Professional Documents
Culture Documents
057 - SOP of Boiler Circulating Pump Flushing
057 - SOP of Boiler Circulating Pump Flushing
STANDARD OPERATING
PROCEDURE
FOR
BCP FLUSHING
List of Contents
1. Objective
2. Scope
3. Introduction of Technical Data
4. Responsibility
5. Safety Ppe’s
6. Safety Precaution During operation
7. Special Tools/ Equipments
8. Prechecks And Action By Field Engineer
9. Operating Procedure
10.Abbreviations / Notations
References
1. Objective
For Smooth Operation of Boiler Circulation Pump.
2. Scope
This SOP is applicable for 01 No. of BCP.
3. Introduction
Boiler Water Circulation Pump used in high capacity boiler (super critical or
sub critical), it assisted the circulation of water to overcome friction losses in
pipe lines.
Pump Data
Motor Data
Type HLV55/4EV38-335
Nominal rating 380 kw
Frequency 50 Hz
Voltage 3300 V
Nominal Current 92.1 A
Starting current 599 A
Motor trip temperature 65°C
Motor alarm temperature 60°C
Motor Cooler
Type Shell & Tube
Design conditions of Primary side
Cooled medium Boiler Water
Design temperature 90°C
Design pressure 289.6 kg/cm2g
Hydraulic test pressure 434.4 kg/cm2g
Design conditions of Secondary side
Cooled medium Cooling Water (Clean Water)
Design temperature 57°C
Design pressure 10 kg/cm2g
Hydraulic test pressure 15 kg/cm2g
Purge Cooler
Type Shell & Tube
Design conditions of Primary side
Cooled medium Boiler Water
Design temperature 359°C
Design pressure 339.56 kg/cm2g
Hydraulic test pressure 509.34 kg/cm2g
Design conditions of Secondary side
Cooled medium Cooling Water (Clean Water)
Design temperature 57°C
Design pressure 10 kg/cm2g
Hydraulic test pressure 15 kg/cm2g
Liquid Data
5. Responsibility
Unit Control Engineer, Field Engineer and Desk Engineer.
6. Safety Precautions
Ensure no permit to work is pending on regarding this system by checking
with EE/MRSE.
10.Operating Procedure
11.Abbreviations / Notations
References
1. Torishima BCP O & M manual
2. Catalogue of boiler interlock & protection
3. BCP P & I Drawing
4. P & I for BCP Cooling system