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Natural Rubber: RSC Green Chemistry November 2009
Natural Rubber: RSC Green Chemistry November 2009
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Natural Rubber
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Series Editors:
James H Clark, Deparlment of Chemistry, University of York, York, UK
George A Kraus, Departmenl of Chemistry, Iowa Swte University, Iowa, USA
CHAPTER 9.5
Natural Rubber
LAURENT VAYSSE,a FRÉDÉRIC BONFILS,b PHILIPPE
THALER,c AND JÉRÔME SAINTE-BEUVEb
a
CIRAD, UMR 1208, Joint Research Unit ‘‘Agropolymers Engineering and
Emerging Technologies’’ CIRAD, Montpellier SupAgro, INRA, Université
de Montpellier 2; Rubber Technology Laboratory Agro-Industry Building 3,
8th floor Kasetsart University, Bangkok 10900, Thailand; b CIRAD, UMR
1208, Joint Research Unit ‘‘Agropolymers Engineering and Emerging
Technologies’’, CIRAD, INRA, Montpellier SupAgro, Université de
Montpellier 2, 73 rue JF Breton, F-34398 Montpellier Cedex 5, France;
c
CIRAD, UPR80, Functioning and management of tree based cropping
systems, Campus international de Baillarguet, F-34398, Montpellier Cedex 5,
France
9.5.1 Introduction
Natural rubber, India rubber and caoutchouc are all names for the solid elastic
material isolated, one way or another, from the ‘milk’ or latex of Hevea bra-
siliensis, and various other tropical plants like Castilloa elastica. Natural rubber
and natural rubber products have been known to the ancient cultures of
Amazonia and Mesoamerica since time immemorial. According to the Spanish
historian Antonio de Herrera Tordesillas, Christopher Columbus returned
from his second voyage, bringing back the first rubber balls from the West
Indies to Europe. The term cahuchu or caoutchouc was used by the Maninas
Indians according to the French explorer Charles de la Condamine. It is gen-
erally taken to be based on the Indian cao ochu, which could be translated as
339
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(+6.3%), whilst over the same period North America reduced its synthetic
rubber consumption (–3.4%) and stabilized its natural rubber consumption
(+0.8%). The effect of globalization has been to relocate the means of tyre
production to Southeast Asia, particularly to China. The rising price of energy
is likely to modify that situation profoundly as transport costs escalate. In
addition, the impending arrival of new stakeholders – especially in the Middle
East – in the synthetic rubber production sector risks destabilizing the elasto-
mer market.
Newly planted rubber trees take 5 to 7 years before they can be tapped and
reach their peak production in 10 to 20 years. Of the major global challenges,
the environment occupies a dominant place for rubber trees and natural rub-
ber, even on smallholdings where Hevea is usually intercropped with other tree
crops or food crops, thereby constituting agro-forests, which nowadays have
important secondary functions (maintaining biodiversity, environmental con-
servation, rehabilitation of degraded zones, etc.).4
As a tree, Hevea plays a role in carbon sequestration and may therefore be
eligible for the Clean Development Mechanism (CDM).5
Lastly, Hevea produces wood, which is effectively exploited today6 and
produces natural rubber in its laticifer rings, which man has learned perfectly to
use to his advantage. The car industry exerted such demand that supplies fell
short, opening up the way for synthetic rubbers, which have become the ideal
substitute capable of satisfying all the requirements of the industry. Substitu-
tion of natural rubber by synthetic rubber peaked in 1979 (29.5% of elastomers
consumed worldwide were made from natural rubber). Since then, the trend has
reversed, mainly due to industrial development in producing countries, which
favoured their own national production of natural rubber; in 2006 43% of
elastomers consumed worldwide were made from natural rubber. Since 2001,
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SMR20
3 100
Brent 90
2.5 80
Published on 20 November 2009 on http://pubs.rsc.org | doi:10.1039/9781847552686-00339
70
US$ barrel-1
US$ kg-1
2 60
50
1.5 40
30
1 20
10
0.5 0
2000 2000 2001 2001 2002 2002 2003 2003 2004 2004 2005 2005 2006 2006 2007 2007 2008
Date
Figure 9.5.1 Natural rubber prices – TSR 20 – FOB Kuala Lumpur. SMR ¼
Standard Malaysian Rubber, SMR 20 is a medium grade
and on root uptake for water and nutrient acquisition. Through photosynth-
esis, solar energy is intercepted and converted to synthesize energy-producing
carbohydrates (CH2O)n, which is the basis for all subsequent metabolic
pathways in plants. These carbohydrates are monosaccharides (glucose, fruc-
tose, ribose), oligosaccharides (sucrose, maltose, raffinose) and polysaccharides
(starch). Following synthesis in leaves (sources), carbohydrates are partitioned
among the different sinks (leaves, shoots, trunk, flowers, fruits, roots) through
phloem vessels. The major form of carbohydrate transported is sucrose,
whereas the major non-structural reserve form is starch, mainly stored in the
parenchyma. Cellulose, hemi cellulose and pectin constitute structural carbo-
hydrates. In sink organs, carbohydrates are catabolized to provide energy for
cell functions, releasing CO2 and consuming O2 (respiration). Consequently,
the respiration rate of any organ is directly related to its activity, be it growth,
maintenance or specific functions.
Water taken up together with mineral nutrients by roots is transported via
the xylem towards the leaves, where it is transpired through stomata.
According to the cohesion theory of sap ascent in plants, transpiration creates a
tension (negative pressure) in xylem conduits, driving water from soil to root
and throughout the shoot. Atmospheric water vapour pressure deficit (VPD) is
therefore the main climatic factor determining water demand in plants, whereas
soil water availability limits actual uptake. However, transpiration is not a
passive process; it is regulated by plants by controlling stomatal opening.
Under water stress, stomatal conduction drops, in order to limit water loss. On
the other hand, as CO2 uptake takes place in stomata too, stomatal closure also
limits photosynthesis. Water use efficiency (WUE) for carbon, the amount of
absorbed carbon to the amount of transpired water, is a major parameter in
plant ecophysiology.
starters’’ as they exhibit high latex yield together with high Pi and low sucrose
under low tapping intensity. On the other hand, some clones are ‘‘slow starters’’
but exhibit high potential for intensification as their metabolic activity is able to
increase and their sucrose resources are high.
However, the range in yield-related sucrose changes is clone-dependent. For
a given amount of exported latex, hence a given amount of sucrose consumed,
some clones, such as PB 217, are able to maintain a higher sucrose balance than
others.30 As isoprene biosynthesis pathways are not likely to differ among
clones, this shows that clones differ in their ability to upload sucrose into
laticifer cells. Regulation of active sucrose transport from phloem and par-
enchyma to laticifer vessels through medullar rays may explain such differences
that could also be related to differences in carbohydrate reserves in the vicinity
of the tapping cut. Despite increased competition for carbohydrate induced by
tapping, there is more reserve accumulation in the trunk wood of tapped trees
than of untapped trees.31 Moreover starch accumulation is positively correlated
to yield when different tapping systems are compared.32 Such surprising find-
ings show that trees tend to adapt their level of carbohydrate reserves to
metabolic demand, at the possible expense of radial growth. The trunk area
affected by tapping is not limited to the vicinity of the cut, but covers almost all
the trunk area up to at least 2 m high.26 Latex metabolic activity, latex sucrose
content, wood and bark starch content, as well as radial growth, is affected
throughout both sides of the trunk, even in areas which are too far from the cut
to be directly involved in latex regeneration following tapping. Latex diagnosis
mapping is used to determine the latex regeneration area (high Pi, low sucrose).
Latex yield per tapping day is positively correlated to the size of that area.33
CO
CO22
Vertical
growth
Photosyntesi
Photosyntesis s
Carbohydrate
Carbohydrates s
R
Respiration (growth e
and maintenance) s Radial
e growth
r
v
e
s
Latex regeneration
9.5.4.1 Polyisoprenoids
Poly(cis-1,4-isoprene) belongs to the family of polyisoprenoids, which are the
most structurally diverse and abundant natural products known, with more
than 23,000 primary and secondary metabolites. This huge family comprises,
for example, sterols which display not only structural functions (control of
biological membrane fluidity) but also hormonal functions (steroid hormones).
Key phyto-hormones, such as abscisic acid, gibberellins and cytokinins, are
isoprenoids too. Moreover, isoprenoids are used in protein prenylation, which
is a key step in the activation and the localization of metabolic enzymes in many
organisms. The first common step of all isoprenoid biosynthesis pathways is the
formation of isopentenyl diphosphate (IPP).39
9.5.4.2.1 Initiation
The initiation step consists in the formation of IPP (12), and its isomer DMAPP
(13). The conventional metabolic pathway to form these two molecules is called
the acetate/mevalonate pathway (MVA pathway) in which three molecules of
acetyl-CoA (3) condense successively to form 3-hydroxy-3-methylglutaryl-CoA
(HMG-CoA) (5), which leads to a key intermediate molecule, namely meva-
lonic acid (MVA) (6). The latter is further phosphorylated and decarboxylated
to form the IPP molecule (12). In Hevea brasiliensis, this cytosolic pathway was
described by Lynen43 and Lebras44 in the early 1960s and reviewed more
recently by Kekwick45 and Ohya.46 Most experimental validations were
obtained by observing the incorporation of radioactive tracers, such as [2-14C]
MVA and [3-14C]HMG-CoA. The incorporation of [14C]IPP into rubber was
found to be much faster than that of [2-14C] MVA. This was assumed to be due
to slow conversion of MVA into IPP.43–44,46 Another explanation might be that
the MVA pathway was not exclusive for IPP biosynthesis. Indeed less than 10
years ago, a new, mevalonate-independent, IPP biosynthesis pathway was
discovered by Rohmer.47 This plastidic DXP-MEP pathway initiates with a
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been shown in latex and leaves.49 The IPP derived from this second pathway
may diffuse from the plastids and join the cytosolic pool.40
Given that acetylCoA (3) is produced from pyruvate (2) by the pyruvate
dehydrogenase complex, both pathways (MVA or DXP-MEP) leading to the
formation of IPP start with a pyruvate which is a product of glucose (1) cat-
abolism by glycolysis.
In addition to the formation of IPP (12), initiation includes as well the for-
mation of dimethylallyl diphosphate (DMAPP) (13) by isomerization of IPP,
catalyzed by IPP isomerase.
9.5.4.2.2 Elongation
Elongation consists of the sequential condensation of IPP and allylic diphos-
phate through the action of the prenyl chain elongating enzyme, commonly
called prenyl transferase. The reactions catalyzed by prenyltransferases start
with the formation of allylic cations after the elimination of pyrophosphate
ions, to form allylic prenyl diphosphate. This is followed by addition of an IPP
with stereo-specific removal of the proton at the 2-position. This is the key
reaction which determines cis- or trans-configuration of the double bonds
contained in the linear isoprenoid chain. Cis-trans isomerism is dependent on
the nature of the prenyltransferase involved in elongation catalysis. A com-
prehensive review of cis- and trans-prenyltransferases was recently undertaken
by Takahashi and Koyama.39 Cis-prenyltransferases are much less well known
than their trans-homologues.
For linear isoprenoid biosynthesis, elongation of the polymer chain can be
described in two main phases as shown in Figure 9.5.3:
In the case of natural rubber from Hevea brasiliensis, which is almost entirely
made of cis-isoprene units, it could be assumed that cis-prenyltransferase is
exclusively involved in phase 2. Unfortunately it is more complex. Authors agree
on phase 1, which is trans-condensation catalyzed by a cytosolic soluble trans-
prenyl transferase40,50–52 Farnesyl diphosphate synthase has been cloned from
rubber latex.53 The most probable prenyldiphosphate used as a primer for phase 2
is farnesyl-PP (15) or geranylgeranyl-PP (16).46,54,55 Phase 2 is catalyzed by a still
not clearly identified ‘‘rubber transferase’’ system. Different proteins have been
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9.5.4.2.3 Termination
Very little is known about the final biochemical termination event. Different
alpha end groups have been identified by NMR indicating the presence of
phosphate and fatty acid. These could be attributed to the presence of a
phospholipid molecule.
Although it is not part of the biosynthesis pathway, stricto sensu, it is worth
mentioning that after termination the linear isoprene chain may undergo fur-
ther chemical modifications. Indeed, abnormal groups such as aldehyde, epoxy
or lactone have been detected on the polymer chain.59
The concentration of substrates such as IPP and FPP. High IPP con-
centration leading to higher molecular weight, while a contrary phenom-
enon occurs with FPP concentration;
The magnesium ion, which is a necessary co-factor for Hevea brasiliensis
prenyltransferase, has also been described as a molecular weight
regulator;54
Tangpakdee60 also assumed that molecular weight could be regulated by
the activity of IPP isomerase, which is necessary to produce DMAPP, and
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9.5.4.4 Conclusion
The details and understanding of rubber biosynthesis are still ambiguous and
clear evidence has not yet been convincingly presented. Modern proteomic
techniques should provide a clearer understanding of reaction mechanisms,
especially the cis-condensation of IPP, as well as the biosynthesis location. This
knowledge would be very useful for considering genetic improvement of the
biosynthesis machinery. This work should be done in close collaboration with
rubber tree physiologists who are working on sugar availability in laticiferous
cells: indeed, it is pointless optimizing engine power if there is a lack of fuel.
9.5.5.2 Microstructure
For synthetic rubbers, analysis problems boil down to two determinations:
identification of the constitutive groups and determination of spatial arrange-
ment. For natural rubber, those two determinations have undergone a great
deal of research already mentioned.68 The poly(cis-1,4-isoprene) chain in the
plants studied comprises three parts (Figure 9.5.4): a (o) end group containing
1 dimethylallyl group and 2 or 3 trans groups, a long chain of cis configuration
and an (a) end group (Figure 9.5.4a). For natural rubber from Hevea, the
chemical structure of the two end groups has yet to be completely identified.
Neither the hydroxyl group nor the dimethylallyl group have been revealed.
Studies on deproteinized natural rubber from which lipids had been removed
by methanolysis led Tanaka et al. 69,70 to suggest the existence of a protein
(or polypeptide) on the (o) group and a phospholipid (or fatty acid) on the
(a) end group (Figure 9.5.4b). Those two non-isoprene compounds attached by
covalent bonds to the polyisoprene chain would seem to lie behind the inter-
actions responsible for the associative structure of natural rubber.
Non-isoprene compounds (lipids, proteins and sugars) will be covered in
Section 9.5.6.
9.5.5.3 Mesostructure
The mesostructure covers both the macromolecular scale (dimension, con-
formation and architecture of the macromolecules) and also the supramole-
cular scale (complex aggregates between macromolecules). It is this last point
that is the key to the specific properties of natural rubber. This associative
CH3
(b)
CH2
Protein CH2 CH2 CH3
CH3
C CH C CH
CH3 CH2 CH2 CH2 CH2C CHCH2 Lipid
m n
Figure 9.5.4 Microstructure of poly(cis-1,4-isoprene) (a) for latex plants other than
Hevea and (b) for Hevea.
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VM515
GT1 or PB312
RRIC121
PB330
Figure 9.5.5 Examples of inherent molar mass distribution for several Hevea clones
(Size Exclusion Chromatography in cyclohexane according to Bonfils
et al.80).
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9.5.5.3.2 Gel
Published on 20 November 2009 on http://pubs.rsc.org | doi:10.1039/9781847552686-00339
the average size (dE10 mm at 20 1C, dE5 mm at 60 1C, for RSS). The con-
centration and size of micro-aggregates also depend on the concentration in
the solution.
Table 9.5.2 Composition of natural rubber latex and raw dry rubber.
Latexa Dry rubberc
% w/w dry
% w/v fresh latexa matter of latexb % w/w dry matter
9.5.6.2.1 Proteins
Fresh latex contains roughly 1.5% of proteins of which about 25–30% are
bound to the rubber phase, another 25% being associated with the bottom
fraction (lutoid) and the remainder (45–50%) being reported as cytosolic.99,100
Two major particle surface-bound proteins of 14 kD (rubber elongation factor)
and 22 kD (small rubber particle protein) have been identified. In the bottom
fraction, the two major proteins are hevein (450%), an anionic protein, and
hevamine. The molecular weight of the proteins in this fraction is narrow,
ranging from 14 to 45 kD. In C-serum, proteins are numerous and range from
14 kD to 133 kD.94,98,100
Proteins play an important role in metabolism, in the structure of rubber
particles and in the quality of rubber products. Enzymes involved in the gly-
colysis as well as the rubber biosynthesis pathways are obviously part of
the protein pool of latex. Furthermore, rubber particle proteins confer,
with phospholipids, a negative charge to the particle surface, which
ensures colloidal stability. Proteins have been declared to influence the tech-
nological properties of rubber. For example, they are involved in the
water retention process during rubber drying101 and in the stress relaxation of
unfilled NR vulcanizate.102 Lastly, an unwanted property of latex proteins is
their allergenic character in latex-dipped goods. However, proper washing
processes can reduce allergenicity to a reasonable level. Nevertheless, this
remains an issue for a minor, overexposed population such as healthcare
workers.99
O-CH3
HO OH O
O
H3C
Published on 20 November 2009 on http://pubs.rsc.org | doi:10.1039/9781847552686-00339
HO OH
OH
CH3
HO
Figure 9.5.7 Two examples of potentially high value-added by-products from Hevea
latex.
9.5.6.2.3 Lipids
As mentioned before, lipids are the family of non-isoprenes that is the most
retained with the rubber during processing. Their extraction for analytical
purposes has been optimized recently by Liengprayoon.107 Depending on the
clone, lipids amount to 2.5 to 3.8% versus rubber in latex, and 1.8 to 3.3% in
dry natural rubber. Three families of lipids can be distinguished:108
Phospholipids: these account for 18–25% of lipids in fresh latex but only
4–5% of lipids in dry rubber. The main phospholipid is phosphatidyl
choline, amounting to more than 60% of latex phospholipids. As
amphiphilic molecules they are involved in the structure and charge of
particle membranes, but could also be linked to polyisoprene chains.
Glycolipids: these account for 25–35% of lipids in fresh latex and 10–14%
of lipids in dry rubber. Like phospholipids, they are degraded and/or
leached during dry rubber processing. The two main glycolipids are
digalactosyldiglyceride (DGDG, approximately 45% of latex glycolipids)
and steryl glucoside (SG, approximately 35%). They also have a structural
role in membranes.
Neutral lipids: these account for 40–60% of lipids in fresh latex but
82–86% of lipids in dry rubber. This share increase is due to the leaching of
hydrophilic lipids (phospho- and glycolipids) as well as to the hydrolysis of
fatty acid moieties from those hydrophilic lipids: newly released free fatty
acids thus join the neutral lipid family. Indeed, free fatty acids account for
less than 2% of lipids in latex while they account for more than 20% of
those extracted from dry rubber. Neutral lipids can be divided into fatty
acids and unsaponifiables.
9.5.6.3 Conclusion
Non-isoprenes of natural rubber are various and play important physiological
roles, especially in metabolism (carbon source and enzymes for polyisoprene
biosynthesis), and in the structural organization of latex (membranes of rubber,
lutoid or Frey-Wyssling particles, colloidal stability). They are also involved in
some technological properties of rubber, which give natural rubber its unique
properties. Finally, uncommon molecules with high value-added potential, such
as quebrachitol or furan fatty acid, are present in large quantities (41%), which
confirms that Hevea brasiliensis is a green chemical factory of great interest.
Higher elasticity;
Strain-induced crystallization;
Low heat build-up at high temperature;
Higher tack and high green strength.
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9.5.7.1 Elasticity
Natural rubber displays elastic properties – the ability to return to its initial
shape after initial stress is halted – which are remarkable in raw rubber but also
when it is vulcanized (around 700% elongation at break) due to its ability to
crystallize under strain (100% cis- and associative structure). Its properties are
used in elastic bands but also in dipped items such as gloves.
curing. Tack is the ability of two materials to resist separation after bringing
their surfaces into contact for a short time under light pressure. The green
strength of an elastomer is its resistance to deformation and fracture before
vulcanization. Natural rubber has good tack (very mobile low molecular weight
chains) and good resistance to separation; the high molar mass chains are able
to deform without slipping before the process of crystallization under stress
starts.
9.5.7.5 Vulcanization
Vulcanization remains a prime stage in the manufacture of rubber articles. It
consists of linking (cross-linking) the polymer chains with each other with
sulphur, sometimes with peroxides. This essential stage eliminates flow phe-
nomena by adding crosslinking points. It makes it possible to reduce hysteresis
by maintaining an acceptable level in terms of elongation/break. Numerous
chemicals are involved with the sulphur to catalyze the reaction (stearic acid,
zinc oxide and vulcanization accelerators).121 Unlike its synthetic counterparts,
natural rubber withstands much higher vulcanization rates without losing its
properties and displays a shorter scorch time. This phenomenon has been
attributed to the existence of natural vulcanization activators, notably free fatty
acids (1.5 to 2.5% w/w NR). Some studies in this field have also identified the
involvement of certain amino compounds: neutral and basic amino acids122 and
the amino bases arising from the hydrolysis of certain phospholipids.123 Whilst
there is abundant literature on vulcanization chemistry121,123 very few studies
have been undertaken to understand the action mechanisms of natural acti-
vators in natural rubber.
9.5.8 Conclusion
Rubber and Hevea offer a tremendous opportunity for offering some solutions
to major global challenges. Indeed, rubber growing is relatively easy and not
very sophisticated, making it accessible to the largest number of people; it does
not require rich soils. Current prices are advantageous for smallholders, which
encourages them to plant rubber. It is a tremendous machine for recycling
atmospheric carbon, enabling the production of polymers that will become
increasingly rare in the future given the expected shortages in petroleum oil
production. Lastly, the richness of natural elements occurring in latex – apart
from isoprene – has yet to be exploited and suggests uses in some very different
fields.
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