Pan Envase PDF

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

Food Quality and Preference 18 (2007) 196–204

www.elsevier.com/locate/foodqual

Shelf life estimation of brown pan bread: A consumer approach


a,*
Ana Giménez Paula Varela b, Ana Salvador b, Gastón Ares a,
,
Susana Fiszman b, Lorena Garitta c
a
Sección Evaluación Sensorial, Cátedra de Ciencia y Tecnologı́a de Alimentos, Facultad de Quı́mica, Av. General Flores 2124,
Montevideo C.P. 11800, Uruguay
b
Instituto de Agroquı́mica y Tecnologı́a de Alimentos (CSIC), Apartado de Correo 73, Burjassot, Valencia, Spain
c
Instituto Superior Experimental de Tecnologı́a Alimentaria, H. Irigoyen 931, 6500 Nueve de Julio, Buenos Aires, Argentina

Received 25 April 2005; received in revised form 17 August 2005; accepted 28 September 2005
Available online 9 November 2005

Abstract

In this study three different approaches—acceptability limit, failure cut-off point methodology, and survival analysis—to estimate the
sensory shelf life of brown pan bread elaborated with different enzymes using consumer data were compared. The study was carried out
in Spain and Uruguay independently, where four batches of bread were produced, with the same base formulation, one without enzyme,
the others with the addition of maltogenic amylase, xylanase, and a mixture of both. The results showed that for Uruguayan consumers
the mixture of enzymes provided better results in extending shelf life than the addition of amylase alone. For the Spanish consumers only
the addition of amylase provided the desired results, and for consumers of both countries the use of xylanase did not extend the shelf life
of bread. Among the methodologies used for the estimation, survival analysis provided the most adequate predictions considering con-
sumer rejection of the product. Hedonic scales do not always reflect consumer behaviour when deciding whether to accept or reject a
certain product for its consumption.
Ó 2005 Elsevier Ltd. All rights reserved.

Keywords: Brown pan bread; Enzymes; Shelf life; Survival analysis; Cut-off point methodology; Acceptability

1. Introduction approach to staling rate reduction has been the use of


alpha-amylases, which catalyse a small amount of hydroly-
Bread staling is responsible for important economical sis of starch keeping bread freshness for a longer period of
losses to both the baking industry and the consumer. time. Non-amylolytic enzymes may also be active in the
Although it has been extensively studied, it remains enzyme supplements although it is unclear whether
unsolved. Staling is a general term that describes the enzymes that degrade non-starch polysaccharides in bread
time-dependent loss in quality of flavour and texture of have any effect on bread staling (Van Eijk & Hille, 1996).
bread. Bread staling is a complex phenomenon in which Xylanases hydrolyze pentosans present in wheat flour,
multiple mechanisms operate (Gray & Bemiller, 2003). accelerating the baking of bread by helping to break down
The use of enzymes in the baking industry is mainly con- polysaccharides in dough (Courtin & Delcour, 2002; Kulp,
cerned with retarding this phenomenon and extending 1993). While Harada (2000) states that the use of these
bread sensory quality throughout its shelf life, by acting enzymes extends shelf life of bread by retarding starch ret-
on major functional flour components (Armero & Collar, rogradation, Bollaı́n, Agioloni, and Collar (2005) reported
1998; Collar & Armero, 1996). The most useful enzymatic that xylanase promotes an increase in bread firmness with
storage time. Some synergistic effects of enzymes for dough
*
Corresponding author. Tel.: +598 2924 5735; fax: +598 2924 1906. conditioning and in extension of shelf life have been stud-
E-mail address: agimenez@fq.edu.uy (A. Giménez). ied for specific breadmaking processes (Collar, Andreu, &

0950-3293/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodqual.2005.09.017
A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204 197

Martı́nez-Anaya, 1998; Collar, Martı́nez, Andreu, & BG, 2500 FXU/g), both from Novo Nordisk A/S,
Armero, 2000; Haarasilta, Pullinen, Vaiasanen, & Tam- Denmark.
mersaloKarsten, 1989; Qi Si, 1997; Sato, Sato, & Naga-
shima, 1991). Bollaı́n et al. (2005) have also reported that 2.2. Samples
the joint addition of xylanase and amylase improves bread
quality. The study was carried out independently in Spain and
Food products do not have sensory shelf lives of their Uruguay. Four batches of bread were manufactured in
own; rather they will depend on the interaction of the food each country, all having the same formulation but differ-
with the consumer. For this reason consumers are the most ing on the type of enzyme used. One batch was manufac-
appropriate tool for determining food product sensory tured without the addition of enzymes (control); one with
shelf life (Hough, Langohr, Gómez, & Curia, 2003). the addition of amylase, one with xylanase, and a fourth
Different methodologies could be used to determine the one with a 1:1 mixture of amylase/xylanase. The amounts
shelf life of a food product, using consumer data. In the of enzymes used in each country were selected according
failure cut-off point methodology, shelf life is determined to the flour employed in their manufacture. The quanti-
as the time when the first significant change in overall ties were: 30 mg/100 g of flour of xylanase in both coun-
acceptability is detected. At this time, consumers detect a tries, 30 mg/100 g of flour of maltogenic amylase in
change in the sensory characteristics of the product with Uruguay and 7.5 mg/100 g of flour of amylase in Spain.
respect to the fresh product. However, this does not mean The addition of maltogenic amylase was based on the
that consumers would refuse to consume the product. measure of native amylolitic activity of flour for each
Sensory shelf life could also be determined as the time country.
required for the overall acceptability scores of the product The ingredients used for the manufacture of bread were
to fall below a certain predetermined value, for example a those currently used in each country (mentioned in order of
value of 6.0 in a 9-point structured hedonic scale (Muñoz, quantity; Spain: water, wheat flour, wheat bran, sugar, veg-
Civille, & Carr, 1992). However, this methodology pro- etal hydrogenated oil, yeast, acetic acid, salt, dried whey,
vides little information as to what consumers would nor- calcium propionate. Uruguay: water, wheat flour, whole
mally do when facing the product. wheat flour, wheat bran, corn syrup, gluten, yeast, salt,
In order to estimate sensory shelf life based on consumer powdered skimmed milk, vegetable hydrogenated oil,
rejection of a food product, survival analysis could be honey, diacetyltartaric acid esters of mono and diglycerides
applied. This methodology focuses the shelf life risk on of fatty acids, and calcium propionate).
the consumers rejection of the product. Survival analysis In Uruguay breads were industrially manufactured
has been used to estimate shelf life of some baked products (Walter M. Doldan y Cia. SA, Montevideo, Uruguay)
(Gámbaro, Fiszman, Giménez, Varela, & Salvador, 2004; especially for the experiments; in Spain they were manufac-
Gámbaro, Giménez, Varela, Garitta, & Hough, 2005), esti- tured in a pilot plant at the Instituto de Agroquı́mica y
mating the product shelf life as the time necessary to reach Tecnologı́a de Alimentos, Valencia.
a fixed percentage of consumer rejection. In both countries (Spain/Uruguay), the manufacturing
Comparison of failure criteria among consumers from process consisted of making a sponge with half the flour,
different countries would help to determine shelf life with half the water, and yeast, followed by mixing (10 min/
a more appropriate perspective (Hough et al., 2002). 5 min), intermediate fermenting (2 h at 28 °C, 20 h at
The objectives of the present work were: 5 °C and 1.5 h at 28 °C/3 h at 26 °C) before being added
to the dough. All the ingredients were then mixed
(a) To compare shelf life of brown pan bread manufac- (60 rpm, 14 min/60 rpm, 12 min) until optimum dough
tured with amylase, xylanase and a mixture of both consistency was reached. The fermented doughs were
in two different countries, using consumer data. obtained by bulk fermentation (30 min/1 h), division
(b) To compare the suitability of different methodologies (600 g/500 g), rounding, resting (10 min/5 min), panning
currently used to estimate sensory shelf life of this and 1 h fermentation to maximum volume (1 h, 28 °C,
type of product: acceptability limit, failure cut-off 85%RH/1 h, 35 °C, 85%RH). Fermented dough was baked
point methodology, and survival analysis. at 180 °C for 20 min (tray oven/continuous industrial
oven), breads were then cooled for 2 h, sliced (12 mm
slices/20 mm slices), and packaged in polyethylene bags.
2. Materials and methods Breads were stored in a temperature-controlled storage
room at 20 °C (in Spain for 0, 4, 7, 10, 13, 16, and 20 days,
2.1. Enzymes and in Uruguay for 1, 4, 7, 10, 13, 15 and 17 days). After
reaching the desired storage times, breads were frozen at
Maltogenic amylase from Bacillus stearothermophilus of 20 °C and stored at 18 °C, providing samples with dif-
intermediate thermo stability in granulate form (Novamyl ferent storage times from one batch for each formulation
10000 BG, 10000 MANU/g) and xylanase from Ther- (Gacula & Kubala, 1975). The samples were defrosted at
momyces lanuginosus in granulate form (Pentopan Mono 20 °C for 6 h, for its evaluation.
198 A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204

When samples reached each of the desired storage times, A regression was carried out considering ‘‘% of accep-
microbiological analysis (aerobic mesophiles, coliforms, tance’’ (calculated as the proportion of consumers who
yeasts and molds) were performed in both countries prior accepted the sample, that answered ‘‘yes’’ to the question
to freezing. These analyses showed that samples stored ‘‘would you normally consume this product?’’) as depen-
for the longest times in each country were fit for human dent variable, and consumers ‘‘overall acceptability’’
consumption. (averaged over consumers) as explanatory variable. The
following equations were tested using linear and non-linear
2.3. Consumer study regression:
Linear : % of acceptance ¼ a þ b  A
People who consumed brown pan bread at least once a
Exponential: % of acceptance ¼ a þ b  cA
week were recruited for each country from the cities of  
Montevideo, Uruguay and Valencia, Spain. In each coun- b
Logistic: % of acceptance ¼ a þ
try, 50 consumers, ages ranging between 18 and 50, evalu- 1 þ ecðAdÞ
ated bread samples. The testing was carried out in four
where A is overall consumer acceptability, and a, b, c, d are
sessions. In each session the consumers received the seven
the regression constants.
samples corresponding to the seven storage times of each
All these analysis were performed using Genstat 5
of the four batches, using a balanced complete block
Release 3.2 (Lawes Agricultural Trust, Rothamsted).
design.
For each sample they had to score overall acceptability
2.4.1. Failure cut-off point methodology
of the product using a 9-box scale labelled on the left with
In this methodology shelf life is estimated considering as
‘‘dislike very much’’, in the middle with ‘‘indifferent’’ and
failure point the first significant difference in overall accept-
on the right with ‘‘like very much’’. They also answered
ability. This point could be calculated using the following
the question ‘‘Would you normally consume this product?’’
equation (Hough et al., 2002):
with a yes or a no (evaluation sheet shown in Fig. 1). It was rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
explained that this meant that if they bought the product or 2  MSE
S ¼ F  Za ð1Þ
it was served to them, whether they would consume it or n
not. where S = minimum tolerable acceptability of stored sam-
The testing was carried out in both countries in sensory ple; F = acceptability of fresh sample; Za = one-tailed
laboratories that were designed in accordance with ISO coordinate of the normal curve for a significance level;
8589:1988. MSE = mean square of the error derived from the analysis
of variance of the consumer data; n = number of
2.4. Statistical analysis consumers.

A two factor (storage time and type of enzyme) analysis 2.4.2. Survival analysis
of variance for all samples was performed on the overall Survival analysis methodology was used to estimate the
acceptability data obtained. Mean rating and Fishers shelf life of the four formulations of brown bread of the
Least Significant Difference for each term were calculated. two countries using the results obtained from consumers

EVALUATION SHEET

INSTRUCTIONS:
♦ You will evaluate 5 samples of BROWN PAN BREAD.
♦ Please try the first sample.
♦ Score the OVERALL ACCEPTABILITY of the sample using the scale and answer
the question.
♦ Continue with the other samples.

SAMPLE No___

Dislike very Indifferent Like very


much much

Would you normally consume this product? Yes No

THANK YOU VERY MUCH

Fig. 1. Evaluation sheet.


A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204 199

when asked if they would normally consume the samples used this criterion in calculating shelf life of coffee. Gám-
(Hough et al., 2003). The key concept of this methodology baro et al. (2004), and Gámbaro et al. (2005) used 25%
is to focus the shelf life hazard on the consumer rejecting rejection to estimate the shelf life of baked products. In
the product. the present study, in order to be conservative and assure
Defining a random variable T as the storage time at product quality, shelf life was calculated for F(t) = 25%.
which the consumer rejects the sample, the survival func- This means that if a consumer tries the product at the
tion S(t) can be defined as the probability of a consumer end of its shelf life, there is a 25% probability that he will
accepting a product beyond time t, that is S(t) = P(T > t). reject it. Considering that few consumers will taste the
Alternatively, the cumulative distribution function F(t) can product near the end of its shelf life, and that of the few
be defined as the probability of a consumer rejecting a that do 75% will still find the product acceptable, this value
product before time t, that is F(t) = P(T 6 t). of F(t) = 25% is considered reasonable from a practical
Because of the discrete nature of the storage times, T point of view.
will never be observed exactly, hence the censored nature For the Uruguayan and Spanish breads, in order to
of the data (Hough et al., 2003). Suppose that consumers establish if the enzyme addition influenced rejection times,
are presented with samples stored at times a, b and c. If a the following log linear regression model with inclusion of
consumer rejects the sample at the first storage time indicator variables was applied (Klein & Moeschberger,
observed, then T 6 a and the data is left-censored. If a con- 1997)
sumer accepts the sample stored at time a, but rejects the lnðT Þ ¼ l þ r  W ¼ b0 þ b1 Z 1 þ r  W ð4Þ
sample stored at time b, then a < T 6 b and the data is
interval-censored. Finally, if a consumer accepts all sam- where T is the storage time at which a consumer rejects a
ples, then T > c and the data is right-censored. sample; b0, b1 are the regression coefficients; Zi is the indi-
The likelihood function, which is used to estimate the cator variable indicating the type of enzyme: Z1 = 1 for
survival function, is the joint probability of the given obser- control, Z1 = 0 otherwise; Z2 = 1 for amylase, Z2 = 0
vations of the n consumers (Klein & Moeschberger, 1997) otherwise, Z3 = 1 for xylanase, Z3 = 0 otherwise, Z4 = 1
Y Y Y amylase/xylanase; Z4 = 0 otherwise; r is the shape param-
L¼ Sðri Þ  ð1  Sðli ÞÞ  ðSðli Þ  Sðri ÞÞ ð2Þ eter, which does not depend on the indicator variable; W is
i2R i2L i2I
the error distribution.
where R is the set of right-censored observations, L is the Calculations were performed using procedures from
set of left-censored observations and I is the set of inter- S-PLUS statistical software (Insightful Corp., Seattle,
val-censored observations. Washington, USA). A 5% significance level was considered.
A parametric model can be used to estimate the survival
function and other quantities of interest. Choosing a log- 3. Results and discussion
normal distribution for T (Klein & Moeschberger, 1997;
Lindsay, 1998), the rejection function is given by 3.1. Consumer acceptability
 
lnðtÞ  l
SðtÞ ¼ 1  U ð3Þ Consumers were asked to score bread samples with dif-
r
ferent storage times on overall acceptability hedonic scales.
where U( Æ ) is the standard normal cumulative distribution Figs. 2 and 3 show average scores for Spanish and Uru-
function, and l (location parameter) and r (shape param- guayan bread samples, respectively.
eter) are the models parameters. ANOVA results showed that for both countries, accept-
The parameters of the model are obtained by maximiz- ability significantly decreased with storage time (p < 0.001),
ing the likelihood function (Eq. (2)). The likelihood func- as expected. For Spanish consumers, control bread overall
tion is a mathematical expression that describes the joint acceptability decreased during the first week, but then
probability of obtaining the data actually observed on remained constant until the end of the study. For Uru-
the subjects in the study as a function of the unknown guayan consumers, overall acceptability also decreased
parameters of the model being considered. To estimate l during the first week, remained constant till day 13 and
and r for the log-normal distribution, the likelihood func- then decreased till the end of the tested time for control
tion is maximized by replacing S(t) in Eq. (2) with the bread.
expression given in Eq. (3). Furthermore, enzyme addition significantly (p < 0.001)
Once the likelihood function has been established for a affected consumer acceptability. A significant (p < 0.001)
given model, specialized software can be used to estimate interaction between the two factors (storage time and type
the parameters (l and r) that maximize the likelihood func- of enzyme) was found for both countries. For Spanish con-
tion for the given experimental data. sumers, the addition of amylase significantly (p < 0.05)
To estimate shelf life, the probability of a consumer increased overall acceptability from day 13 of storage,
rejecting a product (that is, F(t)) must be chosen. Gacula amylase/xylanase significantly (p < 0.05) increased accept-
and Singh (1984) mentioned a nominal shelf life value con- ability between days 10 and 13 of storage, when compared
sidering 50% rejection, and Cardelli and Labuza (2001) to control bread, whereas xylanase significantly (p < 0.05)
200 A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204

9.0
Control
8.0 Amylase
Xylanase
7.0 Amylase:Xylanase

6.0
Acceptability

5.0

4.0

3.0

2.0

1.0
1 3 5 7 9 11 13 15 17 19 21
Time (days)

Fig. 2. Consumer overall acceptability versus storage time for Spanish breads (mean ± standard deviation).

9.0
Control
8.0 Amylase
Xylanase
Amylase:Xylanase
7.0

6.0
Acceptability

5.0

4.0

3.0

2.0

1.0
1 3 5 7 9 11 13 15 17
Time (days)

Fig. 3. Consumer overall acceptability versus storage time for Uruguayan breads (mean ± standard deviation).

decreased it from day 10 of storage. For Uruguayans, reports that suggest that the use of amylase or amylase/
bread formulated with amylase/xylanase significantly xylanase decreased the staling rate (Bollaı́n et al., 2005;
(p < 0.05) increased overall acceptability from day 7, when Durán, Barber, & Benedito de Barber, 1995; Martin &
compared to control bread. The addition of amylase signif- Hoseney, 1991). However, Spanish consumers appeared
icantly (p < 0.05) increased acceptability from day 10 of to score low values also for breads supplemented with
storage. However, xylanase did not significantly affect xylanase alone as previously reported.
acceptability with respect to control bread. Bread staling, Acceptability scores could be related to percent con-
usually associated to an increase in crumb firmness, is sumer rejection. A regression analysis was carried out con-
responsible for the decrease of consumer acceptance with sidering the proportion of consumers who accepted the
storage time. These results are in agreement with the sample as dependent variable, and consumer overall
A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204 201

acceptability as explanatory variable. In both countries the 3.2.2. Failure cut-off point methodology
logistic regression gave the best fit (r2 = 0.77 and r2 = 0.84 The sensory failure cut-off point methodology (Hough
for Uruguayan and Spanish data, respectively). et al., 2002; Ramı́rez, Hough, & Contarini, 2001) provided
The equations for each country are high values for the minimum tolerable acceptability, rang-
ing from 6.4 to 6.9 for all samples in both countries. Thus,
Uruguay: % of acceptance
  shelf life of samples would range from 1 to 5 days. As sta-
0:716 ted earlier, since this methodology reflects the time when
¼ 0:352 þ ð5Þ
1 þ e1:531ðA5:761Þ consumers noticed the first significant difference in the sen-
  sory characteristics of the product with respect to the fresh
1:6
Spain: % of acceptance ¼ 1:088  ð6Þ one, estimated shelf lives were too short. It would be too
1 þ e0:73ðA3:3Þ
conservative a criterion to be used by the product manufac-
where A = overall acceptability. turer. Therefore, it is obvious that for the products consid-
Consumer rejection percent could then be calculated ered in the present study, this methodology does not apply.
from these equations as (100% of acceptance).
3.2.3. Survival analysis
3.2. Shelf life estimation: comparison of different Visual assessment of how parametric models adjust to
failure criteria the non-parametric estimation was used to choose the most
adequate model (Hough et al., 2003). For the present data,
3.2.1. Acceptability limit the following standard distributions were compared: small-
Muñoz et al. (1992) considered an acceptability score of est extreme value, normal, logistic, Weibull, log-normal
6.0 in a 9-point hedonic scale as commercial or quality and log-logistic. The log-normal distribution adjusted best
limit. By using this acceptability score as failure criterion for all bread formulations. Therefore, it was chosen to
to estimate shelf life with Eq. (5), consumer rejection per- model rejection times for the present data.
cent for this score would be 23% for Uruguayan consum- The maximum likelihood estimates of the parameters of
ers. Performing a linear regression on acceptability scores the log-normal distribution for each bread formulation,
versus storage time (Gacula, 1975), shelf life could be esti- that is applying Eq. (3) with no indicator variables, is
mated as the storage time when acceptability reaches a shown in Table 2. The influence of indicator variables is
value of 6.0. Table 1 shows estimated shelf life with its con- analyzed separately.
fidence intervals for each bread formulation. The use of These parameters can be used to graph percent of con-
amylase/xylanase significantly increased shelf life of Uru- sumer rejection versus storage time of each bread formula-
guayan bread, whereas shelf lives of all other formulations tion as shown in Figs. 4 and 5. These graphs can be used to
did not show significant differences with respect to the shelf estimate the shelf lives values (x-axis) with their confidence
life of the control bread formulation. intervals by entering with a 25% consumer rejection
This acceptability limit was too strict a criterion for (y-axis), as shown in Table 3.
Spanish consumers of this product. Consumer rejection For a 25% of consumer rejection, shelf lives estimated
percent for a score of 6 calculated applying Eq. (6) would ranged from 5 to 11 days for the different formulations
be 11% for Spanish consumers; since this value is too of Spanish bread, and from 8 to 16 days for Uruguayan
low, this criterion could only be applied to Uruguayan ones. It is worth pointing out that manufacturers give this
breads. Therefore, consumers in both countries behaved type of product a shelf life of 13 days in both countries,
differently. Spanish consumers showed a tendency to regardless of their formulation or manufacturing practices.
decrease their overall acceptability scores while deciding Consumer rejection percent for control bread at day 13 was
to accept the product. This suggests that shelf life decisions 50.3% for Spanish consumers and 42.0% for Uruguayan
based on an arbitrary acceptability limit might be taken consumers. Therefore, setting the shelf life of bread to 13
with caution as they do not always reflect consumers deci-
sion to accept or reject the product.
Table 2
Values of log-normal distribution parameters l (location parameter) and r
(shape parameter) and their confidence intervals for the failure function
for breads of both countries
Table 1 Country Sample l ± standard error r ± standard error
Shelf life for Uruguayan bread estimated using consumer acceptability Spain Control 2.55 ± 0.12 0.69 ± 0.12
score limit of 6.0 Amylase 3.00 ± 0.18 0.86 ± 0.18
Formulation Shelf life (days) ± 95% Xylanase 2.19 ± 0.16 0.92 ± 0.16
confidence intervals Amylase/xylanase 2.76 ± 0.11 0.55 ± 0.11
Control 9±3 Uruguay Control 2.68 ± 0.10 0.59 ± 0.11
Amylase 11 ± 4 Amylase 2.76 ± 0.07 0.41 ± 0.08
Xylanase 8±4 Xylanase 2.79 ± 0.21 1.12 ± 0.24
Amylase/xylanase 17 ± 4 Amylase/xylanase 3.04 ± 0.11 0.36 ± 0.13
202 A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204

90
Control
Amylase
80 Xylanase
Amylase:Xylanase
70

60
Consumer rejection (%)

50

40

30

20

10

0
0 5 10 15 20
Time (days)

Fig. 4. Estimation of consumer rejection percent versus storage time for Spanish breads by survival analysis.

70
Control
Amylase
60
Xylanase
Amylase:Xylanase
50
Consumer rejection (%)

40

30

20

10

0
0 2 4 6 8 10 12 14 16 18
Time (days)

Fig. 5. Estimation of consumer rejection percent versus storage time for Uruguayan breads by survival analysis.

days, without considering their formulation would proba- Shelf lives estimated using survival analysis seemed
bly lead to the manufacturer receiving more complaints more reasonable for manufacturers than the ones estimated
than expected. using the failure cut-off point methodology for this type of
As shown in Table 3, shelf life of Uruguayan bread man- product. Survival analysis estimates shelf lives based on
ufactured with amylase/xylanase was significantly longer consumer rejection, which could be related to the number
than control bread. These shelf life estimations are in of complaints manufacturers might receive when the prod-
agreement with those estimated by using as failure criterion uct reaches the end of its shelf life. Therefore, shelf lives
an acceptability score of 6.0; however, confidence bands decisions based on survival analysis might be more appro-
are narrower. priate to manufacturers.
A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204 203

3.2.3.1. Influence of indicator variables. To study the influ- acceptability scores when rejecting the product than
ence of ‘‘the type of enzyme’’ in consumer rejection time Uruguayan consumers; therefore, caution should be taken
distribution for each country, distributions for each formu- when making decisions regarding shelf life based on
lation were compared to the other three. Results are shown hedonic scores.
in Table 4.
For Uruguayan breads, significant differences were 4. Conclusions
found between the rejection time distributions of bread
manufactured with the mixture of enzymes when compared Evaluation of the shelf life of brown pan bread manu-
to the other three formulations. For Spanish breads, signif- factured with different enzymes systems from a consumer
icant differences were found for rejection time distribution standpoint was studied, providing information useful
of bread manufactured with amylase versus xylanase, amy- to the manufacturers regarding formulation of this type
lase versus control, and xylanase versus amylase/xylanase. of product. For Uruguayan consumers the mixture of
Uruguayan bread formulation with amylase/xylanase enzymes provided better results to bread than the addition
had lower rejection rates than the other three formulations. of amylase alone, extending the shelf life of the product.
Likewise, Spanish bread formulation with amylase had a For Spanish consumers bread formulated with only the
lower rejection rate than control bread. addition of amylase provided good results in extending
Using Eqs. (5) and (6), acceptability can be estimated for shelf life, and in both countries the use of xylanase did
the corresponding percentage of rejection commonly used not give the expected results.
in survival analysis, which is 25%. For Uruguay the corre- Of all the methodologies used to estimate the shelf life of
sponding acceptability value is 5.9, whereas for Spain the bread, survival analysis provided the most adequate predic-
corresponding acceptability value is 5.1. Consumers in each tions considering consumer rejection of the product. Even
country behave differently. Spanish consumers assign lower though hedonic scales could be used to estimate product
shelf life, they do not always reflect consumer behaviour
when deciding whether to accept or reject a certain product
Table 3 for its consumption. Spanish consumers showed a tendency
Shelf life values estimated for a 25% consumer rejection for breads of both to decrease their overall acceptability scores while accept-
countries ing the product to its consumption.
Country Formulation Shelf life (days) ± 95% In this work shelf lives estimated using the failure cut-off
confidence interval methodology were too conservative as to be used by
Spain Control 8±2 manufacturers.
Amylase 11 ± 3
Xylanase 5±2 Acknowledgements
Amylase/xylanase 11 ± 2
Uruguay Control 10 ± 2 The authors are indebted to CYTED (Proyecto XI.16.
Amylase 12 ± 2
Subprograma XI: Tratamiento y Conservación de Alimen-
Xylanase 8±3
Amylase/xylanase 16 ± 2 tos) and to the Comisión Interministerial de Ciencia y
Tecnologı́a for financial support (Project AGL 2003-
09208-C03-02).

Table 4
References
Comparison between different bread formulations by rejection time
distribution
Armero, E., & Collar, C. (1998). Crumb firming kinetics of wheat breads
Country Formulation Rejection time with anti-staling additives. Journal of Cereal Science, 28, 165–174.
distribution Bollaı́n, C., Agioloni, A., & Collar, C. (2005). Bread staling assessment of
* enzyme-supplemented pan breads by dynamic and static deformation
Spain Amylase–control
** measurements. European Food Research and Technology, 220, 83–89.
Amylase–xylanase
Amylase–amylase/xylanase NS Cardelli, C., & Labuza, T. P. (2001). Application of Weibull hazard
Control–xylanase NS analysis to the determination of the shelf life of roasted and ground
Control–amylase/xylanase NS coffee. Lebensmittel-Wissenschaft & Technologie, 34, 273–278.
** Collar, C., Andreu, P., & Martı́nez-Anaya, M. A. (1998). Interactive
Amylase/xylanase–xylanase
effects of flour, starter and enzyme on bread dough machinability.
Uruguay Amylase–control NS Zeitschrift für Lebensmittel Untersuchung und Forschung, 207, 133–
Amylase–xylanase NS 139.
**
Amylase–amylase/xylanase Collar, C., & Armero, E. (1996). Physico-chemical mechanisms of bread
Control–xylanase NS staling during storage: Formulated doughs as a technological issue for
**
Control–amylase/xylanase improvement of bread functionality and keeping quality. Recent
**
Amylase/xylanase–xylanase Research Development in Nutrition, 1, 115–143.
NS: no significant difference. Collar, C., Martı́nez, J. C., Andreu, P., & Armero, E. (2000). Effects of
*
Significant difference (p < 0.05). enzyme associations on bread dough performance. A response surface
**
Significant difference (p < 0.01). analysis. Food Science and Technology International, 6(3), 217–226.
204 A. Giménez et al. / Food Quality and Preference 18 (2007) 196–204

Courtin, C. W., & Delcour, J. A. (2002). Arabinoxylans and endoxylan- Hough, G., Sánchez, R. H., Garbarini de Pablo, G., Sánchez, R. G.,
ases in wheat flour bread-making. Journal of Cereal Science, 35, Calderón Villaplana, S., Giménez, A. M., et al. (2002). Consumer
225–243. acceptability versus trained sensory panel scores of powdered milk
Durán, E., Barber, B., & Benedito de Barber, C. (1995). Low molecular shelf-life defects. Journal of Dairy Science, 85(9), 1–6.
weight dextrins content in bread crumb as related to bread staling. ISO (1988). Sensory analysis. General guidance for the design of test
Proceedings of EuroFood Chem, 2, 324–328. rooms. ISO 8589:1988, Geneva, Switzerland.
Gacula, M. C. Jr., (1975). The design of experiments for shelf life study. Klein, J. P., & Moeschberger, M. L. (1997). Survival analysis, a self
Journal of Food Science, 40, 399–403. learning text. New York: Springer-Verlag.
Gacula, M. C., Jr., & Kubala, J. J. (1975). Statistical models for shelf-life Kulp, K. (1993). Enzymes as dough improver. In B. S. Kamel & C. E.
failures. Journal of Food Science, 40(2), 404–409. Stauffer (Eds.), Advances in baking technology (pp. 153–178). London,
Gacula, M. C., Jr., & Singh, J. (1984). Statistical methods in food and UK: Blackie Academic & Professional.
consumers research. New York: Academic Press, 505pp. Lindsay, J. K. (1998). A study of interval censoring in parametric
Gámbaro, A., Fiszman, S., Giménez, A., Varela, P., & Salvador, A. regression models. Lifetime Data Analysis, 4, 329–354.
(2004). Consumer acceptability compared with sensory and instru- Martin, M. L., & Hoseney, R. C. (1991). A mechanism of bread firming.
mental measures of white pan bread: sensory shelf-life estimation by II. Role of starch hydrolysing enzymes. Cereal Chemistry, 68, 503–
survival análisis. Journal of Food Science, 69(9), 401–405. 507.
Gámbaro, A., Giménez, A., Varela, P., Garitta, L., & Hough, G. (2005). Muñoz, A. M., Civille, V. G., & Carr, B. T. (1992). Sensory evaluation in
Sensory shelf-life estimation of alfajor by survival analysis. Journal of quality control. Reinhold USA: Van Mostrand.
Sensory Studies, 19, 500–509. Qi Si, J. (1997). Synergistic effect of enzymes for breadmaking. Cereal
Gray, J. A., & Bemiller, J. N. (2003). Bread Staling: Molecular basis and Foods World, 42, 802–807.
control. Comprehensive Reviews in Food Science and Food Safety, 2, Ramı́rez, G., Hough, G., & Contarini, A. (2001). Influence of temperature
1–21. and light exposure on sensory shelf life of a commercial sunflower oil.
Haarasilta, S., Pullinen, T., Vaiasanen, S., & TammersaloKarsten, I. Journal of Food Quality, 24, 195–204.
(1989). Enzyme product and method of improving the properties of Sato, N., Sato, M., & Nagashima, A. (1991). Effect of an enzyme
dough and the quality of bread. United States Patent 4,990,343. preparation containing pentosanasas on the breadmaking quality of
Harada, O. (2000). Effects of commercial hydrolytic enzyme additives on flours in relation to changes in pentosan properties. Journal of Cereal
Canadian short process bread properties and processing characteris- Science, 19, 259–272.
tics. Cereal Chemistry, 77(1), 70–76. Van Eijk, J. H., & Hille, J. D. R. (1996). Nonamylolitic enzymes. In R. E.
Hough, G., Langohr, K., Gómez, G., & Curia, A. (2003). Survival analysis Hebeda & H. Zobel (Eds.), Beked Goods Freshness (pp. 131–150). New
applied to sensory shelf life of foods. Journal of Food Science, 68, York: Marcel Dekker.
359–362.

You might also like