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Pneumatic Conveying Solutions PDF
Pneumatic Conveying Solutions PDF
Pneumatic
Conveying
VACUUM
PRESSURE
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AVAILABLE
CUSTOM
Means that design and options can be
customised Pumps for powders STANDARD RANGE
MADE
VFlow® 01 08
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in the design of the facilities listed in this commercial VFlow® 03 &%
documentation VFlow® 04 &&
VFlow® 05 &'
Custom made VFlow® &(
Clean In Place &)
Examples of installations &*
Detached filter &+
ATEX &.
Included weighing 20
Options 23
Automation 26
Test Plant 28
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Inflatek® valve ()
Examples of installations (*
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Cyclofilters range )'
Design office ))
Examples of installations )+
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Pipes and switches )-
Peripheral accessories ).
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ATEX installation conception guide *%
ATEX guide *'
01
AVAILABLE
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EcZjbVi^X XdckZn^c\ ^h Vh Vc VaiZgcVi^kZ id i]Z bZX]Vc^XVa XdckZn^c\ d[ i]Z bViZg^Vah# EcZjbVi^X XdckZn^c\ hnhiZbh VgZ cdgbVaan Y^k^YZY ^cid ild ineZh YZeZcY^c\ dc ^[ i]Z hda^Yh"V^g gVi^d ^h ]^\] dense
The conveying of the bulk materials operates by known methods of pressure or suction. phase) or low (dilute phase).
EgZhhjgZ ecZjbVi^X igVch[Zg ^h eVgi^XjaVgan hj^iVWaZ [dg i]Z igVchedgi d[ bViZg^Vah ]Vk^c\ ]^\] [adl Dilute phase vacuum conveying systems are particularly suitable for systems which convey materials at low to mode"
gViZh je id '%% i#$]# VcY [dg bZY^jb id adc\ Y^hiVcXZh *% id &*% b## Djg gVc\Z d[ YZchZ e]VhZ rate capacities over medium distances, from multiple points to a single destination. These systems are versatile and adap"
pneumatic conveying systems has been designed to be a simple and effective method of trans" table for different materials and the low operating pressures allow lower cost pipelines and fittings.
ferring material from a single collection point to either a single or multiple reception points.
Dense phase vacuum conveying systems are particularly suitable for systems which convey materials at high capaci"
Vacuum pneumatic transfer is used to transport over short and medium distances (from 2 to 80 m.) ties over short to medium distances, from multiple sources to a single or multiple destinations. The low convey velocities
powders or granules that are sensitive to heat, sticky or hygroscopic with a tendency to clog. and vacuum method make it suitable for food, dairy and pharmaceutical applications with friable or fragile agglomerated
powders.
I HI6C96G9>CHI6AA6I>DCHL>I=DENSE PHASE VACUUM 8DCK:N>C< HNHI:B I HI6C96G9>CHI6AA6I>DCHL>I=DILUTE PHASE PRESSURE 8DCK:N>C< HNHI:B"
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[+] Advantages
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F A reduced abrasiveness
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying
02 Downloadable videos & plans on our website 03
Technological Choice
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Dilute phase
conveying system
www.palamaticprocess.com/powder-machine/conveying-system/
pneumatic-conveying
04 Download videos & layouts from our website 05
VFlow Range
AVAILABLE
® CUSTOM
MADE
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Dense phase vacuum conveying systems use high capacity vacuum pumps to . Flexibility of the system through time ;DG;::9>C</
convey materials from a feeding hopper or a silo to a receiving vessel (vacuum hop" . Purge of the line . EdlYZgbd^hiZcZgh
eZgl]ZgZi]ZV^gVcYegdYjXiVgZhZeVgViZYWnV[^aiZg#L]Zci]^hkZhhZa^h[jaa!i]Z . Clean In Place . B^mZgh
vacuum is isolated and the conveyed product is discharged. . Hygiene . Tanks
EVgi^XjaVgan VYVeiZY id Y^[[^Xjai egdYjXih! i]^h XnXadcZ can be easily set up in your . Loading of pressurized reactor . Reactors
environment with unlimited extension possibilities. Suction is performed from several . Easy operation #EgZhhjg^oZYgZVXidgh
feeding points and/or loading several points in your process. Coupled with weighing . All products (bulk, powder, granules...) . Dispersers loaded with solvents
systems, it allows controlled introduction by weight of raw materials (bulk powders, . All rates #;^aa^c\bVX]^cZh###
granules...). . No degradation of the conveyed material
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VF03
VF0
VF
V F003
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Compressed air
Overall height Convey rate in
Models £E^e^c\ BViZg^VadjiaZi£ consumption in Tare weight (kg)
in mm. m³/h.*
m³/h.
® CUSTOM
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01 02
Model: K;adl%& Model: K;adl%'
Rate: %id&b$]# Rate: &id'#*b$]#
Overall height: 879 mm. Overall height: &!&)*bb#
Volume of the cyclone: &*a^iZgh Volume of the cyclone: '*a^iZgh
Manufacturing quality: GV1&#'id%#- Manufacturing quality: GV1&#'id%#-
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%$ )%
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%$ )%
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: .*`\
Maximum vacuum transfer: -%%Cb$]#
powder pump Tare weight: &&*`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#'&id%#-*b$]# Air consumption*: %#)+id&#%+b$]#
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh ;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh
Operating pressure: 6 bars Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ
Filtering area: 2.6 m² Filtering area:)#)b
Unclogging tank volume: +#*a^iZgh Unclogging tank volume: +#*a^iZgh
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C'%% Unloading valve technology: WjiiZg[an£9C'%%
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Product valve technology: pinch Product valve technology: pinch
Vacuum valve technology: butterfly with pneumatic actuator Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C)% Air suction pipe Ø (mm): 9C*%
Product suction pipe Ø (mm): (-"*& Product suction pipe Ø (mm): *&"+(
Piping type: rigid and flexible (reinforced piping with electrical spiral for metallic Piping type: rigid and flexible (reinforced piping with electrical spiral for
continuity) metallic continuity)
Connections: HBH!XaVbe![aVc\Z Connections: HBH!XaVbe![aVc\Z
Power required: '#'id(#(`L Power required: )`L
Inlet: 2 Inlet: 2
Outlet: * Outlet: *
ATEX compatibility: '%!'&!''VcY&!' ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:&)% Pump flow rate m³/h.:'%%"'*%
1145 OVERALL
51
38
51
°
370
72
213
369
316
°
78
335 Discharging flange
1036 Overall
15° 328 A
335
15
°
340
15°
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
08 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 09
VFlow®
VFlow 03 VFlow 04
AVAILABLE AVAILABLE
® CUSTOM
MADE ® CUSTOM
MADE
03 04
Model: K;adl%( Model: K;adl%)
Rate: '#*id)b$]# Rate: )id+b$]#
Overall height: &!(*,bb# Overall height: &!)'%bb#
Volume of the cyclone: )%a^iZgh Volume of the cyclone: **a^iZgh
Manufacturing quality: GV1&#'id%#- Manufacturing quality: GV1&#'id%#-
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuum Size of the particules transferred: from mm. to μm
Operating temperature: "&%$ )% Dense phase vacuum
Size of the particules transferred: from mm. to μm
Operating temperature: "&%$ )%
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: &)*`\
Maximum vacuum transfer: -%%Cb$]# powder pump Tare weight: &,%`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#-%id&#'(b$]# Air consumption*: 0.63 to 0.92 m³/h.
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh ;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh
Operating pressure: 6 bars Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ
Filtering area: 2.8 m² Filtering area: 7.8 m²
Unclogging tank volume: +#*a^iZgh Unclogging tank volume: +#*a^iZgh
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C'*% Unloading valve technology: WjiiZg[an£9C'*%
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Product valve technology: pinch Product valve technology: pinch
Vacuum valve technology: butterfly with pneumatic actuator Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C+* Air suction pipe Ø (mm): 9C-%
Product suction pipe Ø (mm): +(",+ Product suction pipe Ø (mm): ,+"--#.
Piping type: rigid and flexible (reinforced piping with electrical spiral for Piping type: rigid and flexible (reinforced piping with electrical spiral for
metallic continuity) metallic continuity)
Connections: HBH!XaVbe![aVc\Z Connections: HBH!XaVbe![aVc\Z
Power required: *#*id&&`L Power required: &&id&*`L
Inlet: 2 Inlet: 2
Outlet: * Outlet: *
ATEX compatibility: '%!'&!''VcY&!' ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:(*% Pump flow rate m³/h.:)%%
1082 OVERALL
1045 OVERALL
991 OVERALL 1051 OVERALL
1420 OVERALL
76,1
1357 OVERALL
63,5
76,1
63,5
685
571
507
471
°
°
80
80
348
A 348
360
360
15°
15°
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
10 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 11
VFlow®
®
VFlow 05 VFlow
AVAILABLE AVAILABLE
® CUSTOM CUSTOM
Custom made
MADE MADE
05
Model: K;adl%*
Rate: *id&%b$]#
Dense phase vacuum
Overall height: &!--(bb# conveying:
Volume of the cyclone: 70 liters
Manufacturing quality: GV1&#'id%#-
powder pump
Cyclone body manufacturing: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
Dense phase vacuu
vacuum Size of the particules transferred: from mm to 3 μm
Operating temperature: "&%$ )%
conveying: Vacuum pump technology: l^i]djiajWg^XVi^dc!l^i]YgneVYYaZhdgcdooaZh
powder pump Tare weight: &-*`\
Maximum vacuum transfer: -%%Cb$]#
Air consumption*: %#*,|%#.'b$]#
;adlgViZViVibdhe]Zg^XegZhhjgZ!bVm^bjbVcYb^c^bjbgViZh I EDHH>7A:;:6IJG:H
Operating pressure: 6 bars
Filter manufacturing: edanZhiZg!EI;:XdViZY!hiV^caZhhhiZZaYZeadnZY^ch^YZ Specific and reduced dimensions
Filtering area:.#*b Applications for toxic materials
Unclogging tank volume: +#*a^iZgh Specific industry as nuclear, petrochemistry
Level probe characteristics: XVeVX^i^kZdcgZfjZhiVXXdgY^c\idegdYjXi
Unloading valve technology: WjiiZg[an£9C(%%
Manufacturing materials adapted to the conveyed mate-
Valve body: XVhi^gdcdg(&+AhiV^caZhhhiZZa rial and the working environment: steel, stainless steel,
Valve disc: (%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa Hastelloy, Uranus B6, Viton, Perbutan, Nitrile…
Product valve technology: pinch Surface treatments adapted to powders: electropolished,,
Vacuum valve technology: butterfly with pneumatic actuator
Air suction pipe Ø (mm): 9C&%%"9C'%%
mirror polished, vulcanizing, teflon
Product suction pipe Ø (mm): --#."&%) Process functionalities integration: dosing, screening,
Piping type: rigid and flexible (reinforced piping with electrical spiral for grinding, granulation, anti-bridging device, mechanical
metallic continuity) transfer
Connections: HBH!XaVbe![aVc\Z
Power required: &*id(%`L
ATEX 0-20
Inlet: 2
Outlet: *
See all our options on pages 22-23
ATEX compatibility: '%!'&!''VcY&!'
Pump flow rate m³/h.:*%%
EVgi^XjaVganVYVeiZYidY^[[^XjaiegdYjXiheddg[adl![gV\^a^in!VWgVh^kZcZhhdgZmeadh^kZcZhhd[i]ZbViZg^Va!i]^hXnXadcZ
1587 HORS TOUT
Suction is performed from multiple feeding points and/or loading several points in your process.
104
752
>iVahdVaadlhi]Z[ZZY^c\d[i]ZegZhhjg^hZYgZVXidgVcY[ZZY^c\d[i]ZbViZg^Val^i]djiVcnVYY^i^dcd[V^g#
535
495
°
80
348
A
420
20°
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction-customized
12 Plans downloadable on www.palamaticprocess.com Download videos & layouts from our website 13
C.I.P. Clean In Place Examples of Installations
F ADHH">C"L:><=I6C99:9>86I:9A>C:
Customer: Dairy, yogurt manufacturing
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Treated product: Sugar
Objectives: ;ZZY^c\d[VedlYZgY^heZghZg[gdb'lZ^\]ZY;>78
HZid[lVh]^c\cdooaZh unloading units; ;adlgViZ/*i#$]#0>ciZ\gViZYejg\Zd[i]Za^cZid
6XXZaZgVidgejbeYZeZcY^c\dcXdc[^\jgVi^dc ZchjgZYdh^c\VXXjgVXnVcYcdXgdhh"XdciVb^cVi^dc
8dcYZchViZhZeVgVidg
8nXadcZVcYijW^c\XaZVcZYWne^X`a^c\
E^eZXaZVcZYWnhXgVe^c\ F 8#>#E#heZX^[^XYZh^\cbVX]^cZ
;^aaZi
F DCA>C:H>;I>C<
F LVh]^c\eaVci Customer: Spices manufacturer
F IG6CH;:GD;8D6I>C<<:A6I>C;DG
Pressure/&#*id(WVg Pressure: 2 to 3 bar Pressure/(id*WVg
Consumption/ &) id )+% Consumption: 8 to 639 Consumption: '* id &.(
86EHJA:H
liters/min. liters/min. liters/min. Customer: E]VgbVX^hi
F LVh]^c\]ZVY^beaZbZciVi^dc
6. Second and final water rinsing
,#LVgbV^gWadl^c\Vi&(%8
seconds F 9:BDJCI67>A>IND;:FJ>EB:CI
Customer: >cYjhig^VaX]dXdaViZ[VXidgn
9:I:G<:CIINE: L6H=>C<L6I:G 9GN>C<HDAJI>DCH Treated product: 8dXdV!]VoZacjiedlYZg!kVc^aaVedlYZg
G:8DK:G>C< CVijgVaYgn^c\/
Objectives: Compact design for easy disassembly and cleaning;
Control of the detergent titrant concen"
LViZgYgV^cV\Zdjh]^[iWVX`idi]ZXZc" CVijgVaZkVedgVi^dc 6I:MHZXjg^in0 Special design for greasy material with poor flowing
tration and recovering of washing waters.
Detergent examples: tral through recirculation pump JhZd[egdYjXiYZlViZg^c\
6a`Va^cZ GZXanX^c\ d[ g^chZ lViZgh [dg i]Z egZ" LVgbV^ghZcY^c\/
9^h^c[ZXiVci washing of the following cycle LVgbV^ghiVi^dc
9ZlVi^c\/hdaji^dcZcVWa^c\i]ZVXXZaZ" GZegZhh^dcd[kVXjjbejbe
ration of the installation drying
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www.
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/pneumatic-conveying/dense-phase-suction
14 Download videos & layouts from our website 15
Detached Filter
®
VFlow Detached Filter
AVAILABLE
CUSTOM
MADE
I DE:G6I>C<BD9: I I:8=C>86AHE:8>;>86I>DCH
A separating cyclone (offset filter) is coupled with a pneumatic conveying cyclone. Particle sizes/*Ã((b
I]ZhZeVgVi^c\XnXadcZ^h[^iiZYl^i]VgZ^cigdYjXi^dccdooaZ[dgXdaaZXi^c\Vhe^gV" Average level of vacuum/*%%bWVgVWhdajiZ
ted fines continuously and for using them again in the process. Cyclonic efficiency/3..!*
;gdbV[adlgViZed^cid[k^Zl!i]Z^cigdYjXi^dcd[VhZeVgVi^c\[^aiZgVaadlhidZa^" Manufacturing materials/(%)AhiV^caZhhhiZZa!(&+AhiV^caZhhhiZZa
b^cViZ[^aiZgXaZVc^c\XnXaZh&%d[VXnXaZi^bZdcVkZgV\Z# Available finishes: outside microblasting, inside electropolishing, inside mirror polishing
Filtering media/EI;:!Vci^hiVi^XEI;:!;96XZgi^[^ZY
ATEX certification/odcZ>>&!'!(<9aZhhi]Vc(b?:B>#
B6>C;JC8I>DCH Advantages
Options
3 1. Cyclonic: air/product separation
1 3. Finishes: separation and protection of the vacuum F No product loss: reintro" F Implementation in harsh F High rate process: optimi" F Difficult product conveying :
element duction of the powders into the environments: loading of sation of the cyclonic efficiency, protection of the filtering system,
=deeZgl^i]gVl process gZVXidgh^c]VoVgYdjhVgZVh/ reduction of pressure losses, no clogging in the filter
materials protection of the filter against continuous unloading
4. Reintroduction into the process line or fines reco"
emanation of vapors, gas and
4 very in the dedicated hopper YjhiVgZV6I:MXZgi^[^XVi^dc
2
;ZZY^c\
Cyclonic
Filtering Cyclone Cyclone
separating Models
Rate in Piping Ø
surface outlet Ø height in
m³/h. in mm
level in m² in mm. mm.
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
16 Download videos & layouts from our website 17
Detached Filter
VFlow
AVAILABLE
®
ATEX
CUSTOM
6I:MH:8JG>IN/HE:8>;>86I>DCH6C969K6CI6<:H
I :M6BEA:HD;>CHI6AA6I>DCH
F BJAI>EA:9>H8=6G<:ED>CIH
Customer: Catalyst manufacturing for the petrochemical industry
I]Zjc^fjZiZX]cdad\nd[E6A6B6I>8EGD8:HHgZbdiZ[^aiZg
egdk^YZhi]Zhdaji^dc[dgX]Vg\^c\egZhhjg^oZYgZVXidghadVYZY
with solvents.
9dh^c\VXXjgVXn/*%%\g#
;adlgViZ/)i#$]# I I=:ATEXG:<JA6I>DCH/6J9>I6C9
8DBEA>6C8:
>ci]Z^gegdYjXi^dcegdXZhhZh!djgXjhidbZghVgZkZgn[gZfjZcian[VXZYl^i]i]ZZm"
eadh^kZcVijgZd[hZkZgVabViZg^VahjhZYedlYZg!\Vh!a^fj^Y#=j\ZVXX^YZcihegdkZ
i]ZXdchZfjZcXZhi]ViVcZmeadh^dcbVn]VkZ#L]Zci]ZVibdhe]ZgZ^hZmeadh^kZ!
a small spark (e.g. that of an electric switch or from the mechanical heating of a
F 9DH>C<L>I=BJAI>"ED>CI9>H8=6G<:/ eVgid[i]ZbVX]^cZ^hZcdj\]idXVjhZVcVXX^YZcidgVY^hVhiZg#;dgbVcnnZVgh!
8DCI>CJDJH8DCK:N>C<L>I=DJIEGD9J8I authorities and industries have worked on developing safety rules governing work
conditions in dangerous environments: explosive atmospheres.
LOSS E6A6B6I>8EGD8:HHd[[Zghndj^ihZmeZgi^hZidXaVhh^[nVgZVh^c]VoVgYdjhadXV"
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Customer: manufacturer of seals for automobiles
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Product: carbon black i]Zcdi^[^ZYWdY^Zh>cg^h!A8>:###
Objectives: the detached filter allows a floor layout of the filtering cyclo" E6A6B6I>8EGD8:HH]VhYZkZadeZYhiVcYVgYZfj^ebZcibZZi^c\i]Z6I:M%"'%$
F Reactor feeding airlock for barrier
[^aiZg#BV^ciZcVcXZdeZgVi^dchVgZ[VX^a^iViZYVcYXZcigVa^oZYdcVh^c\aZ &"'&$'"'' regulations.
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device. 6ahd!djgheZX^Va^hihZc\^cZZghXdcYjXiodc^c\VcYi]ZYgV[i^c\d[g^h`VcVanhZhdc
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E6A6B6I>8EGD8:HHZchjgZhi]ZhV[Zind[deZgVi^dcVcY[jaaXdbea^VcXZl^i]i]Z
standards.
® CUSTOM
Included Weighing
MADE
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This option provides transfer and dosing Rate from 1 to 10 m³/h. Our test station offers you the opportunity to observe,
combination. The integrated weigh system Conveying distance: [gdb&id&%%b# in real conditions, the behavior of your products during
allows to control the dosing in masked time Conveying speed: 1*b#$h# i]ZigVch[ZgegdXZhh#I]^hZfj^ebZciZmeZg^bZciVaadlh
and to prepare the batch. Products: powders, grains, granules... technical validation beforehand to secure your invest"
ment.
1 2
The vacuum dense phase conveying technology allows the F ADHH">C"L:><=I
integration of weighing solutions.
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1- Loss-in-weight
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powder process (sack dumping unit, fibc unloading unit, drum emp" A controlled feeding Direct feeding: the dosing
tying station...). 1 2 thanks to a screw is stopped by a weighing
conveying or a rotary kVakZ!VXXjgVXn1id*`\
The automaton controls the vacuum through the purge system in order kVakZ#Jh^c\d[[gZfjZcXn
to stop the transfer. converter to get a very
Load cells egZX^hZYdh^c\1id&`\
To achieve higher accuracy, a metering element (valve, screw conveyor,
rotary valve) can be implemented.
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Advantages
* * *
*Direct feeding or by a metering unit depending on the accuracy desired
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
20 Download videos & layouts from our website 21
VFlow® Included Weighing OPTIONS Pneumatic Conveying
I :M6BEA:HD;>CHI6AA6I>DCH F HJ8I>DCE>E:
Effortless suction of the product
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sacks, octabins or buckets unloading.
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The ATEX zoning conditions the design of the pneumatic transfer system.
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Cyclone transfer system with dosing Bjai^"a^cZ[dgi]Z[ZZY^c\d[i]ZlZ^\]ZY Vacuum pneumatic conveying with inte" jcXad\\^c\!8D96EbVcj[VXijg^c\###
device cyclone; allows the production of the pre" grated «weight gain» scale.
mix during the transfer phase This pattern is specially designed for the
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Customer: eaVci[dgegZeVgVi^dcd[gZVYn"id"Xdd`Y^h]Zh
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Products: wheat flour, rice flour It provides air/material separation at 99.5% in the separating cyclone located
Objectives: suck a specific batch of flour with respect of the doses of the premix in directly on the tanks and reactors (compatibility with the environment not favo-
masked time. rable).
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Characteristics: the buffer capacity of the cyclone permits the storage of 800 kg for a products with high added value.
«snapshot» feeding of the mixer located downstream.
www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-suction
22 Download videos & layouts from our website 23
OPTIONS Pneumatic Conveying
F A>C:EJG<>C<HNHI:B F K:GI>86A8DC8:EI>DC
It ensures finishing of the transfer cycle with a clean line thanks to a vacuum A specific conception for materials that tend to stick to the walls.
blast.
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Suction of the cleaning fluid by means of the transfer system. They facilitate the flow and emptying of stored materials.
A liquid separator can be added ahead the vacuum group. These vibrators allow the introduction of air or nitrogen to facilitate the product flow.
F L:><=I8:AAHDC8N8ADC: F 7J;;:G=DEE:G
Weighing of the cyclone provides control of the transfer to monitor the amount of Intermediate storage after transfer phase and before material introduction.
powder sucked or the amount of powder to be drained.
F R:">CIGD9J8I>DCD;;>C:H F EC:JB6I>8K>7G6IDGH
When operating remote cyclofilter, the fines from the filtering cyclone are auto- They facilitate the flow and emptying of stored materials.
matically re-introduced into the process by the same transfer system. These vibrators generate multidirectional vibrations.
They are used for emptying silos or chutes leading.
F 6>G<JC F A:K:AEGD7:
The air jet operated by the air gun has the effect of instantly release a large An extra level sensor may be added to the cyclone to have an additional level.
amount of compressed air which facilitates the flow of product.
www.palamaticprocess.com/powder-machine/conveying-system
/URENGINEERINGOFßCEISATYOURDISPOSALFORANYSPECIßCOPTIONS /pneumatic-conveying/dense-phase-suction
24 Download videos & layouts from our website 25
Automation
AUTOMATION Pal’Touch® Technology
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I]Z gZbdiZ bV^ciZcVcXZ hZgk^XZ Vaadlh E6A6B6I>8 EGD8:HH iZVbh id ZVh^an
H:GKD"8DCIGDA!8DCIGDA!IG68:67>A>IN and instantly work on the system without the need to move geographically.
Our automation design office designs and manufactures all of the control cabinet 7gZV`YdlcVhh^hiVcXZegdk^YZh/
to offer maximum functionality and ergonomics. . Securing the process
. Reducing stopping time
I]ZEgd\gVbbVWaZAd\^XXdbZh[gdbeVgicZgh]^ehl^i]aZVY^c\bVg`ZieaVnZgh . Significant reduction in the cost of interventions
hjX]VhHX]cZ^YZg:aZXig^X!H^ZbZch!Dbgdc!6aaZc7gVYaZn# . Reduced intervention time
www.palamaticprocess.com/powder-machine/automation-and-control-plc-pal-touch
26 Download videos & layouts from our website 27
Test Plant
Dense Phase Pressure
Pneumatic Conveying
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production machines to meet their expectations.
Our test center is made up of the latest machinery in the powder handling sector. Specialist engineers are there to advise you
dci]Z^cYjhig^VaegdXZhhZhWZhihj^iZYidndjggZfj^gZbZcihVcYid\j^YZndjViZkZgnhiV\Zd[i]ZYZX^h^dcidYZh^\ci]Zbdhi
efficient installation.
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F Confirmation of the appropriate machines to conduct a test with your product machines
F Tests at various operating conditions to define the most efficient process according I BVm^b^oZndjgegdYjXi^k^in
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F 8Ve^iVa^oZdci]Zl^YZZmeZg^ZcXZd[djgZmeZgih i]Vc300 process configurations
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300
35 industrial machines
35 feet of ceiling
Test with all types of products
2 support engineers
ATEX configurations
+ than 300 configurations
fi www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-pressure
28 Download videos & layouts from our website 29
23
AVAILABLE
CUSTOM
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This dense phase pressure conveyor system is suitable for very abrasive materials, at all
throughput rates and all temperatures. I EC:JB6I>88DCK:N>C<G6C<:
>ci]^hineZd[ecZjbVi^XXdckZndg!i]ZkVakZXjihi]ZegdYjXi[adlVWdkZi]ZigVch[ZgiVc`#
This tank is fitted with a double case and a special output elbow that allows sending the
product slowly to the pneumatic conveyor piping.
This completely patented dense phase conveying system allows to ensure the elbows for
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circulation, which allows to send materials at very high temperature in the process.
Vent line
Valve for break in the
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air supply &*$)"' ,&- )-* 803 '*$)%$*% ,'* 330 )%* &%% 20 &%. &&)$)") &!'+. )%% 337 &+' &!&.% *)( 200 *% &%' ((*
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F Limited abrasion and F Long conveying distances F Very high convey rates F Optimized design to meet '-'*$&+"&' )!'(% )-% *%' 337 &!-)- 898 )%% &', (%* (!&(%
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www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying/dense-phase-pressure Official representative
30 Official representative 31
Download videos & layouts from our website
Dense Phase Pressure
AVAILABLE
CUSTOM
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Particle size: from very fine (ash) to big (peanuts) #;dg\gVcjaZh!edlYZghVcYb^mijgZh
Overpressure average level/)WVgh . Slow and smooth conveying, with less compressed air
Manufacturing/XVhi^gdc!(%)AVcY(&+AhiV^caZhhhiZZa and energy consumption
I EC:JB6I>88DCK:N>C<G6C<:"9:CH:E=6H:EG:HHJG: Compressed air consumption/'id&&)Cb$b^c# . A simple system and not contaminating
Maximum conveying distance: 700 m. . Less wear due to low conveying rate
ATEX Certification/odcZ>>&!'!(<9:B>aZhhid(b? #L^i]djib^mijgZhYVbV\Zh
Maximum temperature/'-%8 . Stainless steel construction for sanitation or corrosion
Maximum operating temperature/3(%%8 resistance
Inlet Ø/*%id+%%bb#
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Official representative /pneumatic-conveying/dense-phase-pressure Official representative
32 Download videos & layouts from our website 33
Pneumatic Conveying Examples of Installations
Why our pneumatic systems are the
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Objectives :
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sure sealing in a single action, through a column of static or b^cZXdVa[jZah^oZ*%bb#AdlkZadX^in!YZchZe]VhZXdVa]VcYa^c\
mobile material. This feature ensures complete filling of the The>c[aViZ`kVakZlVhheZX^VaanYZkZadeZY[dgecZjbV" [dggdiVgn\gViZXdVa[^gZYWd^aZghVcYYjhi"[gZZnVgYhidgV\Z#I]ZXdVa
iVc`#6^gXdchjbei^dc^hhigdc\anb^c^b^oZY# tic transfer tanks. transfer system has been developed to maintain a low velocity of the
Sealing is provided by the inflation of elastomeric sealing gas" CdVWgVh^dc XdVa [jZa# >c VYY^i^dc id b^c^b^o^c\ bViZg^Va YZ\gVYVi^dc! i]Z adl
Tight and sealed closing thanks to a inflatable seal velocity ensures very little or no pipe wear.
ket which prevents wear from erosion of the seat and of the
Tight and sealed closing thanks to a static or moving
seal of the valve.
product column
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cycles between each inspection, which almost eliminates the IZbeZgVijgZ/'-%8
maintenance operation and costly production downtime. H^oZ/*%"+%%bb 7Vh^XYViV/
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seat
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and sensor
Objectives:
Reinforced axis
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sealing AdldeZgVi^c\Xdhi
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I I:8=C>86A;:6IJG:H granular sugar and dextrose without any change to the product grain
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F Abrasive materials: abrasive slurries, powders, bulk granules and gases loaded with dust cause erosion of the seat contact engineering.
and the inefficient closure of classic valves. The inflatable seal and its function of automatic compensation overcomes the I]ZhnhiZbhVi^h[^ZYVaadW_ZXi^kZhl^i]cZ\a^\^WaZYZ\gVYVi^dcd[i]Z
problems related to wear because of abrasive materials. sugar granule or the dextrose material.
F Differential pressure:i]^hegZhhjgZjhjVaanXVjhZhi]ZgVe^YlZVgd[i]ZhZViYjZidcdc"XVj\]ieVgi^XaZhVcYigVch"
portation at high speed. The inflatable seal allows to effectively catch particles to prevent their movement and thus the
premature wear of the machines.
F Closing and sealing: the movement of the dome enables complete closure in the bulk material column and the action 7Vh^XYViV/
of the inflatable seal allows a perfect sealing. "Hj\Vg!YZmigdhZ
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The inflatable seal is available in different polymer versions according to the material ranges from abrasive dusts to food "&'"(%i#$]#
products.
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provide a complete sealing.
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fer unit. Any of six different materials is introduced to the system for
egZ"lZ^\]iVcYigVch[ZgidVcnd[h^mgZXZ^k^c\W^ch#I^D'^hVcjcj"
sual material which exhibits cohesive characteristics from its grain
shape even when dry and apparently free flowing.
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www.palamaticprocess.com/powder-machine/conveying-system/pneumatic-conveying
/dilute-phase-pressure
36 Official representative Download videos & layouts from our website 29
23
37
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Dilute Phase Pressure
AVAILABLE
CUSTOM
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radius with abra" :migVXi^c\
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option continuous
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options
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Side channel blowers, through their internal compression on several levels,
generate low pulsation blown air. Lateral canal blowers generate through
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construction of the paddle wheels and the arched shape of its pallets guarantee
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channel are adapted to continuous operation of pressure pneumatic conveying.
www.palamaticprocess.com/powder-machine/conveying-system/pneumatic-conveying
process.com/powder-machine/conveying-system/pneumatic-conveying
/dilute-phase-pressure
38 Download videos & layouts from our website 39
AVAILABLE
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Rotary valve with speed-up box for The material is directly blown into Venturi / Eductor
material conveying the blow-through rotary valve Direct handling of the product
create depression below the hopper
Advantages Advantages Advantages
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AdVY^c\XVeVX^in/ AdVY^c\XVeVX^in/ medium conveying lines
[gdb'#*id*-a^iZgh$gZk# [gdb'#*id*-a^iZgh$gZk# 9C*%id&*%bb# "I]Zh^adZchjgZhi]ZYZXdbegZhh^dcd[i]Z
conveying air.
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ration.
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plunging.
www.palamaticprocess.com/powder-machine/conveying-system/pneumatic-conveying
/dilute-phase-pressure
40 Download videos & layouts from our website 41
Dilute Phase
Pressure
AVAILABLE
CUSTOM
#YCLOßLTERS I I:8=C>86AHE:8>;>86I>DCH
Particle size/&©bid(Xb
Overpressure average level: 200 to 600 mbar
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www.palamaticprocess.com/powder-machine/conveying-system/pneumatic-conveying
/dilute-phase-pressure
42 Download videos & layouts from our website 43
Dilute Phase
Pressure
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maticprocess.com/powder-machine/conveying-system/pneumatic-conveying
/dilute-phase-pressure
44 Download videos & layouts from our website 45
Exemples d’installations
Examples of Installations
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/dilute-phase-pressure
46 Download videos & layouts from our website 29
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Pi pes & Switches
Peri pheral Accessories
Pi pes & Switches Peri pheral Accessories
Complete range of pi pes, bends and switches suitable for all applications.
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Special conception for foodstuffs, abrasive materials...
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www.palamaticprocess.com/powder-machine/conveying-system
/pneumatic-conveying
48 Download videos & layouts from our website 49
Design Guide
Exemples of ATEX pneumatic conveying system
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