Professional Documents
Culture Documents
Construction and Building Materials: Linglei Zhang, Yongsheng Ji, Jun Li, Furong Gao, Guodong Huang
Construction and Building Materials: Linglei Zhang, Yongsheng Ji, Jun Li, Furong Gao, Guodong Huang
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: Effects of different retarders (gypsum, sodium citrate, sodium gluconate and borax) on setting and hard-
Received 8 September 2018 ening behaviors of dehydrated cement paste (DCP) composite reactivated cementitious materials
Received in revised form 28 March 2019 (DCRCM) are studied through determinations of setting time and mechanical properties. Mechanism of
Accepted 29 March 2019
Early hydration and hardening is also studied based on hydration kinetics and SEM analysis. The results
indicate that sodium citrate and gypsum are of poor retarding effect on DCRCM. Proper amount of borax
will effectively retard the setting process. Sodium gluconate is of best retarding effect, whereas it will
Keywords:
result in low early strength of DCRCM. When used as a retarder, borax is of obvious retarding effect. It
Dehydrated cement paste
Retarder
can not only effectively restrain initial hydration process of DCRCM, but also accelerate early hardening
Borax process of DCRCM, promoting the establishment and development of mechanics strength. When the mix-
Setting time ing amount of borax is 2%, both early and late strengths of DCRCM can reach to the maximum. SEM anal-
Early hydration ysis shows that the hardening paste of DCRCM with borax is characterized by dense microstructure and
less defects, greatly improving the mechanical properties of DCRCM.
Ó 2019 Elsevier Ltd. All rights reserved.
1. Introduction cling of these fine powders, which has been a major concern of
waste concrete reutilization [5–7].
Recycled aggregate concrete can be used as a building material. Researches show that dehydrated cement paste (DCP), obtained
Therefore, it is of great environmental value, and lots of researches from HCP with high temperature calcination, has partially recov-
have been done on it by researchers at home and abroad during ered cementitious capacity [8–11]. In our previous research [12],
recent years, obtaining plenty of research achievements [1–4]. DCP can be modified with GGBFS based on micro-ball milling effect
However, Fine powders less than 0.15 mm, mainly consisting of and micro-aggregate effect, producing DCP composite cementi-
hardened cement paste (HCP), are produced during the preparation tious material (DCRCM) with excellent properties. But when the
process of recycled aggregate concrete by using waste concrete. An DCRCM is used as a cementitious material, there are still some
effective way of reusing waste concrete is gelling property recy- inevitable problems such as short setting time and quick fluidity
loss, which will not meet construction requirements in practical
engineering. Therefore, the retarder research of DCRCM is the key
⇑ Corresponding author at: Jiangsu Key Laboratory of Environmental Impact and to cementitious property recycling of waste concrete.
Structural Safety in Engineering, China University of Mining and Technology, Suitable amount of gypsum is added to solve fast setting prob-
Xuzhou, Jiangsu 221008, China.
lem of Portland cement. The dissolution rate of gypsum is higher
E-mail address: jyscumt@sina.com (Y. Ji).
https://doi.org/10.1016/j.conbuildmat.2019.03.323
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201 193
than hydration rate of C3A in cement clinker, and thus the hydra- In accordance with the results of a previous study, DCRCM can be obtained by
grinding the mixtures of DCP and ground granulated blast-furnace slag (GGBFS) at
tion product of C3A, i.e. C4AH13, will immediately react with dis-
the mass ratios of 2:1. The detailed procedures of DCRCM preparation are shown in
solved gypsum to form ettringite, which prevents fast setting due Reference [12]. The chemical compositions of GGBFS and DCP were presented in
to the formation of network structure from the lamellar crystal Tables 1.
of C4AH13 [13]. And it is the basic reason that gypsum is of retard- Chemical grade powders of gypsum (G), sodium citrate (SC), sodium gluconate
ing ability when added to Portland cement. Compared with Port- (SG) and borax (B) with the purity higher than 99% were adopted in the paste for-
mulation. The superplasticizer used here was polycarboxylic acid type with a solid
land cement, the microstructure of DCP powders with high
mass fraction of 25%.
specific surface area is loose and porous [14,15]. DCP mainly con-
tains dehydrated phases of C-S-H, which is in metastable state
2.2. Methodology
and hydrates fast [16]. Free calcium oxide, produced from dehydra-
tion of calcium hydroxide in HCP, will react with water instanta- 2.2.1. Water requirement of normal consistency and setting time
neously to produce large amounts of heat, thus further Referring to the State Standard of China (GB/T1346-2011), measurement of
water requirement of normal consistency and setting time of DCRCM with different
quickening setting process of DCP. However, the dissolution rate
retards (sodium citrate, borax, sodium gluconate and gypsum) were determined to
of gypsum, with low dissolubility, is obviously lower than the investigate the influence of different retarders on water requirement of normal con-
hydration reaction rate of DCP, which is much higher than Ordi- sistency and setting time of DCRCM. Sodium citrate, borax, and sodium gluconate
nary Portland cement (OPC) [7]. Therefore, gypsum can neither were respectively tested with both amounts of 2% and 4% by mass of DCRCM,
promptly react with aluminate hydration product of DCP nor delay and gypsum was tested with both amounts of 4% and 8%. The paste of pure DCRCM
without any retarders was used as the control sample. All retarders should be pre-
hydrations of dehydrated phases of C-S-H and free calcium oxide.
dissolved in the mixing water to assure homogeneous distribution of the retarders
As a result, gypsum cannot work as a retarder to solve the prob- in the samples, and then mixed with DCRCM.
lems of fast setting when DCRCM is used in practice. Due to the The dosages were chosen to clearly distinguish the effects of retarders on set-
retarding effect of gypsum on C3A hydration, other common retar- ting time and compressive strength. However, the effects of retarders might change
with dosage variation, which were not investigated in this paper.
ders added to Portland cement, such as sodium gluconate [17,18]
and sodium citrate [19], mainly aim at crystallization ratios of both
2.2.2. Compressive strength
C3S [20]and Ca(OH)2. Hence, whether these retarders will work for
All DCRCM mortars were mixed with water-to-binder ratio of 0.5 (the mixture
DCRCM, which mainly consists of dehydrated phases of calcium proportions of binders are same to the above 1.2.1 section), and binder-to-sand
silicate hydrate, aluminate and Ca(OH)2, needs further study. ratio of 1:3. Then DCRCM mortars were casted into 40 mm 40 mm 160 mm
Borax, a weakly alkaline salt, is a kind of inorganic retarder [21], molds to determine the compressive strength in accordance with the specifications
and can easily dissolve in water. When dissolved in water, borax of the State Standard of China (GB/T17671-1999). The OPC mortar was also pre-
pared with the same conditions of DCRCM mortars. Specimens were consolidated
can react with Ca2+ to form a calcium-base borate layer in alkaline
using a vibrating table and trowel finished. Cast specimens were stored in a moist
solution [22]. DCRCM paste is strong alkaline, of which PH value curing room with humidity of more than 95% RH and temperature of 20 ± 2 °C.
can reach 12. When mixed with DCRCM, borax may be capable Compressive strength was determined using a hydraulic compression tester at
of retarding effect due to the fast-produced complex, which may 3 days and 28 days.
retard hydration and crystal separation of the cementitious sys-
tem. Moreover, the solubility of borax is far larger than that of gyp- 2.2.3. Hydration kinetics
Referring to the State Standard of China (GB/T12959-2008), measurement of
sum, which makes it more advantageous in terms of retarding
heat evolution rate and hydration heat of DCRCM were determined by a semi-
effect. The setting process of DCRCM may be delayed in this way. adiabatic calorimeter to investigate the influence of borax amounts (0%, 1%, 1.5%,
In this paper, the influences of gypsum, sodium citrate, sodium 2%, 4%) on the hydration kinetics of DCRCM. All measurements lasted for 3 days.
gluconate and borax on setting time and compressive strength of All samples were mixed with water-to-binder ratio of 0.5 and binder-to-sand
DCRCM are investigated to determine the optimum retarder with ratio of 1:3, separately. Each sample contained 450 g DCRCM, 1350 g standard sand
(ISO) and 225 g water (with superplasticizer and borax). After fully mixed, the
well retarding effect and mechanical properties. Heat evolution mixer was quickly taken down, and the mortar was mixed by a spoon for several
rate and hydration heat of DCRCM with different mixing amounts times. Then two mortar samples of (800 ± 1) g were weighted by electronic balance
of the optimum retarder are also studied. By hydration kinetics and and packed into the measuring container, respectively.
SEM analysis, mechanisms of early setting and hardening process
of DCRCM are analyzed. 2.2.4. Scanning electron microscopy
SEM analysis was performed on the samples of both pure DCRCM and DCRCM
with 2% borax (water-binder-ratio 0.5) at hydration time of 3 days and 28 days.
The fresh surfaces from the representative samples, without polishing to keep the
2. Materials and methodology fractured surface uncontaminated, were used for SEM analysis to investigate the
microstructure development of the specimens. The SEM analysis was performed
2.1. Materials in low vacuum mode using the FEI Quanta 250 with an accelerating voltage of
15 kV.
Ordinary Portland cement (OPC) was provided by China United Cement Co., Ltd,
with the characteristics presented in Table 1. The Blaine surface areas was 350 m2/
kg. 3. Results and discussions
Table 1
Water requirements of normal consistency of DCRCM with dif-
Chemical composition of OPC, GGBFS and DCP.
ferent admixtures are shown in Fig. 1. As shown in Fig. 1, water
Materials OPC GGBFS DCP requirement of normal consistency of pure DCRCM is 0.6. And
SiO2 24.55 36.51 30.26 water requirements of normal consistency of DCRCM, respectively
Al2O3 7.77 15.65 6.64 with 4% gypsum, 1% sodium citrate, 1% sodium gluconate and 1%
Fe2O3 3.62 1.08 2.54 borax, are 0.55, 0.57, 0.53 and 0.42. Compared with pure DCRCM,
CaO 54.59 32.93 46.47
MgO 2.68 8.02 2.42
water requirements of normal consistency of DCRCM with differ-
Na2O 0.31 0.81 0.7 ent admixtures are with varying decrease. The more retarders are
K2O 1.5 1.11 1.63 added, the more water requirement of normal consistency
SO3 2.24 0.07 2.25 decreases. Among the retarders, sodium citrate is of the poorest
L.O. I 1.2 1.33 4.97
effect. Even if the amount of sodium citrate increases to 2%, there
194 L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201
Fig. 3. Effect of retarders on the compressive strength of DCRCM: (a) 3 days; (b)
Fig. 2. Effect of retarders on the setting time of DCRCM. 28 days.
L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201 195
Fig. 6. SEM micrographs comparison of the samples at 3 days of age: (a), (b) pure DCRCM, (c) EDS result of pure DCRCM; (d), (e) DCRCM + 2%B, (f) EDS result of DCRCM + 2%B.
paste is illustrated in Fig. 9. DCRCM without any retarders reacts (I) Hydration of C-S-H in oligomer state. The hydration of C-S-H
with water quickly (see Fig. 9(a)). The main rehydration reaction in oligomer state mainly includes two parts. The first one is
contains three parts: water molecule and Ca2+ easily entering the original position
198 L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201
Fig. 7. SEM micrographs comparison of the samples at 28 days of age: (a), (b) pure DCRCM, (c) EDS result of pure DCRCM; (d), (e) DCRCM + 2%B, (f) EDS result of DCRCM + 2%
B.
of the C-S-H dehydration phase to restore the C-S-H gel phase in the metastable state reduces the nucleation
structure and the dehydration phase polymerizing with each barrier of C-S-H gel in the new cementitious system
other, which keeps the structure of C-S-H gel unchanged. and accelerates the formation of hydration products. There-
The other one is the hydration reaction of b-C2S produced fore, the hydration rate of C-S-H dehydrated phase is very
by C-S-H dehydration. Moreover, the C-S-H dehydrated fast.
L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201 199
(II) Hydration of calcium oxide. The f-CaO reacts with water of cavities exist in the structure. Water can easily get into
quickly to reproduce calcium hydroxide, together releasing these cavities, which results in quick hydration and setting.
large amounts of hydration heat, which can increase heat In the alkaline condition, C2AH8 with hexagonal structures
exothermic rate of the whole cementitious system and make is quickly formed due to DCRCM hydration [29]. C2AH8 can
the fresh paste lose its fluidity and set rapidly. form network lapping, leading to fast setting of the fresh
(III) Hydration of dehydrated Aluminate phases. The dehydrated paste. On the other hand, C12A7 are in metastable state and
Aluminate phases are mainly C12A7. The coordination of Ca DCP particles are loose and porous, thus leading to high heat
and Al in the crystals is extremely irregular, and thus lots exothermic rate and large hydration area. Therefore, even if
200 L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201
gypsum is added as a retarder, it cannot promptly react with the initial hydration period of fresh DCRCM paste, and thus Ca2+
C2AH8 produced by hydration of C12A7 due to its low dissol- dissolubility and Ca(OH)2 crystallization will be further restrained.
ubility and dissolution rate. As a result, gypsum has limit In conclusion, borax can reduce formation rate of hydration
retarding ability for the cementitious system. products and restrain the crystallization of Ca(OH)2 in the cemen-
titious system. Thus, the setting process is prolonged. With hydra-
With the hydration reaction continuing, migration and diffusion tion reaction continuing, unstable complex and borate wrapping
of the internal hydration products in the system are blocked, and layer will be destroyed, resulting in reacceleration of hydration
the internal hydration products accumulates in the inner of parti- reaction (see Fig. 9 (d)). Based on hydration heat analysis and
cles or among a few particles, causing the formation of flocculated mechanics strength results, borax can effectively promote the
structure (see Fig. 9 (b)). The increasing of flocculated structure establishment and development of early strength of the cementi-
will result in crystallization of hydration products, and the hydra- tious system. Besides, it can greatly improve late strength as well.
tion product crystal is coarse (see Fig. 6 (b).). At the same time, the Therefore, borax can be used as an efficient retarder for DCRCM.
amount of external hydration products is relatively reduced.
Therefore, no effective connections can be formed between the
5. Conclusions
external hydration products and particles outside, resulting in
more pores and poor integrity in the cementing system (see
A systematically experimental study has been designed in order
Fig. 6 (a).).
to investigate the effects of different retarders (gypsum, sodium
citrate, sodium gluconate and borax) on setting and hardening
4.2.2. Borax retarding analysist behaviors of DCRCM. Conclusions can be drawn as follows:
4.2.2.1. Restrain formation of hydration production. As a retarder,
borax hydrolyzes to generate more borate ions in water before 1) The retarding effects of different retarder on DCRCM are
mixed with DCRCM. Borate ions can react with Ca2+, hydrolyzed variable. Gypsum and sodium citrate have poor retarding
production of DCRCM, and aluminate in dehydrated phases to form effect. Borax can effectively prolong setting process of
a complex. The complex is similar to ettringite and its chemical for- DCRCM. Sodium gluconate has the best retarding ability
mula is 3CaO.Al2O33Ca(BO2)231H2O [30]. The complex will form a but leads to lower early strength.
thick film layer around the surfaces of DCRCM particles (see Fig. 9 2) Retarding effect of borax is quite obvious. Borax can effec-
(c)) [22,31–33], and it can effectively prevent water from entering tively reduce initial hydration rate of DCRCM and increase
inside the DCRCM particles compared with common hydration setting time. Meanwhile, borax can quicken the hardening
productions. So, water can barely penetrate inside the DCRCM par- process of DCRCM, thus promoting establishment and devel-
ticles, thus significantly restraining the hydration and crystalliza- opment of early strength. Besides, borax can contribute to
tion of DCRCM. Moreover, the formation of the film layer can the increase of the late strength. The best mechanics proper-
effectively consume C12A7 in dehydrated phases, preventing it ties of DCRCM can be obtained when borax amount is 2%.
from hydrating to produce C2AH8. Meanwhile, hydration reaction 3) Microstructure analysis suggests that the hydration prod-
of DCRCM will only take place outside the original boundaries of ucts of DCP has bonded well with GGBFS particles. Compact
the DCRCM particles. Therefore, hydration area and heat exother- structures and reliably tight bonding have been formed at
mic rate are great reduced. the interfacial zone. With the increase of hydration ages,
Apart from the hydration reaction of generating the complex, the microstructure and bonding at the interfacial zone are
borate ions can also react with Ca2+ to form wrapping layers of cal- further enhanced. Moreover, the whole structure of hard-
cium borate (see Fig. 9(c)) [34]. Wrapping layer of calcium borate is ened DCRCM paste is extremely compact and with little
similar to gel. It has the property of semipermeable membrane, so defects.
water molecules and smaller ions can slowly penetrate inside the 4) The mechanism for retarding effect of borax mainly lies in
DCRCM particles through the wrapping layers. The wrapping layers two aspects. On the one hand, borate, from the borax
will further wrap DCRCM particles to restrain DCRCM hydration hydrolyzation, can react with Ca2+and aluminate in dehy-
and prolong setting time. Furthermore, if the amount of borax is drated phase, and generate complex film layer and borate
excessive, the retarding effect is significantly improved and hydra- wrapping layer, which can prevent water from penetrating
tion rate is greatly reduced. However, the setting time of the inside the particles of the cementitious materials. Thus, the
cementitious system is too long, resulting in decreasing of hydra- hydration rate of DCRCM will decrease and the generation
tion products, which makes the establishment and development of hydration products will be restrained. On the other hand,
of early strength greatly restrained. the crystallization of Ca(OH)2 can be effectively restrained
due to variations of the initial ion concentration and forma-
tion of calcium borate, and thus the setting process of
4.2.2.2. Restrain crystallization of Ca(OH)2. Ion composition and con-
DCRCM is prolonged.
centration of fresh DCRCM paste are changed when borax is added
as a retarder. According to Joisel electrolyte dissolubility theory,
when there are strong cations in the solution, such as Na+ and
Acknowledgements
K+, they will reduce dissolubility of other weaker cations, such as
Ca2+ [27]. Therefore, Na+, introduced by borax, will reduce Ca2+ dis-
The authors would like to express their appreciations to the Project
solubility of DCRCM. Moreover, borate ions can react with Ca2+ in
supported by ‘‘the Fundamental Research Funds for the Central
the solution to produce complex and calcium borate. These all help
Universities (2018XKQYMS02). The research works belong to one
to restrain crystallization of Ca(OH)2. As a result, the amounts of Ca
part of the projects which are financially supported by FRFCU.
(OH)2 produced by the hydration of free CaO is effectively reduced
at the initial hydration period of fresh DCRCM paste. Meanwhile,
hydration heat due to the formation of Ca(OH)2 is also reduced, Conflict of interest
which effectively lowers the hydration temperature and heat
exothermic rate of the cementitious system. Therefore, with the The authors declare that they have no conflict of interest to this
increase of borax amount, electrolyte concentration increases at work.
L. Zhang et al. / Construction and Building Materials 212 (2019) 192–201 201
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