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(BS ISO 10814-1996) - Mechanical Vibration. Susceptibility and Sensitivity of Machines To Unbalance.
(BS ISO 10814-1996) - Mechanical Vibration. Susceptibility and Sensitivity of Machines To Unbalance.
10814:1996
Implementation of
ISO 10814:1996
Mechanical vibration —
Susceptibility and
sensitivity of machines
to unbalance
ICS 17.160
BS ISO 10814:1996
The following bodies were also represented in the drafting of the standard,
through subcommittees and panels:
Cranfield University
Electricity Association
© BS1 11-1998
Amd. No. Date Comments
Contents
Page
Committees responsible Inside front cover
National foreword ii
Foreword iii
Introduction 1
1 Scope 1
2 Normative references 1
3 Definitions 2
4 Machine susceptibility classification 2
5 Modal sensitivity values 3
6 Experimental determination of the modal sensitivity near a
resonant speed under operational conditions 7
7 Numerical values for the local sensitivity 9
8 Experimental determination of the local sensitivity 9
9 Damped unbalance sensitivity analysis 10
Annex A (informative) Example of the Nyquist diagram procedure 11
Annex B (informative) Examples of classification according to modal
sensitivity 12
Annex C (informative) Bibliography Inside back cover
Figure 1 — Modal sensitivity ranges A to E for type I machines 4
Figure 2 — Modal sensitivity ranges A to E for type II machines 5
Figure 3 — Modal sensitivity ranges A to E for type III machines 6
Figure 4 — Reduction of modal sensitivity as a function of the
damping ratio and the rotational acceleration 7
Figure 5 — Bode diagram procedure for estimating the modal
sensitivity 8
Figure A.1 — Nyquist diagram of vibration amplitude and phase
angle while passing through a resonant speed 11
Table 1 3
Table A.1 11
© BSI 11-1998 i
BS ISO 10814:1996
National foreword
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
the ISO title page, page ii, pages 1 to 12, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
ii © BSI 11-1998
BS ISO 10814:1996
Foreword
ISO (the International Organization for Standardization) is a worldwide
federation of national standards bodies (ISO member bodies). The work of
preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with
ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical
standardization.
Draft International Standards adopted by the technical committees are circulated
to the member bodies for voting. Publication as an International Standard requires
approval by at least 75 % of the member bodies casting a vote.
International Standard ISO 10814 was prepared by Technical Committee
ISO/TC 108, Mechanical vibration and shock, Subcommittee SC 1, Balancing,
including balancing machines.
Annexes A to C of this International Standard are for information only.
ii
BS ISO 10814:1996
© BSI 11-1998 1
BS ISO 10814:1996
2 © BSI 11-1998
BS ISO 10814:1996
4.3 Type III: High susceptibility 5.2.3 For machines for which field balancing is not
Machines of this type have a high likelihood of practical or not economical, smaller values of modal
experiencing significant unbalance changes during sensitivity may have to be selected.
operation, such as blowers running in deposit 5.2.4 Consideration of the sensitivity does not
producing environments, pumps operating in always give sufficient assurance that, at all parts of
sludge, rotors with high wear or running in the machine, vibration limits are not exceeded
corrosive environments. (see clauses 7 and 8).
EXAMPLES: 5.3 Accelerating rotors
Centrifuges, fans, screw conveyors and hammer Higher values of the modal sensitivity are
mills. permissible for machines which, in service, always
accelerate rapidly through all resonant speeds
5 Modal sensitivity values because steady-state response has insufficient time
5.1 Modal sensitivity ranges A to E to develop. Machines which are only started and
stopped infrequently may also be acceptable with
In Figure 1 to Figure 3, modal sensitivity is higher values of modal sensitivity.
classified for service speeds below and above a
Figure 4 illustrates, for a single degree of freedom
resonant speed of the machine system. The range
system, the reduction in the modal sensitivity as a
limits are chosen in such a way that, close to a
function of the rotational acceleration. However, for
resonant speed, the magnification factor is constant.
most practical acceleration rates, this effect is small
The curves in Figure 1 to Figure 3 are derived from
equation (2). The range limits depend on the type of and can be neglected.
machine in the susceptibility classification (the
damping ratio being lower, in the same sensitivity
range, for type III than for type I machines).
Generally, for the sensitivity ranges below, the
corresponding running conditions given in Table 1
can be expected.
Examples of how to use Figure 1 to Figure 3 are
given in annex B.
Table 1
Modal sensitivity range Expected running conditions
A: Very low sensitivity Very smooth resonant
speed; difficult to detect
B: Low sensitivity Smooth, low and stable
vibrations
C: Moderate sensitivity Acceptable, moderate and
slightly unsteady
vibrations
D: High sensitivity Sensitive to unbalance;
regular field balancing
may be required
E: Very high sensitivity Too sensitive to
unbalance; to be avoided
© BSI 11-1998 3
BS ISO 10814:1996
Such a reduction in the modal sensitivity may be b) the modal sensitivity shall be tested (where
calculated before referring to Figure 1 to Figure 3 possible) under steady-state conditions as close to
(as these figures are only applicable for slowly the resonant speed as possible;
accelerating rotors), taking the following points into c) the maximum amplitudes during rapid
account: acceleration or deceleration will occur at rotor
a) passing through a resonant speed is assumed speeds different from the resonant speeds
to happen with constant rotational acceleration; because of the delay in response.
4 © BSI 11-1998
BS ISO 10814:1996
© BSI 11-1998 5
BS ISO 10814:1996
6 © BSI 11-1998
BS ISO 10814:1996
Figure 4 — Reduction of modal sensitivity as a function of the damping ratio and the
rotational acceleration
6 Experimental determination of the In many cases the response of the system close to a
modal sensitivity near a resonant given resonant speed occurs predominantly in the
speed under operational conditions corresponding mode only, so that its behaviour can
be modelled by an equivalent single degree of
Once-per-revolution vibration is normally measured freedom system. In these circumstances, the
in amplitude and phase so that the Nyquist diagram damping and the flexural resonant speed can be
procedure given in 6.1 can be used. If only found from measurements during slow run-up or
amplitude measurements are available, the coast-down, where the rate of change of speed is
procedure given in 6.2 should be used. small.
6.1 Nyquist diagram procedure Such a single degree of freedom system describes
At resonant speeds the sensitivity to unbalance is the vibration in the nth mode, and the following
highly dependent on the damping that is present in relationship is applicable:
the system. As the damping itself may depend on
many parameters, it is recommended that v n ´ V 45
sensitivity tests be performed with the machine Q n » --------------------------
- ...(3)
vn2 – V 45 2
under as close to normal operating conditions as
possible (e.g. at normal operating temperatures).
© BSI 11-1998 7
BS ISO 10814:1996
8 © BSI 11-1998
BS ISO 10814:1996
If vn is the rotor speed corresponding to the It is common practice to accept higher vibration
maximum vibration amplitude Sv n , and V1 and V2 during run-up and run-down than at service speed.
the speeds where the displacement is 0,707 of the It is therefore possible to accept higher local
maximum amplitude, then the amplification factor sensitivity at other than service speeds if the
is: vibrations do not exceed agreed limits.
v
8 Experimental determination of the
n
Q n » -----------------------
- ... (4) local sensitivity
V2 – V 1
For measuring local sensitivity values, it is
This approach also has accuracy limitations, if the recommended that where possible rotor planes be
damping is low or the shape of the resonance curve used which produce maximum vibration response
is significantly influenced by adjacent modes or for the modes and speeds of interest, and where it is
other factors. In such cases, the use of a trial weight easily possible to add test weights.
set as explained in 6.1 may be applicable. 8.1 Prepare the machine for normal operation.
The speed of response of the measuring apparatus 8.2 Run the machine to the desired data collection
and an insufficient number of sampling points can speed V. This speed is often chosen as that speed in
also be a problem. the service speed range that is closest to a resonant
speed. Wait until vibrations and other relevant
7 Numerical values for the local parameters are steady and measure the
sensitivity once-per-revolution vibration in the agreed planes
(k). During measurement, the speed, load and other
In many cases (e.g. on rotors with an overhung parameters of the machine which could influence
portion, rotors with limited clearance on certain the state of vibration should be held as constant as
rotor parts, or on rotors which in service run close to possible.
resonant speeds) the local sensitivity (influence
coefficient) may be of interest at a variety of speeds 8.3 Attach a single trial weight, DU r, to the rotor in
in the operational speed range including the the agreed plane (r). This should be big enough to
resonant speeds. produce a clearly measurable change in the state of
The magnitude of the local sensitivity that is vibration from that found in 8.2. This should not be
measured on a machine is, amongst other things, a so large that dangerous vibrations are developed at
function of the location of the measurement plane any speed that the machine will run through or
and the axial location of the test unbalance. It operate at. Sometimes it may be necessary to attach
therefore differs from the modal sensitivity which a trial weight set.
has a single value at a given rotor speed. 8.4 Measure the vibrations under the same
It is generally only necessary to measure local conditions as in 8.2.
sensitivity at measuring points where at speeds of 8.5 Calculate for each measuring plane, the
interest the amplitudes must be limited. Then the vectorial difference between the measured values
measured sensitivity at a location and speed of and those found in 8.2 and 8.4. This is the value DS k .
interest should be evaluated from the ratio: The amount of this value divided by the amount of
Permissible amplitude the trial weight, DU r , is the local sensitivity to
--------------------------------------------------------------------------------------------------------------- unbalance:
Permissible unbalance during operation
NOTE 4 Permissible amplitude and permissible unbalance can
DS k
be obtained from ISO 10816-1 and ISO 11342, respectively. S k, r = -------------
-
Alternatively, values mutually agreed upon for this DU r
purpose between the machine manufacturer and the This value, Sk,r, is the value for the chosen data
user may be substituted. collection speed.
Depending on the operational parameters of a The linearity of the system and repeatability of the
machine (speed, speed/resonant speed, etc.), it measured values shall be taken into account.
might be advisable to limit the maximum
permissible local sensitivity by applying a
factor (< 1,0) to the above formula.
© BSI 11-1998 9
BS ISO 10814:1996
10 © BSI 11-1998
BS ISO 10814:1996
Annex A (informative) If the first and second resonant speeds are close
Example of the Nyquist diagram together, or if secondary resonances are
superimposed, then more sophisticated techniques
procedure will be required to evaluate the modal properties.
Readings taken at different speeds are illustrated in Table A.1
a Nyquist plot (Figure A.1) and are tabulated
N1 N45° Q1
in Table A.1. An analysis of the readings indicates
that the first resonant speed is N1 = 3 000 r/min and 3 000 r/min 2 710 r/min 4,91
the speed at which the phase angle has been
displaced by 45° is 2 710 r/min. The amplification
factor Q1 can then be calculated from equation (3).
Figure A.1 — Nyquist diagram of vibration amplitude and phase angle while passing
through a resonant speed
© BSI 11-1998 11
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12 © BSI 11-1998
BS ISO 10814:1996
Annex C (informative)
Bibliography
[1] ISO 1940-1:1986, Mechanical vibration — Balance quality requirements of rigid rotors —
Part 1: Determination of permissible residual unbalance.
[2] ISO 1940-2:—, Mechanical vibration — Balance quality requirements of rigid rotors — Part 2: Balance
errors1).
[3] ISO 7919-1:1996, Mechanical vibration of non-reciprocating machines — Measurements on rotating
shafts and evaluation criteria — Part 1: General guidelines.
[4] ISO 10816-1:1995, Mechanical vibration — Evaluation of machine vibrations by measurements on
non-rotating parts — Part 1: General guidelines.
[5] ISO 11342:1994, Mechanical vibration — Methods and criteria for the mechanical balancing of flexible
rotors.
[6] API 612, Special Purpose Steam Turbines for Refinery Services.
[7] API 617, Centrifugal Compressors for General Refinery Services.
[8] SHIRAKI, K. and KANKI, H. A new vibration criteria for high speed/large capacity turbomachinery.
Proceedings of Eighth Turbomachinery Symposium, 1979.
[9] WUTSDORFF, P. Meßtechnische Untersuchungen leistungsabhängiger Schwingungen an
Getriebeturbinen. VDI-Berichte, 536, 1984, pp. 91-104.
1) To be published.
© BSI 11-1998
BS ISO
10814:1996
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