Q-11650, Ancchor-Plm Type Paste Kettle 125 L

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BECTOCHEM Technical -

CONSULTANTS AND
ENGINEERS PVT. LTD. Specifications
Mumbai - India PLANETORY MIXER FOR STARCH
Offer No: Q-11650: Rev-0 PASTE – 125LTRS (GROSS) Date: 17.07.2011
CLIENT – M/s. DAILY NEEDS LTD. A/C ELOMATIC PHARMALAB Page 1 of 5

TECHNICAL FEATURES:

SR. DESCRIPTION SPECIFICATION


1. PROCESS & OPERATIONAL DATA
Usage The Paste kettle is a simple unit used for preparation
of starch paste. The kettle consists of a
hemispherical bowl welded to cylindrical shell.
Type Standard Unit
Working Capacity 100 Ltrs.
Input Used Liquid/Liquid, Liquid/Solid, Solid/Solid.
Output produced Starch Paste
2. PHYSICAL CONDITION
Model GMP & Non Ex rated
Code Good Engineering Practice
3. ROOM DETAILS
Overall Room Dimensions As per layout drawing
Other Equipments in the Room Yes / No
Available Room Height To be specified
4. MAIN COMPONENTS
4.1 Bowl
Type Cylindrical Shell, Bottom Hemispherical.
Design Pressure ATMS.
Dimension of Bowl 610 DIA X 630 ht X 10swg
Jacket Dimension 700 DIA X 550 ht X 10swg
Insulation 40mm thick mineral wool
Cladding 16swg SS 304
Gross Volume 125 Ltrs.
Working Capacity 100 Ltrs.
Discharge 100mm Flush Bottom Ball Valve, Manually operated
Bowl Drain Size 15MM
Bowl Drain Type TC / BSP / Flange
4.1.1 Design Data Shell Jacket
Max. Operating Pressure ATM. 2 Kg/Cm²
Design Pressure ATM. 2.5 Kg/Cm²
Hydro Test Pressure Water Fill up 4 Kg/Cm²
Operating Temperature 10-120ºC 10-140ºC
Design Temperature 10-150ºC 10-160ºC
4.2 Motor
Main Motor Make Hindustan motor / Equivalent
Motor specifications 2 H.P. / Single speed 1440 RPM, Non FLP Foot Mounted.
4.3 Gearbox
Make CPEC / Equivalent
Size 30"
Ratio 50:1

Prepared / Checked by
Name MAYUR
Date 20.07.2011
BECTOCHEM Technical -
CONSULTANTS AND
ENGINEERS PVT. LTD. Specifications
Mumbai - India PLANETORY MIXER FOR STARCH
Offer No: Q-11650: Rev-0 PASTE – 125LTRS (GROSS) Date: 17.07.2011
CLIENT – M/s. DAILY NEEDS LTD. A/C ELOMATIC PHARMALAB Page 2 of 5

4.4 Lifting Arrangement of Top Disc Hydraulic


Location Service Floor
System Power Pack
4.5 Agitator / beater speed
Rotation 54 RPM/Variable through the VFD - OPTIONAL
Planetary 18 RPM/Variable through the VFD - OPTIONAL
Free space Required Minimum 1 m from all sides
4.6 Ancillary
Grill For Starch Addition
Bowl Leg Wheel PU Coated, All swill type
4.7 Heating Arrangement (in Jacketed
Through Steam Heating
Bowl)
½” NB, with Quick fix type coupling. The manually
Steam Inlet/Chilled Water Out
operated valve for control of Steam/Chilled water
Steam condensate /Chilled Water ½” NB, with Quick fix type coupling. The manually
in operated valve for control of Steam/Chilled water
Jacket Drain 3/8” BSP
4” Dial Pressure Gauges on Inlet at Steam & at inlet
Pressure Indicator
Chilled Water line.
5. MATERIAL OF CONSTRUCTION
Product Contact Parts SS 316
Other parts S.S. 304 covered / S.S.304 cladded
Gasket Silicon
6. ELECTRICAL CONTROLS DOL Starter, NFLP
Operating Panel SS 304, Push Button Type With RYB.
Location Mounted with Machine
Control Panel Motor ON/OFF Switch. Emergency Stop
7. SAFETY FUTURE All moving parts are covered with guard.
8. DIMENSION OF M/C. 1230 L X 1050 B X 2100 HT.
9. FINISH
Internal 240 Grit Mirror
External 180 Grit Mirror
C.S. Powder coated / Painted to smooth finish
10. UTILITY REQUIRED
Powder Supply 3ph / 415V / 50 HZ / AC Option to client's requirement
Total Load 0.3 KW
Cable Size 1.5 SQ. MM – COPPER
Free Space Required Minimum 1 M from all sides.
Net Weight 230 Kg
Gross Weight 290 Kg

Prepared / Checked by
Name MAYUR
Date 20.07.2011
BECTOCHEM Technical -
CONSULTANTS AND
ENGINEERS PVT. LTD. Specifications
Mumbai - India PLANETORY MIXER FOR STARCH
Offer No: Q-11650: Rev-0 PASTE – 125LTRS (GROSS) Date: 17.07.2011
CLIENT – M/s. DAILY NEEDS LTD. A/C ELOMATIC PHARMALAB Page 3 of 5

11. DOCUMENTATION
11.1 Scope of Standard Documentation Material Test certificate for contact parts
Installation & Maintenance Manual
Spare Part List
Warranty Certificate of machine
Certificates, Manual for Bought out items
Electrical Circuit Diagram
Schematic Diagram of machine showing Overall
Dimensions
Instrument list with manufacturers calibration
certificate.
12. INSPECTION Client.
13. TRIAL Chalk Powder Running Trial will be offered for ½ hr.
Load Trial can be offered. Material to be arranged by
client as a free issue of material. Being a proprietary
machine stage wise inspection will not be offered.
Installation / trial at clients place will be at additional
cost.
14. PACKING Crate Wrapped in Plastic

16. PRICE SCHEDULE

Sr. No. Description Unit Price in USD


(FOB Mumbai port)
16.1 PLANETARY MIXER-125Ltrs, SS 316 Contact Parts, cGMP Model, 14,950
NFLP Construction with Hydraulic lifting & lowering of Top Dish.
Detailed Documentation
OPT PASTE KETTLE(Anchor type)-125Ltrs, SS 316 Contact Parts, cGMP 11,950
Model, NFLP Construction with Hydraulic lifting & lowering of
Top Dish. Detailed Documentation
16.2 Additional Price for the Options
16.2.1 Variable Drive for Main Motor 1,250
16.2.2 Steam fittings with manually operating valves, Steam Trap Assembly & 1,550
pressure gauges at Inlet.
16.2.3 Flameproof system 1,250
16.2.4 Detailed Documentation Included

Note: After Paste Preparation, Top dish will be lifted & Bowl will be taken out & docked to Loader so as
to charge paste into RMG. RMG will have special binder addition assembly on top dish for paste
addition.

Prepared / Checked by
Name MAYUR
Date 20.07.2011
BECTOCHEM Technical -
CONSULTANTS AND
ENGINEERS PVT. LTD. Specifications
Mumbai - India PLANETORY MIXER FOR STARCH
Offer No: Q-11650: Rev-0 PASTE – 125LTRS (GROSS) Date: 17.07.2011
CLIENT – M/s. DAILY NEEDS LTD. A/C ELOMATIC PHARMALAB Page 4 of 5

General Assembly: PLM

General Assembly: Paste Kettle (Anchor Type)

Prepared / Checked by
Name MAYUR
Date 20.07.2011
BECTOCHEM Technical -
CONSULTANTS AND
ENGINEERS PVT. LTD. Specifications
Mumbai - India PLANETORY MIXER FOR STARCH
Offer No: Q-11650: Rev-0 PASTE – 125LTRS (GROSS) Date: 17.07.2011
CLIENT – M/s. DAILY NEEDS LTD. A/C ELOMATIC PHARMALAB Page 5 of 5

GLIMPSE:

Prepared / Checked by
Name MAYUR
Date 20.07.2011

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