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Pipe Stress Analysis and Design Program

Version: 12.04.00.13

Edition: Advanced

Developed and Maintained by

BENTLEY SYSTEMS, INCORPORATED

1065 N. PACIFIC CENTER DRIVE, SUITE 450
ANAHEIM, CA 92806
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************************************************************
** **
** AUTOPIPE FLANGE ANALYSIS **
** **
************************************************************

SYSTEM NAME : BYDP-C OPE

PROJECT ID : BAYAN
BYDP-C RISER - OPE

PREPARED BY : ______________________________
MFJ

CHECKED BY : ______________________________
AZAM

1ST APPROVER : ______________________________

OM

2ND APPROVER : ______________________________

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************************************************************
** **
** POINT BV2 FLANGE # 2 **
** WELD-NECK **
** NPS 500.000 mm RATING 900 **
** **
************************************************************

VESSEL DESIGN CODE : ASME Section VIII 2010, Division 1

DIMENSION LIBRARY : FlangeDimLib.mdb

DIMENSION CODE : B16-5

MATERIAL LIBRARY : asme2010.mdb

FLANGE ATTACHMENT : INTEGRAL

FLANGE CONFIGURATION : WHOLE

I N P U T S

1.1 FLANGE:
------

Material : NS
Outside diameter, A : 857.250 mm Bore diameter, B : 483.040 mm
Thickness, tf : 107.950 mm Rigidity Factor, K : 0.300
Small End Hub Thk, g0: 12.4800 mm Large End Hub Thk, g1: 69.6300 mm
Hub Length, h : 139.700 mm Bolt Circle Dia., C : 749.300 mm
Corrosion Allowance : 0.000 mm
Allowable at Oper, Sf: 151.000 MPa Allowable at Amb, Sf : 151.000 MPa
Modulus. at Oper, E : 207000. MPa Modulus. at Amb, E : 207000. MPa

1.2 PIPE:
----

Automatic Material : NO
Material : NS
Standard pipe library file : ASME2010
Nominal diameter : 500.000 mm
Pipe schedule : NS
Pipe Inner Diameter : 483.040 mm Pipe Outer Diameter : 508.000 mm
Allowable at Oper, Sn: 450.000 MPa Allowable at Amb, Sn : 450.000 MPa

1.3 GASKET:
------

Gasket Type : Spiral-wound alloy with Mineral fiber fill

Gasket Config. : Sketch (1a) - Column 2 of Table 2-5.2
Inside Diameter : 520.700 mm Seating Width, N : 25.400 mm
Width of Nubbin, w : 0.000 mm Gasket Thickness : 0.000 mm
Strength Factor, m : 3.000 Seating Stress, y : 68.948 MPa
Load Reaction Dia., G: 553.539 mm Eff. Press. Width, b: 8.980 mm
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1.4 BOLTS:
-----
Material : User
No. of Bolts : 20 Min. Bolt Spacing : 107.9500 mm
Bolt Diameter : 50.8000 mm Eff. Bolt Diameter : 44.0766 mm
Hub Radial Dist. : 63.5000 mm Outer Edge Dist. : 50.8000 mm
Bolt Hole Diameter : 53.9750 mm
Allowable at Oper, Sb: 172.369 MPa Allowable at Amb, Sa : 172.369 MPa

1.5 PRESSURE & TEMPERATURE LOADS:

----------------------------
Internal pressure : 9.670 N/mm2 At temperature : 75.000 deg C
External pressure : 0.000 N/mm2 At temperature : -17.778 deg C
Ambient temp. : 17.500 deg C

D E S I G N

2.0 SUMMARY:
-------

Design code : ASME Section VIII Div. I 2010

Flange Thickness : 107.9500 mm

Flange Volume : 0.52E+08 mm**3 **Flange Weight : 0.2377 kg

Flange Diameter : 857.2500 mm Flange Bore : 483.0400 mm
Polar Mom Inertia : 0.53E+08 mm4 Bend Mom Inertia : 0.46E+08 mm4
Bolt Circle Diameter : 749.3000 mm Gasket Load Diameter : 553.5395 mm
Gasket Strength Factor : 3.0000 Gasket Seating Stress : 68.9476 MPa

**NOTE: This weight is not used in the static/dynamic analysis.

For lap flanges this weight is for the stub flange only.
This weight does not include any bolt or nut weight.
To set the weight use the Modify > Flange menu option.
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R E S U L T S

3.1 ALLOWABLE STRESSES:

------------------

1. OPERATING CONDITIONS:
INT. PRESS ALLOWABLE INT. PRESS
MPa MPa RATIO
---------- --------- ----------
Longitudinal Hub Stress, SH = 105.524 226.500 0.466
Radial Flange Stress, SR = 85.575 151.000 0.567
Tangential Flange Stress,ST = 73.521 151.000 0.487
Average Stress, (SH+SR)/2.0 = 95.549 151.000 0.633
Average Stress, (SH+ST)/2.0 = 89.523 151.000 0.593
Bolt Tensile Stress = 105.948 172.369 0.615

Bolt stress due to internal

pressure & external loadings = 130.424 172.369 0.757

**2. GASKET SEATING CONDITIONS:

INT. PRESS ALLOWABLE INT. PRESS
MPa MPa RATIO
---------- --------- ----------
Longitudinal Hub Stress, SH = 116.094 226.500 0.513
Radial Flange Stress, SR = 94.146 151.000 0.623
Tangential Flange Stress,ST = 80.885 151.000 0.536
Average Stress, (SH+SR)/2.0 = 105.120 151.000 0.696
Average Stress, (SH+ST)/2.0 = 98.489 151.000 0.652
Bolt Tensile Stress = 139.158 172.369 0.807

**NOTE: The gasket seating condition stresses are calculated using the full available bolt load,
where Wg = [(Am + Ab)*Sa]/2.

3.2 RIGIDITY CRITERION:

------------------

1. OPERATING CONDITIONS:
INT. PRESS ALLOWABLE INT. PRESS
RATIO
---------- --------- ----------
Rigidity Index, J = 0.293 1.000 0.293

2. GASKET SEATING CONDITIONS:

INT. PRESS ALLOWABLE INT. PRESS
RATIO
---------- --------- ----------
Rigidity Index, J = 0.323 1.000 0.323
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S T R E S S F A C T O R S

4.1 DUE TO FLANGE DIAMETER:

----------------------

K = 1.7747 T = 1.5945
Z = 1.9304 Y = 3.5565
U = 3.9083
e = 0.0066 1/mm
d = 2763247. mm**3
ho = 77.6424 mm
Lambda = 1.529

4.2 DUE TO FLANGE HUB:

-----------------

h/ho = 1.7993
G1/G0 = 5.5793
F = 0.5120
V = 0.0171
f = 1.0000

F O R C E S & M O M E N T S

5.1 DUE TO INTERNAL PRESSURE:

------------------------

Total OPErostatic end force, H = 2327091. N

Minimum operating bolt load, Wm1 = 3233167. N
Min. gasket seating bolt load, Wm2 = 1076728. N
Design gasket seating bolt load, Wg = 4246641. N
Ring type moment factor, Fs = 1.0000
Bolt spacing correction factor, Bsc = 1.0000

Mom. Arm x Force = Moment*Bsc*Fs

mm N N.m
-------- -------- -----------------
OPErostatic end force moment, MD = hd x Hd
98.315 x 1772076. = 174222.

Diff. OPErostatic force moment, MT = ht x Ht

115.505 x 555015. = 64107.2

Operating gasket load moment, MG = hg x Hg

97.880 x 906076.3 = 88687.16

Total gasket seating moment, Mg = hg x Wg

97.880 x 4246641. = 415663.2

Ext. Bending & Ax. force moment Moe = 4Me.(xr) + Fa.hD = Moment*Fs
50803.7 + 0.000 = 50803.7
Where, xr = [I/(0.3846*Ip+I)]*[hD/(C-2*hD)]

Total operating moment, MO=MD+MT+MG+Moe = 377820.1 N.m