Mohseen Professional Summary

• Mechanical engineer with 5 years of experience in product design and development

Karche • Experienced in leading projects from conceptualization to production implementation
• Experienced in leading cross functional interactions, design verification and validation
Sr. Product Design and design integration of components and managing BOM’s of product
Development Engineer • Adept at using FEA tools for static structural, modal and thermal analysis of components for
design optimization
• Skilled at product problem solving, value engineering and reverse engineering
Contact
Address: Work History
712 Stonegate dr, Columbus, IN –
47201 Cummins Inc (USA) – Sr. Product Design & Validation Engineer – Feb 2017 - Present
E-mail: • Developed, implemented and monitored test plans for validation of new of heat shield design
mohseen.a.a.karche@gmail.com for thermal performance and vibration related failures.
Phone: +1 551-232-4392 • Developed Poka Yoke tools for hose orientation and published work instructions for
LinkedIn: Mohseen Karche manufacturing to help implement new design
• Implemented design changes to resolve heat shield field issues based on service and
customer engineering feedback ensuring customer satisfaction and retention
Skills • Led cross functional interactions, managed bill of materials and design integration of
Product problem solving components across subsystems for new engine builds
• FTA • Designed a cast exhaust collector to meet specific customer requirements this enabled
product application in a new market segment with $20M expected revenue
• Failure investigation
• Responsible for gathering VOC, defining technical profile, creating concept designs and
• RACI
managing development tasks from concept to production phase for components
• VOC, 50k, 5K
• Responsible for managing DVP&R tasks, leading DFMEA's, cross-functional reviews and
• 7 step process
coordinating procurement for on-schedule delivery of components
• Fishbone Diagram
• Led the design team and managed the PPS projects to resolve field failures of turbo plumbing
• 6 Sigma
hoses saving service repair cost of $5000 per engine
CAD & PLM • Resolved a field failure by redesigning a sheet metal bracket using PPS tools. Proposed design
• CATIA –Solid Design also achieved approximate cost savings of $10,800 annually
• CREO – Solid Design Shetmetal
Design, Pro piping Force Motors Ltd (India) – Design Engineer – Feb 2013 – Oct 2014
• AutoCAD
• Windchill • Proposed and developed a test rig for clutch slip time measurement to calculate dynamic
Analysis coefficient of friction and estimate clutch life by thermal analysis
• ANSYS – Static structural • Involved in complete design process from part conceptualization to production release of
analysis, Modal Analysis, gear box housing, clutch and related components.
Thermal Analysis • Completed propeller shaft layout design and vibration analysis
• Hot bolted joint analysis • Reduced outsourcing cost of analysis by preparing excel based calculator referring to SAE
• Dimensional variation analysis manual for vibration analysis of propeller for calculating the amplitude of vibrations
• CETOL – 3D DVA • Reverse engineered a rear axle assembly as a part of 3-member team
Product Development
• GDNT
• PUGH Matrix Projects and Internships
• C&E Matrix
• DFMEA • Cummins Inc (Electrification Design Intern): Comparative study and research on battery
• Cross-Functional technologies such as Li-ion and flow batteries optimized for stationary applications.
Design Integration Analyzed the contribution of TIM to thermal resistance, impact of direct liquid cooling of the
• BOM management base plate
• Project Management • JCB India Ltd (G.E.T - Operations): Responsible for daily production scheduling, handling line
Coding issues, material management and production status monitoring.
• MATLAB • TATA Motors Ltd (Intern): A group project on improving overall build quality of ARIA vehicle
• C++ • BAJA SAE India: Design and fabrication of an ATV: Led the team of 3 members for designing
an exhaust system, member of marketing team
Languages • SUPRA FSAE INDIA event: Member of design and Fabrication team, responsible for designing
drive train components and fabricating the engine mountings
English, Hindi, Marathi and
German (A2)
Education
Interests • Master’s in Mechanical Engineering – R.I.T (USA) - Dec 2016
Travelling, sports and writing • Bachelors in Mechanical Engineering – Pune University (India) - Aug 2012