC2530351 80 50 220 68
25 20
28 #9 Fortec FPPC2833351 93 62 290 81
32 - FPPC3236401 93 62 290 81
36 - FPPC3642451 107 72 340 95
Groutec L

40 - FPPC4045451 107 72 340 95

C
12 #4 FPPC1213153 73 44 182 61
16 - FPPC1617173 73 44 182 61
20 - FPPC2021203 77 48 195 65
22 - FPPC2224303 77 48 195 65
25 - Rolltec FPPC2526253 80 50 220 25 20 68
28 #9 FPPC2829303 93 62 290 81
32 #10 FPPC3233303 93 62 290 81
D
B 36 - FPPC3637301 107 72 340 95
F 40 FPPC4041303 107 72 340 95
A
Bar size Thread A B C D E F
Model Product code
mm US type mm mm mm mm mm mm
12 #4 FPPC1214207 52 25 155 39
14 - FPPC1216207 52 25 155 39
16 #5 FPPC1620257 57 30 184 44
18 - FPPC1622257 57 30 184 44
20 #6 FPPC2024307 61 34 204 48
Bartec
22 #7 FPPC2027307 61 34 204 25 20 48
E Fortec
25 #8 FPPC2530357 67 40 240 55
28 #9 FPPC3233357 80 50 310 68
32 - FPPC3236407 80 50 310 68
36 - FPPC4042457 95 60 377 83
40 - FPPC4045457 95 60 377 83
12 #4 FPPC1213157 52 25 155 39
Groutec S

14 - FPPC1215177 52 25 155 39
C - #5 FPPC1216207 52 25 155 39
16 - FPPC1617177 57 30 184 44
18 - FPPC1619257 57 30 184 44
19 #6 FPPC2020257 61 34 204 48
20 - FPPC2021207 61 34 204 48
22 - Rolltec FPPC2024307 61 34 204 25 20 48
24 #8 FPPC2525257 67 40 240 55
D
25 - FPPC2526257 67 40 240 55
26 FPPC2527307 67 40 240 55
28 #9 FPPC3229307 80 50 310 68
32 #10 FPPC3233307 80 50 310 68
B
F 36 - FPPC4037307 95 60 377 83

A 40 - FPPC4041307 95 60 377 83
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 5 / 28

Packing
Groutec products are packed in wooden crates that can be lifted by a forklift. All products must
be stored under a roof and protected from the elements.

Please ensure that order quantities are a multiple of the packaging quantities stated in the table.

Bar size Thread Quantity Unit Net Gross

Model
type (pcs) weight (kg) weight (kg) weight* (kg)
mm US
12 #4 500 1.5 750 800
16 #5 500 1.5 750 800
20 #6 400 1.8 720 770
25 #8 Bartec 300 2.4 720 770
28 #9 Fortec 200 4.3 860 925
32 - 200 4.3 860 925
36 - 125 6.7 838 903
Groutec L

40 - 125 6.7 838 903

12 #4 500 1.5 750 800
16 - 500 1.5 750 800
20 - 400 1.8 720 770
22 - 400 1.8 720 770
25 - Rolltec 300 2.4 720 770
28 #9 200 4.3 860 925
32 #10 200 4.3 860 925
36 - 125 6.7 838 903

Column connection
40 - 125 6.7 838 903

Bar size Thread Quantity Unit Net Gross

Model
mm US type (pcs) weight(kg) weight (kg) weight* (kg)

12 #4 200 0.8 163 188

14 - 200 0.8 163 188
16 #5 200 1.1 220 245
18 - 200 1.1 220 245
20 #6 250 1.4 340 379
Bartec
22 #7 250 1.4 340 379
Fortec
25 #8 200 2 395 434
28 #9 250 3.8 958 1,018
32 - 250 3.8 958 1,018
36 - 100 7 702 750
40 - 100 7 702 750
12 #4 200 0.8 163 188
Groutec S

14 - 200 0.8 163 188

- #5 200 0.8 163 188
16 - 200 1.1 220 245
18 - 200 1.1 220 245
19 #6 250 1.4 340 379
20 - 250 1.4 340 379
22 - Rolltec 250 1.4 340 379
24 #8 200 2 395 434
25 - 200 2 395 434
26 - 200 2 395 434
28 #9 250 3.8 958 1,018
32 #10 250 3.8 958 1,018
36 - 100 7 702 750
40 - 100 7 702 750
Note *: The weight of the crates may vary depending on ambient humidity.
6 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Components necessary for the use of Groutec

couplers
#9 Outlet pipe plug
(grouting phase)

#7 Outlet pipe plug

(pre-casting phase)
#8 Inlet plug (grouting phase)

Outlet pipe (by others)

#6 Inlet pipe plug (pre-casting phase)

#3 Outlet plug
Inlet pipe (by others)

#5 Coupler protection cap

#2 Inlet plug

#4 Dust protection cap

#1 Groutec coupler

#11 Formwork positioner (screw type)

#12 Formwork positioner

(magnetic type)

#10 Sealing disc

Optional items
Standard scope
Item No. Description available upon
of supply
request

1 Groutec coupler x

2 Inlet plug x x

3 Outlet plug x x

4 Dust protection cap x x

5 Coupler protection cap x

6 Inlet pipe plug (pre-casting phase, orange) x

7 Outlet pipe plug (pre-casting phase, red) x

8 Inlet Coupler plastic cap plug (grouting phase) x

9 Outlet Coupler plastic cap plug (grouting phase) x

10 Sealing disc x

11 Formwork positioner (screw type) x

12 Formwork positioner (magnetic type) x

 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 7 / 28

Items which are delivered with the couplers

#3 Outlet plug

Bar size Formwork Positioner Dust

Model Screw type Magnetic type Protection
#2 Inlet plug mm US Cap (#4)
(#11) (#12)

12 #4 GACC2090046 GACC2090012 GACC0990009

16 #5 GACC2090046 GACC2090012 GACC0990009

#4 Dust 20 #6 GACC2090033 GACC2090013 GACC0990010

protection
cap
22 - GACC2090033 GACC2090013 GACC0990010

Groutec L
25 #8 GACC2090033 GACC2090014 GACC0990006

#1
28 #9 GACC2090034 GACC2090015 GACC0990001
Groutec
coupler
32 #10 GACC2090034 GACC2090015 GACC0990001

Optional items available upon request 36 - GACC2090047 GACC2090016 GACC0990002

40 - GACC2090047 GACC2090016 GACC0990002

#9 Outlet pipe plug
(grouting phase) 12 #4 GACC2090027 - GACC0990018

#8 Inlet pipe plug 14 - GACC2090027 - GACC0990018

#7 Outlet pipe plug
(pre-casting phase) (grouting phase)
16 #5 GACC2090028 GACC2090051 GACC0990019
#6 Inlet pipe plug
Outlet pipe (by others) (pre-casting phase) 18 - GACC2090028 GACC2090051 GACC0990019

#3 Outlet plug
Inlet pipe (by others) 19 GACC2090029 GACC2090052 GACC0990020
#6
Groutec S

#4 Dust
#2 Inlet plug protection 20 GACC2090029 GACC2090052 GACC0990020
#5 Coupler cap
Protection 22 #7 GACC2090029 GACC2090052 GACC0990020
Cap
#11 Formwork positioner 24,25,26 #8 GACC2090030 GACC2090053 GACC0990021
(screw type)
#1 Groutec coupler
28 #9 GACC2090033 GACC2090054 GACC0990006

#12 Formwork positioner 32 #10 GACC2090033 GACC2090054 GACC0990006

(magnetic type)

36 - GACC2090034 GACC2090055 GACC0990001

#10 Sealing
40 - GACC2090034 GACC2090055 GACC0990001
disc

Bar size Inlet Outlet

Bar size Coupler Protection Cap (#5)
(mm) plug (#2) plug (#3)
Sealing
Bartec & Fortec Rolltec disc (#10)
mm US All models GACC0990011 GACC0990012
threads threads

12 #4 GMEC0002808 GMEC0010919 GMEC0900143

Bar size Inlet pipe Outlet pipe
14 - GMEC0002816 GMEC0010920 GMEC0900143
(mm) plug (#8) plug (#9)
16 #5 GMEC0002818 GMEC0002817 GMEC0900147 All models
18 - GMEC0002819 GMEC0900071 GMEC0900147 (Grouting GACC2090002 GACC2090001
phase)
19 - GMEC0002818 GMEC0900153
#6
20 GMEC0002820 GMEC0002819 GMEC0900153 Bar size Outlet pipe plug
Inlet pipe plug (#6)
(mm) plug (#7)
22 #7 GMEC0002821 GMEC0900072 GMEC0900153
All models (Pre
24 - GMEC0010959 GMEC0900145
casting phase)
GMEC0002820 GMEC0900071
#8
25 GMEC0002822 GMEC0002821 GMEC0900145
26 - - GMEC0900073 GMEC0900145
28 #9 GMEC0002823 GMEC0002822 GMEC0900142
32 #10 GMEC0002824 GMEC0002823 GMEC0900154
36 - GMEC0002826 GMEC0009180 GMEC0900154
40 - GMEC0002827 GMEC0002826 GMEC0900141
 8 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

How to determine the rebar cutting length?

Standard splicing
This is the standard case when Groutec connected by thread and by grout are of the same diameter.

Element height Protruding length (P)

Body length (L)

M Embedment length (E) T M Embedment length (E)

Rebar length after threading

Protruding length (P) Embedment length (E) + Sealing mortar height (M)

Rebar length after threading Element height + Sealing mortar height (M) + E – L + Thread engagement (T)

Note: The above calculations assume that the sealing mortar height (M) is the same between each concrete element.

Bartec Fortec Thread - Standard Splice

Bar size L E min E max T

Product
Model
Code
mm US (mm) (mm) (mm) (mm)

12 #4 FPPC1214201 182 143 155 14

16 #5 FPPC1620251 182 145 155 20
20 #6 FPPC2024301 195 150 160 24
Groutec L

25 #8 FPPC2530351 220 165 180 30

28 #9 FPPC2833351 290 225 240 33
32 - FPPC3236401 290 225 240 36
36 - FPPC3642451 340 270 285 45
40 - FPPC4045451 340 270 285 45
12 #4 FPPC1214207 155 115 130 14
14 - FPPC1216207 155 115 130 14
16 #5 FPPC1620257 184 140 155 20
18 - FPPC1622257 184 140 155 20
Groutec S

20 #6 FPPC2024307 204 150 170 24

22 #7 FPPC2027307 204 150 170 24
25 #8 FPPC2530357 240 170 200 30
28 #9 FPPC3233357 310 230 260 36
32 - FPPC3236407 310 230 260 36
36 - FPPC4042457 377 280 320 45
40 - FPPC4045457 377 280 320 45
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 9 / 28

Rolltec Thread - Standard Splice

Bar size Product L E min E max T
Model
Code
mm US (mm) (mm) (mm) (mm)
12 #4 FPPC1213153 182 143 155 19
16 - FPPC1617173 182 145 155 23
20 - FPPC2021203 195 150 160 28
Groutec L

22 - FPPC2224303 195 150 160 28

25 - FPPC2526253 220 165 180 33
28 #9 FPPC2829303 290 225 240 33
32 #10 FPPC3233303 290 225 240 43
36 - FPPC3637301 340 270 285 50
40 - FPPC4041303 340 270 285 50
12 #4 FPPC1213157 155 115 130 19
14 - FPPC1215177 155 115 130 19
#5 FPPC1216207 155 115 130 19
16 - FPPC1617177 184 140 155 23
18 - FPPC1619257 184 140 155 23
19 #6 FPPC2020257 204 150 170 28
Groutec S

20 - FPPC2021207 204 150 170 28

22 - FPPC2024307 204 150 170 28
24 #8 FPPC2525257 240 170 200 33
25 - FPPC2526257 240 170 200 33
26 - FPPC2527307 240 170 200 33
28 #9 FPPC3229307 310 230 260 33
32 #10 FPPC3233307 310 230 260 43
36 - FPCC4037307 377 280 320 50
40 - FPPC4041307 377 280 320 50
10 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Transition splicing
This is the case when the bar inserted in the cavity is of a diameter different from the one on the threaded side.
Connection of precast members reinforced with bars of different diameters can be made in two options :

1) Thread the smaller bar. Grouting must be done by injection.

2) Insert the smaller bar into the grout side of the coupler.
If multiple concrete elements are assembled, embedment lengths may vary: E1 ≠ E2. Extra care should be taken in the design to ensure the dimensions of
the correct coupler are taken into account.

See Table of column G for Injection grouting See Table of column H for Gravity grouting

Embedment length (E2)

Coupler #2

Element height
T
Embedment length (E2)
Protruding length (P)

Coupler #2

Rebar length after threading

Rebar length after threading

M
Protruding length (P)

Embedment length (E1)

Coupler #1

Body length (L)

Element height

T
Body length (L)

Embedment length (E1)

Coupler #1

Protruding length (P) Embedment length of coupler #1 (E1) + Sealing mortar height (M)

Protruding length (P) Embedment length of coupler #2 (E2) + Sealing mortar height (M)

Rebar length after threading Element height + Sealing Mortar Length (M) + E2 - L+ Thread engagement coupler #1 (T)

Note: The above calculations assume that the sealing mortar height (M) is the same between each concrete element.
| Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 11 / 28
 12 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Transition splicing
Smaller bar threaded / Injection grouting.

Rebar diameter
Type of Smaller bar Product L E min E max T
Model Larger bar (grouted)
thread (threaded) Code (mm) (mm) (mm) (mm)
mm (US) mm (US)
14,16,18,20 #5, #6 12 #4 FPPC1214201 182 143 155 14
18,20 - 16 #5 FPPC1620251 182 145 155 20
22,25 #7,#8 20 #6 FPPC2024301 195 150 162 24
Bartec
28,32 #9,#10 25 #8 FPPC2530351 220 165 181 30
Fortec
32,36,40 #10,#11 28 #9 FPPC2833351 290 225 243 33
36,40 - 32 - FPPC3236401 290 225 243 36
Groutec L

40 - 36 - FPPC3642451 340 270 286 42

14,16,18,20 #5, #6 12 #4 FPPC1213153 182 143 155 19

18,20 - 16 - FPPC1617173 182 145 155 23
22,25 - 20 - FPPC2021203 195 150 162 28
Rolltec 28,32 - 25 - FPPC2526253 220 165 181 33
32,36,40 #10,#11 28 #9 FPPC2829303 290 225 243 33
36,40 #11 32 #10 FPPC3233303 290 225 243 43
40 36 - FPPF3637301 290 225 243 43

Table of column G

Rebar diameter
T E
Type of Larger bar Product L E min T
Model Smaller bar (threaded) max
thread (grouted) Code (mm) (mm) (mm)
(mm)
mm (US) mm (US)

14 #5 12 #4 FPPC1214201 155 115 130 14

18,20 #6 16 #5 FPPC1620257 184 140 155 20
20 - 18 - FPPC1622257 195 140 155 22
22,25 #7 20 #6 FPPC2024307 204 150 170 24
E max
E min

Bartec
25 #8 22 #7 FPPC2027307 204 150 170 27
Fortec
28 #9 25 #8 FPPC2530357 240 150 200 30
32,36 #10 28 #9 FPPC3233357 310 230 260 33
36 - 32 - FPPC3236407 310 230 260 36
40 - 36 - FPPC4042457 377 280 320 42
Groutec S

14 - 12 - FPPC1213157 155 115 130 19

18,20 - 16 - FPPC1617177 184 140 155 23
20 - 18 - FPPC1619257 195 140 155 25
- #7 - #6 FPPC2020257 204 150 170 28
22,25 - 20 - FPPC2021207 204 150 170 28
Rolltec 28 #9 24 #8 FPPC2525257 240 170 200 33
28 - 25 - FPPC2526257 240 170 200 33
28 - 26 - FPPC2527307 240 170 200 33
32, 36 #10 28 #9 FPPC3229307 310 230 260 33
36 #11 32 #10 FPPC3233307 310 230 260 43
40 36 - FPPC4037307 377 280 320 43

Table of column G
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 13 / 28

Transition splicing
Smaller bar grouted / Gravity grouting.

Rebar diameter
Type of Larger bar Smaller bar Product L E min E max T
Model (threaded) (grouted)
thread Code (mm) (mm) (mm) (mm)
mm (US) mm (US)
12 #4 10 #3 FPPC1214201 182 143 155 14
16 #5 12,14 #4 FPPC1620251 182 145 155 20
20 #6 16,18 #4,#5 FPPC2024301 195 150 162 24
Bartec
25 #8 20,22 #6,#7 FPPC2530351 220 165 181 30
Fortec
28 #9 20,25 #7,#8 FPPC2833351 290 225 243 33
32 - 25,28 - FPPC3236401 290 225 243 36
40 - 25, 28,32,36 - FPPC4045451 340 270 286 45
Groutec L

12 #4 10 #3 FPPC1213153 182 143 155 19

16 - 12,14 - FPPC1617173 182 145 155 23
20 - 16,18 - FPPC2021203 195 150 162 28
22 - 16,18,20 - FPPC2224303 195 150 162 33
Rolltec 25 - 20,22 - FPPC2526253 220 165 181 33
28 #9 20,25 #7,#8 FPPC2829303 290 225 243 33
32 #10 25,28 #8,#9 FPPC3233303 290 225 243 43
E min
E max

36 - 28, 32 - FPPC3637301 340 270 286 43

L

40 - 25,28,32,36 FPPC4041303 340 270 286 50

Table of column H

Rebar diameter
Larger bar E
Type of Smaller bar (grouted) Product L E min T
Model (threaded) max
thread Code (mm) (mm) (mm)
(mm)
mm (US) mm (US)
T
12 #4 10 #3 FPPC1214207 155 115 130 14
14 - 10,12 - FPPC1216207 155 115 130 16
16 #5 12,14 #4 FPPC1620257 184 140 155 20
18 - 12,14,16 - FPPC1622257 184 140 155 22
20 #6 16,18 #4,#5 FPPC2024307 204 150 170 24
Bartec
22 #7 16,18,20 #5,#6 FPPC2027307 204 150 170 27
Fortec
25 #8 20,22 #6,#7 FPPC2530357 240 150 200 30
28 #9 20,25 #7,#8 FPPC3233357 310 230 260 33
32 - 25,28 - FPPC3236407 310 230 260 36
36 - 32 - FPPC4042457 377 280 320 42
Groutec S

40 - 32,36 - FPPC4045457 377 280 320 45

12 #4 10 #3 FPPC1213157 155 115 130 19
14 - 10,12 - FPPC1215177 155 115 130 20
16 - 12,14 - FPPC1617177 184 140 155 23
18 - 12,14,16 - FPPC1619257 184 140 155 25
- #6 - #4,#5 FPPC2020257 204 150 170 28
20 - 16,18 - FPPC2021207 204 150 170 28
Rolltec
25 - 20,22 - FPPC2526257 240 170 200 33
26 - 20, 22 - FPPC2527307 240 170 200 33
28 #9 25,22, 20 #6, #7,#8 FPPC3229307 310 230 260 33
32 #10 25,28 #8,#9 FPPC3233307 310 230 260 43
36 - 28, 32 - FPPC4037307 377 280 320 43
40 - 32,36 - FPPC4041307 377 280 320 50

Table of column H
 14 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019
Installation procedure at the precast factory
#9 Outlet pipe plug
(grouting phase)
#7 Outlet pipe plug
(pre-casting phase)
Outlet pipe (by others)
Rebar with
threaded end #3 Outlet plug
Thread protection cap
#5 Coupler protection cap
#1 Groutec coupler
#12 Formwork positioner
(magnetic type)
A. Connect the coupler to the bar
1. Check from the coupler marking that the
coupler (#1) corresponds to the bar size.
2. Remove the Thread Protection Cap from
the threaded bar (if any) and the Coupler
Protection Cap (#5, if any).
3. Inspect the threads of both the bar end
and the coupler (#1). Clean any rust or
dirt with a wire brush. Make sure that the
provider of bars has made their threads in
compliance with the ‘Type A’ tolerances
from Dextra’s Bar-end preparation Quality
Manual.
4. Screw the coupler (#1) onto the threaded
bar until until snug fit. Check with a
measure ruler that the depth of the coupler
cavity is not less than the value Emin
specified at pages 8 & 9.
#8 Inlet plug (grouting phase)
#6 Inlet pipe plug (pre-casting phase)
Inlet pipe (by others)
#2 Inlet plug
#4 Dust protection cap
#11 Formwork positioner (screw type)
#10 Sealing disc
B1. If no positioner is used C. Install the inlet and outlet pipes
1. If no positioner is used, make sure that the
Dust Protection Cap (#4) is present and If the couplers are intended to be filled by gravity
pouring, skip this part.
tight. Position coupler flush with formwork.
2. Rotate coupler so that holes face the right
direction. Tightly lock coupler together with
1. For each coupler, make sure that the inlet
and outlet pipes have the proper length to
the reinforcement by the use of wires.
reach the internal face of the formwork at
the desired location.
B2. If formwork can be drilled
3. Install the screw type positioner (#11) 2. Remove the plugs (#2, #3) and insert
the pipes into the coupler holes. A mallet
through the formwork at the correct location.
may be used to facilitate insertion. At this
Rotate coupler so that holes face the right
stage, it should not be possible to remove
direction.
the pipes by hand anymore.
4. Then fit the coupler and bar onto the
positionner (#11).
3. Check that there is no gap between the
pipes and their holes. Use any kind of
5. Finally tighten the positioner by the use of
sealant or glue to close any gap.
the locknut (#11) to firmly lock the assembly.
4. Close the opposite end of both pipes with
inlet/outlet pipe plug (#6, #7) or adhesive
B3. If steel formwork is used
tape.
1. Lock the magnetic type positioner (#12)
inside the coupler (#1) first,
5. Check that the pipe plugs (#6, #7) are
tight enough so that they won’t fall off
2. Pre-position coupler and bar onto the
during handling.
formwork at the correct position, rotate
accordingly so that holes face the right
direction.
3. Tightly lock coupler together with the
reinforcement by the use of wires.
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 15 / 28

Formwork

Magnetic positioner (inside) (#10)

Groutec coupler (#1)

Rebar with threaded end

INLET OUTLET

Groutec installation in steel formwork

Note: pipes may face upwards or downwards flush with formwork depending on prefered production method.

Groutec positioner (screw type) (#9)

Formwork

Groutec coupler (#1)

Rebar with threaded end

INLET OUTLET

Groutec installation in wooden formwork

Note: pipes may face upwards or downwards flush with formwork depending on prefered production method.

D. Casting of the concrete element F. Formwork

1. Close the formwork. Drill diameter for Positioner screw type

2. Check that the couplers (#1) are tightly fixed, so that vibration won’t Formwork
cause them to move.
3. Check that the couplers (#1) are orthogonal to the formwork and that
no thread is visible between the coupler and the bar.
4. Check that the inlet and outlet pipes are facing the direction that
Drill diameter

is intended for their grout injection, that they are tightly fixed so
that vibration won’t cause them to move, and that there is no gap
between them and the coupler that could allow cement paste to
penetrate into the coupler.
5. Check that the Dust Proteciton Cap (#5) (or the Groutec positioner,
#11 or #12) and the pipe plugs (#6, #7) are flush with the formwork,
and that they are tight enough to prevent cement paste penetrating
into the coupler.
6. Mark the location of all couplers (#1) and their inlet and outlet pipes
Positioner Drill Positioner Drill
on the external face of the formwork. Model Model
screw type diameter screw type diameter
7. Check the length of reinforcing bar that emerges from the formwork
on the opposite side (taking into account the thickness of the 12 #4 12 #4 7/16” or
9/16” or
formwork). Make sure it is within the minimum embedment length 14 - 11 mm
14 mm
16 #5
and maximum protrusion length specified on page 5. 16 #5
8. Pour the concrete, making sure not to displace any pipes.v 20 #6 18 -
E. Formwork removal & inspection 22 - 19 #6 9/16” or
S
Groutec L

20 14 mm
Groutec

1. Once the concrete is cured, remove the formwork and locate 25 #8

22 #7
all couplers (#1). 11/16” or
2. Remove the Dust Protection Cap (#5), positioners (#11, #12) 28 #9 24,25,26 #8
17 mm
and pipe plugs (#8, #9) and check that no cement paste has 28 #9
32 #10
penetrated.
32 #10 11/16” or
3. Immediately clean any unwanted material by water. 36 -
36 - 17 mm
4. After inspection, seal with grouting plugs (#8, #9).
40 - 40 -
16 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Example of pipes placement

Case where it is possible to proceed with grout Case where access is limited and grout injection
injection from any side of the precast element. must be performed from one side only.

Pipe placement data

W = distance from center of couplers to concrete face
Pipe Length = W - R

Bar size R S Y
Model
mm US (mm) (mm) (mm)

12 #4 28 29 115

16 #5 28 29 115

20 #6 30 34.5 120
Groutec L

22 - 30 34.5 120

25 #8 30 28.5 145

28 #9 38 40 195

32 #10 38 40 195

36 - 45 40.5 238

40 - 45 40.5 238

12 #4 19 27 95

14 - 19 27 95
OUT

16 #5 22 32 115

18 - 22 32 115
19 #6 24 33 129
Y
20 24 33 129
Groutec S

22 #7 24 33 129

24 - 27 40 152

25 #8 27 40 152
IN

S
26 - 27 40 152

28 #9 34 40 212
R Pipe
length 32 #10 34 40 212

W 36 - 41 40 272

40 - 41 40 272
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 17 / 28

Special case of removable pipes

Protrudeind length > 30 cm

In case the formwork can be drilled to let the pipes go through, letting them protrude
at least 30cm out of the formwork may permit to pull them out after the concrete has
Formwork width

set. The grout injection can then be done through the holes left in the concrete, but
larger pipe plugs are then necessary.

Special case of flexible hoses

In case flexible hoses are preferred, cut the PVC pipes short so that they fit with the flexible hose without being loose. Select hoses that can be bent
without any dent, like polyester- or steel wire-reinforced hoses.
 18 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Installation procedure at the construction site

1. Vertical applications – By injection

A. Prepare the foundation/bottom element B. Install the top panel

1. Compare the dimensions of the foundation with the drawings. Make
sure that any misalignment is within the tolerances allowed.
2. Check that the protruding lengths of the rebars are within the range
given at chapter 1.2 of this document.
3. Clean the protruding bars of any cement or dirt.
4. Make sure that the surface of the foundation is clean. Sweep out any
dust and residues.
5. Put the sealing discs over the top of the protruding rebars and
push them down by 2.5 to 5 cm (1 to 2 inches) from the bar ends.
1. Select the panel to install and check that the protruding lengths of its
bars are also within the range given at chapter 1.2.
2. Lift the panel and position it on top of the foundation.
3. Check that the cavities inside the Groutec couplers are clean.
(Rust is no problem) Clean them with compressed air if necessary.
4. Prepare the bedding mortar and place the shim plates on the top of
the foundation as required.
5. Lower the panel down and check its verticality with a spirit level.

6. Once the bedding mortar has hardened, inject cement grout into the
Groutec couplers.

Sealing disc 2.5 to 5 cm

(1 to 2 inches)

6. Ensure that the sealing discs are not in contact with the foundation
before installation.
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 19 / 28

2. Vertical applications – By gravity

A. Prepare the foundation/bottom element

1. Compare the dimensions of the foundation with the drawings. Make sure that any
misalignment is within the tolerances allowed.
2. Remove the protection caps from the Groutec couplers and check that the coupler cavities
are clean. (Rust is no problem) Clean them with compressed air if necessary.
3. Make sure that the surface of the foundation is clean. Sweep out any dust and residues.

B. Install the top element

1. Select the top element to install and check that the protruding lengths of its bars are within
the range given at chapter 1.2. Shim Formwork

2. Lift the element and position it on top of the foundation.

3. Prepare the formwork around the grouting area.
4. Put the bedding mortar and place the shim plates on top of the foundation as required.
5. Pour the grout into the Groutec couplers, up to the level L shown in the table of page 11.
6. Lower the element down and check its verticality with a spirit level.
7. Clean the excess grout after installation.

Sealing Mortar

Bedding Mortar
 20 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

3. Horizontal applications – by injection

A. Prepare the precast elements C. Connect the 2 elements

1. Compare the dimensions of the precast elements to the drawings.
Make sure that any misalignment is within the tolerances allowed.
2. Check that the protruding lengths of the rebars are within the range
given at chapter 1.2 of this document.
3. Check that the cavities inside the Groutec couplers are clean.
(Rust is no problem) Clean them with compressed air if necessary.
4. Make sure that the surfaces of both elements are clean. Wipe out
any dust and residues.
1. Lift the second concrete element and position it in front of the first
element.
2. Move the sealing discs completely against the mouth of the Groutec
couplers.
3. Push the second element to its final position against the first element.
4. Check the level and alignment of both elements.
5. Prepare the formwork around the grouting area.
6. Put bedding mortar to seal the gap between the two elements.
7. Once the bedding mortar has hardened, inject cement grout into the
Groutec couplers.

C
B. Install the sealing discs
Pouring Area

1. Put the sealing discs over the top of the protruding rebars and push
them down by 1”- 2” from the bar ends.
2. Make sure that the sealing discs are not in contact with the concrete
face.

Transition splice
A
Formwork
Sealing Disc

D Mortar

Sealing Disc

Remove Formwork
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 21 / 28

4. Grout consumption

These figures of grout consumption are theoretical Standard splices

computations of the cavity inside the coupler.
Rebar Number
For practical purpose they should be increased size Theoretical volume of
of couplers per
by between 10% and 20% in order to take into grout required to fill a
Model
coupler
account : mm US (ml) 25 kg/bag

1. The volume used in the inlet and outlet pipes. 12 #4 270 45

2. The volume used to join the two precast
16 #5 250 48
elements.
3. The volume that stays in the mixing tool. 20 #6 400 30
4. The volume that stays in the injection tool.
22 - 400 30
Groutec L

5. Any other wastage.

6. The effect of climatic conditions (Ambient 25 #8 500 25
temperature, relative humidity, etc)
28 #9 800 14
7. The actual bar embedment length.
32 #10 800 14

36 - 1,275 8

40 -   1,275 8

12 #4 100 130

14 - 100 130

16 #5 160 86

18 - 160 86

19 #6 210 65

20 210 65
Groutec S

22 #7 210 65

24 330 37

25 #8 330 37

26 330 37

28 #9 630 19

32 #10 630 19

36 - 1,200 11

40 - 1,200 11
 22 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

5. Grouting process

A. Mixing B. Grouting

1. Make sure to strictly follow the work instructions provided by the 1. Remove all residues from inside the coupler by water or air. In case you
grout manufacturer in the product datasheet and printed on the use water ensure that the couplers are dry before you start grouting .
bag. Particularly, do not exceed the recommended water content.
Always start with the median value of water content specified by the
manufacturer.
2. Check the manufacturing date of grouts before use. Do not use bags
that are past their expiry date.
3. Do not use bags that have previously been opened, or are damaged,
unless they have been protected with a plastic stretch film to prevent
contamination with moisture.
4. Use mixers with a speed of not over 500 rpm to avoid the creation of
air bubbles inside the grout.
5. In parallel, prepare the cube specimens (around 6 - 12 at a time) and
record the details such as date of preparation, testing date, batch
no. of cement grout, water ratio, name or number of building, etc.
2. Inject the cement grout by pump through the bottom hole (Inlet).
3. If the cement grout flows out from the top hole (Outlet), the inside of
the coupler is completely filled.
4. Tightly close the top hole (Outlet) with a pipe plug. Then inject more
grout during approx. 3 seconds. After that remove the injection valve
and quickly close the bottom hole (Inlet).

Outlet pipe plug #1

Inlet pipe plug #2

C. Bracing

1. You must install the bracing equipment before grouting.

2. The fixing of the bracing equipment must be completed before the
grouted cement has hardened.
3. You can remove the bracing equipment after 28 days which is when
the cement grout has achieved the maximum strength.
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 23 / 28

Recommended non-shrink grouts

Manufacturer : Manufacturer : Manufacturer : Manufacturer : Manufacturer : Manufacturer : Manufacturer : Manufacturer :

SIKA. PAREX-DAVCO. PAREX-DAVCO. PAREX-DAVCO. BASF. FOSROC. MAPEI GEL.
www.sika.com www.parexdavco.com www.parexdavco.com www.parexdavco.com www.basf.com www.fosroc.com www.mapei.com www.denka.co.jp

Grade: DENKA HIGH

Grade: SikaGrout 214 Grade: Lanko 701 Grade: Lanko 702 Grade: Lanko 100 Grade: MasterFlow 870 Grade: Conbextra GP Grade: Mapei - HS
PRETASCON TYPE-1

For enhanced performance higher than specified by the most common Codes, the recommended
grouts are :

Manufacturer : Manufacturer : Manufacturer : Manufacturer :

BASF. POZAMENT. MAPEI SIKA.
www.basf.com www.pozament.com.uk www.mapei.com www.sika.com

Grade: MasterFlow 4800 Grade: Cemrok Easi Flow Grade: Mapei - SP Grade: SikaGrout 220

Remark: Dextra is not the owner of the brands

mentioned here. Any protected trademark rights
remain entirely exclusive to their respective owners
and are only mentioned here as a reference in
relation to Dextra products. Please contact Dextra
at thailand@dextragroup.com for more information
on cement grout to be used with Groutec couplers.
24 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Quality Assurance
Groutec couplers is manufactured according to strict technical specifications and under a production process that has been certified to satisfy to the
ISO9001 and ASME NCA-3800 quality assurance standard.

Agency Certificate N°

The American Society of Mechanical Engineers QSC-706

Bureau Veritas TH010882

Products described in this document are warranted to be free from manufacturing defects and to perform in accordance with the manufacturer’s
specifications providing that they are installed in accordance with our written instructions.

Approvals
Groutec mechanical splices has been approved by the most demanding international regulators:

Country Agency Certificate N°

IAPMO 312

ROMANIA Nr 003-01/102-2017

Dubai Municipality CL 17020493

Disclaimer
As a result of our continuous thrive for technological improvement, Dextra reserves its right to modify the contents of this specification sheet at
any time without prior notice. In particular, various sources of raw materials may lead to variations in outside diameters. The information provided
on this document, and any outside information linked to, is for guidance only.

Dextra products shall be installed and used only as indicated in Dextra’s documentation and training materials. Aforementioned documents are
available at www.dextragroup.com and from your Dextra customer service representative. Improper installation, misuse, misapplication or other
failure to completely follow Dextra’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
Dextra cannot accept any liability in respect thereof.
 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 25 / 28

Troubleshooting
Topic Method Picture

1. Check and mark the position of the ports according to the drawings.

1/ Inlet and/or Outlet port(s) do not 2. Chip out the concrete at the marked positions to find the embedded
reach the surface. ports.

3. Blow out the ports with air compressors or water and confirm that there
is a clear passage from the inlet to outlet port.

1. Try to clear the Inlet port by inserting a steel rod into it.
2/ Due to dirt on the protruding rebar,
the sealing disc gets stuck, slides into
the coupler and reduces the gap of
inlet port.
2. Follow step 3 of item 1.

1. Try to clear the Inlet port by inserting a steel rod into it.
3/ The sealing disc was forgotten,
and the bedding mortar from the joint
clogs the Inlet port.
2. Follow step 3 of item 1.

Due to debris etc.: Insert a steel rod into the port and hammer it to clean
the port.

Due to plugs:
4/ Inlet and/or Outlet port(s) are
clogged.
1. Use a hooked rod to scrape plugs out of the ports.

2. Repeat step 3 of item 1.

1. Seal the joint with polyurethane, mortar, etc.

5/ Leakage during pumping of grout 2. Clean the inside of coupler with water. (Preferably high pressure).
through the joint due to incomplete
grouting of the joint. 3. Confirm a clear passage by blowing air through the ports.

4. Re-grout.

1. Clean the inside with high pressure water.

6/ Clogging has occurred inside the

coupler.
2. After confirm a clear passage by blowing air through the ports, start re-
grouting at about half the speed of normal operation.

7/ Protruding rebar is too close to the

Insert e.g. a steel rod into the inlet or outlet port(s) and strike with sledge
inlet and/or outlet port(s), restricting
hammer to bend the rebar away from the ports and reduce restriction.
grout flow.
26 / 28 | Product Datasheet | DM-PDS010 Groutec-Rev.02- March 2019

Example of inspection sheet

Inspection Sheet
Dextra

Project Ambient °C
Location Dry Grout °C
Tempreture
Date of Grouting Mixing Water °C
Date of Inspection Mixed Grout °C

Brand
Report By Model
Grout Cement Batch No.
Approved By MFG Date
EXP Date

Coupler Size Q’ty/pcs. Plan Action Balance Remark

 | Product Datasheet | PDS DM-PDS 010-Groutec-Rev.02- March 2019 27 / 28

Quality assessment form

Groutec Quality Assessment Form

Where did it occur?
Company name:
Problem observed & Reported by:
Project for which the production was done:

Details of Production Parameters

Bar used when the problem occurred:
Dia: Grade:
Mill:
Threading parameter
Type of products Bartec Rolltec Griptec

Type of thread
Actual thread diameter mm M________ x ________pitch
(measuring by vernier caliper)

GO gauge Can go Can not go

NO GO gauge Can go Can not go

Grouting
Cement & Sample preparation
Brand of grout cement Model
Batch no. MFG date EXP date
Mixing ratio: Grout cement kgs Water ml
Mixing times mins Aging time days
Temperature(Surface) ˚C Temperature(Inside) ˚C
Slump test diameter mm

Water pH of water Temperature ˚C

Specimen Dimension cm Aging time days
Storage Temperature ˚C

Alignment For sample Alignment Mis-alignment

Filling method Gravity Injection

Tooling Mixer rpm
Assembly conditions

Coupler on which the problem occurred:

Marking:
Box No. :

Packaging Information (Sampling vs Box label)

All couplers marking numbers are recorded in the box lable
Some couplers marking numbers are not recorded in the box label

Other information (if have)

Steel mechanical testing report

Total samples length: meter
Who prepared the samples:

Yield Failure mode (tick the boxes)

Tensile Strength
Strength Bar Coupler
Item
Thread cross Thread Cross Thread pull
(MPa) (MPa) Bar break
Brittle Ductite pull out section out
Control bar -
1
Groutec sample 2
3

Please send back this form to

Attn: QA Manager
DEXTRA MANUFACTURING CO., LTD.
191 Chalermprakiet Rama 9 Road Soi 48, Dokmai, Pravet, Bangkok 10250, Thailand.
Tel: +66-23280211 Fax: +66-27262981

DM-QA-FR-81 Rev02
 Guangzhou
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Angeles

Hong Kong
Los

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São Paulo

Commercial presence in more than 55 countries.

HEADQUARTERS THAILAND INDIA CHINA

Dextra Manufacturing Co., Ltd. Dextra India Pvt. Ltd. Dextra Building Products (Guangdong) Co., Ltd.
Tel: (66) 2 021 2800 Tel: (91) 22 2838 6294 / 22 2839 2694 Tel: (86) 20 2261 9901
Fax: (66) 2 328 0374 Fax: (91) 22 2839 2674 Fax: (86) 20 2261 9902
E-mail: thailand@dextragroup.com E-mail: india@dextragroup.com E-mail: china@dextragroup.com

HONG KONG MIDDLE EAST EUROPE

Dextra Pacific Ltd. Dextra Middle-East FZE Dextra Europe SARL.
Tel: (852) 2845 7766 / 2511 8236 Tel: (971) 4886 5620 Tel: (33) 1 45 53 70 82
Fax: (852) 2586 1656 / 2519 0852 Fax: (971) 4886 5621 Fax: (33) 1 47 04 28 97
E-mail: dplbuilding@dextragroup.com E-mail: middleeast@dextragroup.com E-mail: europe@dextragroup.com

NORTH AMERICA SOUTH AMERICA LATIN AMERICA

Dextra America Inc. Dextra do Brasil Dextra Latam
Tel: (1) 805 915 4734 / 818 261 5166 Tel: (55) 11 5505 2475 / 11 5505 2477 Tel: (507) 6454 8100 / 831 1442
E-mail: america@dextragroup.com E-mail: brasil@dextragroup.com E-mail: latam@dextragroup.com
DM-PDS-010-Groutec -Rev.02- March 2019

www.dextragroup.com