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Journal Pre-Proof: Materials Science & Engineering A
Journal Pre-Proof: Materials Science & Engineering A
Journal Pre-Proof: Materials Science & Engineering A
C. Wang, K.F. Lin, Y.L. Zhao, T. Yang, T.L. Zhang, W.H. Liu, C.H. Hsueh, H.C. Lin,
J.J. Kai, C.T. Liu
PII: S0921-5093(20)30452-4
DOI: https://doi.org/10.1016/j.msea.2020.139371
Reference: MSA 139371
Please cite this article as: C. Wang, K.F. Lin, Y.L. Zhao, T. Yang, T.L. Zhang, W.H. Liu, C.H. Hsueh,
H.C. Lin, J.J. Kai, C.T. Liu, Martensitic transformation and mechanical behavior of a medium-entropy
alloy, Materials Science & Engineering A (2020), doi: https://doi.org/10.1016/j.msea.2020.139371.
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Medium-Entropy Alloy
Kong, China
b
Department of Materials Science and Engineering, National Taiwan University, Taipei 10617,
Taiwan
c
Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, China
Abstract
Diffusionless martensitic transformation (MT) exerts one of the most significant
influences on the mechanical properties of alloys. However, the application of
martensitic transformation to improve mechanical performance was seldom involved
in the manufacture of high-entropy alloys (HEAs) and medium-entropy (MEAs)
alloys. In this work, an innovative non-equiatomic MEA, Fe42Co42Cr16, was proposed
with incorporation of martensitic transformation during water quenching and plastic
deformation. Water quenching for the alloy in the high-temperature single-phase
region produced a partial MT; i.e., transformation of -FCC austenite phase into an
-HCP martensite phase, responsible for the coexistence of and phases in the
dual-phase (DP) alloy. Another triple-phase (TP) alloy, including -FCC austenite,
-HCP martensite and B2-BCC precipitates, was obtained by quenching the alloy in
+ 2 phase region. Owing to the low intrinsic stacking fault energy ( ), both DP
( =10.9 mJ/m2) and TP ( =12.2 mJ/m2) alloys involved the complete polymorphic
MT process during plastic deformation; i.e., the transformation of the -FCC
austenite phase into the -BCT martensite phase with an intermediate -HCP
martensite phase. Due to the transformation-induced plasticity effect and precipitation
strengthening, the produced TP alloy exhibited a yield strength above 1 GPa with a
1
total elongation of as high as 25%.
Keywords: Medium-entropy alloy; Martensitic transformation; Microstructure;
Mechanical properties
1. Introduction
High-entropy alloys (HEAs) with multicomponent (without base element) have
attracted massive attention from a wide range of investigations over the past decade
[1-6] due to their excellent and unique properties, such as superior ductility [7, 8],
impressive cryogenic fracture toughness [9, 10], high corrosion [11, 12] and wear
resistances [13, 14], novel sluggish diffusion behavior [15, 16] and promising
irradiation stability [17, 18]. Recent investigations motivated a series of technological
progress in HEA materials, contributing to the development of non-equiatomic alloys
and alloys with three or four components (medium-entropy alloy, MEA) [19-21]. The
HEAs or MEAs with face-centered cubic (FCC) single phase structure have aroused
an extensive attention in investigations, primarily because of the remarkable ductility
of these single-FCC HEAs. However, deficiency in their yield strength puts a limit on
their engineering applications [22-24]. It has been widely confirmed that precipitation
strengthening [25-27] or martensitic transformation [28-30] could provide an effective
method to address the strength-ductility trade-off.
Recently, Li et al. [28] reported dual-phase FeMnCoCr HEAs induced by phase
transformation resulted in high tensile strength and superior ductility. The martensitic
transformation was achieved by regulating the content ratio between Fe and Mn,
responsible for the change in the stacking fault energy (SFE) of the alloys. The
deformation mechanism exhibits an evident difference depending on the SFE in the
FCC-alloys. For alloys with a high SFE (> 45 mJ/m2), dislocations are rarely
dissociated, and the deformation process is mainly dependent on the perfect
dislocation glide to accommodate plasticity [31]. The alloys with an intermediate SFE
(20-45 mJ/m2) is deformed by a twinning process [32, 33]. The deformation twins are
created by Shockley partial dislocations dissociated from the perfect dislocation
2
slipping, producing twinning induced plasticity (TWIP). In the case with low SFE (<
20 mJ/m2), the partial dislocations or half partial dislocations slipping are inclined to
the martensitic phase transformation, generating a phase transformation induced
plasticity (TRIP) [34, 35].
Based on these previous findings, martensitic phase transformation can be
achieved by adjusting the SEF in the HEAs through tailoring the composition of the
alloys. In this work, according to the influence of empirical element on SFEs in
austenite stainless steels [36], and considering the unique cocktail-effect in the HEAs
(Fe, Co, Cr with FCC/BCC, HCP and BCC structures, respectively) [37], a
non-equiatomic MEA; i.e., Fe42Co42Cr16, was developed through the manipulation of
martensitic phase transformations by means of composition tuning. The synergy effect
of phase transformation and precipitation hardening were discussed here. Besides, the
phase stability, microstructures and mechanical properties of this MEA were
systematically investigated and discussed.
3
was ~1.6 mm with a total thickness reduction of ~67%. The cold-rolled sheets were
then annealed in atmosphere at 700 , 750 and 800 for 1 h, respectively, and
quenched in water to produce a recrystallization.
The dog-bone-shaped tensile test specimens with a gauge length of 12.5 mm
were manufactured from recrystallized alloy sheets by an electric discharge machine.
The tensile specimens were then ground with abrasive paper (800, 2000, 4000 in
sequence, 3M WetordryTM) on each side to eliminate the oxidation layer on the
surface generated during annealing and wire-electrode cutting. The gauge portion of
final specimens had a thickness and width of ~1.5 mm and ~3.4 mm, respectively.
Uniaxial tensile tests were performed by a universal test machine (MTS Criterion
42.503 Test System) at a strain rate of 10–3 s–1. The elongation of the gauge portion
was monitored by non-contact laser extensometer (MTS LX 500) with two
removeable laser marks stuck on the specimens.
2.2. Characterizations
The structure of the samples was analyzed by X-ray diffraction (XRD, Rigaku
SmartLab) using a Cu-Kα radiation with the scanning angle 2θ from 20° to 100° and a
monochromator was used to remove the fluoresce signals excited from the samples.
The metallographic phases were examined by scanning electron microscopy (SEM,
FEI Quanta 450) equipped with electron backscatter diffraction (EBSD) and
energy-dispersive X-ray spectroscopy (EDS). The samples for XRD, SEM and EBSD
were electropolished using an electrolyte containing 25% nitric acid and 75% methyl
alcohol at temperature of -30 with an applied voltage of ~30V. The microstructures
were then analyzed by a transmission electron microscopy (TEM, JEOL 2100F) with
an EDS detector and a scanning transmission electron microscopy (STEM) with a
high angle annular dark field (HAADF) detector. For the TEM samples preparation,
thin foils were firstly grounded down to the thickness of about 100 μm and discs with
diameter of 3 mm were punched out from the foils. The discs were then grounded to a
thickness of about 40 μm and dimpled (Gatan 656 Dimple Grinder) down to 10 μm.
4
The dimpled discs were subsequently thinned by ion miller (Gatan PIPS ) at -30
with the incident ion beam smaller than 6° and the diameter of the final broken holes
was about 50 μm.
5
Fig. 1. XRD patterns of Fe42Co42Cr16 MEAs at different annealing temperatures after
cold rolling.
the -FCC and -HCP are = 3.6 Å and = 2.5 Å & ! = 4.2 Å, respectively.
Figure 3(c-e) exhibit the dark-field TEM images highlighted by - 111 , "- 0111
and #- 0111 , respectively. Evidently, the hierarchical nanolaminate structure is
featured with -HCP nanolaminates in the -FCC blocks, and -FCC nanolaminates
in -HCP blocks. According to Fig. 3(c), The fine γ nanolaminates had an average
thickness of ~13 nm, while the ε nanolaminates displayed a smaller average thickness
of ~8 nm as shown in Fig. 3(d).
As shown in Fig. 4(b), in order to investigate the relationship among blocks,
7
Fig. 3. (a) Bright-field TEM image of the specimen annealed at 750 . (b) SADP for
the region marked by circle in (a) along 〈111〉 zone axis. (c-e) Dark-field TEM
images for the three corresponding diffraction spots marked in (b).
Fig. 4. (a) Bright-field TEM image with hierarchical nanostructure in the Fe42Co42Cr16
MEA. (b) HRTEM image with the corresponding FFT pattern (inset) of a " block
and # nanolaminate within the block.
Fig. 7. The mole fraction of equilibrium phases in Fe42Co42Cr16 MEA calculated from
Thermo-Calc software.
11
governed by the following dissociation of planar dislocations on the - 111 basal
plane:
" " "
(110) = (211) + (121), (1)
# * *
"
which means a perfect (110) dislocation dissociates into two Shockley partial
#
" "
dislocations with the Burges vectors of (211) and (121), respectively [45]. The
* *
dissociation on every second - 111 plane produced the intrinsic stacking fault; i.e.,
a bilayer -HCP with BCBC… sequence. In such a process, -HCP phase is formed.
Therefore, the intrinsic stacking fault energy ( ), involved with the interruption of
normal stacking sequence, holds the key to evaluate the possibility of the phase
transformation, and it can be expressed for FCC-structured specimens as [46]:
→ →
= 2+, Δ. + 20 , (2)
→
where Δ. is the molar free energy difference between the -FCC and -HCP
→
phase, 0 is the coherent interfacial energy between these two phases (15 mJ/m2)
"
and +, = is the planar packing density of the close-packed - 111 plane
√ 23 4
based on the lattice constant of -FCC phase ( = 3.6 Å) and Avogadro’s number
(5 = 6.02 × 10# ). The intrinsic stacking fault energy is determined by the free
energy difference between -FCC and -HCP with the corresponding lattice constant.
Table 2 lists the room-temperature free energy of -FCC and -HCP phases for both
DP and TP specimens calculated by the Thermo-Calc software based on the
CALPHAD method. The matrix composition of TP specimen for calculation is shown
in Table. 1. Accordingly, the intrinsic stacking fault energy of the DP and TP
specimens are 10.9 mJ/m2 and 12.2 mJ/m2, respectively. Since the intrinsic stacking
fault energy could quantify the likelihood of the dislocations to dissociate into two
partials, the DP specimens with smaller intrinsic stacking fault energy are more
susceptible to the phase transformation.
We proceed to discuss the temperature gradient during water quenching.
According to the free energy of the -FCC and -HCP phases (Table. 2), the -HCP
12
phase was more stable than the -FCC at ambient temperature in both DP and TP
specimens. In addition to the thermodynamic analysis, the phase transformation is
considered to be a kinetic process and it requires an activation energy to overcome the
energy barrier for the transformation process. Temperature gradient during water
quenching provided the activation energy for the phase transformation from -FCC
to -HCP. Even though the kinetic process is not the focus of this work, a qualitative
affirmation is certain that DP specimen quenched from 800 or 750 consumed
more energy for phase transformation than TP specimen quenched from 700 .
Conclusively, the stacking fault energy (thermodynamic process) and temperature
gradient (kinetic process) result in the microstructure difference between DP
specimens and the matrix of TP specimen.
Table 2. Free energy and free energy difference of -FCC and -HCP phase in
dual-phase and triple-phase MEAs.
. -721 -763
. -1047 -1067
→
6. -326 -304
annealing temperature because of grain refinement from 6.1 ± 0.4 μm to 5.4 ± 0.7
μm. Compared to the DP specimens, the mechanical performance of the TP specimen
was impressively improved, with an elongation of ~25%. Figure 8(b) shows the
13
work-hardening effect of the specimens as a function of the true strain. The
work-hardening rate of these specimens decreased sharply at the beginning of the
plastic deformation, followed by a weak descend as the strain further increased.
Because of the precipitation strengthening of the third phase, the work-hardening
effect of TP specimen is stronger than that of DP specimens. Nevertheless, all of these
specimens exhibited a comparatively low level of work-hardening rate, due to the
extremely low stacking fault energy induced phase transformation.
Fig. 8. (a) Engineering stress-strain curve of tensile tests and (b) working hardening
rate versus true strain curve for the DP specimens (recrystallized at 750 and 800 )
and TP specimen (recrystallized at 700 )
14
Figure 9 shows an overview of the phase evolution in the Fe42Co42Cr16 MEA
under varied heat treatments. As shown in Fig. 9(a) and (b), partial martensitic
transformation of the -FCC into the -HCP phase occurred when the specimens
were quenched from the high-temperature single-phase region (Fig. 7). Owing to the
low stacking fault energy (10.9 mJ/m2), the instability of -FCC phase during water
quenching was responsible for the DP specimens at ambient temperature. Then,
another plastic deformation induced the martensite phase, -BCT (body centered
tetragonal) appeared in the cold rolled DP specimens, according to the EBSD and
XRD results, which provide evidence for the coexistence of -FCC, -HCP and
-BCT (Fig. 9(c)). Specifically, during the complete polymorphic plastic deformation
induced martensitic phase transformation process, the formation of the -BCT
martensite phase was preceded by a prior transformation of the -FCC austenite
phase into -HCP martensite phase. As shown in Fig. 9(d), when the cold rolled
specimens recrystallized at 750 or 800 , the specimens resumed the
high-temperature single phase region of -FCC austenite (Fig. 7) and partial
martensitic transformation of the -FCC to the -HCP phase occurred due to the
subsequent water quenching. During the recrystallization process, the grain size was
refined. In contrast, an equilibrium B2-BCC precipitated in the specimen
recrystallized at 700 , while a partial martensitic transformation occurred in the
matrix during water quenching (Fig. 9(e)). Consequently, the TP specimen, composed
of -FCC austenite phase, -HCP martensite phase and B2-BCC precipitates, was
generated with such a process.
Here, it should be clarified that the EBSD phase mapping produces intolerable
inaccuracy for the analysis of phase fraction and orientation in the current alloy
because of the incongruence between the nano-scaled hierarchical microstructure and
spatial resolution limitation of EBSD. As shown in Fig. 9 (d), the sub-micro-scaled
and blocks with nanolaminates (shown in Fig. 3) cannot be detected by EBSD.
Meanwhile, Transmission Kikuchi diffraction (TKD) method [46], as shown in Fig.
10, offers a phase mapping with spatial resolution up to ~40 nm, depending on the
15
signal collection time and the limitation of SEM resolution. However, a significant
part of the microstructure below 40 nm is unavailable because of the spatial resolution
of SEM. In addition, the detection range of TKD is only able to cover tens of microns
and it’s too limited for the phase fraction counting. Therefore, for Fe42Co42Cr16 MEA,
the EBSD could be only used for qualitative analysis of the phase component, but a
detailed analysis could only be available from the TEM result.
Fig. 9. EBSD phase mapping and corresponding XRD results of (a) as-cast, (b) water
quenched after homogenized at 1200 for 2h, (c) ~67% cold-rolled, and water
quenched after recrystallization at (d) 750 and (e) 700 specimens.
Fig. 10 (a) Phase image and (b) IPF-Z mapping of DP specimen recrystallized at 750
with the spatial resolution of ~40 nm.
of the -=0001> plane. The original inclined angle was 70.5° between -=111>
plane and -(112) zone axis. Due to the dipole dislocation slipping on both sides of
the -=0001> plane, the angle was rectified to 90° between -=110> plane and
-(110) zone axis, as schematically shown in Fig. 11(c). Furthermore, to release the
unstable stacking fault energy and stress energy generated by half Shockley partial
dislocations slipping, the involved atoms shuffled, leading to the change in the
17
expansion by 15.3% along -(110) and unchanging dimension in the -(110)
direction [50, 51]. This volume change could provide additional plasticity and strain
hardening.
Fig. 11. Bright-field TEM image of the deformed DP specimen recrystallized at 750 .
(b) SADP along -〈110〉// -〈1120〉// -〈001〉 zone axis from the circled region in
(a). (c) Schematic summarizing diffraction spots and phase orientation from (b).
18
(marked by parallel lines) and accordingly enhances the strength of the alloy.
However, because of the low SFE of the matrix, the impeded planar dislocations are
prone to dissociation into partial dislocations instead of accumulation. It provides an
explanation for the limited improvement of the work-hardening rate for the TP
specimen.
4. Conclusion
In this work, an innovative Fe42Co42Cr16 MEA was fabricated. By regulating the
heat treatment process, DP (dual-phase, -FCC and -HCP) with the hierarchical
nanostructure and TP (triple-phase, -FCC, -HCP and B2-BCC) specimen with
19
precipitates were obtained. Partial martensitic transformation; i.e., -FCC⟶ -HCP,
and the complete martensitic transformation; i.e., -FCC⟶ -HCP⟶ -BCT, were
confirmed and the transformation mechanism was discussed with the following main
conclusions.
(1) The Fe42Co42Cr16 MEA exhibits a wide single-phase region from 765 to
the liquidus. The -HCP formed in the DP specimen with recrystallization at
750 and 800 was a non-equilibrium phase caused by the partial
martensitic transformation during water quenching.
(2) The fabricated TP specimen consisted of two equilibrium phases ( -FCC and
20
improved by optimizing the alloy composition and heat treatment process, or
importing reinforcement phase in the alloys.
Acknowledgments
This research was financially supported by the Hong Kong Government through the
General Research Funds (GRFs) with the grant number of CityU 11202718 and
11209314, and the Ministry of Science and Technology, Taiwan under Contract no.
MOST (108-2218-E-002-062).
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23
Highlights
Partial martensitic transformation, i.e., 𝛾 FCC ⟶ 𝜀 HCP, occurred during water
quenching in the dual phase Fe42Co42Cr16 medium entropy alloy.
Triple phase alloy with 𝛾 FCC austenite, 𝜀 HCP martensite and B2 BCC precipitates,
was obtained by quenching the alloy in 𝛾 + BCC phase region.
The triple phase medium entropy alloy exhibited a yield strength above 1 GPa with a
total elongation of as high as 25%.
Declaration of interests
☒ The authors declare that they have no known competing financial interests or personal relationships
that could have appeared to influence the work reported in this paper.
☐The authors declare the following financial interests/personal relationships which may be considered
as potential competing interests: