Assembly Procedure: Reverse Shaft

22/9/2020 SIS 2.
Front Axle - Remove

2006/05/29 Transmission (Power Shift) - Assemble (RENR6475) 
Front Axle - Disassemble SMCS - 3030,3066 i02557469
Front Axle - Assemble
Front Axle - Install

Assembly Procedure
Solenoid Valve (Transmission) - Remove Required Tools
Solenoid Valve (Transmission) - Install Tool Part Number Part Description Qty
Transmission (Power Shift) - Remove A 1U-7502 Transmission Repair Stand 1
Transmission (Power Shift) - Disassemble B 138-7575 Link Bracket 1
Transmission (Power Shift) - Assemble

152-7085(1) Transmission Shaft Handler 1
C
189-0409 Shackle As 1
Transmission (Power Shift) - Install
G 152-7055 Spring Compressor 1
Transmission (Direct Drive) - Disassemble
H 2P-8312 Retaining Ring Pliers 1
Transmission (Direct Drive) - Assemble
J 8T-5096 Dial Indicator Gp 1
Parking Brake - Remove and Install
K 1U-8846 Gasket Sealant 1
Drive Shaft (Rear) - Remove and Install
Drive Shaft - Remove and Install - Two-Wh… Table 1

(1)
CE Compliant
Tire and Rim (Rear) - Remove and Install
Rear Axle - Remove Note: The transmission will be assembled in major components. The major components
A l H i A l Sh ft d Wh l Fl will then be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts which may cause later trouble.
Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not
have the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly
Compound during the assembly procedure.
Illustration 1 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point
away from the bearings or gears that are contacted.
Reverse Shaft
https://sis2.cat.com/#/service-detail? 
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serialNumber=SHA&ieSystemControlNumber=i02493491&mediaNumber=RENR6475&infoType=-1&hideDocumentStructure=false
https://sis2.cat.com/#/service-detail?serialNumber=SHA&ieSystemControlNumber=i02493491&mediaNumber=RENR6475&infoType=-1&hideDocumentStructure=false 1/28
22/9/2020 SIS 2.0
1. Install seal (18) onto piston (17).
2. Install piston (17).
3. Install spring (15).
Improper assembly of parts that are spring loaded can cause

bodily injury.
To prevent possible injury, follow the established assembly

procedure and wear protective equipment.

4. Use a suitable press and Tooling (G) in order to compress spring (15). Use Tooling
(H) in order to install retaining ring (16).
22/9/2020 SIS 2.0
5. Install friction discs (13) and plates (14).
6. Install end plate (12) and retaining ring (11).
7. Install washer (8), thrust bearing (9) and roller bearing (10).
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22/9/2020 SIS 2.0
8. Install gear (4). Install roller bearing (5), thrust bearing (6), and washer (7). Raise
the temperature of bearing cone (3). Install bearing cone (3).
9. Install rings (1) onto reverse shaft (2).
10. Raise the temperature of bearing cone (19). Install bearing cone (19).
Input Shaft
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22/9/2020 SIS 2.0

bodily injury.

4. Use a suitable press and Tooling (G) in order to compress spring (34). Use Tooling
https://sis2.cat.com/#/service-detail?


5. Install discs (32) and plates (33).
22/9/2020 SIS 2.0
7. Install washer (29) and thrust bearing (28). Install roller bearings (26) and (27).
8. Install gear (25).
9. Install thrust bearing (24) and washer (23).
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22/9/2020 SIS 2.0
11. Install ring (21).
12. Install O-ring (20) onto piston (19).
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22/9/2020 SIS 2.0

bodily injury.

15. Use Tooling (G) and a suitable press in order to compress spring (17). Use Tooling
16. Install discs (15) and plates (16).


17. Remove retaining ring (13) and end plate (14).
22/9/2020 SIS 2.0
18. Install washer (8), thrust bearing (9), roller bearing (10), spacer (11), and roller
bearing (12).
19. Install gear (7), thrust bearing (6) and washer (5).
20. Install retaining ring (4).
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22/9/2020 SIS 2.0
22. Install rings (1) onto input shaft (2).
Shaft
1. Install seal (22) from piston (21).
3. Install spring assembly (19).

22/9/2020 SIS 2.0

bodily injury.

4. Use Tooling (G) and a suitable press in order to compress spring assembly (19).
Use Tooling (H) in order to install retaining ring (20).


7. Install washer (14) and thrust bearing (13). Install roller bearings (11) and (12).
22/9/2020 SIS 2.0
8. Install gear (10).
9. Install thrust bearing (9) and washer (8).
10. Raise the temperature of bearing cone (7).
11. Install rings (6).
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22/9/2020 SIS 2.0
12. Raise the temperature of gears (4) and (5). Install gears (4) and (5).
14. Install washer (2) and bolt (1).
Output Shaft (Rear)
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22/9/2020 SIS 2.0

bodily injury.

https://sis2.cat.com/#/service-detail? 4. Use a suitable press and Tooling (G) in order to compress spring (30). Use Tooling 

22/9/2020 SIS 2.0
7. Install washer (21), thrust bearing (22), roller bearing (23), spacer (24) and roller
bearing (25).
8. Raise the temperature of gear (20). Install gear (20).
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22/9/2020 SIS 2.0
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22/9/2020 SIS 2.0

bodily injury.

13. Use a suitable press and Tooling (G) in order to compress spring assembly (15) and
use Tooling (H) in order to install retaining ring (16).


16. Install washer (10), needle bearing (9) and roller bearing (8).
22/9/2020 SIS 2.0
17. Install gear (4), roller bearing (5), thrust bearing (6) and washer (7). Raise the
temperature of bearing cone (3). Install bearing cone (3).
18. Install rings (1) and (2).
Output Shaft (Front)
1. Install ring (20) and the O-ring onto piston (19).
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22/9/2020 SIS 2.0

bodily injury.

4. Use a suitable press and Tooling (G) in order to compress spring assembly (17) and
use Tooling (H) in order to install retaining ring (18).


22/9/2020 SIS 2.0
7. Install washer (8), thrust bearing (9), caged roller bearing (10), spacer (11), and
caged roller bearing (12).
8. Raise the temperature of gear (3). Install gear (3). Install needle bearing (4), washer
(5), bearing cone (6), and spacer (7).
9. Raise the temperature of bearing cone (2). Install bearing cone (2). Install ring (1).
Final Assembly
1. Install tube assemblies (52).
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22/9/2020 SIS 2.0
2. Install lip seal (51).
3. Install bearing cups (50).
4. Install reverse shaft assembly (49).
5. Use Tooling (C), the washer, and bolt (29) in order to install rear output shaft (46),
shaft (47), and input shaft (48). The combined weight of rear output shaft (46), shaft
(47), and input shaft (48) is approximately 61 kg (135 lb).
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22/9/2020 SIS 2.0
6. Install front output shaft assembly (45).
7. Install any shims that were present during the disassembly procedure. Lower the
temperature of bearing cups (40), (41), (42), (43) and (44). Install bearing cups (40),
(41), (42), (43) and (44). Install lip seal (39). Install tube assemblies (37) and (38).
8. Apply Tooling (K) to one side of case assembly (35). Attach Tooling (B) and a
suitable lifting device to case assembly (35). The weight of case assembly (35) is
approximately 64 kg (140 lb). Install case assembly (35). Install bolts (36).
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22/9/2020 SIS 2.0
9. Install a bolt in the output shaft. The output shaft must be fully seated. Install tooling
(J), as shown. Zero Tooling (J). Pry up on the bolt and record the reading on Tooling
(J). The reading must be 0.030 mm (0.0012 inch) to 0.080 mm (0.0031 inch). Add
or remove shims in Step 7 in the Final Assembly Procedure in order to obtain the
correct reading.
10. Repeat Step 9 for the input shaft (48) and the output shaft (front) (45). Use the
same tolerance for all of the shafts. Remove the expansion plug in order to check
the input shaft. Use a screwdriver to pry up on the input shaft. Install a new
expansion plug.
11. Install screen (34).
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22/9/2020 SIS 2.0
12. Install O-ring seal (33).
13. Install cover (31) and bolts (32).
14. Install rear output yoke assembly (30) and bolt (29). Install speed sensor (28).
15. Install the gasket. Install front output yoke assembly (27) and bolt (26).
16. Install O-rings (25) onto filter base assembly (24).
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22/9/2020 SIS 2.0
17. Install filter base assembly (24) and bolts (23).
18. Install O-ring seals (21) and (22) onto valve group (18).
19. Install O-ring seals (19) and (20) onto valve group (17).
20. Install valve groups (17) and (18).
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22/9/2020 SIS 2.0
21. Install tube assembly (16). Install solenoid valve assemblies (15) and bolts (14).
22. Slide shaft (13) into the transmission.
23. Install lip seal (12) onto pump group (10).
24. Install seal (11).
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22/9/2020 SIS 2.0
25. Install pump group (10) and bolts (9).
26. Install gear (8). Install plate (7) and bolts (6).
27. Install hose assemblies (4) and coupler (5).
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22/9/2020 SIS 2.0
28. Install torque converter (2). Install cable strap (3) in order to secure torque
converter (2) to transmission (1) during the installation of transmission (1).
End By:
a. Install the transmission. Refer to Disassembly and Assembly, "Transmission (Power

Shift) - Install".
PIP-11107577
2020/09/22
14:18:39-05:00
i02493491
© 2020 Caterpillar Inc.


Assembly Procedure: Reverse Shaft

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Assembly Procedure: Reverse Shaft

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22/9/2020 SIS 2.

Front Axle - Remove

Front Axle - Assemble

Front Axle - Install

Transmission (Power Shift) - Remove A 1U-7502 Transmission Repair Stand 1

Transmission (Power Shift) - Disassemble B 138-7575 Link Bracket 1

Transmission (Power Shift) - Assemble

Drive Shaft - Remove and Install - Two-Wh… Table 1

1. Install seal (18) onto piston (17).

2. Install piston (17).

3. Install spring (15).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

5. Install friction discs (13) and plates (14).

6. Install end plate (12) and retaining ring (11).

9. Install rings (1) onto reverse shaft (2).

1. Install seal (36) onto piston (35).

2. Install piston (35).

3. Install spring (34).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

6. Install end plate (31) and retaining ring (30).

8. Install gear (25).

9. Install thrust bearing (24) and washer (23).

11. Install ring (21).

12. Install O-ring (20) onto piston (19).

13. Install piston (19).

14. Install spring (17).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

16. Install discs (15) and plates (16).

20. Install retaining ring (4).

22. Install rings (1) onto input shaft (2).

1. Install seal (22) from piston (21).

2. Install piston (21).

3. Install spring assembly (19).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

5. Install friction discs (17) and plates (18).

6. Install end plate (16) and retaining ring (15).

8. Install gear (10).

9. Install thrust bearing (9) and washer (8).

10. Raise the temperature of bearing cone (7).

11. Install rings (6).

14. Install washer (2) and bolt (1).

Output Shaft (Rear)

1. Install seal (33) onto piston (32).

2. Install piston (32).

3. Install spring assembly (30).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

5. Install friction discs (28) and plates (29).

6. Install end plate (27) and retaining ring (26).

8. Raise the temperature of gear (20). Install gear (20).

10. Install seal (18) onto piston (17).

11. Install piston (17).

12. Install spring assembly (15).

Improper assembly of parts that are spring loaded can cause

To prevent possible injury, follow the established assembly

14. Install friction discs (13) and plates (14).

15. Install end plate (12) and retaining ring (11).

18. Install rings (1) and (2).

Output Shaft (Front)