3D Finfet and Other Sub-22Nm Transistors: Chenming Hu Dept. of Eecs, University of California, Berkeley, Ca., Usa

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KEYNOTE ADDRESS

3D FinFET and other sub-22nm Transistors


Chenming Hu
Dept. of EECS, University of California, Berkeley, Ca., USA.

Abstract-FinFET provides needed relief to ICs from interfere with Vg's role as the sole controlling voltage. As Lg
performance, power, and device variation predicaments. It also decreases, Cd increases [1,2] and Vg loses its absolute
provides higher carrier mobility, especially at low voltage near control. In extreme cases, Vg has less control than Vd and
the threshold voltage, giving promise to practical near-threshold the transistor can be turned on by Vd alone without Vg as
circuits. Another new transistor conceived simultaneously shown in top curve of Fig. 1. Before reaching that extreme,
with FinFET, UTB-SOI FET, is also entering production. we get the other deteriorating curves in Fig.1. The classical
Together they showed a new scaling path forward: scale the solution has been to increase Cg by reducing gate
body thickness in proportion to gate length. oxide/high-k dielectric thickness in proportion to Lg.

I. CONVENTIONAL MOSFET SCALING LIMIT


The IC design window of performance, dynamic power,
static power, and device variation has shrunk to the point that
major investment for a new transistor structure can be
justified. In order to understand the benefits of the new
structures, we must first understand the limitations of the
conventional planar MOSFETs.

As gate length shrinks, MOSFET's Id-Vg characteristics


degrade as illustrated in Fig. 1. First the subthreshold swing Fig. 2. With decreasing L, rising Cd allows Vd to control the channel
(S) degrades and Vt decreases, i.e. the device cannot be potential (lower figure) just as Vg [1]. Scaling gate oxide thickness can
turned off easily by lowering Vg. Second, S and Vt become solve this classical problem.
increasingly sensitive to Lg variations, i.e. device variations
become more problematic. These problems are known as the
short-channel effects. In the early 1990's, I realized that a second root cause
would limit Lg scaling even if an ideal "zero thickness"
dielectric were available. Fig 3. shows that subthrshold
current does not have to flow along the silicon-dielectric
interface. In fact the electron wave density is nearly zero at
the silicon-dielectric interface. The subthreshold current
density may peak several nm below the interface, especially
when the body is undoped. Leakage paths far from the gate
(see Fig. 3) are worse than the surface leakage path because
they are weakly controlled by Vg (Cg is small even with
"zero" oxide thickness) and their potential barriers can be
easily lowered by Vd through the large Cd in a small Lg
device.

Fig. 1. Shrinking gate length made sub-Vt swing larger, Vt and Ioff more
sensitive to gate CD variation and random dopant fluctuation.

Fig. 2 shows the root cause of short channel effects in


modern MOSFETs [1]. A transistor is turned on and off when
Vg lowers and raises the potential of the channel (and thus
the potential barrier between the channel and the source)
Fig. 3. Beyond 20nm even a 0nm thin gate dielectric cannot stop Vd
through the gate to channel capacitance, Cg. In an ideal
from lowering the potential barrier along leakage paths a few nm below
transistor, the channel potential is only controlled by Vg and the interface [1].
Cg. In a real transistor, the channel potential is also subject to
the influence of Vd through Cd. When Lg is large, Cd is
much smaller than Cg and the drain voltage does not
To address this second root cause, two structure concepts path was born: Lg can be scaled by scaling the fin (body)
were proposed in response to a DARPA request for proposal thickness. If lithography and etching can produce 5nm Lg,
for "Sub-25nm Switches" in 1996. We called them FinFET for example, they can produce ~5nm Tsi. Therefore the
and Ultra-Thin Body SOI (UTB-SOI). Both of them would condition Tsi~<Lg can always be satisfied. We reported
eliminate leakage paths that are far from the gate by not 18nm and 45nm working FinFETs and 10nm FinFET
allowing semiconductor body to exist far from the gate. simulation results in 1999 [3]. Soon after, 10nm and 5nm and
FinFETs and FinFETs with triple gates [4] were reported by
II. FINFET IC manufacturers. FinFET is scalable to single digit nm.

Fig. 4 shows a MOSFET whose body is a thin piece of FinFET is dense and manufacturable. The only major
undoped silicon with gates above and below it. If the body is new fabrication step is over-etching of the STI oxide to
thin, any lines drawn between source and drain (leakage expose the fins. FinFET occupies lest Si area than planar
paths) would not be far from one or the other gates. Channel MOSFET because the channel width (W) of triple-gate
doping is not needed for suppressing the short channel FinFET [4] is twice the fin height plus the fin width and W is
effects. Thus random dopant fluctuation, a major larger than the fin pitch. Multiple fin heights can be achieved
contributor to device variation, is eliminated. rather easily [5].

Fig. 4. Top: A thin Si body eliminates the leakage paths in Fig. 3. Bottom: Fig. 6. 1999 FinFET with excellent subthreshold swing and Ioff and
Leakage current density is low near the gate and highest in the center of undoped body eliminating random dopant effect. LG=45nm TSI=30nm
the body [1]. [3].

FinFET in Fig. 5 is a manufacturable version of the III. ULTRA-THIN BODY SOI (UTB-SOI)
structure in Fig. 4. The thin body is shaped like a fish fin and
created with the usual patterning and etching technologies. Partially depleted SOI MOSFET has no better scaling
The fin can be constructed on SOI or the lower-cost bulk potential then bulk MOSFET. By reducing the silicon film
substrates. The fin is then coated with gate stack and thickness (or Si doping concentration) from partially to fully
patterned much as a planar MOSFET. The structure is deleted SOI (from 40nm to 15nm for example), one would
quasi-planar as the fin is lower than the gate thickness. not improve short channel effects and may worsen it by
eliminating the ground plane provided by the undepleted Si
body [6]. However, if the Si film is only several nm thin as
shown in Fig. 7, short channel effects can be greatly
suppressed [7]. Fig. 8 illustrates the surprising benefit of
UTB-SOI: simulated leakage current is reduced by ~10X for
every nm drop in Tsi. Fig. 9 shows UTB-SOI with 3nm Si
body, mid-gap gate, with raised source and drain [8].

Fig. 5. FinFET with a thin body (TSI<LG) dramatically reduces short


channel effects including device variation and IOFF

If the fin is thin enough, with Tsi smaller than Lg, the
short channel effects are very well suppressed and the Fig.7. Ultra Thin Body UTB-SOI has no vulnerable leakage paths if Si
subthreshold swing is basically the theoretical best case, exists only within a few nm from the gate [7].
~62mV/decade at room temperature (Fig. 6). A new scaling
IV. VACUUM SPACER TRANSISTOR
1.E-02
Drain Current [A/um]
1.E-04 Fig. 11 shows a MOSFET with a vacuum spacer between
the gate side walls. The vacuum space is very effective in
1.E-06
reducing the capacitance between the gate and the
1.E-08 Tsi=8nm drain/source diffusion regions and contact plugs. The
Tsi=6nm reduction is particularly beneficial on the drain side where
1.E-10 Tsi=4nm the capacitance is amplified by the Miller effect. With the
capacitance well suppressed, we propose to introduce
1.E-12
self-aligned contact (SAC) into embedded SRAM and SOC
0 0.2 0.4 0.6 0.8 1 circuits as shown in Fig. 11. The fabrication flows have been
Gate Voltage [V] proposed for gate first [11] and gate last [12] technologies
and their benefits in simulated inverter switching energy and
Fig. 8. Simulation shows UTB-SOI has excellent Ioff and S if speed and expected SRAM cell size have been reported.
TSI<LG/4. LG=20nm, VDS=1V, lightly doped body [7].
Fig. 12 shows that a summary of the simultaneous
improvements in speed, power, and density.
We can expect that FinFET UTB-SOI will benefit even
more from vacuum spacer because of the raised S/D
structure.

Fig. 9. 2001 UTB-SOI with 3nm ultra-thin Si body. Ge raised


source/drain reduces the series resistance [8].

Fig. 10. UTB-SOI (left) can be back-gated similar to well biasing.


UTB-SOI requires SOI substrates with Si film uniformity FinFET (right) top gate can be removed for back gating [9].
of +-0.5nm or less than two silicon atoms so that a 5nm
ultra-thin Si film will not have more than +-10%
non-uniformity--across wafer and from wafer to wafer. In
2009 SOI wafer supplier, Soitec, developed SOI wafers with
uniformity of +-0.5nm. The IC industry now have FinFET
and UTB-SOI for future transistors.

UTB-SOI has the attractive feature of back gating that


adjust the Vt better than CMOS well-biasing as illustrated in
Fig. 10. This feature is valuable for power management.
FinFET does not provide back gating in its simple form. A
modified version of FinFET [9], whose top gate is removed
with a CMP process leaving two separate gates, shown in Fig.
11, can provide back gating. It can be used to design small
SRAM cell with excellent noise margin [9]. For general
power management using this device, wiring lay-out needs to
be carefully evaluated. Fig. 11. Gate to S/D/contact-plug capacitance can be reduced with
vacuum spacer allowing self-aligned contact for gate first [11] and gate
last [12] processes.
UTB-SOI needs less technology development investment
than FinFET but has a higher substrate cost. IC
manufacturers must evaluate the relative wafer processing
costs for full cost comparison. Quantization effect in Si body
thinner than 5nm will cause electron and hole mobility
degradation and increase Vt sensitivity to Tsi variation [10].
power/speed/density (self-aligned contact), and low power
near-threshold circuits with higher performance.

ACKNOWLEDGMENT

This study is sponsored by SRC and UC-IMPACT.

REFERENCES

[1] C. Hu, Modern Semiconductor Devices for Integrated Circuits, Pearson/


Prentice Hall, 2010, Ch. 7.
[2] Z. Liu et al. IEEE Transaction on Electron Devices pp. 86-95, Jan. 1993.
Fig. 12. Relative to conventional oxide spacer, vacuum spacer with self
[3] X. Huang et al., IEDM Technical Digest, p. 67, 1999.
aligned contact (SAC) improves speed, power, and density [4] F-L. Yang, et al, IEDM Tech. Dig, p. 255-258, Dec. 2002.
simultaneously [13]. [5] A. Sachid, C. Hu, Int. Semic. Dev. Res. Symp. (ISDRS), Dec. 2011.
[6] C. H. Wann et al., IEEE Trans. on Electron Dev., p. 1742, 1996.
[7] Y-K. Choi et al., IEEE Electron Device Letters, p. 254, 2000.
[8] Y-K. Choi et al, VLSI Tech. Symposium, p. 19, 2001.
V. CONCLUSIONS [9] Z. Guo et al., Int. Symp. Low Power Electronics and Design, Aug. 2005.
[10] Y-K. Choi, 59th Device Research Conf. p. 25, 2001.
Developed in the same research project, FinFET and [11] J. Park, C. Hu, SISPAD, p53-56, Sep. 2008.
UTB-SOI demonstrate a new scaling path: scaling body [12] J. Park, C. Hu, VLSI-TSA, p105-106, Apr. 2009.
[13] J. Park, C. Hu, ICSICT, p. 53, 2008.
thickness with Lg to take CMOS below 10nm. Intel is using [14] M. Dunga et al., VLSI tech. Symposium, p. 60, 2007.
FinFET starting at 22nm and foundries will do so at 14nm. [15] D. Lu et al., IEDM, p.565, 2007.
ST Microelectronics will introduce UTB-SOI product at [16] S.Yao et al., Int. Conf. Microelectr. Test Structure, ICMTS, p. 79, 2010.
28nm, taking advantage of easier ramp up and back-gating.
Future opportunities are proposed including multiple fin
height for better density, vacuum spacer for better

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