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Calculation of Yarn Package Density A World of Content Creation

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S. M. Hossen Uzzal
Production Officer
Monno Fabrics Ltd., Manikgonj
Email: uhossen@gmail.com

Package weight and density:

The package weight and density are two important parameters which are to be standardized for uniform
and trouble free dyeing.The packages may be soft or hard these should conform to the standards, when
too soft liquor flowing through it will find the course of least resistance and cause channeling, which
leaves some parts of the package relatively undyed or lighter. If the packages are wound too hard, a point
can be reached where the flow of liquor is impeded to such an extent that poor dyeing or none may occur. #ExploreTheNew
The package weight and dimensions depends upon the type of the machine, its flow rate, automation,
type and construction of the yarn to be dyed, dye class to be used and type of package holder to be used.
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The typical density norms for different types of yarns is between 350-450 gm/ltr.

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We know, Fabric GSM 6

M–m
Package Density = ……………………… gm/cm3 ; Labels
2π (2R2 – r2)h
Blow Room
Where,
M= Total package wt Carding
 Combing
m = Bobbin wt; r =Bobbin dia

Consumption
R= Total package dia ;

Costing
h= Bobbin length or height.
Drawing
If Package wt 1150 gm, bobbin wt 140gm, package dia 174mm, bobbin dia 65mm, height 149mm,then
Dyeing
1150-140
Package Density = ………………………………………………. gm/cm3 Fiber
2 X 3.1416 X {(8.7)2 – (6.5)2 X 14.9
GSM
= 0.33 gm/cm3
Industrial Engineering

Production calculation:
Jute Spinning

No. of spindle X M/C speed (m/min) X 60 X 8 X 3 X 1.0939 X efficiency Knitting

Production per day = …………………………………………………...........………………………
840 X Count X 2.2046 Loom

510 X 1000 X 60 X 8 X 3 X 1.0936 X 0.85 Quality Inspection

= …………………………………………………………………
840 X 30 X 2.2046 Relation

= 12287.95 kg/day Ring Frame

= 12 tons Sewing

Sizing

Spinning

Textile Testing

Thread Consumption

Warping

Weaving

Winding

0 0 0 Yarn

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